SAI M23 Connectors Product Information Contents SAI M23 Connectors Product Description: SAI M23 Connectors 4 Contact assignment 7 Technical data 8 Overview 10 M23 connector for signal transmission – Housing – Built-in connector – Inserts – Contacts 12 13 14 16 M23 connector for power transmission – Housing – Built-in connector – Inserts – Contacts 18 19 20 21 Moulded M23 cables 22 SAI distributor M12 with M23 90° 23 SAI distributor M12 with M23 180° 24 SAI distributor M18 with M23 90° 25 Installation instructions 26 3 Product Description: SAI M23 Connectors Product Description: SAI M23 Connectors Technology and requirements Variants and designs The M23 connectors are mainly used for integrating electrical drives and servo-motors into industrial automation facilities. The M23 designation is based on the thread diameter of the connector, as shown in Figures 1 and 2. With their wide variety of inserts and housings, these connector are equally suited for applications involving signal or power transmission. Applications set in harsh industrial environments place strict requirements on the connector. Much is demanded of the housing, the inner insert and the connector contact as well. Thermal loads, physical loads, and loads from the transmitted electrical power are commonplace. M23 connectors are capable of carrying a load of up to 250/630 V at 9/30 A. The variants can be classified generally according to their outer design into either customizable types or plastic-moulded connectors with pre-connected cables. Both variants are available in male or female versions, and in straight or angled design. Different designs and inserts can be combined to fit the particular application so that an almost limitless variety of combinations is possible. The connector inserts are available in a variety of different pole counts and as either male or female versions. The pole counts also vary in that some contacts in the mating profile may have a larger cross-section than the others. Other types include the device connector variants which are used for contacting and connecting housings. These also come in a variety of designs. The metal alloy in use may differ depending on the particular type of application. For example, stainless steel is used for those variants that will be used in the food processing industry. Each connector is optionally available with EMC protection and a plastic surface. The connectors must be resistant to the penetration of all particles and substances. They must also comply with the required class of IP protection. The material used for manufacture must be resistant to acid and alkaline solutions that may be used during cleaning or production processes. And it must not be possible for residues to accumulate in the plug which could later contaminate the production flow. It must not be possible for the plug components to loosen due to vibration. In addition, the cable and connector must have EMC shielding for some applications. This keeps external interference from influencing the signals and it also prevents the transmitted signals in the cable from interfering with other cables or components. The standards and directives (such as the German or European standards) that are followed are basically only recommendations concerning the composition of the connector. A so-called „cold standard“ exists for the M23 connectors. Customizable connectors The customizable connectors are almost all manufactured from metal alloys. Variants with plastic housings or fitting nuts are rare and then used mostly for customer-specific solutions. Customizable connectors are made up of a housing, a plastic contact carrier, and the contacts themselves. The various housing types can be equipped with the corresponding contact carriers. The carriers differ in their number of poles and the arrangement of the poles. Different types of contacts may also be used within the contact carriers. The shape of the contacts is either male or female. There are also difference in the width, material, and connection system (such as soldered, crimped or screwed). 