SFR16S/25/25H Vishay BCcomponents Standard Metal Film Resistors FEATURES • Low cost • Low noise • Small size (SFR16S) • Lead (Pb)-free solder contacts A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting leads of electrolytic copper are welded to the end-caps. The resistors are coated with a colored lacquer (light-blue for type SFR16S; light-green for type SFR25 and red-brown for type SFR25H) which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents, in accordance with “MIL-STD-202E, method 215”, and “IEC 60068-2045”. • Pure tin plating provides compatibility with lead (Pb)-free and lead containing soldering processes • Compatible with “Restriction of the use of Hazardous Substances” (RoHS) directive 2002/95/EC (issue 2004) APPLICATIONS • General purpose resistors TECHNICAL SPECIFICATIONS VALUE DESCRIPTION SFR16S Resistance range SFR25 SFR25H ± 5 %; 1 Ω to 3 MΩ ± 5 %; 0.22 Ω to 10 MΩ ± 1 %; 4.99 Ω to 3 MΩ ± 1 %; 1 Ω to 10 MΩ jumper (0 Ω) Resistance tolerance jumper (0 Ω) ± 1 %, E24/E96 series; ± 5 %, E24 series Temperature coefficient: R < 4.7 Ω ≤± 250 × 10-6/K ≤± 100 × 10-6/K ≤± 100 × 10-6/K 4.7 Ω ≤ R ≤ 100 kΩ ≤± 100 × 10-6/K ≤± 100 × 10-6/K ≤± 100 × 10-6/K 100 kΩ < R ≤ 1 MΩ ≤± 250 × 10-6/K ≤± 100 × 10-6/K ≤± 100 × 10-6/K R > 1 MΩ ≤± 250 × 10-6/K ≤± 250 × 10-6/K ≤± 250 × 10-6/K Absolute maximum dissipation at Tamb = 70 °C Thermal resistance, Rth Maximum permissible voltage 0.5 W 0.4 W 0.5 W 170 K/W 200 K/W 150 K/W 200 V 250 V 350 V Noise: R < 68 kΩ max. 0.1 µV/V max. 0.1 µV/V max. 0.1 µV/V 68 kΩ ≤ R ≤ 100 kΩ max. 0.5 µV/V max. 0.1 µV/V max. 0.1 µV/V 100 kΩ ≤ R ≤ 1 MΩ max. 1.5 µV/V max. 0.1 µV/V max. 0.1 µV/V R > 1 MΩ max. 1.5 µV/V max. 1.5 µV/V max. 1.5 µV/V Basic specifications IEC 60115-1 and 60115-2 Climatic category (IEC 60068) 55/155/56 Stability, ∆R/R max., after: load: ± 2 % + 0.05 Ω ± 2 % + 0.05 Ω ± 2 % + 0.05 Ω R ≤ 1 MΩ ± 1 % + 0.05 Ω ± 1 % + 0.05 Ω ± 1 % + 0.05 Ω R > 1 MΩ ± 1 % + 0.05 Ω ± 1 % + 0.05 Ω ± 2 % + 0.1 Ω Soldering ± 0.25 % + 0.05 Ω ± 0.25 % + 0.05 Ω ± 0.25 % + 0.05 Ω Short time overload ± 0.25 % + 0.05 Ω ± 0.25 % + 0.05 Ω ± 1 % + 0.05 Ω R range climatic tests: www.vishay.com 32 For technical questions contact: [email protected] Document Number: 28722 Revision: 08-Dec-05 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents 12NC INFORMATION • The resistors have a 12-digit numeric code starting with 23. • The subsequent 6 or 7 digits indicate the resistor type and packing. • The remaining digits indicate the resistance value: – The first 3 digits for 1 % or 2 digits for 5 % indicate the resistance value. – The last digit indicates the resistance decade. Last Digit of 12NC for ± 5 % Tolerance RESISTANCE DECADE 0.10 to 0.91 Ω 1 to 9.1 Ω 10 to 91 Ω 100 to 910 Ω 1 to 9.1 kΩ 10 to 91 kΩ 100 to 910 kΩ 1 to 9.1 MΩ ≥ 10 MΩ Last Digit of 12NC for ± 1 % Tolerance LAST DIGIT 7 8 9 1 2 3 4 5 6 RESISTANCE DECADE LAST DIGIT 1 to 9.76 Ω 10 to 97.6 Ω 100 to 976 Ω 1 to 9.76 kΩ 10 to 97.6 kΩ 100 to 976 kΩ 1 to 9.76 MΩ ≥ 10 MΩ 8 9 1 2 3 4 5 6 12NC Example The 12NC of a SFR25 resistor, value 5600 Ω ± 5 %, taped on a bandolier of 5000 units in ammopack is: 2322 181 43562. 