TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Generalinformation IGBTStackfortypicalvoltagesofupto500VRMS Ratedoutputcurrent300ARMS · High power converter · Solar power · Motor drives · 62mm power module Topology B6I Application Inverter Load type Resistive, inductive Semiconductor (Inverter Section) 3x FF450R12KE4 Heatsink Water cooled Implemented sensors Current, voltage, temperature Driver signals IGBT Electrical Design standards UL 94, prepared for UL 508C Sales - name 6PS04512E43W39693 SP - No. SP001129256 preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 1 TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Characteristicvalues DCLink min. Rated voltage VDC typ. max. 650 V Notes The voltage sensor VM110 is only used for measurement.It is realized no over-voltage shutdown. InverterSection min. typ. max. Rated continuous current VDC = 800 V, VAC = 500 VRMS, cos(ϕ) = 0.85, fAC sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40°C, Tj ≤ 125 °C Continuous current at low frequency VDC = 800 V, VAC = 500 VRMS, fAC sine = 0 Hz, fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C Rated continuous current for 150% overload capability IAC 150% = 330 ARMS, ton over = 60 s, trecovery = 600 s, Tj ≤ 125 °C Over current shutdown within 15 µs IAC OC 625 Apeak Power losses IAC = 500 A, VDC = 800 V, cos(ϕ) = 0.85, fAC sine = 5 Hz, fsw = 2500 Hz, Tinlet = 40 °C, Tj ≤ 125 °C Ploss 2400 W IAC 300 ARMS IAC low 220 ARMS IAC over1 220 ARMS Controllerinterface Driver and interface board ref. to separate Application Note DR210 Auxiliary voltage Vaux Auxiliary power requirement Vaux = 24 V Digital input level resistor to GND 10 kΩ, capacitor to GND 1 nF, logic high = on Digital output level min. typ. max. 18 24 30 V 40 W Paux open collector, logic low = no fault, max. 15 mA Vin low 0 1.5 V Vin high 11 15 V Vout low 0 1.5 V Vout high 15 V Analog current sensor output inverter section load max 5 mA, @ 300 ARMS VIU ana2 VIV ana2 VIW ana2 4.7 4.9 5 V Analog DC link voltage sensor output load max 5 mA, @ 900 V VDC ana 6.4 6.5 6.6 V Analog temperature sensor output unit 1 (NTC) load max 5 mA, corresponds to Tj = 125 °C at rated conditions VTheta NTC1 4.9 V Analog temperature sensor output inverter section (NTC) load max 5 mA, @TNTC = 82 °C VTheta NTC2 10 V Notes Over temperature shut down must be realized by customer. preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 2 TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Systemdata EMC robustness min. according to IEC 61800-3 at named interfaces power typ. 2 kV control VBurst 1 kV aux (24V) Vsurge 1 kV Storage temperature Operational ambient temperature PCB, DC link capacitor, bus bar, excluding cooling medium Cooling air velocity PCB, DC link capacitor, bus bar, standard atmosphere Humidity no condensation Vibration Shock Tstor -40 85 °C Top amb -25 55 °C Vair 0.3 Rel. F 5 m/s 85 % according to IEC60721 5 m/s² according to IEC60721 40 m/s² 120 mm Protection degree IP00 Pollution degree Dimensions 2 width x depth x height 215 280 Weight 7.7 Heatsinkwatercooled Water flow max. VBurst min. according to coolant specification from Infineon ∆V/∆t typ. kg max. 10 dm³/min Water pressure 8 bar Water pressure drop ∆p Coolant inlet temperature Tinlet Overviewofoptionalcomponents Unit 1 Inverter Section Unit 3 Parallel interface board Optical interface board Voltage sensor × Current sensor × Temperature sensor × Temperature simulation DC link capacitors Collector-emitter Active Clamping Notes Setting of Active Clamping TVS-Diodes: VZ = 824 V preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 3 50 -40 mbar 40 °C TechnicalInformation 6PS04512E43W39693 PrimeSTACK™ Preliminarydata fo - derating curve IGBT (motor), Diode (generator) cos(phi) = ±0,85 Tcool medium = 40°C fsw - derating curve IGBT (motor), Diode (generator) cos(phi) = ±0,85 Tcool medium = 40°C 120 130 110 120 100 110 100 90 90 80 70 I/Inorm [%] I/Inorm [%] 80 60 50 40 30 30 20 20 motor ; 100% = 300 A rms permanent generator ; 100% = 295 A rms 10 0 5 10 15 20 25 30 35 40 45 10 50 0 2000 55 f0 [Hz] 0.080 Zth heat sink to ambient [K/W] 0.070 0.060 0.050 0.040 0.030 0.020 i: 1 