62 27 24 Figure 1: M23 cable connector 4 M 23 x 1 ø 26.2 64 27 24 Figure 2: M23 coupling connector Product Description: SAI M23 Connectors This modular construction allows for a wide variety of combinations to fit any application type. Figure 3 shows the design and assembly of a M23 signal connector. Since the connector is usually put together in the field, the key requirement is that the connector is easy and reliable for the electrician to handle onsite. A good example of convenient handling is the integrated 1. EMC shielding. An improved shield connection results because the shielding can be connected is less steps and with fewer tools. The complete assembly process must be clear and concise, and should only take a few steps. max. 25m m 2. 4mm 3. Crimp 4. 5. click click 6. 7. Code 8. 27 24 Figure 3: Design and assembly of an M23 connector 5 Product Description: SAI M23 Connectors Plastic injection-moulded connector with connected cable The plastic injection-moulded cables are cables that have already been fitted with connectors. First the cables are connected with the contacts and then these are mounted into the contact carrier. Next, plastic injection moulding is used to cover the cable and contact carrier with a plastic moulding. This ensures a highly stable and well-sealed connector housing. The connector must be destroyed for it to be disconnected from its cable. The connector’s outer form and material is arranged by a plastic processing tool. The advantage of a moulded cable is that the connection between the cable and the connector has already been tested at bending radius are used for such applications (for example, the bending radius may be 10d, i.e., ten times the cable diameter). When constructing a facility, a variety of connection scenarios are possible based on the particular conditions or adaptations on existing facilities. The length or configuration of the cable must be adapted to fit these conditions. If space is constricted, for instance, it may be necessary to replace a straight connector with an angled one. Cables can be equipped with both a moulded (extruded) connector and a customizable connector. This ensures proper functionality while providing the flexibility to adapt to changing conditions on location. Safe connections can thus be established with any possible connector combination or at any protective class { { Plastic injection-moulded M23 connector SAI distributor with M23 connector the production factory. The electrician need only adjust the length. Depending on the application, he may choose to use another connector on the open end or connect the individual cable wires directly (for example, to a terminal block). These advantages of this variant type includes the inexpensive assembly of large batches, the high degree of automation and minimal amount of material used. High reliability and an excellent seal are two additional advantages. required. This gives the facility planner the safety he needs. And the electrician on-site can set up the facility properly because he has sufficient flexibility to adapt to uncertain conditions. For sensor systems, connectors with high pole counts are often used on SAI distributors. Individual sensors are connected to the distributors where the signals are then centralized. They are then transferred to the controller using a cable with an M23 connector. The most common use for transmitting power involves the connection of servo-motors in machines. M23 connectors are used for this purpose because of their sturdy and compact design and their high power-carrying capacities. Because of the size of the M23 connector, it can also be used in a hybrid version for transmitting both signals and power. The signal-carrying contacts are then shielded within the connector to ensure that the transmitted voltages do not interfere with the signals. Connector usage and application M23 connectors are mainly used for integrating within machine and facility construction applications. These applications require connections with a long life span and high reliability. The failure of a single connector could lead to the failure of the entire production line. It’s important to avoid facility outages caused by a connector malfunction – so the machine and facility construction industry relies on connectors with the advantages listed above. Both signals and power must be transferred in such applications. The connector and the cable must be able to withstand harsh industrial conditions. Cables may be under stress from constant motion, in particular for applications involving robotics or dragline chains. Special cables with a specific maximum 6 Contact assignment Contact assignment SAI M23 M23 12- and 19-pole, for SAI distributors and cables 12-pole 12 9 8 1 