12NC - resistor type and packing ORDERING CODE 23.. ... ..... BANDOLIER TOL. TYPE IN AMMOPACK RADIAL TAPED STRAIGHT LEADS 4000 units 1000 units 5000 units ±5% − ..22 187 73... ..22 187 53... SFR16S ±1% − − ..06 187 3... − − ..06 187 90013 jumper1) ±5% ..06 184 03... ..22 181 53... ..22 181 43... SFR25 ±1% − − ..22 188 2... − ..22 181 90018 ..22 181 90019 jumper2) ±5% − ..22 186 16... ..22 186 76... SFR25H ±1% − − ..22 186 3.... 1. The jumper has a maximum resistance Rmax = 30 mΩ at 3 A (SFR16S). 2. The jumper has a maximum resistance Rmax = 10 mΩ at 5 A (SFR25). BANDOLIER ON REEL STRAIGHT LEADS 5000 units ..06 187 23... ..06 187 1.... ..22 187 90346 ..22 181 63... ..06 181 8.... ..06 181 90011 ..06 186 63... ..06 186 8.... PART NUMBER PART NUMBER: SFR2500001001FA500 S F R 2 5 0 0 0 0 1 0 0 1 F A 5 0 0 MODEL/SIZE SPECIAL CHARACTER TC/MATERIAL VALUE TOLERANCE PACKING1) SPECIAL SFR16S0 SFR2500 SFR25H0 0 = neutral Z = value overflow (Special) 0 = standard Z = jumper 3 digit value 1 digit multiplier Multiplier: 7 = *10-3 2 = *102 8 = *10-2 3 = *103 9 = *10-1 4 = *104 0 = *100 5 = *105 1 = *101 F=±1% J=±5% Z = jumper N4 A5 A1 R5 The 2 digits are used for all special parts. 00 = standard PRODUCT DESCRIPTION: SFR25 1 % A5 1K0 SFR25 MODEL/SIZE SFR16S SFR25 SFR25H 1) Please refer to table PACKING. 1% A5 1K0 TOLERANCE ±1% ±5% PACKING1) A1 A5 RESISTANCE VALUE 47K = 47 KΩ 50R1 = 50.1 Ω Note Products can be ordered using either the 12NC or the PART NUMBER. The PART NUMBER is shown to facilitate the introduction of a unified part numbering system. Currently, this PART NUMBER is applicable in the Americas only. Document Number: 28722 Revision: 08-Dec-05 For technical questions contact: [email protected] www.vishay.com 33 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents PACKING CODE PIECES DESCRIPTION MODEL/SIZE N4 4000 Bandolier in ammopack radial taped SFR25 A5 5000 Bandolier in ammopack straight leads A1 1000 Bandolier in ammopack straight leads R5 5000 Bandolier on reel straight leads SFR16S, SFR25, SFR25H SFR16S, SFR25, SFR25H SFR16S, SFR25, SFR25H DIMENSIONS DIMENSIONS - resistor types and relevant physical dimensions in millimeters L1 TYPE Ød ØD L2 Outline. ∅D MAX. L1 MAX. L2 MAX. ∅d SFR16S 1.9 3.5 4.1 0.45 ± 0.05 SFR25 2.5 6.5 7.5 0.58 ± 0.05 SFR25H 2.5 6.5 7.5 0.58 ± 0.05 OUTLINES MASS PER 100 UNITS TYPE MASS (g) SFR16S SFR25 SFR25H 10.2 20.5 20.5 The length of the body (L1) is measured by inserting the leads into holes of two identical gauge plates and moving these plates parallel to each other until the resistor body is clamped without deformation (“IEC publication 60294”). MARKING The nominal resistance and tolerance are marked on the resistor using four or five coloured bands in accordance with IEC publication 60062 “Color codes for fixed resistors”. FUNCTIONAL PERFORMANCE PRODUCT CHARACTERIZATION Standard values of nominal resistance are taken from the E96/E24 series for resistors with a tolerance of ± 1 % or ± 5 %. The values of the E96/E24 series are in accordance with “IEC publication 60063”. LIMITING VALUES LIMITING VOLTAGE1) (V) 200 250 350 TYPE SFR16S SFR25 SFR25H LIMITING POWER (W) 0.5 0.4 0.5 Note 1. The maximum voltage that may be continuously applied to the resistor element, see “IEC publication 60115-1”. The maximum permissible hot-spot temperature is 155 °C. www.vishay.com 34 For technical questions contact: [email protected] Document Number: 28722 Revision: 08-Dec-05 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents The power that the resistor can dissipate depends on the operating temperature 100 Pmax (%Prated) 50 R > 1 MΩ 0 - 55 50 0 100 70 Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb). 