AND9068/D Reading ON Semiconductor IGBT Datasheets http://onsemi.com APPLICATION NOTE Abstract The Insulated Gate Bipolar Transistor is a power switch well suited for high power applications such as motor control, UPS and solar inverters, and induction heating. If the application requirements are well understood, the correct IGBT can easily be selected from the electrical properties provided in the manufacturers’ datasheet. This application note describes the electrical parameters provided in the ON Semiconductor IGBT datasheet. Table 1. ABSOLUTE MAXIMUM RATINGS Rating Collector−emitter voltage Collector current @ TC = 25°C @ TC = 100°C Pulsed collector current, Tpulse limited by TJmax Diode forward current @ TC = 25°C @ TC = 100°C Part Number The part numbering convention for ON Semiconductor IGBTs is shown in Figure 1. Many of the device ratings and details are described in the part number and can be understood using this code. Unit 600 V IC ICM IF 30 15 60 30 15 A A A Diode pulsed current, Tpulse limited by TJmax IFM 60 A Gate−emitter voltage VGE $20 V Power dissipation @ TC = 25°C @ TC = 100°C PD Short circuit withstand time VGE = 15 V, VCE = 400 V, TJ v +150°C tSC 10 ms Operating junction temperature range TJ −55 to +150 °C Storage temperature range Tstg −55 to +150 °C Lead temperature for soldering, 1/8” from case for 5 seconds TSLD 260 °C 130 55 W Absolute Maximum Ratings The absolute maximum ratings shown in Table 1 are typical for an IGBT. This table sets the limits, both electrical Brief This section provides a description of the device and lists its key features and typical applications. January, 2012 − Rev. 0 Value VCES Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. Figure 1. ON Semiconductor IGBT Part Numbering Key © Semiconductor Components Industries, LLC, 2012 Symbol 1 Publication Order Number: AND9068/D AND9068/D and thermal, beyond which the functionality is no longer guaranteed and at which physical damage may occur. The absolute maximum rating does not guarantee that the device will meet the data sheet specifications when it is within that range. The specific voltage, temperature, current and other limitations are called out in the Electrical Characteristics table. IF + R th(j−c)(diode) @ V F The equation relating IF and VF to the temperature rise is the same, although the Rth(j−c) for the diode is specified separately. Diode Pulsed Current, IFM The pulsed diode current describes the peak diode current pulse above the rated collector current specification that can flow while the junction remains below its maximum temperature. The maximum allowable pulsed current in turn depends on the pulse width, duty cycle and thermal conditions of the device. Collector−Emitter Voltage, VCES The maximum rated voltage to be applied between the collector and emitter terminals of the device is specified to prevent the device from entering avalanche breakdown and dissipating excessive energy in the device. The avalanche breakdown voltage varies with temperature and is at its minimum at low temperature. The breakdown voltage of the device is designed to meet the minimum voltage rating at −40°C. Gate−Emitter Voltage, VGE The gate−emitter voltage, VGE describes maximum voltage to be applied from gate to emitter under fault conditions. The gate−emitter voltage is limited by the gate oxide material properties and thickness. The oxide is typically capable of withstanding greater than 80V before the oxide ruptures, but to ensure reliability over the lifetime of the device, and to allow for transient overvoltage conditions in the application, this voltage is limited to well below the gate rupture voltage. Collector Current, IC The maximum collector current is defined as the amount of current that is allowed to flow continuously into the collector for a given case temperature, TC, in order to reach the maximum allowable junction temperature, TJ (150°C). The collector current can be stated in the following equation form: IC + TJ * TC TJ * TC Power Dissipation, PD The maximum power dissipation is determined using the following equation: R th(j−c)(IGBT) @ V CE(sat) where Rth(j−c) is the thermal resistance of the package and VCE(sat) is the on−state voltage at the specified current, IC. Since it is the current being sought after, and VCE(sat) is a function of current, the equation must be solved iteratively. An estimate of the VCE(sat) for a given collector current and temperature can found in the typical datasheet curves, discussed later. It is very important to understand that the absolute maximum collector current is defined based on very specific electrical and thermal conditions. The capability of the IGBT to conduct current without exceeding the absolute maximum junction temperature is highly dependent on the thermal performance of the system, including heatsinks and airflow. PD + TJ * TC R th(j−c) where Rth(j−c) is the thermal resistance of the package. The