© Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 General information ■ Overview ■ Application Fields of application • Measurement for boiler control in incineration plants • Emission measurements in incineration plants • Measurement in the automotive industry (test benches) • Process gas concentrations in chemical plants • Trace measurements in pure gas processes • Environmental protection • TLV (Threshold Limit Value) monitoring at places of work • Quality monitoring The ULTRAMAT/OXYMAT 6 gas analyzer is a practical combination of the ULTRAMAT 6 and OXYMAT 6 analyzers in a single enclosure. The ULTRAMAT 6 channel operates according to the NDIR twobeam alternating light principle and measures one or two gases highly selectively whose absorption bands lie in the infrared wavelength range from 2 to 9 m, such as CO, CO2, NO, SO2, NH3, H2O as well as CH4 and other hydrocarbons. The OXYMAT 6 channel is based on the paramagnetic alternating pressure method and is used to measure oxygen in gases. ■ Benefits • Corrosion-resistant materials in gas path (option) - Measurement possible in highly corrosive sample gases • Sample chambers can be cleaned as required on site - Cost savings due to reuse after contamination • Open interface architecture (RS 485, RS 232, PROFIBUS) • SIPROM GA network for maintenance and servicing information (option) ULTRAMAT channel • High selectivity with double-layer detector and optical coupler - Reliable measurements even in complex gas mixtures • Low detection limits - Measurements with low concentrations OXYMAT channel • Paramagnetic alternating pressure principle - Small measuring ranges (0 to 0.5 % or 99.5 to 100 % O2) - Absolute linearity • Detector element has no contact with the sample gas - Can be used to measure corrosive gases - Long service life • Physically suppressed zero through suitable selection of reference gas (air or O2), e.g. 98 to 100 % O2 for purity monitoring/air separation 1/94 Siemens PA 01 · 2014 Special versions • Special applications Besides the standard combinations, special applications concerning material in the gas path, material in the sample cells (e.g. Titan, Hastelloy C22) and sample components are also available on request. • TÜV version/QAL TÜV-approved versions of the ULTRAMAT/OXYMAT 6 are available for measurement of CO, NO, SO2 and O2 according to 13th and 17th BlmSchV and TA Luft. Smallest TÜV-approved and permitted measuring ranges: - 1-component analyzer CO: 0 to 50 mg/m3 NO: 0 to 100 mg/m3 SO2: 0 to 75 mg/m3 - 2-component analyzer (series connection) CO: 0 to 75 mg/m3 NO: 0 to 200 mg/m3 All larger measuring ranges are also approved. Furthermore, the TÜV-approved versions of the ULTRAMAT/OXYMAT 6 comply with the requirements of EN 14956 and QAL 1 according to EN 14181. Conformity of the devices with both standards is TÜV-certified. Determination of the analyzer drift according to EN 14181 (QAL 3) can be carried out manually or also with a PC using the SIPROM GA maintenance and servicing software. In addition, selected manufacturers of emission evaluation computers offer the possibility for downloading the drift data via the analyzer’s serial interface and to automatically record and process it in the evaluation computer. • Flow-type reference compartment - The flow through the reference compartment should be adapted to the sample gas flow - The gas supply of the reduced flow-type reference compartment should have an upstream pressure of 3 000 to 5 000 hPa (abs.). Then a restrictor will automatically adjust the flow to approximately 8 hPa ■ Design 19" rack unit • 19" rack unit with 4 HU for installation - in hinged frame - in cabinets with or without telescopic rails • Front plate can be swung down for servicing purposes (laptop connection) • Internal gas paths: hose made of FKM (Viton) or pipe made of titanium or stainless steel • Gas connections for sample gas inlet and outlet: pipe diameter 6 mm or 1/4" • Flow indicator for sample gas on front plate (option) • Sample chamber (OXYMAT channel) – with or without flowtype compensation branch – made of stainless steel (mat. no. 1.4571) or of tantalum for highly corrosive sample gases (e.g. HCl, Cl2, SO2, SO3, etc.) • Monitoring (option) of sample gas and/or reference gas (both channels) © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 General information Display and control panel • Large LCD panel for simultaneous display of: - Measured value (digital and analog displays) - Status bar - Measuring ranges • Contrast of LCD panel adjustable using menu • Permanent