TechnicalInformation PrimeSTACK™ 6PS04512E43G37986 Preliminarydata Generalinformation IGBTSTACKfortypicalvoltageofupto400V Ratedoutputcurrent217A - Solar power - Motor drivers - 62mm IGBT power module · TrenchstopTMIGBT 4 Topology B6I Application Inverter Load type Resistive, inductive Semiconductor (Inverter Section) 3 x FF450R12KE4 DC Link 2.4 mF Heatsink Forced air colled (fan not included) Implemented sensors Current,voltage, temperature Driver signals IGBT Electrical Design standards EN 50178 Sales - name 6PS04512E43G37986 SP - No. SP001046792 Inverter Section DC Link ~ ~ ~ Signal conditioning & monitor Driver 3 phases Electrical interface preparedby:OW dateofpublication:2013-10-18 approvedby:AR revision:2.2 1 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Absolute maximum rated values Collector-emitter voltage IGBT; Tvj = 25°C Repetitive peak reverse voltage Diode; Tvj = 25°C VCES 1200 V VRRM 1200 V DC link voltage IGBT not swtiching VDC 900 V Insulation management according to installation height of 2000 m Vline 500 VRMS Insulation test voltage according to EN 50178, f = 50 Hz, t = 1 s VISOL 2 kVRMS Repetitive peak collector current inverter section (IGBT) tp = 1 ms ICRM2 900 A Repetitive peak forward current tp = 1 ms inverter section (Diode) IFRM2 900 A Continuous current inverter section IAC2 270 ARMS Tvjop 150 °C fsw2 14 kHz Junction temperature under switching conditions Switching frequency inverter section Notes Further maximun ratings are specified in the following dedicated sections Characteristic values DCLink min. Rated voltage VDC typ. max. 600 850 850 V Over voltage shutdown within 1000 µs Capacitor 1 s, 6 p CDC 2.4 mF Maximum ripple current per device, Tamb = 55 °C Iripple 49 ARMS Balance or discharge resistor per DC link unit Rb 164 kΩ InverterSection min. Rated continuous current VDC = 600 V, VAC = 400 VRMS, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 5000 Hz, Tinlet = 40°C, Tj ≤ 125 °C Over current shutdown Power losses typ. V max. IAC 265 ARMS within 15 µs IAC OC 626 Apeak IAC = 265 A, VDC = 600 V, VAC = 400 VRMS, cos(ϕ) = 0.85, fAC sine = 50 Hz, fsw = 5000 Hz, Tinlet = 40 °C, Tj ≤ 125 °C Ploss 2275 W InverterSection(specificcondition) min. typ. max. Specific continuous current VDC = 750 V, VAC = 400 VRMS, cos(ϕ) = 0.8, fAC sine = 50 Hz, fsw = 5000 Hz, Tinlet = 40 °C, Tj ≤ 125 °C IACsp 217 ARMS Continuous current at low frequency VDC = 750 V, VAC = 400 VRMS, cos(ϕ) = 0.8, fAC sine = 0 Hz, fsw = 5000 Hz, Tinlet = 40 °C, Tj ≤ 125 °C IACsp 105 ARMS Specific continuous current for 150% overload capability IAC 150% = 263 ARMS, ton over = 3 s, Tj ≤ 125 °C IACsp over1 175 ARMS Specific continuous current for 150% overload capability IAC 150% = 229 ARMS, ton over = 60 s, Tj ≤ 125 °C IACsp over2 152 ARMS Power losses IAC = 217 A, VDC = 750 V, VAC = 400 VRMS, cos(ϕ) = 0.8, fAC sine = 50 Hz, fsw = 5000 Hz, Tinlet = 40 °C, Tj ≤ 125 °C Ploss 1975 W Notes Maximum junction temperature limited to 125°C under all operating conditions prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 2 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Controllerinterface Driver and interface board ref. to separate Application Note DR210 Auxiliary voltage Vaux min. typ. max. 18 24 30 V Auxiliary power requirement Vaux = 24 V Paux Digital input level resistor to GND 10 kΩ, capacitor to GND 1 nF, logic high = on Vin low 0 40 W 1.5 V Vin high Digital output level open collector, logic low = no fault, max. 15 mA Vout low 11 15 V 0 1.5 V Vout high 15 V Analog current sensor output inverter section load max 5 mA, @ 217 ARMS VIU ana2 VIV ana2 VIW ana2 Analog DC link voltage sensor output load max 5 mA, @ 850 V VDC ana 8.3 8.5 8.7 V Analog temperature sensor output unit 1 (NTC) load max 5 mA, @TNTC = 85 °C, corresponds to Tj = 115 °C at rated conditions VTheta NTC1 10.7 10.9 11.1 V Over temperature shutdown inverter section load max 5 mA, @TNTC = 87 °C 3.5 3.7 V VError OT2 Systemdata EMC robustness 3.3 11 min. according to EN 61800-3 at named interfaces max. power VBurst 2 kV control VBurst 1 kV aux (24V) Vsurge Storage temperature Operational ambient temperature PCB, DC link capacitor, bus bar, excluding cooling medium Cooling air velocity PCB, DC link capacitor, bus bar, standard atmosphere Humidity no condensation Vibration Shock 1 kV Tstor -40 80 °C Top amb -25 55 °C Vair 2 Rel. F 0 m/s 85 % according to IEC 60721 5 m/s² according to IEC 60721 40 m/s² 376 mm Protection degree IP00 Pollution degree Dimensions typ. V 2 width x depth x height 216 Weight 335 18 kg Notes Dimension "depth" does not include the data