maximum power dissipation is given at case temperatures of 25°C and 100°C, where the maximum junction temperature is 150°C. Short Circuit Withstand Time, tsc The short circuit withstand time describes the ability of the device to carry high current and sustain high voltage at the same time. The device must withstand at least the rated short circuit withstand time with specified voltages applied from collector to emitter and from gate to emitter. The collector−emitter voltage specified for the test will vary based on the minimum blocking voltage capability of the device. The gate−emitter voltage is usually 15 V. The current flowing through the device under these conditions can far exceed the rated current, and is limited by the IGBT forward transconductance, an electrical parameter described below. The failure mode during this fault condition is usually thermal in nature. Pulsed Collector Current, ICM The pulsed collector current describes the peak collector current pulse above the rated collector current specification that can flow while remaining below the maximum junction temperature. The maximum allowable pulsed current in turn depends on the pulse width, duty cycle and thermal conditions of the device. Diode Forward Current, IF Operating Junction Temperature Range, TJ The diode forward current is the maximum continuous current that can flow at a fixed case temperature, TC, while remaining under the maximum junction temperature, TJ. This is determined in similar fashion to the VCE(sat), above. This is the junction temperature range in which the device is guaranteed to operate without physical or electrical damage or reduced life expectancy. http://onsemi.com 2 AND9068/D Storage Temperature Range, Tstg die attach regions of the device. The maximum lead temperature is also dependent on the duration for which the soldering iron is applied to the lead. The maximum time for application of the heat is specified in the conditions of this rating. This is the temperature range in which the device may be stored, without electrical bias, without reducing the life expectancy of the device. Lead Temperature for Soldering, TSLD The maximum allowable soldering temperature is limited by the thermal conduction from the leads to the junction and THERMAL CHARACTERISTICS Table 2. TABLE OF IGBT AND DIODE THERMAL CHARACTERISTICS Rating Symbol Value Unit Thermal resistance junction to case, for IGBT Rth(j-c) 1.1 °C/W Thermal resistance junction to case, for Diode Rth(j-c) 2.4 °C/W Thermal resistance junction to ambient Rth(j-a) 60 °C/W Thermal Resistance Junction−to−Case, Rth(j−c) resistance is derated for a square power pulse for reference in designing pulse width modulated applications and is described in the graph of thermal resistance for varying pulse width and duty ratio, shown in Figure 2, below. The value for the thermal resistance given in Table 2 represents the steady−state thermal resistance under dc power conditions, applied to the IGBT. The thermal ZqJC, THERMAL RESPONSE 10 1 0.1 DUTY CYCLE = 0.5 0.2 0.1 0.05 0.02 0.01 SINGLE PULSE 0.01 0.001 0.000001 Duty Factor = t1/t2 Peak TJ = PDM x ZqJC + TC 0.00001 0.0001 0.001 0.01 0.1 PULSE TIME (s) 1 10 100 1000 Figure 2. IGBT Transient Thermal Response Curve for Varying Duty Ratio Electrical Characteristics For a copackaged device such as the NGTB15N60EG the thermal resistance from the junction to case is specified separately for the IGBT and the diode. Static Characteristics The static, or dc, electrical characteristics are shown in Table 3. Thermal Resistance Junction−to−Ambient, Rth(j−a) This is the entire thermal resistance from the silicon junction−to−ambient. Table 3. IGBT STATIC ELECTRICAL CHARACTERISTICS Parameter Test Conditions Symbol Min Typ Max Unit VGE = 0 V, IC = 500 mA V(BR)CES 600 − − V VGE = 15 V , IC = 15 A VGE = 15 V , IC = 15 A, TJ = 150°C VCEsat − − 1.7 2.1 1.95 2.4 V VGE = VCE , IC = 250 mA VGE(th) 4.5 6.5 V STATIC CHARACTERISTIC Collector−emitter breakdown voltage, gate−emitter short−circuited Collector−emitter saturation voltage Gate−emitter threshold voltage http://onsemi.com 3 AND9068/D Table 3. IGBT STATIC ELECTRICAL CHARACTERISTICS Parameter Test Conditions Symbol Min Typ Max Unit VGE = 0 V, VCE = 600 V VGE = 0 V, VCE = 600 V, TJ = 150°C ICES − − 10 − − 200 mA Gate leakage current, collector−emitter short−circuited VGE = 20 V, VCE = 0 V IGES − − 100 nA Forward Transconductance VCE = 20 V, IC = 15 A gfs − 10.1 − S STATIC CHARACTERISTIC Collector−emitter cut−off current, gate−emitter short−circuited Collector−Emitter Breakdown Voltage, V(BR)CES VCE(sat). This chart shows the IC dependence on VCE for various gate−emitter voltages. The datasheet contains output characteristics for TA = −40, 25, and 150°C. This is the minimum off−state forward blocking voltage guaranteed over the operating temperature range. It is specified with the gate terminal tied to the emitter with a specified collector