LED backlighting • Washable membrane keyboard with five softkeys • Menu-driven operation for parameterization, test functions, adjustment • User help in plain text • Graphic display of concentration trend; programmable time intervals • Bilingual operating software: German/English, English/Spanish, French/English, Italian/English, Spanish/English LED backlit graphic display and membrane keyboard with noticeable click Inputs and outputs (per channel) • One analog output for each measured component • Two analog inputs freely configurable (e.g. correction of cross-interference or external pressure sensor) • Six binary inputs freely configurable (e.g. for measurement range switchover, processing of external signals from sample preparation) • Six relay outputs freely configurable e.g. for fault, maintenance request, limit alarm, external solenoid valves) • Expansion by eight additional binary inputs and eight additional relay outputs e.g. for autocalibration with up to four calibration gases Communication RS 485 present in the basic unit (connection at the rear; for the rack unit also behind the front plate). Options • AK interface for the automotive industry with extended functions • RS 485/RS 232 converter • RS 485/Ethernet converter • RS 485/USB converter • Connection to networks via PROFIBUS DP/PA interface • SIPROM GA software as the service and maintenance tool Dimensions selectable (e.g. ppm, vpm, %, mg/m³) Status line for ULTRAMAT channel to display the unit status (programmable) Two code levels according to NAMUR (maintenance and specialist level) Operation with menu control using five softkeys Display of concentrations as numbers and bargraph (ULTRAMAT channel) Display of current measuring ranges Display of concentrations as numbers and bargraph (OXYMAT channel) Status line for OXYMAT channel to display the unit status (programmable) Display of start-of-scale and full-scale values ESC key to abort inputs Keyboard to enter values INFO key for help in plain text CLEAR key to delete inputs ENTER key to accept input values MEAS key to return to measurement mode ULTRAMAT/OXYMAT 6, membrane keyboard and graphic display Siemens PA 01 · 2014 1/95 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 General information Designs – Parts touched by sample gas, standard Gas path ULTRAMAT channel 19" rack unit With hoses Bushing Stainless steel, mat. no. 1.4571 Hose FKM (e.g. Viton) Sample chamber: With pipes • Body Aluminum • Lining Aluminum • Fitting Stainless steel, mat. no. 1.4571, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) • Window CaF2, adhesive: E353, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Bushing Titanium Pipe Titanium, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Sample chamber: With pipes • Body Aluminum • Lining Tantalum (only for cell length 20 mm to 180 mm) • Window CaF2, adhesive: E353, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Bushing Stainless steel, mat. no. 1.4571 Pipe Stainless steel, mat. no. 1.4571, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Sample chamber: Flow indicator Pressure switch • Body Aluminum • Lining Aluminum or tantalum (Ta: only for cell length 20 mm to 180 mm) • Window CaF2, adhesive: E353, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Measurement pipe Duran glass Variable area Duran glass Suspension boundary PTFE (Teflon) Angle pieces FKM (e.g. Viton) Membrane FKM (e.g. Viton) Enclosure PA 6.3T Options Gas path ULTRAMAT channel 19" rack unit Flow indicator Measurement pipe Duran glass Variable area Duran glass Suspension boundary PTFE (Teflon) Angle pieces FKM (e.g. Viton) Membrane FKM (e.g. Viton) Enclosure PA 6.3T Pressure switch Versions – Parts wetted by sample gas, special applications (examples) Gas path ULTRAMAT channel With pipes 19" rack unit Bushing e.g. Hastelloy C22 Pipe e.g. Hastelloy C22, O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Sample chamber: 1/96 • Body e.g. Hastelloy C22 • Window CaF2, without adhesive O-ring: FKM (e.g. Viton) or FFKM (Kalrez) Siemens PA 01 · 2014 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 General information Designs – Parts touched by sample gas, standard Gas path OXYMAT channel 19" rack unit With hoses Bushing Hose Sample chamber Fittings for sample chamber Restrictor O-rings Stainless steel, mat. no. 1.4571 FKM (e.g. Viton) Stainless steel, mat. no. 1.4571 or tantalum Stainless steel, mat. no. 1.4571 PTFE (e.g. Teflon) FKM (e.g. Viton) With pipes Bushing Pipe Sample chamber Restrictor O-rings Titanium Titanium Stainless steel, mat. no. 