cables Heatsinkaircooled min. Air flow Tair = 25 °C, Pair = 1013 hPa, dry and dust free, measured at the side of the heat sink according to DIN 41882 Air pressure drop at min. air flow ∆V/∆t Tinlet prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 3 max. 500 ∆p Air inlet temperature typ. m³/h 190 -40 Pa 55 °C Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Unit 1 Overview of optional components Inverter Section Parallel interface board Optical interface board Chopper controller Voltage sensor × Current sensor × Temperature sensor × Temperature simulation DC link capacitors × Data cable for control signals Fan Collector-emitter Active Clamping × Notes Setting of Active Clamping TVS-Diodes: VZ = 824 V prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 4 Unit 3 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data fAC sine - derating curve IGBT (motor), Diode (generator) VDC = 750 V, VAC = 400 VRMS, fsw = 5 kHz, cosϕ = ±0.8, Tinlet = 40 °C and nom. cooling conditions fsw - derating curve IGBT (motor), Diode (generator) VDC = 750 V, VAC = 400 VRMS, fAC sine = 50 Hz, cosϕ = ±0.8, Tinlet = 40 °C and nom. cooling conditions 120 150 110 135 100 120 90 105 90 70 IAC/Inom [%] IAC/Inom [%] 80 60 50 40 75 60 45 30 30 20 15 10 0 0 5 10 15 20 25 30 35 40 45 0 1000 50 3000 5000 fAC sine [Hz] Tinlet - derating curve IGBT (motor), Diode (generator) VDC = 750 V, VAC = 400 VRMS, fsw = 5 kHz, fAC sine = 50 Hz, cosϕ = ±0.8 and nom. cooling conditions 12 120 11 110 10 100 11000 9 90 8 VTheta NTC [V] 80 IAC/Inom [%] 9000 Analog temperature sensor output VTheta NTC Sensing NTC of heatsink 130 70 60 50 7 6 5 4 40 3 30 20 2 10 1 0 -25 7000 fsw [Hz] 0 -15 -5 5 15 25 35 45 55 20 Tinlet [°C] prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 30 40 50 60 TNTC [°C] 5 70 80 90 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Zth,ha - thermal impedance heatsink to ambient per switch nom. cooling conditions 0.20 i: 1 2 3 4 ri[K/W]: 0.02748 0.09086 0.03146 0.0012 τi[s]: 2.35 51.34 88.93 88.93 0.18 0.16 Zth,ha [K/W] 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0.1 1 10 100 1000 t [s] prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 6 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Mechanical drawing prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 7 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Circuit diagram prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 8 Technical Information PrimeSTACK™ 6PS04512E43G37986 Preliminary data Terms & Conditions of usage The data contained in this product data sheet is exclusively intended for technically trained staff. You and your technical departments will have to evaluate the suitability of the product for the intended application and the completeness of the product data with respect to such application. This product data sheet is describing the characteristics of this product for which a warranty is granted. Any such warranty is granted exclusively pursuant the terms and conditions of the supply agreement. There will be no guarantee of any kind for the product and its characteristics. Should you require product information in excess of the data given in this product data sheet or which concerns the specific application of our product, please contact the sales office, which is responsible for you (see www.infineon.com, sales&contact). For those that are specifically interested we may provide application notes. Due to technical requirements our product may contain dangerous substances. For information on the types in question please contact the sales office, which is responsible for you. Should you intend to use the Product in aviation applications, in health or live endangering or life support applications, please notify. Please note, that for any such applications we urgently recommend - to perform joint Risk and Quality Assessments; - the conclusion of Quality Agreements; - to establish joint measures of an ongoing product survey, and that we may make delivery depended on the realization of any such measures. If and to the extent necessary, please forward equivalent notices to your customers. Changes of this product data sheet are reserved. Safety Instructions Prior to installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. To installation and operation, all safety notices and warnings and all warning signs attached to the equipment have to be carefully read. Make sure that all warning signs remain in a legible condition and that missing or damaged signs are replaced. prepared by: OW date of publication: 2013-10-18 approved by: AR revision: 2.2 9