155 Tamb (°C) Derating 10 3 P max (W) 10 2 10 t p /t i = 1000 500 200 100 50 20 10 5 2 1 10-1 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 SFR16S Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti) 600 V max (V) 500 400 300 200 100 0 10-6 10-5 10-4 10-3 10 -2 10-1 t i (s) 1 SFR16S Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti) Document Number: 28722 Revision: 08-Dec-05 For technical questions contact: [email protected] www.vishay.com 35 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents 10 3 P max (W) 10 2 tp /ti = 1000 500 200 100 50 20 10 10 5 1 2 10-1 10-6 10-5 10-4 10-3 10-2 10-1 1 t i (s) SFR25 Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti) Pulse Loading Capabilities 600 V max (V) 500 400 300 200 100 0 10 -6 10 -5 10 -4 10 -3 10-2 10-1 t i (s) 1 SFR25 Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti) 10 3 P max (W) 10 2 t p /t i = 1000 500 200 100 50 20 10 10 5 2 1 10 -1 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 SFR25H Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti) www.vishay.com 36 For technical questions contact: [email protected] Document Number: 28722 Revision: 08-Dec-05 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents 1200 handbook, full pagewidth V max (V) 800 400 0 10-6 10-5 10-4 10-3 10-2 10-1 t i (s) 1 SFR25H Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti) Pulse Loading Capabilities 100 ∆T (K) 50 0 0 0.2 0.4 0.6 0.8 P (W) SFR16S Hot-spot temperature rise (∆T) as a function of dissipated power 100 ∆T (K) SFR25 80 60 SFR25H 40 20 0 0 0.1 0.2 0.3 0.4 0.5 P (W) SFR25/SFR25H Hot-spot temperature rise (∆T) as a function of dissipated power Application Information Document Number: 28722 Revision: 08-Dec-05 For technical questions contact: [email protected] www.vishay.com 37 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of “IEC publication 60115-1”, category 55/155/56 (rated temperature range - 55 °C to + 155 °C; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication 60068-2, “Recommended basic climatic and mechanical robustness testing procedure for electronic components” and under standard atmospheric conditions according to “IEC 60068-1”, subclause 5.3. In the Test Procedures and Requirements table the tests and requirements are listed with reference to the relevant clauses of “IEC publications 60115-1 and 60068-2”; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD REQUIREMENTS TEST 4.16 21 (U) robustness of terminations: 4.16.2 21 (Ua1) tensile all samples PROCEDURE RESISTANCE RANGE SFR16S ∅ 0.45 mm, load 5 N; 10 s SFR25 SFR25H number of failures < 10 × 10-6 ∅ 0.58 mm, load 10 N; 10 s 4.16.3 21 (Ub) bending half number of samples ∅ 0.45 mm, load 2.5 N; 4 × 90° ∅ 0.58 mm, load 5 N; 4 × 90° number of failures < 10 × 10-6 4.16.4 21 (Uc) torsion other half of samples 3 × 360° in opposite directions no damage ∆R/R max.: ± 0.25 % + 0.05 Ω 4.17 20 (Ta) solderability 2 s; 235 °C; flux 600 4.18 20 (Tb) resistance to soldering heat 3.5 s; 350 °C; solder bath method ∆R/R max.: ± 0.25 % + 0.05 Ω 4.19 14 (Na) rapid change of temperature 30 minutes at - 55 °C and 30 minutes at + 155 °C; 5 cycles ∆R/R max.: ± 0.25 % + 0.05 Ω 4.20 29 (Eb) bump 3 × 1500 bumps in 3 directions; 