Contents JACKPAC® (IP 67) JACKPAC® IP 67 JACKPAC® (IP 67) JACKPAC® – Overview J.2 JACKPAC® relay module J.3 JACKPAC® timer J.4 JACKPAC® signal inverter J.5 JACKPAC® test J.6 JACKPAC® – General Data and Accessories J.7 Empty housing SAI JACKPAC® for custom built-in components J.8 J 2001350000 – 2015/2016 J.1 JACKPAC® IP 67 JACKPAC® – Overview The Concept The IP 20 Solution The JACKPAC® Solution Until now, all signal conditioning tasks were carried out by modules designed to IP 20. For their own protection, these needed to be installed in central switchgear cabinets. However, decentralised solutions that do not require large switchgear cabinets are increasingly being sought for use in modern-day industrial automation technology. It is true that shielded signals can be fed to the machinery via powerful fieldbus systems; but in each case, however, there remains an interconnecting cable between the subdistribution boards and the sensors/actuators are susceptible to interference from surrounding operations. As has always been the case, signals are still influenced by overvoltages and earth loops; interference pulses are superimposed on sensor signals and malfunctions can be initiated. The result is that signal conditioning modules sealed to IP 20 require terminal boxes, such as switchgear cabinets, or even cost-intensive special solutions (for example, sensor-actuator distributors with integrated signal-conditioning functions providing as many functions as possible, even when these are surplus to requirements). By introducing JACKPAC®, the new M12 Signal Box with the high IP 67 ingress protection, Weidmüller can now provide a modular and versatile concept that makes it possible to condition s ignals in an industrial environment. Requiring no additional enclosures, these modules can be installed directly on the machine, in the production plant, conveyor system or within a process. The M12 connector, which is standardised all over the world, makes it possible to integrate the JACKPAC® at any point in the sensor-actuator cabling. The fixed pin assignment means it is easy to install and is protected against polarity reversal. This versatility really comes into its own when an installation needs to be altered or modernised, simply because no additional enclosures or cabling are required. By providing this high degree of protection and versatility, JACKPAC® renders possible innovative automation concepts based on decentralised applications – without large control cabinets or small distribution boards – for consistent, transparent, efficient and cost-efficient installations. PLC J torSensor-Actua Interface Sensors actuators plant •Easy ‘Plug and Play’ installation •Universal and versatile usage •No additional enclosure required •Saves time and costs •Ideal for decentralised concepts and plant modernisation (retrofitting) J.2 2001350000 – 2015/2016 JACKPAC® relay module Switching amplifiers JPR 24 V DC 1CO M12 without isolation with electrical isolation JACKPAC® IP 67 • Switching amplifiers are simply built into the actuator system controls • Switching outputs can be amplified from 24 V DC /0.5 A to 24 V DC / 2 A • Galvanic isolation is optional, for insulating between the input and output circuits, which prevents conducted interference on the switching output • Switched voltage feed at output via T-distributor JPR 24 V DC ISO 1CO M12 +24 V DC 0 V DC 1 1 2 2 3 3 4 4 5 5 IN +24 V DC +24 V DC NC 0 V DC 0 V DC PE 1 2 2 3 3 4 4 5 5 IN OUT INPUT 1 INPUT NO PE CO NC OUT NO Technical data Input Rated control voltage Rated current DC Power rating DC Response/dropout volt DC pickup/dropout current Free-wheel diode Output Max. switching power Min. switching power Contact material Mechanical service life Max. switching frequency at rated load Sparkover time / Drop-out time