1.4571 or Tantalum Titanium FKM (Viton) or FFKM (Kalrez) With pipes Bushing Pipe Sample chamber Restrictor O-rings Stainless steel, mat. no. 1.4571 Stainless steel, mat. no. 1.4571 Stainless steel, mat. no. 1.4571 or Tantalum Stainless steel, mat. no. 1.4571 FKM (Viton) or FFKM (Kalrez) With pipes Bushing Pipe Sample chamber Restrictor O-rings Hastelloy C 22 Hastelloy C 22 Stainless steel, mat. no. 1.4571 or Tantalum Hastelloy C 22 FKM (e.g. Viton) or FFKM (e.g. Kalrez) Options Gas path ULTRAMAT channel and OXYMAT channel 19" rack unit Flow indicator Measurement pipe Duran glass Variable area Duran glass Suspension boundary PTFE (Teflon) Angle pieces FKM (e.g. Viton) Membrane FKM (e.g. Viton) Enclosure PA 6.3T Pressure switch Siemens PA 01 · 2014 1/97 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 General information Gas path Legend for the gas path figures 1 Sample gas inlet (OXYMAT channel) 10 Connection of pressure sensor (ULTRAMAT channel) 2 Sample gas outlet (OXYMAT channel) 11 Restrictor (in reference gas inlet) 3 Not used 12 O2 physical system 4 Reference gas inlet 13 Pressure sensor 5 Sample gas inlet (ULTRAMAT channel) 14 Pressure switch in sample gas path (option) 6 Sample gas outlet (ULTRAMAT channel) 15 Flow indicator in sample gas path (option) 7 Reference gas outlet (ULTRAMAT channel, option) 16 IR physical system 8 Reference gas inlet (ULTRAMAT channel, option) 17 Filter 9 Purging gas 18 Pressure switch (reference gas) (option) 9 10 5 6 1 2 4 17 P 18 11 P 13 12 16 P P 14 14 P 13 F F 15 15 ULTRAMAT/OXYMAT 6, gas path (example) IR channel without flow-type reference side 9 10 5 6 8 7 1 2 4 17 P 18 11 P 13 12 16 P P 14 14 P 13 F F 15 ULTRAMAT/OXYMAT 6, gas path (example) IR channel with flow-type reference side 1/98 Siemens PA 01 · 2014 15 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 General information ■ Function Principle of operation, ULTRAMAT channel The ULTRAMAT channel operates according to the infrared twobeam alternating light principle with double-layer detector and optical coupler. The measuring principle is based on the molecule-specific absorption of bands of infrared radiation. The absorbed wavelengths are characteristic to the individual gases, but may partially overlap. This results in cross-sensitivities which are reduced to a minimum by the following measures: • Gas-filled filter cell (beam divider) • Double-layer detector with optical coupler • Optical filters if necessary The figure shows the measuring principle. An IR source (1) which is heated to approx. 700 ºC and which can be shifted to balance the system is divided by the beam divider (3) into two equal beams (sample and reference beams). The beam divider also acts as a filter cell. The reference beam passes through a reference cell (8) filled with N2 (a non-infrared-active gas) and reaches the right-hand side of the detector (11) practically unattenuated. The sample beam passes through the sample chamber (7) through which the sample gas flows and reaches the left-hand side of the detector (10) attenuated to a lesser or greater extent depending on the concentration of the sample gas. The detector is filled with a defined concentration of the gas component to be measured. The detector is designed as a double-layer detector. The center of the absorption band is preferentially absorbed in the upper detector layer, the edges of the band are absorbed to approximately the same extent in the upper and lower layers. The upper and lower detector layers are connected together via the microflow sensor (12). This coupling means that the spectral sensitivity has a very narrow band. The optical coupler (13) lengthens the lower receiver cell layer optically. The infrared absorption in the second detector layer is varied by changing the slider position (14). It is thus possible to individually minimize the influence of interfering components. 1 2 3 4 5 6 7 8 9 11 10 12 A chopper (5) rotates between the beam divider and the sample chamber and interrupts the two beams alternately and periodically. If absorption takes place in the sample chamber, a pulsating flow is generated between the two detector levels which is converted by the microflow sensor (12) into an electric signal. The microflow sensor consists of two nickel-plated grids heated to approximately 120 ºC, which, along with two supplementary resistors, form a Wheatstone bridge. The pulsating flow together with the dense arrangement of the Ni grids causes a change in resistance. This leads to an offset in the bridge, which is dependent on the concentration of the sample gas. Note The sample gases must be fed into the analyzers free of dust. Condensation should be prevented from occurring in the sample chambers. Therefore, the use of gas modified for the measuring task is necessary in most application cases. As far as possible, the ambient air of the analyzer should not have a large concentration of the gas components to be measured. Flow-type reference sides with reduced flow must not be operated with flammable or toxic gases. Flow-type reference sides with reduced flow and an O2 content > 70 % may only be used together with Y02. 