current large enough to place the device into avalanche. ICE, COLLECTOR CURRENT (A) 60 Collector−Emitter Saturation Voltage, VCE(sat) VCE, COLLECTOR−TO−EMITTER VOLTAGE (V) VCE(sat) is an important figure of merit, since it is directly related to the conduction losses of the device. This is the voltage drop from collector to emitter for a specified gate voltage and collector current. Both a typical value and a maximum value are specified in the electrical table for both 25°C and 150°C. In addition to the electrical limits in the table, the datasheet includes a graph describing the dependence of VCE(sat) on temperature, as shown in Figure 3. The graph describes the typical part and does not guarantee performance, but it can be used as a starting point to determine the VCE(sat) for a given temperature. The curves are given for VGE = 15 V and various collector currents. 50 VGE = 17 V 40 13 V 15 V 30 11 V 20 10 9V 7V 0 0 1 2 3 4 5 6 7 8 VCE, COLLECTOR−TO−EMITTER VOLTAGE (V) 9 Figure 4. Graph of the Output Characteristics of the IGBT at 255C The characteristic curves and typical relationships should never be substituted for worst case design values. Good design practices and board−level design evaluation are critical for a reliable system. 3.5 3 IC = 30 A 2.5 Gate−Emitter Threshold Voltage, VGE(th) This parameter describes the gate to emitter voltage required for a specified amount of collector current to flow. This defines the gate to emitter voltage at which the device enters the on−state. Typically this test is based on a collector current flow proportional to the die size. IC = 15 A 2 1.5 1 TA = −40°C IC = 5 A IC = 10 A Collector−Emitter Cut−off−Current, ICES 0.5 0 −60 −40 −20 0 20 40 60 This specifies the leakage current one can expect in the off−state forward blocking mode. It is specified at the maximum rated blocking voltage, VCES with the gate−to−emitter voltage equal to zero volts. The maximum allowable value of leakage current occurs at the maximum junction temperature. 80 100 120 140160 TJ, JUNCTION TEMPERATURE (°C) Figure 3. Graph of the Temperature Dependence of VCE(sat) The VCE(sat) values in the electrical parameter table are only given for VGE = 15 V. If the gate of the IGBT is being driven by a different voltage, the output characteristics shown in Figure 4 can also be useful in approximating the Gate Leakage Current, IGES The absolute maximum value of gate leakage current is typically specified at a gate voltage of 20 V while the collector and emitter are grounded. http://onsemi.com 4 AND9068/D Forward Transconductance, gfs This is the amount of change in collector current for an incremental change in the gate to emitter voltage, measured in Siemens (or Mhos). It is specified at the room temperature rated current of the device, and typically with the device in full saturation, where a further increase in collector−emitter voltage no longer leads to an additional increase in collector current. A typical collector−emitter voltage used for this test is 20 V. Figure 5 illustrates the gfs measurement. Figure 5. Illustration of the Measurement of IGBT gfs Dynamic Characteristics Table 4. IGBT Dynamic Electrical Characteristics Parameter Test Conditions Symbol Min Typ Max Cies − 2600 − Coes − 64 − Cres − 42 − Unit DYNAMIC CHARACTERISTIC Input capacitance Output capacitance VCE = 20 V, VGE = 0 V, f = 1 MHz Reverse transfer capacitance Gate charge total Gate to emitter charge VCE = 480 V, IC = 15 A, VGE = 15 V Gate to collector charge 10000 C, CAPACITANCE (pF) The dynamic electrical characteristics which include device capacitances and gate charge are given in the electrical table, as shown in Table 4. IGBT capacitances are similar to those described for power MOSFETs. The datasheet describes the measurable terminal capacitances, Cies, Coes, and Cres. They are specified in the electrical table at a fixed collector bias voltage; however, the capacitances are voltage dependant, as can be seen in Figure 6. The capacitances specified on the datasheet are convenient and easily measured. They relate to the pin to pin capacitances shown in Figure 7 and described below. Qg 80 Qge 24 Qgc 33 VGE = 0 V, f = 1 MHz pF nC Cies 1000 100 Coes Cres 10 0 10 20 30 40 50 60 70 80 90 100 VCE, COLLECTOR−TO−EMITTER VOLTAGE (V) Figure 6. IGBT Capacitance versus Collector−Emitter Voltage Showing Voltage Dependance of Coes and Cres http://onsemi.com 5 AND9068/D Qg is the total charge required on the gate to raise VGE to a specified gate voltage. ON Semiconductor devices are specified at VGE_=_15_V. Figure 7. Pin−to−pin Capacitances of the IGBT C ies + C ge ) C gc with C ce shorted C oes + C gc ) C ce C res + C gc Input Capacitance, Cies Figure 8. Theoretical Gate Charge Curve showing VGP, QG, QGE, and QGC The input capacitance is made up of the parallel combination of gate−emitter and gate−collector capacitances, when the collector and emitter are tied together. The