Insulation coordination (EN 50 178) Rated voltage Surge voltage category Pollution severity General data Ambient temperature (operational) Storage temperature Conductor connection system Approvals Dimensions Clamping range (nominal / min. / max.) Length x width x height Note Ordering data mm² mm 24 V DC ±20 % 8 mA 200 mW 16.8 V / 1.2 V 5 mA / 1 mA Yes 24 V DC ±20 % 8 mA 200 mW 16.8 V / 1.2 V 5 mA / 1 mA Yes 24 V / 2 A 12 V / 10 mA AgSnO 10 x 106 switching cycles 0.1 Hz ca. 5 ms 24 V / 2 A 12 V / 10 mA AgSnO 10 x 106 switching cycles 0.1 Hz ca. 5 ms 300 III 2 300 III 2 -25 °C...+70 °C -25 °C...+70 °C M12 plug / socket, A-coded cULus; GOSTME25 -25 °C...+70 °C -25 °C...+70 °C M12 plug / socket, A-coded cULus; GOSTME25 83 / 36 / 14.4 83 / 36 / 14.4 Details for TU = 20 °C Type JPR 24VDC 1CO M12 J Details for TU = 20 °C Qty. 1 Order No. 8771420000 Type JPR 24VDC ISO 1CO M12 Qty. 1 Order No. 8771430000 Note Accessories Note 2001350000 – 2015/2016 Retaining clip JP CLIP M: 8778490000 Retaining clip JP CLIP M: 8778490000 J.3 JACKPAC® timer JACKPAC® IP 67 Timer relay JPTA 50 MS 24VDC PNP M12 Signal extenders can be easily connected to the cable between the sensor and the input modules. They extend the pulse length from a minimum of 1 ms to 50 ms or 100 ms. This enables short senor signals to be reliably recognised and evaluated by the controller. JPTA 100 MS 24VDC PNP M12 Pulse stretching, 50 ms +24 V DC 0 V DC Pulse stretching, 100 ms 1 1 1 1 2 2 2 2 3 3 3 3 IN Signal +24 V DC 0 V DC 0 V DC OUT t 4 tv 4 IN Signal Signal 0 V DC OUT t 4 t tv 4 Signal t Technical data Input Rated control voltage Rated current DC Switch-off delay Output Max. switching voltage, DC Max. switching current Insulation coordination (EN 50 178) Rated voltage Impulse withstand voltage Surge voltage category Pollution severity General data Ambient temperature (operational) Storage temperature Conductor connection system Approvals 18...24...30 V DC 3.5...7.0...10.0 mA 50 ms 18...24...30 V DC 3.5...7.0...10.0 mA 100 ms 30 V 400 mA 30 V 400 mA 32 V 330 V I 2 32 V 330 V I 2 0 °C...+60 °C -20 °C...+85 °C M12 plug / socket, A-coded CE; cULus; GOSTME25 0 °C...+60 °C -20 °C...+85 °C M12 plug / socket, A-coded CE; cULus; GOSTME25 83 / 36 / 14.4 83 / 36 / 14.4 J Dimensions Clamping range (nominal / min. / max.) Length x width x height Note Ordering data mm² mm Type JPTA 50MS 24VDC PNP M12 Qty. 1 Order No. 8771440000 Type JPTA100MS 24VDC PNP M12 Qty. 1 Order No. 8836630000 Note Accessories Note J.4 Retaining clip JP CLIP M: 8778490000 Retaining clip JP CLIP M: 8778490000 2001350000 – 2015/2016 JACKPAC® signal inverter Signal inverter JPP NPN PNP 24 V DC JPP PNP NPN 24 V DC JACKPAC® IP 67 Signal inverters convert PNP sensor signals to NPN signals and NPN signals back to PNP. This means that existing circuits do not require complex alteration and the existing inputs on the I/O cards can be put to best use. This is particularly well suited for the Asian and North American markets. +24 V DC 0 V DC NPN 1 1 2 2 3 3 IN Signal + 4 4 +24 V DC 0 V DC 0 V DC OUT NPN 5 +24 V DC PNP PNP 2 3 3 4 +24 V DC 0 V DC OUT PNP 5 5 PNP 1 2 IN Signal + Signal - 1 4 NPN Signal - 5 NPN Technical data Input Sensor Rated control voltage Input current for sensor Type of contact Output Solid-state type Rated switching voltage Rated switching current Voltage drop at max. load Insulation coordination (EN 50 178) Rated voltage Impulse withstand voltage Surge voltage category Pollution severity General data Ambient temperature (operational) Storage temperature Conductor connection system Approvals Dimensions Clamping range (nominal / min. / max.) Length x width x height Note Ordering data mm² mm 2-/ 3-Conductor Sensor NPN-type 18...24...30 V DC < 200 mA NO contact 2-/ 3-Conductor Sensor PNP-Type 18...24...30 V DC < 200 mA NO contact Solid state relay 18...30 V DC 400 mA ≤1V Solid state relay 18...30 V DC 400 mA 32 V 330 V I 2 32 V 330 V I 2 0 °C...