10 7 2 PO 6 5 11 4 3 10 9 1 8 12 2 7 SO 3 4 11 5 6 19-pole 19 12 18 17 11 1 10 2 13 9 16 3 PO 8 4 7 5 14 6 15 19 12 18 13 1 11 10 2 3 17 14 9 SO 4 8 5 16 7 15 6 Description code Pole Colour code Plug-in station Contact M12 1 white 1 4 2 3 4 5 6 7 8 9 10 11 green yellow grey pink red black violet blue (–) blue (–) brown (+) 2 3 4 5 6 7 8 1– 8 1– 8 1– 8 4 4 4 4 4 4 4 3 3 1 12 Pole green-yellow (PE) Colour code 1– 8 Plug-in station 5 Contact M12 1 violet 8 4 2 3 4 5 7 8 9 10 11 13 14 15 16 17 18 6 12 red grey red/blue green grey/pink white/green white/yellow white/grey black yellow/brown brown/green white yellow pink grey/brown blue (–) green-yellow (PE) 6 4 2 2 1 3 5 7 7 6 4 1 3 5 8 1– 8 1– 8 4 4 2 4 2 2 2 2 4 2 2 4 4 4 2 3 5 19 brown (+) 1– 8 1 Contact partitioning Housing G Inner thread K W S L Outer thread angled Signal connectors Power connectors 7/12 Inserts BE Cable passage SE Male insert 4/4 Number of contacts, here for 4 sensor and 4 power contacts Female insert Contacts Signal connectors Type 6-pole 7-pole 9-pole 12-pole 16-pole 17-pole 19-pole Power connectors Type 6-pole 4+4-pole KBC Wire cross-section 0.08/0.56 Female contact 0.25/1.0 0.25 mm2 – 1.0 mm2 0.75/2.5 Moulded M23 cables SAIS 0.75 mm2 – 2.5 mm2 SAIB 12p 19p AN ST Cable with female plug 12-pole 19-pole angled straight …M Length in metres 1 mm contact 1.5 mm contact 2 mm contact 6 7 1 8 12 16 17 16 3 1 mm contact 1.5 mm contact 2 mm contact 6 4 4 0.08 mm2 – 0.56 mm2 Cable with male plug Contacts for signal plugs cannot be used in inserts for power plugs and vice versa. 7 Technical data Signal connectors Technical data Mechanical data Housing Copper-Zinc alloy Die Casting Housing surface Nickel plated brass other surface upon request Inserts (for contacts) Contacts Contact surface at point of contact Minimum mating cycles Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT / Fire protection class V-0 Brass Alloy Nickel and gold plated (0.25 μm Au) > 1000 Seals / O-Rings Buna-N standard optional Viton® (Viton is a registered trademark of DuPont) Temperature range Type of contacts Protection -40 °C – 125 °C Crimp, solder, dip-solder (PCB) IP 67 / IP 69 K per EN 60 529 (connected) Cable diameter range Electrical Data Number of positions 3 – 17 mm Number of contacts 6 7 12 16 17 6 7 8 9 1 12 16 17 16 3 1 8 2 20 1 8 400 160 1500 > 106 1 8 400 160 1500 > 106 1 8 1.5 10 500 200 2500 > 1010 1 8 500 200 2500 > 1010 3 3 3 3 Contact-Ø Nominal current Nominal voltage at pollution degree 2 Nominal voltage at pollution degree 3 Test voltage Insulation resistance mm A V~ V~ V~ MΩ 2 20 630 300 2500 > 1010 2 20 630 300 2500 > 1010 Max. contact resistance mΩ 3 3 19 320 100 1500 > 106 3 Derating curve Straight Connectors male + female M 23, 12-pole, wires 12 x AWG17 I [A] 9 8 7 6 5 4 3 2 1 0 8 20 30 40 50 60 70 80 90 100 110 120 T [°C] Technical data Power connectors Technical data Mechanical data Housing Copper-Zinc alloy Die Casting Housing surface Nickel plated brass other surface upon request Inserts (for contacts) Contacts Contact surface at point of contact Minimum mating cycles Thermoplastic Polyamid PA 6 (Nylon 6/6), PBT / Fire protection class V-0 Brass Alloy Nickel and gold plated (0.25 μm Au) > 1000 Seals / O-Rings Buna-N standard optional Viton® (Viton is a registered trademark of DuPont) Temperature range Type of contacts Protection -40 °C – 125 °C Crimp IP 67 / IP 69 K per EN 60 529 (connected) Cable diameter range Electrical Data Number of positions 7 – 17 mm 5 + PE Number of contacts Contact-Ø mm 4/4 6 4 4 1 8 300 300 2500 2 28 800 600 4000 Nominal current Nominal voltage at pollution degree 2 A V~ Nominal voltage at pollution degree 3 Test voltage Insulation resistance V~ V~ MΩ 2 28 800 600 4000 > 1013 Max. Max. contact resistance mΩ 3 > 1013 3 Derating curve Straight connectors male + female M 23, 5 + PE, wires 5 x AWG12 I [A] 30 25 20 15 10 5 0 20 30 40 50 60 70 80 90 100 110 120 T [°C] 9 Overview M23 connector for signal transmission All customizable connectors can also be assembled together with shielded cables. Housing Contact inserts* Contacts Cable connector 6-pole Coupling connector 7-pole Angled connector 9-pole Angled connector (coupling) 12-pole Device connector (front panel) 16-pole Device connector with knurled nut 17-pole Device connector (single-hole mount) 19-pole Crimp pin 1 mm rotated 0.08 – 0.56 mm2 Crimp pin 1 mm rotated 0.14 – 1.00 mm2 Crimp pin 1 mm rotated 1.00 – 1.50 