TechnicalInformation 2PS12017E44G35911 PrimeSTACK™ Preliminarydata Keydata 1x574Armsat690Vrms,forcedair(fannotimplemented) Generalinformation Stacksforvariousinverterapplication. Pleasereadcarefullythecompletedocumentandmaintaintheproperdesignenvironment Topology 1/2 B2I Application / Modulation Inverter / Sine Load type resistive, inductive Cooling forced air (fan not implemented) Implemented sensors current, temperature Semicond. (Unit 1) none DC Link 1.6mF Semicond. (Unit 2) IGBT 4x FF300R17KE4 Driver signals IGBT electrical CMOS 0 .. 15V Standards EN50178, UL94, prepared for UL508C Sales - name 2PS12017E44G35911 Internal ID 35911 Mechanical drawing number 35911_MB Electrical drawing number 2PS-C4-V DC Link Inverter Section ~ ~ ~ ~ Signal conditioning & monitor Driver 1 phase Electrical interface preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 1 TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata Notes Overvoltage shutdown must be realized by the customer. Electricaldata DCLink min Voltage VDC Unit2AC min Voltage depending on controller VUnit2 Continuous current VUnit2 = 690VRMS, VDC = 1100V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 2000Hz, cos(phi) = 0,85 IUnit2 Continuous current overload cap. Tinlet = 40°C, for overload capability 150% for 60s Short time current Tinlet = 40°C, 10s, every 180s, initial load = 510ARMS DC current no rotating field, Tinlet = 40°C Overcurrent shutdown within 15µs V typ max units 690 VUnit2 = 690V, VDC = 1100V, Tinlet = 40°C, TJ ≤ 125°C, fUnit2 = 50Hz, fsw2 = 2000Hz, cos(phi) = 0,85, IUnit2 = 574ARMS IUnit2 Aav -1,00 W 1,00 typ max units 40 W VBurst 2 kV control VBurst 1 kV aux (24V) VSurge 1 kV power Insulation management is designed for VLine according to EN50178, f = 50Hz, t = 60s Visol Controllerinterfacedata Auxiliary voltage Vaux Paux Driver core Digital input level resistor to GND 10,0kΩ, capacitor to GND 1nF Digital output level open collector, low = ok, max 15mA Analog current outputs Unit 2 load max 1mA; at 574A Analog temperature output load max 1mA; at TNTC = 76°C correspond to Tj = 125°C Overtemperature shutdown at TNTC = 81°C correspond to Tj = 136°C preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 2 Hz 2160 Ploss aux according to IEC61800-3 at named interfaces Apeak 7000 min see separate technical information ARMS 280,0 Ploss2 Power losses (PCB) Driver and interface board ARMS 638 cos(phi)Unit2 Vaux = 24Vav ARMS 418 fsw2 Auxiliary power requirement VRMS 574 Generaldata Insulation test voltage units 2500 Power factor EMC test max 1200 IUnit2 DC Switching frequency Power losses typ 1100 Vin 690 VRMS 2,5 kVRMS min typ max 13 24 30 units Vav 40 DR240 EiceDRIVER 2ED300C17-S 0,0 W 15,0 V Vout 0,0 30,0 V Vana out 3,10 3,16 3,22 V VT out 8,69 8,87 9,05 V VT out OT 10 V TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata Heatsinkaircooled/Thermaldata Airflow min Air pressure drop TAir = 20°C, Pair = 1013hPa, dry- and dust free, measured on side of heat sink. according to DIN 41882 Cooling air inlet temperature heat sink temperature > -25°C preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 ∆V/∆tAir ∆pAir Tinlet 3 typ max 500 m³/h 190 -40 units Pa 40 °C TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata IGBTdataunit2 min Type assumed collector-emitter saturation voltage Ic = 300A; Vge = 15V; Tvj = 150°C parameter for linear model Tvj = 25°C parameter for linear model parameter for linear model parameter for linear model typ max units VCE sat 2,45 V Vce1 1,176 V Tvj = 25°C rce1 2,582 mΩ Tvj = 150°C Vce2 1,082 V Tvj = 150°C rce2 4,56 mΩ mJ turn-on / turn-off energy loss