© Siemens AG 2016 Flow Measurement SITRANS F C Transmitter MASS 6000 Ex d compact/remote ■ Overview 3 MASS 6000 is based on digital signal processing technology – engineered for high performance, fast flow step response, fast batching applications, high immunity against process noise, easy to install, commission and maintain. The MASS 6000 transmitter delivers true multiparameter measurements i.e.: Mass flow, volume flow, density, temperature and fraction flow. The MASS 6000 Ex d transmitter is manufactured in stainless steel (AISI 316L/1.4404) and able to withstand harsh installation conditions in hazardous applications within the process and chemical industry. The conservative choice of material guarantees the user a low cost of ownership and a long trouble-free lifetime. The Ex d can be compact mounted on all sensors of type MASS 2100 DI 3 to DI 15, and can be used in remote version for all types of MASS 2100. MASS 6000 Ex d cannot be combined with MC2 sensors. ■ Benefits • Fully stainless steel flameproof Ex d enclosure, ensuring optimum cost of ownership • Intrinsically safe keypad and display directly programmable in hazardous area • Ex-approved transmitter which can be mounted in hazardous area Zone 1 or Zone 2. • Sensor and transmitter interface intrinsically safe Ex ia IIC • Exchange of transmitter directly in hazardous area without shut-down of process pipe line due to ia IIC sensor/transmitter interface. • Dedicated mass flow chip with the latest ASIC technology • Fast batching and flow step response with an update rate of true 30 Hz • Superior noise immunity due to a DFT (Discrete Fourier Transformation) algorithm • Front end resolution better than 0.35 ns improves zero point stability and enhances dynamic turn-down ratio on flow and density accuracy. • Advanced diagnosis and service menu enhances troubleshooting and meter verification. • Built-in batch controller with compensation and monitoring comprising 2 built-in totalizers • Multi-parameter outputs, individual configurable for mass flow, volume flow, density, temperature or fraction flow such as Brix or Plato • 1 current output, 1 frequency/pulse and 1 relay as standard output • Current output can be selected as passive or active output 3/196 Siemens FI 01 · 2016 • Digital input for batch-control, remote zero adjust or forced output mode • All outputs can be forced to preset value for simulation, verification or calibration purposes. • User-configurable operation menu with password protection - 3 lines, 20 characters display in 11 languages - Self-explaining error handling/log in text format - Keypad can be used for controlling batch as start/stop/hold/reset • SENSORPROM technology automatically configures transmitter at start-up providing: - Factory pre-programming with calibration data, pipe size, sensor type, output settings - Any values or settings changed by users are stored automatically - Automatically re-programming any new transmitter without loss of accuracy - Transmitter replacement in less than 5 minutes. True "plug & play" • Fraction flow computation based on a 3rd-order algorithm matching all applications • USM II platform enables fitting of add-on bus modules without loss of functionality: - All modules can be fitted as true "plug & play" - Module and transmitter automatically configured through the SENSORPROM • Installation of the transmitter to the sensor is simple "plug & play" via the sensor pedestal. ■ Application SITRANS F C mass flowmeters are suitable for all applications within the entire process industry where there is a demand for accurate flow measurement in hazardous area. The meter can measure both liquids and gases. The main applications for the MASS 6000 Ex d transmitter can be found in: • Chemical process industry • Pharmaceutical industries • Automotive industry • Oil and gas industry • Power generation and utility industry ■ Design The transmitter is designed in an Ex d compact stainless steel enclosure which can be compact mounted on the MASS 2100 sensor range DI 3 to DI 15, and remote