mm2 Crimp socket 1 mm rotated 0.08 – 0.56 mm2 Crimp socket 1 mm rotated 0.14 – 1.00 mm2 Crimp socket 1 mm rotated 1.00 – 1.50 mm2 Crimp pin 2 mm rotated 0.14 – 0.56 mm2 Crimp socket 2 mm rotated 0.56 – 1.00 mm2 Crimp pin 2 mm rotated 0.75 – 2.50 mm2 Crimp socket 2 mm rotated 0.75 – 2.50 mm2 Device connector (angled) Device connector (back panel) * Solder and crimp inserts 10 Overview M23 connector for power transmission Housing Contact inserts* Cable connector 6 x Male 2 mm Contacts 2 Coupling connector 4 1 5 1 5 6 x Socket 2 mm 2 Angled connector Angled connector (coupling) 4 x Male 1 mm 4 x Male 2 mm 4 x Socket 1 mm 4 x Socket 2 mm Device connector (front panel) Device connector with knurled nut 4 B C 4 A D 1 3 C D 3 4 B A 1 Crimp pin 1 mm rotated 0.25 – 1.00 mm2 Crimp socket 1 mm rotated 0.25 – 1.00 mm2 Crimp pin 2 mm rotated 0.75 – 2.50 mm2 Crimp pin 2 mm rotated 2.50 – 4.00 mm2 Crimp socket 2 mm rotated 0.75 – 2.50 mm2 Crimp socket 2 mm rotated 2.50 – 4.00 mm2 Device connector (back panel) Device connector (back panel) Device connector (angled) * Crimp inserts Moulded M23 cables Housing Cable connector Coupling connector Angled connector Angled connector (coupling) 11 M23 connector for signal transmission Housing For cables with outer diameter of: 7–12 mm Cable connector Coupling connector 64 ø 26.2 M 23 x 1 62 27 27 24 Ordering data 24 Ordering data Type SAI-M23-GS-7/12 Qty. 1 Order No. 1995840000 Angled connector Type SAI-M23-KS-7/12 Qty. 1 Order No. 1169900000 Angled connector (coupling) 71 27 22 M 23 x 1 Ordering data 12 24 24 Ø 26.2 Type SAIL-M23-GS-S-7/12 52 52 24 68.3 Ordering data Qty. 1 Order No. 1169920000 Type SAIL-M23-KSW-7/12 Qty. 1 Order No. 1169930000 M23 connector for signal transmission Built-in connector With 3.2-mm mounting holes Device connector with knurled nut Ø 26.2 20 + 0.1 Mounting dimensions 20 + 0.1 Ø 19.8 Mounting dimensions 31.5 25 19.8 29.7 18.5 21.5 25 19.8 22.5 Ø 19.8 M 23 x 1 Ø 2.7 - Ø 3.2 M 23 x 1 Ø 2.7 - Ø 3.2 M 2.5 - M 3 Mounting dimensions Device connector (single-hole mount) 24 M 20 x 1.5 / PG 13.5 Ordering data Ordering data Qty. 1 Order No. 1169940000 Device connector (angled) 25 19.8 Ø 2.7 PG 13.5: 20.6 + 0.1 Qty. 1 Order No. 1169950000 Type SAIE-M23-S-EM Qty. 1 Order No. 1169970000 Device connector (back panel) 28 22.6 Ø 2.7 - Ø 3.2 M 2.5 - M 3 M 23 x 1 Ø 3.2 22.5 M 23 x 1 43 37.5 51.5 49.5 Mounting dimensions Ordering data Type SAIE-M23-S-RM Mounting dimensions Ø 25 20.5 Type SAIE-M23-S-VW M 20 x 1.5: 20.2 + 0.1 6 Device connector (front panel) 23 + 0.1 Mounting dimensions 20 + 0.1 Ordering data Type SAIE-M23-S-W Ordering data Qty. 1 Order No. 1169980000 Type SAIE-M23-S-HW Qty. 1 Order No. 1169990000 13 M23 connector for signal transmission Inserts 6-pole 9-pole 8.7 4.75 8.7 3.6 8.23 3.6 4.75 Male insert on plug side Female insert on plug side Ordering data Male insert on plug side Female insert on plug side Ordering data Insert 6-pole male Type SAI-M23-SE-6 Qty. 1 Order No. 1170000000 Insert 9-pole male Type SAI-M23-SE-9 Qty. 1 Order No. 1170050000 Insert 6-pole socket SAI-M23-BE-6 1 1170020000 Insert 9-pole socket SAI-M23-BE-9 1 1170060000 7-pole 12-pole 6.5 3.6 4.75 5.55 3.8 9.8 11.1 1.9 8.23 4.3 1 4.5 7.1 9.5 Male insert on plug side 9.8 Female insert on plug side Ordering data Male insert on plug side Female insert on plug side Ordering data Insert 7-pole male Type SAI-M23-SE-7 Qty. 1 Order No. 1170030000 Insert 12-pole male Type SAI-M23-SE-12 Qty. 1 Order No. 1170070000 Insert 7-pole socket SAI-M23-BE-7 1 1170040000 Insert 12-pole socket SAI-M23-BE-12 1 1995850000 14 M23 connector for signal transmission 16-pole 19-pole 2 4.8 12 10.4 5.1 8.8 11.4 10.4 6.1 3.4 5.7 5.2 1.1 0.7 6 6 3 2.8 3.6 10.4 5.5 12 2.5 Male insert on plug side Female insert on plug side Ordering data Male insert on plug side Female insert on plug side Ordering data Insert 16-pole male Type SAI-M23-SE-16 Qty. 1 Order No. 1170080000 Insert 19-pole male Type SAI-M23-SE-19 Qty. 1 Order No. 1170120000 Insert 16-pole socket SAI-M23-BE-16 1 1170090000 Insert 19-pole socket SAI-M23-BE-19 1 1170130000 17-pole 6 3 9.05 3.4 11.9 10.9 6.5 4.5 2 2.51 5.45 1.25 0.85 3.94 5.04 5.75 Male insert on plug side Female insert on plug side Ordering data Insert 17-pole male Type SAI-M23-SE-17 Qty. 1 Order No. 1170100000 Insert 17-pole socket SAI-M23-BE-17 1 1170110000 15 M23 connector for signal transmission Contacts Male, 1 mm Ordering data 0.08-0.56 1.0 mm