+60 °C -20 °C...+85 °C M12 plug / socket, A-coded cULus; GOSTME25 0 °C...+60 °C -20 °C...+85 °C M12 plug / socket, A-coded CE; cULus; GOSTME25 83 / 36 / 14.4 83 / 36 / 14.4 Type JPP NPN PNP 24VDC Qty. 1 Order No. 8852350000 Type JPP PNP NPN 24VDC J Qty. 1 Order No. 8857030000 Note Accessories Note 2001350000 – 2015/2016 Retaining clip JP CLIP M: 8778490000 Retaining clip JP CLIP M: 8778490000 J.5 JACKPAC® test JACKPAC® IP 67 Test adapter JP TEST The new JACKPAC® test adapter can be easily integrated at any point on an M12 network and enables quick and easy connection of a testing device via the 5 PUSH IN connections. Status indicators show the status of the 2 signal channels as well as the 24 V DC auxiliary voltage. with status indication + 24 V 1 1 2 2 Signal 2 3 3 0V 4 4 Signal 1 5 5 PE 1 2 3 4 5 Technical data Input Rated control voltage Rated current DC Status indicator Output Continuous current Power General data Ambient temperature (operational) Storage temperature Conductor connection system Approvals 18...24...30 V DC 2.2 mA (LED) Green LED 2A 2.2 mA at 24 V 0 °C...+55 °C -25 °C...+70 °C M12 plug / socket, A-coded CE; GOSTME25 J Dimensions Clamping range (nominal / min. / max.) Length x width x height Note Ordering data mm² mm 83 / 36 / 14.4 Type JP TEST Qty. 1 Order No. 8794120000 Note Accessories Note J.6 Retaining clip JP CLIP M: 8778490000 2001350000 – 2015/2016 JACKPAC® – General Data and Accessories IP 67 PBT, RAL 7032 (grey) V0 to UL94 M12, CuZn, nickel plated, A-coded 0.8 … 1 Nm Pole 1 2 3 4 5 Assignment +24 V DC Input / output 2 0 V DC Input / output 1 PE / Earth 51 1 2 5 4 Accessories Retaining clip Twin plug 36 M12 13,8 Contact assignment (socket) 14,4 83 M12 Ingress protection class Housing material Flammability class Screw socket Rated torque JACKPAC® IP 67 General data 3 Stainless steel Type JP CLIP M Qty. 1 Order No. 8778490000 5-pole Type SAI-Y-5S PARA M12/M12 Qty. 1 Order No. 1783430000 J Screwty® M12 Sensor cables With torque Type SCREWTY M12 DM Qty. 1 Order No. 1900001000 4-pole, length 0.3 m 4-pole, length 0.6 m 4-pole, length 1.5 m Type SAIL-M12G-M12G-4-0.3U SAIL-M12G-M12G-4-0.6U SAIL-M12G-M12G-4-1.5U Qty. 1 1 1 Order No. 1906300030 1906300050 1906300150 5-pole, length 0.3 m 5-pole, length 0.6 m 5-pole, length 1.5 m SAIL-M12G-M12G-5-0.3U SAIL-M12G-M12G-5-0.6U SAIL-M12G-M12G-5-1.5U 1 1 1 9457340030 9457340060 9457340150 Additional accessories can be found in the Sensor Actuator Interface catalogue. 2001350000 – 2015/2016 J.7 Empty housing SAI JACKPAC® for custom built-in components SAI JP JACKPAC® IP 67 Empty housing SAI JACKPAC® for custom built-in components 36 14.4 58 51 54 Technical data General data Temperature range Connection system Contact base material Surface finish -25 °C … +70 °C M12 plug/socket, A-coded AgSnO Au Dimensioned drawing SAI JP Assembly instruction M 2/1 Pos.1 JACKPAC® moulding Printed circuit board assembly group not included Dims. printed circuit board 4 42237 Printing side J Pos. 2 Round cable seal HV1215 For cable diameter 6.0 - 6.5 mm Grouting hole Pos. 2 Round cable seal HV1215 Pos.1 JACKPAC® moulding Dimensions Length x width x height Dimensioned drawing, PCBs mm Note 83 x 36 x 14.4 Please use high-viscosity or fast-cure compound. 5 No. of poles 4 5 4 5 Qty. 1 1 1 1 Order No. 1915220000 1918520000 8794090000 8794080000 185n0.05 Type SAI JP 4P LG SAI JP 5P LG SAI JP 4P LG 100 SAI JP 5P LG 100 129.5 175n0.05 J.8 1 piece 1 piece 100 pieces 100 pieces 88.5 Accessories 85 6.5 4.75 Housing with M12 connectors Contents Note 38.5 230n0.05 193.5 162.5 5 Ordering data 10 7.5 116 Housing without M12 connectors SAI JP FC SET 1933680000 1 Qty. = 100 pieces 240 10 2001350000 – 2015/2016