mounted for the entire sensor series except MC2. The MASS 6000 Ex d is available as standard with 1 current, 1 frequency/pulse and 1 relay output and can be fitted with addon modules for bus communication. • Flameproof „d“ enclosure • Enclosure stainless steel, IP67/NEMA 6 as compact and IP65 as remote • Supply voltage 24 V AC/DC • MASS 6000 Ex d is Ex-approved together with all MASS 2100 sensors, but can not be used together with MC2 Ex versions © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter MASS 6000 Ex d compact/remote ■ Function The following functions are available: • Mass flow rate, volume flow rate, density, temperature, fraction flow • 1 current output, 1 frequency/pulse output, 1 relay output, 1 digital input • All outputs can be individually configured with mass, volume, density etc. • 2 built-in totalizers which can count positive, negative or net • Low flow cut-off • Density cut-off or empty pipe cut-off, adjustable • Flow direction • Error system consisting of error-log, error pending menu • Operating time • Uni/bidirectional flow measurement • Limit switches with 1 or 2 limits, programmable for flow, density or temperature • Noise filter setting for optimization of measurement performance under non-ideal application conditions • Full batch controller • Automatic zero adjustment menu, with zero point evaluation feed back • Full service menu for effective and straight forward application and meter troubleshooting Mass flow [kg/s (lb/min)], volume flow [l/s (gpm)], fraction [%], °Brix, density [kg/m3 (lb/ft3)], temperature [°C (°F)] Current output Classified Ex ia, selectable as active or passive outputs. Default setting is active mode. Current 0 ... 20 mA or 4 ... 20 mA Load < 350 Time constant 0 ... 99.9 s adjustable Current characteristics Active mode Passive mode (max input from external barrier) 11 ... 30 V DC (Ri = 13.6 k Start/hold/continue batch, zero point adjust, reset totalizer 1/2, force output, freeze output Output characteristics Ui = 30 V, Ii = 3.45 mA, Pi = 0.10 W, Ci = 0 nF, Li = 0 mH Galvanic isolation All inputs and outputs are galvanically isolated. Isolation voltage: • 500 V to supply • 50 V between outputs Cut-off Low-flow 0 ... 9.9 % of maximum flow Empty pipe Detection of empty sensor Density 0 ... 2.9 g/cm3 Totalizer Two eight-digit counters for forward, net or reverse flow Display • Background illumination with alphanumerical text, 3 20 characters to indicate flow rate, totalized values, settings and faults. Time constant as current output • Reverse flow indicated by negative sign Zero point adjustment Via keypad or remote via digital input Ambient temperature ■ Technical specifications Measurement of Digital input Functionality Operation -20 ... +50 °C (-4 ... +122 °F) Storage -40 ... +70 °C (-40 ... +158 °F) (Humidity max. 95 %) Communication Add-on modules: HART, PROFIBUS PA, FOUNDATION Fieldbus H1 HART Active mode Uo = 6.88 V, Io = 330 mA, Po = 0.57 W, Co = 20 nF, Lo = 100 H Passive mode (max input from external barrier) Ui = 10 V, Ii = 200 mA, Pi = 0.5 W, Ci = 0 nF, Li = 0 H PROFIBUS PA Uo = 24 V, Io = 82 mA, Po = 0.5 W, Co = 125 nF, Lo = 2.5 mH Ui = 30 V, Ii = 100 mA, Pi = 0.75 W, Ci = 52 nF, Li = 100 H Digital output Active mode Not available Passive mode Ui = 17.5 V, Ii = 380 mA, Pi = 5.32 W, Ci = 5 nF, Li = 10 H FOUNDATION Fieldbus H1 Active mode Not available Passive mode Ui = 17.5 V, Ii = 380 mA Frequency 0 ... 10 kHz, 50 % duty cycle Time constant 0.1 ... 30 s adjustable Material Stainless steel AISI 316/1.4435 Passive 6 ... 30 V DC, max. 110 mA, 1 K Rload 10 k Rating • Compact mounted on sensor: IP67/NEMA 4X • Remote mounted: IP65 Active mode Not available Load Passive mode (max input from external barrier) Ui = 30 V, Ii = 100 mA, Pi = 0.75 W, Ci = 52 nF, Li = 100 H 18 ... 