Male (0.08-0.56) Type SAI-M23-KSC-0.08/0.56 Qty. 50 Order No. 1170140000 1.0 mm Male (0.14-1.00) SAI-M23-KSC-0.14/1.00 50 1170150000 1.0 mm Male (1.00-1.50) SAI-M23-KSC-1.00-1.5 50 1170170000 0.14-1.00 1.00-1.50 Female, 1 mm Ordering data 0.08-0.56 1.0 mm Socket (0.08-0.56) Type SAI-M23-KBC-0.08/0.56 Qty. 50 Order No. 1995860000 1.0 mm Socket (0.34-1.00) SAI-M23-KSC-0.34/1.00 50 1170180000 1.0 mm Male (1.00-1.50) SAI-M23-KBC-1.00-1.5 50 1170210000 Type SAI-M23-KSC-1.5-0.14-1 Qty. 50 Order No. 1170220000 1.5 mm Socket (0.14-0.56) Type SAI-M23-KBC-1.5-.14-.56 Qty. 50 Order No. 1170230000 1.5 mm Socket (0.56-1.00) SAI-M23-KBC-1.5-.56-1.0 50 1170240000 0.34-1.00 1.00-1.50 Male, 1.5 mm Ordering data 0.14-1.00 1.5 mm Male (0.14-1.00) Female, 1.5 mm Ordering data 0.14-0.56 0.56-1.00 16 M23 connector for signal transmission Male, 2 mm Ordering data 0.75-2.00 2.0 mm Male (0.75-2.00) Female, 2 mm Type SAI-M23-KSC-2-0.75-2.00 Qty. 50 Order No. 1170250000 Type SAI-M23-KBC-2-0.75-2.00 Qty. 50 Order No. 1170260000 Ordering data 0.75-2.00 2.0 mm Socket (0.75-2.00) 17 M23 connector for power transmission Housing For cables with outer diameter of: 7–12 mm Cable connector Coupling connector 72.5 Ø 26.2 M 23 x 1 76 27 24 27 Ordering data Ordering data Type SAI-M23-GS-L-7/12 Qty. 1 Order No. 1995800000 Angled connector Type SAI-M23-KS-L-7/12 27 63 72.5 27 25 M23 x 1 Ø 26.2 Ordering data 18 Order No. 1170270000 72 24 25 Type SAIL-M23-GSW-L-7/12 Qty. 1 Angled connector (coupling) 76 27 24 Ordering data Qty. 1 Order No. 1170280000 Type SAIL-M23-KSW-L-7/12 Qty. 1 Order No. 1170290000 M23 connector for power transmission Built-in connector With 3.2-mm mounting holes Device connector with knurled nut Ø 26.2 Mounting dimensions M 23 x 1 32.5 Ø 2.7 - Ø 3.2 25 19.8 39.5 32.5 25 19.8 Ø 2.7 - Ø 3.2 Device connector (single-hole mount) Mounting dimensions Mounting dimensions 28 7 Device connector (front panel) 25.2 + 0.1 20 + 0.1 Ordering data Ordering data Qty. 1 Order No. 1170300000 Device connector (angled) 25 54.5 52.5 Ordering data Qty. 1 Ø 2.7 Ø 3.2 M 23 x 1 28 22.6 Type SAIE-M23-L-EM Qty. 1 Order No. 1170320000 34.5 32.5 Ø 3.2 Mounting dimensions Mounting dimensions 23.1 + 0.1 20 + 0.1 Ordering data Type SAIE-M23-L-W Order No. 1170310000 Device connector (back panel) M 23 x 1 19.8 Type SAIE-M23-L-RM M 25 x 1.5 25 20.5 Type SAIE-M23-L-VW 43 37.5 20 + 0.1 Ordering data Qty. 1 Order No. 1170330000 Type SAIE-M23-L-HW Qty. 1 Order No. 1170340000 19 M23 connector for power transmission Inserts 5 + PE 4/4 10.52 7.05 2.86 1.85 6 6 5.63 4.85 2.86 4.11 11.41 10.54 B 2 4 1 2 5 6 times male, 2 mm 4 1 A 1 5 6 times female, 2 mm Ordering data C C 4 D 3 4 times 1-mm male and 4 times 2-mm male B 4 A D 3 1 4 times 1-mm female and 4 times 2-mm female Ordering data 6 times male, 2 mm Type SAI-M23-SE-L-6 Qty. 1 Order No. 1170350000 4 times 1-mm male and 4 times 2-mm male Type SAI-M23-SE-L-4/4 Qty. 1 Order No. 1170380000 6 times female, 2 mm SAI-M23-BE-L-6 1 1170370000 4 times 1-mm female and 4 times 2-mm female SAI-M23-BE-L-4/4 1 1995810000 20 M23 connector for power transmission Contacts Male, 1 mm Ordering data 0.25 - 1.00 Type SAI-M23-KSC-0,25-1.0 Qty. 50 Order No. 1170390000 Type SAI-M23-KBC-0.25-1.0 Qty. 50 Order No. 1995830000 2 mm Male (0.75-2.5) Type SAI-M23-KSC-L-0.75-2.5 Qty. 50 Order No. 1170400000 2 mm Male (2.5-4.00) SAI-M23-KSC-L-2.5-4.0 50 1170410000 Qty. 50 Order No. 1995820000 50 1170420000 1 mm Male (0.25-1.00) Female, 1 mm Ordering data 0.25 – 1.00 1 mm Socket (0.25-1.00) Male, 2 mm Ordering data 0.75 – 2.5 2.5 – 4.00 Female, 2 mm Ordering data 0.75 – 2.5 2 mm Socket (0.75-2.5) Type SAI-M23-KBC-L-0.75-2.5 2 mm Socket (2.5-4.00) SAI-M23-KBC-L-2.5-4.0 2.5 – 4.00 21 Moulded M23 cables M23 cables M23 M8 M5 ZW PUR/TPE PUR/PVC PVC/PVC Shielded 12-pole Ordering data Male, angled 19-pole Type Order No. Type Order No. 1.5 m SAIS-M23-12P-AN-1.0M 1906290100 SAIS-M23-19P-AN-1.0M 1818090100 3.0 m SAIS-M23-12P-AN-3.0M 1906290300 SAIS-M23-19P-AN-3.0M 1818090300 5.0 m SAIS-M23-12P-AN-5.0M 1906290500 SAIS-M23-19P-AN-5.0M 1818090500 10.0 m SAIS-M23-12P-AN-10M 1906291000 SAIS-M23-19P-AN-10M 1818091000 1.5 m SAIS-M23-12P-ST-1.0M 1906280100 SAIS-M23-19P-ST-1.0M 1818160100 3.0 m SAIS-M23-12P-ST-3.0M 1906280300 SAIS-M23-19P-ST-3.0M 1818160300 5.0 m SAIS-M23-12P-ST-5.0M 1906280500 SAIS-M23-19P-ST-5.0M 1818160500 10.0 m SAIS-M23-12P-ST-10.0M 1906281000 SAIS-M23-19P-ST-10M 1818161000 1.5 m SAIB-M23-12P-AN-1.0M 