gate−emitter capacitance is constant, as it consists mainly of the metal−oxide−semiconductor capacitance. The gate−collector capacitance is a combination of a fixed oxide capacitor and a p−n junction capacitor. This results in a voltage dependence that is slightly more complex than that of a p−n junction. Gate to Emitter Charge, Qge Qge is the amount of charge required to reach the plateau voltage VGP. This charge contributes to turning on the MOS channel, at which time the collector−emitter voltage begins to transition from high to low voltage. The level of VGP is dependent on the load current being switched and can be approximated by determining the VGS that corresponds to the switching current level from the transconductance curves in Figure 5. Output Capacitance, Coes The output capacitance is formed by the parallel combination of the gate−collector and collector−emitter capacitances. As mentioned above, the gate−collector capacitance is voltage dependant. This is also true for the collector−emitter capacitance. The voltage dependence of the collector−emitter junction is that of a p−n junction. Gate to Collector Charge, Qgc Qgc is the amount of charge required to charge the junction capacitor while the voltage from collector to emitter is decreasing in the transition between the off−state and on−state. This plateau corresponds to the charging of what is also known as the Miller capacitance. Transfer Capacitance, Cres The transfer capacitance is composed only of the gate−collector capacitance. Its role in the device operation is critical, as it provides negative feedback between the collector and the gate. This capacitance is responsible for the plateau on the gate charge curve. The change in collector−emitter voltage forces a current through Cres which reduces the gate drive current while the collector voltage is changing. Switching Characteristics The IGBT switching characteristics are of great importance because they relate directly to the switching energy losses of the device. Switching losses can be substantial, especially at higher frequencies and increasing temperature, where the switching losses increase. When voltage is applied to the gate, the input capacitance must first be charged to the threshold voltage, VGE(th). This leads to a delay (td(on)) before the IGBT collector current begins to flow. Once the collector current begins to flow, the depletion layer that blocks the voltage during the off−state begins to collapse. The voltage drops to the on−state voltage drop, VCE(sat). This is illustrated in Figure 9. During turn−off, the gate voltage is reduced to zero and the opposite occurs. The channel for the MOSFET current is closed and the current begins to drop abruptly. The voltage Gate Charge, Total, Qg Input capacitance is useful, but in terms of gate drive design, the more important figure of merit is the gate charge. It is used to size the gate drive components and predict switching losses in the driver. To measure gate charge the IGBT gate is driven with a current and the gate voltage change is monitored versus time. The resulting gate voltage versus gate charge curve is shown in Figure 8 for a constant current gate drive signal. http://onsemi.com 6 AND9068/D The switching characteristics are given in the electrical parametric table for TJ = 25 and 150°C. These are shown in Table 5. begins to rise from VCE(sat) as the charge due to current flow is removed. The voltage across the device reaches the supply voltage, and minority carriers that remain in the device after turn−off cause a tail current that continues to flow. This is illustrated in Figure 10. Table 5. INDUCTIVE SWITCHING ELECTRICAL CHARACTERISTICS OF THE IGBT Parameter Test Conditions Symbol Min Typ Max Unit SWITCHING CHARACTERISTIC , INDUCTIVE LOAD Turn−on delay time Rise time Turn−off delay time Fall time Turn−on switching loss TJ = 25°C VCC = 400 V, IC = 15 A Rg = 22 W VGE = 0 V / 15 V td(on) 78 tr 30 td(off) 130 tf 120 Eon 0.900 Turn−off switching loss Eoff 0.300 Total switching loss Ets 1.200 Turn−on delay time td(on) 76 tr 33 td(off) 133 Rise time Turn−off delay time Fall time TJ = 150°C VCC = 400 V, IC = 15 A Rg = 22 W VGE = 0 V / 15 V tf 223 Eon 1.10 Turn−off switching loss Eoff 0.510 Total switching loss Ets 1.610 Turn−on switching loss ns mJ ns mJ voltage and collector current reach 10% of their final specified value. Rise Time, tr The interval between the time the collector reaches 10% of its specified current value and the time it reaches 90% of its final value is defined as the rise time. Turn−on Switching Loss, Eon The turn−on switching losses are calculated by integrating the power dissipation (IC x VCE) over the time interval starting when the collector current reaches 10% of its final value and ending when the collector−emitter voltage reaches 5% of its peak value. Turn−off Delay Time, td(off) td(off) is the time delay between the falling edge of the gate pulse and