40 g no damage ∆R/R max.: ± 0.25 % + 0.05 Ω 4.22 6 (Fc) vibration frequency 10 to 500 Hz; displacement 1.5 mm or acceleration 10 g; 3 directions; total 6 hours (3 × 2 hours) no damage ∆R/R max.:± 0.25 % + 0.05 Ω 4.23.2 2 (Ba) dry heat 16 hours; 155 °C 4.23.3 30 (Db) damp heat (accelerated) 1st cycle 24 hours; 55 °C; 90 to 100 % RH climatic sequence: 4.23 Rins min.: 1000 MΩ 4.23.4 1 (Aa) cold 2 hours; - 55 °C 4.23.5 13 (M) low air pressure 2 hours; 8.5 kPa; 15 to 35 °C 4.23.6 30 (Db) damp heat 5 days; 55 °C; (accelerated) 95 to 100 % RH remaining cycles 4.24.2 good tinning; no damage 3 (Ca) www.vishay.com 38 damp heat (steady state) R ≤ 1 MΩ R > 1 MΩ ∆R/R max.: ± 1 % + 0.05 Ω ∆R/R max.: ± 1 % + 0.05 Ω 56 days; 40 °C; 90 to 95 % RH; dissipation 0.01 Pn For technical questions contact: [email protected] ∆R/R max. ± 2 % + 0.1 Ω Rins min.: 1000 MΩ ∆R/R max.: ± 2 % + 0.05 Ω Document Number: 28722 Revision: 08-Dec-05 SFR16S/25/25H Standard Metal Film Resistors Vishay BCcomponents TEST PROCEDURES AND REQUIREMENTS IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD 4.25.1 REQUIREMENTS TEST endurance 4.8.4 4.7 PROCEDURE RESISTANCE RANGE SFR16S 1000 hours at 70 °C; Pn or Vmax temperature between - 55 °C and coefficient + 155 °C (TC × 10-6/K) voltage proof on 400 V (RMS) (SFR16S) or insulation 600 V (RMS) (SFR25 and SFR25 SFR25H ∆R/R max.: ± 2 % + 0.05 Ω R < 4.7 Ω ≤± 250 ≤± 100 ≤± 100 R ≤ 100 kΩ ≤± 100 ≤± 100 ≤± 100 R ≤ 1 MΩ ≤± 250 ≤± 100 ≤± 100 R > 1 MΩ ≤± 250 ≤± 250 ≤± 250 no breakdown SFR25H); during 1 minute; V-block method 4.12 noise 4.6.1.1 4.13 “IEC publication 60195” insulation 500 V (DC) during 1 minute; resistance V-block method short time room temperature; overload P = 6.25 × Pn (SFR25) or R < 68 kΩ max. 0.1 µV/V max. 0.1 µV/V max. 0.1 µV/V R ≤ 100 kΩ max. 0.5 µV/V max. 0.1 µV/V max. 0.1 µV/V R ≤ 1 MΩ max. 1.5 µV/V max. 0.1 µV/V max. 0.1 µV/V R > 1 MΩ max. 1.5 µV/V max. 1.5 µV/V max. 1.5 µV/V Rins min.: 1000 MΩ ∆R/R max.: ± 0.25 % + 0.05 Ω ∆R/R max.: ± 1 % + 0.05 Ω 6.25 × 0.25 W (SFR16S); 5 s on, 45 s off (V ≤ 2 × Vmax); 10 cycles intermittent 16 × 0.16 W; 1 s on and 25 s ∆R/R max.: overload in off; 10000 ± 200 cycles; ± 0.75 accordance with Vmax = 600 V % + 0.05 Ω − − “JIS-C5202 5.8” see 2nd amendment pulse load see Pulse Loading Capabilities graphs to “IEC 60115-1”, Jan. ’87 Document Number: 28722 Revision: 08-Dec-05 For technical questions contact: [email protected] www.vishay.com 39 Legal Disclaimer Notice Vishay Notice Specifications of the products displayed herein are subject to change without notice. Vishay Intertechnology, Inc., or anyone on its behalf, assumes no responsibility or liability for any errors or inaccuracies. Information contained herein is intended to provide a product description only. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Vishay's terms and conditions of sale for such products, Vishay assumes no liability whatsoever, and disclaims any express or implied warranty, relating to sale and/or use of Vishay products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright, or other intellectual property right. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications. Customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Vishay for any damages resulting from such improper use or sale. Document Number: 91000 Revision: 08-Apr-05 www.vishay.com 1