1877440100 SAIB-M23-19P-AN-1.0M 1818140100 3.0 m SAIB-M23-12P-AN-3.0M 1877440300 SAIB-M23-19P-AN-3.0M 1818140300 5.0 m SAIB-M23-12P-AN-5.0M 1877440500 SAIB-M23-19P-AN-5.0M 1818140500 10.0 m SAIB-M23-12P-AN-10M 1877441000 SAIB-M23-19P-AN-10M 1818141000 1.5 m SAIB-M23-12P-ST-1.0M 1886440100 SAIB-M23-19P-ST-1.0M 1818180100 3.0 m SAIB-M23-12P-ST-3.0M 1886440300 SAIB-M23-19P-ST-3.0M 1818180300 5.0 m SAIB-M23-12P-ST-5.0M 1886440500 SAIB-M23-19P-ST-5.0M 1818180500 10.0 m SAIB-M23-12P-ST-10M 1886441000 SAIB-M23-19P-ST-10M 1818181000 Type Order No. Male, straight Socket, angled Socket, straight ST = straight AN = angled Other versions on request Technical data Nominal current Material Protection class Core cross-section Contact surface Temperature range Nominal voltage (acc. to VDE standard 0110 ISO group C) black 70 8A 70 PUR/ PVC IP 67 0.34, 0.75 mm² gold-plated 51 Sheathing colour Dimensioned drawing 50 Note -40 ... 125 °C 150 M 23 x 1 85 87 Ø 26 Ø 26 L in the dimensioned drawing corresponds to the cable length 22 Halogen M 23 x 1 SAI distributor M12 with M23 90° 34.3 152 29 107 73 54.75 4.5 54 39 33 4.5 with M23 outlet 34 SAI-4/8-S Ordering data Complete modules 4-pole Type Qty. 16 26.8 SAI-4/8-S Order No. Type 5-pole Qty. Order No. 4 channel SAI-4-S 4P FC 1 1847960000 SAI-4-S 5P FC 1 1847970000 8 channel SAI-8-S 4P FC 1 1847920000 SAI-8-S 5P FC 1 1848040000 Note Technical data Other versions on request Other versions on request Wiring diagram Wiring diagram 12 4A Total current max. 9A Ambient temperature range Housing material Contact carrier material 3 CuZn, pre-nickeled, gold-plated Threaded sockets CuZn, nickel-plated Flammability class UL 94 sock2 4 sock4 LED_ye sock6 6 sock7 7 10 11 LED_ye LED_ye LED_ye 8 LED_ye 13 2 LED_ye LED_ye LED_ye sock8 6 17 LED_ye LED_ye LED_ye sock7 14 3 LED_ye sock5 5 sock6 8 16 LED_ye LED_ye LED_ye Clamping range of hood-version Suitable for dragline cable (fixed cable connection) sock3 LED_ye sock5 4 5 LED_ye LED_ye 3 sock4 grey, RAL 7032 V-0 sock2 2 sock3 15 LED_ye LED_ye LED_ye PA 6 GF PBT (UL 94 V0) 1 LED_ye IP 67 -25 ... 80 °C Base material of contacts Housing colour sock1 sock1 4-way Current-carrying capacity per slot 6 LED_ye sock8 18 1 LED_ye 8-way 2A Protection class LED_gn 10 ... 30 V DC Current carrying capacity per I/O signal Degree of protection 19 LED_gn 4-way Operating voltage 32.0 V DC 8-way Rated voltage 23 SAI distributor M12 with M23 180° with M23 outlet on front 26.8 16 18.8 4.5 4.5 73 107 152 29 54 M23 33 39 SAI-4/8-SH Ordering data Complete modules 4-pole Type Qty. 26 SAI-4/8-SH Order No. Type 5-pole Qty. Order No. 4 channel SAI-4-SH 4P FC 1 1859110000 SAI-4-SH 5P FC 1 1859130000 8 channel SAI-8-SH 4P FC 1 1859120000 SAI-8-SH 5P FC 1 1859140000 Note Current carrying capacity per I/O signal 2A Current-carrying capacity per slot 4A Total current max. 9A Degree of protection Protection class Ambient temperature range Housing material Contact carrier material Base material of contacts Threaded sockets Housing colour Flammability class UL 94 sock8 LED_ye sock6 LED_ye LED_ye LED_ye sock5 sock5 LED_ye LED_ye LED_ye sock4 LED_ye CuZn, nickel-plated sock4 LED_ye LED_ye sock3 sock3 LED_ye LED_ye LED_ye sock2 sock2 Clamping range of hood-version Suitable for dragline cable (fixed cable connection) sock7 LED_ye sock6 PA 6 GF V-0 LED_ye LED_ye -25 ... 80 °C grey, RAL 7032 sock8 sock7 IP 67 PBT (UL 94 V0) LED_ye LED_ye LED_ye 3 CuZn, pre-nickeled, gold-plated 8-way 10 ... 30 V DC 8-way Operating voltage 32.0 V DC Wiring diagram LED_ye 4-way Rated voltage Wiring diagram 4-way Technical data LED_ye LED_ye LED_ye sock1 sock1 LED_ye LED_gn LED_gn 24 SAI distributor M18 with M23 90° with M23 outlet SAI-4/8-M23 48 31.3 39 73 100 23 40 13 23 O4.5 SAI-4/8-M23 Ordering data 3-pole Type M23 Qty. Order No. 8 channel 4-pole 4 channel SAI-4-M23 4P M8 1 1784660000 8 channel SAI-8-M23 4P M8 1 1784650000 Note Other versions on request Technical data Operating voltage 32.0 V DC 10 ... 30 V DC Current carrying capacity per I/O signal 2A Current-carrying capacity per slot 2A Total current max. 8A Degree of protection Protection class Ambient temperature range Housing material Contact carrier material 3 -20 ... 90 °C sock3 Pocan PBT (UL 94 V0) CuZn, pre-nickeled, gold-plated Threaded sockets CuZn, nickel-plated Flammability class UL 94 sock2 IP 68 Base material of contacts Housing colour sock1 sock4 4-way Rated voltage Wiring diagram sock5 grey, RAL 7032 V-0 sock6 Clamping range of hood-version sock7 sock8 8-way Suitable for dragline cable (fixed cable connection) 25 Installation instructions – Signal connectors Cable connector 1. max. 25m m 2. 