the falling edge of the collector current. The measurement is the time between the point at which the gate voltage falls to 90% of its maximum value and the collector current reaches 10% of its final specified value. Figure 9. Turn−on Switching Illustration Showing the Definitions of the Turn−on Switching Characteristics Fall Time, tf The fall time is defined as the time required for the collector current to drop from 90% to 10% of its initial value. Turn−on Delay Time, td(on) Turn−off Switching Loss, Eoff td(on) is the time delay between the rising edge of the gate pulse and the rising edge of the IGBT collector current. The measurement considers the point at which both the gate The turn−off switching energy losses are calculated to include the overlap of the rising collector−emitter voltage http://onsemi.com 7 AND9068/D Total Switching Loss, Ets and the falling collector current. Because the IGBT is a minority carrier device, the collector current continues to flow after the time where the collector voltage has fully risen. This residual current, called tail current, eventually decays to zero. It is customary to add a fixed length of time to the end of the turn−off time to capture the energy lost during the entire tail current. This added time is denoted as xms in Figure 10. The total switching losses comprise the sum of the turn−on and turn−off switching losses. Typical switching time and switching energy loss graphs are given that describe the dependence of the switching characteristics on a variety of system variables. The dependence on junction temperature, collector current, collector−emitter voltage, and gate resistance are all provided to aid in the design process. Diode Characteristics Figure 11. Copackaged IGBT and Freewheeling Diode IGBTs are frequently used in applications where the load is inductive, such as motor control. These applications are hard switching and require that the IGBT be in parallel with a freewheeling diode. ON Semiconductor offers copackaged IGBT and diode devices. The diode cathode and IGBT collector are connected together and the diode anode and IGBT emitter are also connected, as shown in Figure 11. The freewheeling diode takes the place of the body diode that otherwise exists in a power MOSFET. For IGBTs that are copackaged with a freewheeling rectifier diode, the datasheet will also include electrical specifications for the diode, as shown in Table 6. Figure 10. Turn−off Switching Illustration Showing the Definitions of the Turn−off Switching Characteristics Table 6. ELECTRICAL CHARACTERISTICS OF THE DIODE Parameter Test Conditions Symbol VGE = 0 V, IF = 15 A VGE = 0 V, IF = 15 A, TJ = 150°C Min Typ Max Unit VF 1.6 1.6 1.85 V trr 270 ns Qrr 350 nc DIODE CHARACTERISTIC Forward voltage Reverse recovery time Reverse recovery charge Reverse recovery current Reverse recovery time Reverse recovery charge Reverse recovery current TJ = 25°C IF = 15 A, VR = 200 V diF/dt = 200 A/ms TJ = 125°C IF = 15 A, VR = 200 V diF/dt = 200 A/ms Forward Voltage, VF Irrm 5 A trr 350 ns Qrr 1000 nc Irrm 7.5 A emitter terminal and the emitter−collector (anode−cathode) voltage is measured. Forward voltage is an important parameter in hard switching applications. VF is specified in the electrical table The forward voltage of the rectifier is measured while the IGBT gate and emitter terminals are tied together, ensuring the IGBT is in its off−state. A forcing current enters the http://onsemi.com 8 AND9068/D for a given current and is specified at TJ = 25 and 150°C. The datasheet also includes a graph showing the IF−VF relationship for a typical part at TJ = −40, 25, and 150°C, as shown in Figure 12. 35 −40°C IF, FORWARD CURRENT (A) 30 25 20 25°C 15 150°C 10 5 0 0 0.5 1 1.5 VF, FORWARD VOLTAGE (V) 2 2.5 Figure 13. Diode Reverse Recovery Illustration Showing the Definitions of the Reverse Recovery Characteristics Figure 12. Diode Forward Characteristic Curves for TJ_=_−40, 25, and 1505C Reverse Recovery Time, trr Reverse Recovery Charge, Qrr The reverse recovery time, trr, defines the time the diode takes to enter the reverse blocking state after conducting in the forward direction. It is defined as the length of time required for the reverse current to return to 10% of its peak reverse value (Irrm). It is measured from the point in time where the diode current crosses zero. The time period is labeled in Figure 13. The amount of charge that is recovered from the diode during turn−off is referred to as reverse recovery charge, Qrr. It is calculated by taking the integral of the reverse recovery current over the time period, trr. Reverse Recovery Current, Irrm Irrm is the peak current reached during diode turn off. Irrm depends on the initial forward diode current and the rate of change of the diode current, dI/dt, used to turn the diode off. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. 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