2 3 4 ri[K/W]: 0.00002 0.03514 0.01938 0.0102 τi[s]: 0.966 1.526 4.172 15.47 0.010 0.1 1 10 motor ; 100% = 300 A rms permanent generator ; 100% = 295 A rms 4000 6000 8000 fsw [Hz] Zth heat sink to ambient per switch Tcool medium = 40°C 0.000 60 50 40 0 70 100 1000 time [s] preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 4 10000 12000 14000 TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Mechanicaldrawing preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 5 TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Circuitdiagram + Input VCE(sat) / supply 3 HB B IGBT BOT Error messages 4 HB B IGBT TOP 23 HB C IGBT BOT 24 HB C IGBT TOP Digital circuit 33 NC 34 NC 2 HB A error 22 HB B error Output 5 HB C error TOP A BOT - + VCE(sat) / supply EiceDRIVER™ 21 HB A IGBT TOP EiceDRIVER™ 20 HB A IGBT BOT TOP B BOT - 6 Temp. error 16 Voltage error 15 NC Error messages 25 GND digital 37 GND digital 8 13V÷30V VCE(sat) / supply EiceDRIVER™ + 19 GND digital TOP C BOT - Power supply In 26 13V÷30V 10 GND 28 GND 9 15V/50mA Out 27 15V/50mA J e ltag rvo de Un PTC Option DC link capacitors + 30 HB A current Output 31 HB B current Analog circuit 32 HB C current 29 Temperature 7 Voltage DC-Link Mana 11 GND analog 12 GND analog 13 GND analog A HB ent urr BB erc H v t O en C urr HB erc Ov ent urr erc v O - High voltage area in grey e tag ut s utp p. o m e CB ert Ov p. P em ert k Ov -Lin DC ge olta erv v O Option V Voltage measurement safety separation between high voltage area and low voltage area 14 NC Error Table Error outputs (open collector) HB A Pin 2 18 NC 35 NC 36 NC SUB-D-Connector 37pole male 1 True earth/shield 1 female thread UNC4/40 front view preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 HB B Pin 22 Error Driver Core HB A X Error Driver Core HB B Error Driver Core HB C Overcurrent HB A X Overcurrent HB B X Overcurrent HB C X Overtemperature output stage X Overtemperature PCB Overvoltage DC-Link (Option) X Undervoltage power supply X= high level with required external pull up HB C Pin 5 Temp. Voltage Pin 6 Pin 16 X X X X X X X X X X X X X X X X resistor. For detailed technical information please refer the PrimeSTACK manual. 6 6PS-C3-V-Rev03 17 NC TechnicalInformation PrimeSTACK™ 6PS04512E43W39693 Preliminarydata Terms&Conditionsofusage Thedatacontainedinthisproductdatasheetisexclusivelyintendedfortechnicallytrainedstaff.Youandyourtechnical departmentswillhavetoevaluatethesuitabilityoftheproductfortheintendedapplicationandthecompletenessoftheproduct datawithrespecttosuchapplication. Thisproductdatasheetisdescribingthecharacteristicsofthisproductforwhichawarrantyisgranted.Anysuchwarrantyis grantedexclusivelypursuantthetermsandconditionsofthesupplyagreement.Therewillbenoguaranteeofanykindforthe productanditscharacteristics. Shouldyourequireproductinformationinexcessofthedatagiveninthisproductdatasheetorwhichconcernsthespecific applicationofourproduct,pleasecontactthesalesoffice,whichisresponsibleforyou(seewww.infineon.com,sales&contact). Forthosethatarespecificallyinterestedwemayprovideapplicationnotes. Duetotechnicalrequirementsourproductmaycontaindangeroussubstances.Forinformationonthetypesinquestionplease contactthesalesoffice,whichisresponsibleforyou. ShouldyouintendtousetheProductinaviationapplications,inhealthorliveendangeringorlifesupportapplications,please notify.Pleasenote,thatforanysuchapplicationsweurgentlyrecommend -toperformjointRiskandQualityAssessments; -theconclusionofQualityAgreements; -toestablishjointmeasuresofanongoingproductsurvey, andthatwemaymakedeliverydependedontherealization ofanysuchmeasures. Ifandtotheextentnecessary,pleaseforwardequivalentnoticestoyourcustomers. Changesofthisproductdatasheetarereserved. SafetyInstructions Priortoinstallationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobe carefullyread.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced.To installationandoperation,allsafetynoticesandwarningsandallwarningsignsattachedtotheequipmenthavetobecarefully read.Makesurethatallwarningsignsremaininalegibleconditionandthatmissingordamagedsignsarereplaced. preparedby:OW dateofpublication:2013-08-05 approvedby:AR revision:2.0 7