4mm 3. Crimp 4. 5. click 6. 7. Code 8. 27 26 24 click Installation instructions – Signal connectors Angled connector click 1. 60 mm 7. 2. 8. 3. 9. m Code 4m 4. 25 10. Crimp 5. 11. click 12. cl ick 6. 27 24 27 Installation instructions – Signal connectors Device connector with knurled nut 1. 4 mm 2. 7.010.900.101 Crimp 3. click 4. 5. click click 6. Code 7. 8. 28 Installation instructions – Signal connectors Device connector, male 1. 4mm 3. 2. Crimp click 4. click 5. 6. Code click 29 Installation instructions – Signal connectors Device connector, female 1. 4 mm 2. Crimp 3. 4. click click 5. 6. Code click 30 Installation instructions – Power connectors Cable connector 1. max. 37m m 2. x ! x Contact 1 mm = 4 mm Contact 2 mm = 7 mm 3. Crimp 4. click click 5. 6. 27 24 31 Installation instructions – Power connectors Device connector 1. x ! 2. Crimp x Contact 1 mm = 4 mm Contact 2 mm = 7 mm click 3. click 4. 32 Installation instructions – Power connectors Device connector 1. x ! 2. Crimp x Contact 1 mm = 4 mm Contact 2 mm = 7 mm click 3. click 4. 33 Installation instructions – Power connectors Device connector, single-hole mount 1. x ! x Contact 1 mm = 4 mm Contact 2 mm = 7 mm 2. Crimp 3. 4. 34 click click M23 connector M23 connector Easy to assemble • An integrated approach for all plug sizes • A patented assembly module consisting of terminal insert and insulating body • Assembly and shield connection combined into one step • Simple, quick and safe assembly in the housing Flexibility Total modularity means flexibility Male or female inserts can even be used with any of the housing types for the M23 power connectors. The concise layout of this connector range and the reduced number of individual parts has clear benefits for the user – speedier assembly and easier installation. The spacer sleeves are colour-coded for the male and female inserts. Assembly and shield connection are combined into one step. The snap-on terminal insert protects the cable outlet from getting twisted. The variable shield connection ensures secure EMC protection for both light and heavy shielding braid. 35 M23 connector Secure contact with SLS® technology The new, premium-grade contact – the spring-loaded socket (SLS®) system • Integrated spring takes the pin contact and clasps it radially • Outstanding electrical characteristics with the most secure contact • Quick assembly: solder contacts already tin-plated The radially-clasped spring mechanism made from copper-beryllium ensures minimal insertion force and high number of plugging cycles. The cylindrical outer shape of the female contact guarantees that the plugging process is properly centred. Gold-plated contact surfaces provides minimal contact resistances. Pre-tin-plated surfaces on the solder contacts helps to save time during assembly. 36 M23 connector Euro-Lock system® for a secure mount High-quality cable gland Euro-Lock system® – the patented interlock system • Replaceable male or female inserts in each type of housing • Integrated strain relief mechanism with patented HSK cable gland • Internationally certified, with proven and established quality • The integrated support clip locks the contacts into the insulating body • Contacts are easy to install and remove • No special tool is required Secure contact interlock Quick assembly Simple removal of contacts Complete installation and removal without any special tools 37 Addresses worldwide AE UnitedArabEmirates Weidmuller Middle East FZE P.O. Box 8591 SAIF-Zone Sharjah – U. A. E. Phone +971 6 5572723 Fax +971 6 5572724 [email protected] CA Canada W Interconnections CANADA Ltd. 10 Spy Court, Markham, Ontario L3 R5 H6 Phone +1 905 475-1507 Fax +1 905 475-2798 [email protected] www.weidmuller.ca EC Ecuador Elsystec S. A. Electricidad Sistemas y Tecnología Vasco de Contreras N35-25 y Mañosca, Quito Phone +593 2 2456510 Fax +593 2 2456755 [email protected] AR Argentina CPI SA Bauness 2660 1431 Buenos Aires Phone +54 11 45238008 Fax + 54 11 45220546 [email protected] www.cpi.com.ar CH Switzerland Weidmüller Schweiz AG Rundbuckstraße 2 8212 Neuhausen am Rheinfall Phone +41 52 6740707 Fax +41 52 6740708 [email protected] www.weidmueller.ch EE Estonia Alter Electric OÜ Gaasi 4A 11415 Tallinn Phone +372 6519666 Fax +372 6519667 [email protected] www.alter.ee Austria Weidmüller GmbH. 