1000 Hz random, 1.14 g RMS, in all directions, to IEC 68-2-36, Curve E Enclosure Output characteristics Relay Type Change-over relay Load 30 V/100 mA Functionality Error level, error number, limit, direction Output characteristics Ui = 30 V, Ii = 100 mA, Pi = 0.75 W, Ci = 0 nF, Li = 0 mH Siemens FI 01 · 2016 3/197 3 © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter MASS 6000 Ex d compact/remote Supply voltage Selection and Ordering data Article No. 24 V AC SITRANS F C MASS 6000 transmitter Transmitter Ex d for remote mounting inclusive of wall mounting kit 7ME 4 1 1 0 - • Range 20 ... 30 V AC • Power consumption 6 VA IN = 250 mA, IST = 2 A (30 ms) • Power supply The power supply shall be from a safety isolating transformer. Maximal cable core is 1.5 mm2 Enclosure Ex d SS with 5 m (16.5 ft) cable Ex d SS with 10 m (32.8 ft) cable Ex d SS with 25 m (82.0 ft) cable • Range 18 ... 30 V DC • Power consumption 6 W IN = 250 mA, IST = 2 A (30 ms) Output configuration 1 current, 1 frequency, 1 relay 24 V DC 3 • Power supply The power supply shall be from a safety isolating transformer. Maximal cable core is 1.5 mm2. EMC performance Emission EN 55011/CISPR-11 (Class A) Immunity EN/IEC 61236-1 (Industry) NAMUR Within the value limits according to "Allgemeine Anforderung" with error criteria A in accordance with NE 21 Ex approval ATEX, EAC Ex: Ex d e ib [ia Ga] IIC T4 Gb 2 7777 - 77A7 Click on the Article No. for the online configuration in the PIA Life Cycle Portal. G H J A Supply voltage 24V AC/DC 2 Ex approvals Ex 1 Display/Keypad With display 1 Serial communication No communication HART PROFIBUS PA Profile 3 FOUNDATION Fieldbus H1 A B F J Cable gland M20 1 Operating instructions for SITRANS F C MASS 6000 Ex d Description Article No. • English A5E02944883 This device is shipped with a Quick Start guide and a CD containing further SITRANS F iterature. All literature is available to download for free, in a range of languages, at www.siemens.com/processinstrumentation/documentation Note: Only communication modules with Ex approvals are allowed. 3/198 Siemens FI 01 · 2016 © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter MASS 6000 Ex d compact/remote ■ Selection and Ordering data ■ Dimensional drawings MASS 6000 Ex d compact version Accessories Add-on module for remote and compact MASS 6000 Ex d Ø130 (5.12) Article No. HART (Ex-i) FDK:085U0226 PROFIBUS PA Profile 3 (Ex-i) FDK:085U0236 FOUNDATION Fieldbus H1 (Ex-i) A5E02054250 255.1 (10.04) H6 Description 3 Description Article No. HART • English A5E03089708 PROFIBUS PA/DP • English • German A5E00726137 A5E01026429 FOUNDATION Fieldbus • English • German A5E02318728 A5E02488856 H5 Operating instructions for SITRANS F add-on modules L3 DImensions in mm (inch) Sensor size L3 H5 H6 [Di (inch)] [mm (inch)] [mm (inch)] [mm (inch)] This device is shipped with a Quick Start guide and a CD containing further SITRANS F C literature. All literature is available to download for free, in a range of languages, at www.siemens.com/processinstrumentation/documentation H5 + H6 [mm (inch)] 3 (1/8) 75 (2.95) 82 (3.23) 247 (9.72) 329 (12.95) 6 (¼) 62 (2.44) 72 (2.83) 257 (10.12) 329 (12.95) 15 (½) 75 (2.95) 87 (3.43) 267 (10.51) 354 (13.94) 25 (1) 75 (2.95) 173 (6.81) 271 (10.67) 444 (17.48) 40 (1½) 75 (2.95) 227 (8.94) 271 (10.67) 498 (19.61) MASS 6000 Ex d remote version 60 40 2.36 1.57 5.91 M5 0.39 1.1 0.35 3.94 10 150 100 28 9 4xØ9 10 176 (6.93) Dimensions in inch 2xØ9 336 (13.23) Dimensions in mm Ø13 130 (5.12) 255 (10.04) Weight: 3 kg (6.6 lbs) M5 Ø0.51 4xØ0.35 0.39 2xØ0.35 8 (0.31) Dimensions in mm (inch) Siemens FI 01 · 2016 3/199 © Siemens AG 2016 Flow Measurement SITRANS F C Transmitter MASS 6000 Ex d compact/remote ■ Schematics Electrical connection compact or remote +D]DUGRXVORFDWLRQ 1RQKD]DUGRXVORFDWLRQ 7UDQVPLWWHU 1+ 9'& 9$& 3 2PE &XUUHQW RXWSXW PE PE 31 PE P$ /RDGื˖ 32 5HOD\ 44 45 5HOD\VKRZQLQGHHQHUJLVHGFRQGLWLRQ 46 5HOD\ 9$&P$ 9'&P$ 3DVVLYHRXWSXW PD[9P$ 56 57 58 77 'LJLWDOLQSXW 9'& 78 91 92 95 7HUPLQDOVIRU$GGRQPRGXOH )RUHOHFWULFDOFRQQHFWLRQ SOHDVHUHIHUWRGRFXPHQWDWLRQ VXSSSOLHGZLWKWKH$20 96 0$66)& 0$66([G 0$66 81 'ULYHU 82 %URZQ 5HG 83 84 2UDQJH <HOORZ 89 90 85 3LFNXS 86 3LFNXS 3/200 88 Siemens FI 01 · 2016 4 :KLWH %ODFN *UHHQ %OXH 5 6 9 0 87 3 9 0 7(036(16(287 2 9 0 7(036(16(,1 1 9LROHW *UD\ 7 8