per pulse Tvj = 25°C E1 63 / 55 turn-on / turn-off energy loss per pulse Tvj = 150°C E2 93 / 100 mJ thermal resistance, junction to case per IGBT Rthjc 0,083 K/W thermal resistance, case to heatsink per IGBT Rthch 0,033 K/W Diodedataunit2 min typ max units Type assumed forward voltage IF = 300A; Vge = 0V; Tvj = 150°C VF 1,95 parameter for linear model Tvj = 25°C VF1 1,158 V parameter for linear model Tvj = 25°C rF1 2,139 mΩ parameter for linear model Tvj = 150°C VF2 1,062 V parameter for linear model Tvj = 150°C rF2 2,959 mΩ reverse recovery energy Tvj = 25°C Erec1 28 mJ reverse recovery energy Tvj = 150°C Erec2 68 mJ thermal resistance, junction to case per Diode Rthjc 0,13 K/W thermal resistance, case to heatsink per Diode Rthch 0,051 K/W Environmentalconditions max units Storage temperature Tstor -40 85 °C Ambient temperature Tamb -25 55 °C VAir PCB 2,0 pAir 900 1100 hPa Rel. F 5 85 % 0 1000 m 5 m/s² Operating temperature min typ V see chapter Heat sink air cooled / Thermal data Cooling air velocity (PCB) Air pressure standard atmosphere Humidity no condensation Installation height Vibration according to IEC60721 Shock according to IEC60721 40 Protection degree Torque at DC Terminals Torque at AC Terminals width × depth × height Weight with heat sink approximation preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 6,0 MAC 16,0 216 10,0 360 18,0 4 2 MDC m/s² IP00 Pollution degree Dimensions m/s Nm 20,0 Nm 288 mm kg TechnicalInformation 2PS12017E44G35911 PrimeSTACK™ Preliminarydata fsw - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C 120 120 110 110 100 100 90 90 80 80 70 70 I/Inorm [%] I/Inorm [%] fo - derating curve IGBT (motor), Diode (generator) cos(phi) = ± 0,85 Tcool medium = 40°C 60 50 50 40 40 30 30 20 20 motor ; 100% = 574 A rms generator ; 100% = 592 A rms 10 0 -5 0 5 0 10 15 20 25 30 35 40 45 50 55 0.120 0.110 0.100 0.090 0.080 0.070 0.060 0.050 0.040 0.030 i: 1 2 3 4 ri[K/W]: 0.01493 0.0505 0.02999 0.01382 τi[s]: 3.891 45.34 152.4 152.4 0.010 0.000 1 10 100 0 1000 2000 3000 fsw [Hz] Transient thermal impedance per module Tcool medium = 40°C 0.020 motor ; 100% = 574 A rms generator ; 100% = 592 A rms 10 f0 [Hz] Zth heat sink to ambient [K/W] 60 1000 10000 time [s] preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 5 4000 5000 6000 TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata Mechanicaldrawing preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 6 TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata Circuitdiagram PWM BOT X1:15 PWM TOP X1:2 Fault X1:3 OT Error X1:13 GNDdigital X1:25 GNDdigital X1:4 P24 X1:16 P24 X1:6 GND X1:18 GND X1:20 VI ana X1:19 VTheta NTC Signal conditioning & Gate signals EiceDRIVERTM X1:14 Top A Bottom Sensor signals Failure management B C Power supply X1:7 GNDanalog X1:8 GNDanalog X1:9 GNDanalog X1:1 TE, Shield TNTC DR240 13 1 D 14 25 X1 (male connector) Error Table Error outputs (open collector) X1:2 X1:3 X1:22 Error driver core x Over current x Over temp. output stage x x Over temperature PCB x x DC+ DC- Over voltage DC Link Under voltage power supply x x High voltage domain Low voltage domain preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 7 PrimeSTACKTM X = high level with external pull up resistor TechnicalInformation PrimeSTACK™ 2PS12017E44G35911 Preliminarydata Terms&Conditionsofusage Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct datawithrespecttosuchapplication. 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SafetyInstructions Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced. preparedby:OW dateofpublication:2016-02-09 approvedby:YZ revision:2.0 8