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Quinta Sagrado Corazon de Jesus 3ra Transversal - Los Dos Caminos, Caracas 1070 - A Phone +58 212 2352748 Fax +58 212 2399341 [email protected] www.kmsomerinca.com.ve VN Vietnam AUMI Co., Ltd E1, La Thanh Hotel, 218 Doi Can Street, Lieu Giai Ward, Ba Dinh District, Hanoi City Phone +84 4762 8601 Fax +84 4266 1391 [email protected] SaudiArabia Al Abdulkarim Holding Co. P.O Box. 4 Dammam 31411 Phone +9668337110 Fax +9668338242 [email protected] www.akte.com.sa SG Singapore Weidmuller Pte. Ltd. 70 Bendemeer Road #04-03 Luzerne Singapore 339940 Phone +65 6841 5311 Fax +65 6841 5377 [email protected] www.weidmuller.com.sg SI lovenia S ELEKTROSPOJI d.o.o. Stegne 25, 1000 Ljubljana Phone +386 15113810 Fax +386 15111604 [email protected] www.elektrospoji.si SK Slovakia ELEKTRIS s.r.o. Elektrárenská 1 83104 Bratislava Phone +421 2 49200113 Fax +421 2 49200119 [email protected] Linh Kim Hai Co,. Ltd 78 Hoa Cuc Street Ward 7, Phu Bhuan District, Ho Chi Minh City Phone +84 8517 1717 Fax +84 8517 1818 [email protected] TH Thailand Pisanu Engineering Co., Ltd 800/2 Asoke Dindaeng Road, Dindaeng, Bangkok 10400 Phone +66 2 245 9113 Fax +66 2 2463214 [email protected] www.pisanu.co.th New Sky Co., Ltd 44/28 Tan Hai Street, Ward 13, Tan Binh District, Ho Chi Minh City Phone +84 8812 6593 Fax +84 8812 6594 [email protected] www.newsky-e.com TN Tunisia Please contact Weidmüller E.U.R.L. in France TR Turkey Weidmüller Elektronik Ticaret Ltd. Sirketi Kavacik Mah. Orhan Veli Kanik Caddesi 9/1 . 34810 Beykoz – Istanbul Phone +90 216 5371070 (Pbx) Fax +90 216 5371077 [email protected] www.weidmuller.com.tr TW Taiwan Fittatek Co., Ltd. 12F No. 185 Fu-Kuo Road, Tso Ying Dist Kaohsiung Phone +886 7 556 0858 Fax +886 7 556 3279 [email protected] www.fittatek.com.tw ZA SouthAfrica Phambili Interface (Pty) Ltd P.O. Box 193, 1609 Johannesburg 5 Bundo Road, Sebenza 1610 Johannesburg, Endenvale Phone +27 11 452 1930 Fax +27 11 452 6455 [email protected] www.radinterface.co.za DE Othercountries Weidmüller Interface GmbH & Co. KG Postfach 3030 32720 Detmold Klingenbergstraße 16 32758 Detmold Phone +49 5231 14-0 Fax +49 5231 14-2083 [email protected] www.weidmueller.com Taiwan Eucan Enterprise Ltd. No. 145 He Ping 2nd Rd Kaohsiung Phone +886 7 715 6610 Fax +886 7 715 8748 [email protected] www.eucan.com.tw UA Ukraine TEKO INTERFACE ooo ul. Lewanewskogo 6 03058 Kiev Phone +38 044 401 09 90 Fax +38 044 401 08 64 [email protected] www.tekointerface.com.ua 39 www.weidmueller.com Argentina Australia Austria Azerbaijan Bahrain Belarus Belgium Bosnia and Herzegovina Brazil Bulgaria Canada Chile China Colombia Costa Rica Croatia Czech Republic Denmark Ecuador Egypt Estonia Finland France Germany Great Britain Greece Hong Kong Hungary Iceland India Indonesia Iran Ireland Israel Italy Japan Jordan Kazakhstan Korea Kuwait Latvia Lebanon Lithuania Luxembourg Macedonia Malaysia Malta Mexico Moldova Netherlands New Zealand Norway Oman Pakistan Peru Philippines Poland Portugal Qatar Romania Russia Saudi Arabia Serbia Singapore Slovakia Slovenia South Africa Spain Sweden Switzerland Taiwan Thailand Tunisia Turkey Ukraine United Arab Emirates United States Uruguay Uzbekistan Venezuela Vietnam Weidmüller positions itself worldwide successfully on a sustained basis as the leading provider of solutions for electrical connectivity, transmission and conditioning of power, signal and data in industrial environments. The company develops, produces and sells products in the field of electrical connectivity and electronics all over the world. Via a global network of application specialists Weidmüller offers engineering services and develops application specific solutions. The complete product and service portfolio consistently assures both Weidmüller and its customers of competitive advantages and an increase in value. We cannot guarantee that there are no mistakes in the publications or software provided by us to the customer for the purpose of making orders. We try our best to quickly correct errors in our printed media. All orders are based on our general terms of delivery, which can be reviewed on the websites of our group companies where you place your order. On demand we can also send the general terms of delivery to you. Order number: 1194540000/03/2010/TMMD 40