13 14 1 2 3 4 5 6 7 IR source, adjustable Optical filter Beam divider Eddy current drive Chopper Sample gas inlet Sample cell 8 9 10 11 12 13 14 Reference cell Sample gas outlet Detector, meas. side Detector, reference side Microflow sensor Optical coupler Slider, adjustable ULTRAMAT channel, principle of operation Channels with electronically suppressed zero point only differ from the standard version in the measuring range parameterization. Physically suppressed zeros can be provided as a special application. Siemens PA 01 · 2014 1/99 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 General information Principle of operation, OXYMAT channel In contrast to almost all other gases, oxygen is paramagnetic. This property is utilized as the measuring principle by the OXYMAT channel. Oxygen molecules in an inhomogeneous magnetic field are drawn in the direction of increased field strength due to their paramagnetism. When two gases with different oxygen contents meet in a magnetic field, a pressure difference is produced between them. One gas (1) is a reference gas (N2, O2 or air), the other is the sample gas (5). The reference gas is introduced into the sample chamber (6) through two channels (3). One of these reference gas streams meets the sample gas within the area of a magnetic field (7). Because the two channels are connected, the pressure, which is proportional to the oxygen content, causes a cross flow. This flow is converted into an electric signal by a microflow sensor (4). The microflow sensor consists of two nickel-plated grids heated to approximately 120 ºC, which, along with two supplementary resistors, form a Wheatstone bridge. The pulsating flow results in a change in the resistance of the Ni grids. This leads to an offset in the bridge which is dependent on the oxygen concentration of the sample gas. Because the microflow sensor is located in the reference gas stream, the measurement is not influenced by the thermal conductivity, the specific heat or the internal friction of the sample gas. This also provides a high degree of corrosion resistance because the microflow sensor is not exposed to the direct influence of the sample gas. D3 2 2 2 2 2 2 By using a magnetic field with alternating strength (8), the effect of the background flow in the microflow sensor is not detected, and the measurement is thus independent of the instrument’s operating position. The sample chamber is directly in the sample path and has a small volume, and the microflow sensor is a low-lag sensor. This results in a very short response time. Vibrations frequently occur at the place of installation and may falsify the measured signal (noise). A further microflow sensor (10) through which no gas passes acts as a vibration sensor. Its signal is applied to the measured signal as compensation. If the density of the sample gas deviates by more than 50 % from that of the reference gas, the compensation microflow sensor (10) is flushed with reference gas just like the measuring sensor (4) (option). Note The sample gases must be fed into the analyzers free of dust. Condensation should be prevented from occurring in the sample chambers. Therefore, gas modified for the measuring tasks is necessary in most application cases. 1 Reference gas inlet 2 Restrictors 3 Reference gas channels 4 Microflow sensor for measurement 5 Sample gas inlet 6 Sample cell 7 Paramagnetic effect 8 Electromagnet with alternating field strength 9 Sample gas and reference gas outlet 10 Microflow sensor in compensation system (without flow) OXYMAT channel, principle of operation 1/100 Siemens PA 01 · 2014 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 General information Essential characteristics • Dimension of measured value freely selectable (e.g. vpm, mg/m3) • Four freely-parameterizable measuring ranges per component • Measuring ranges with suppressed zero point possible • Measuring range identification • Galvanically isolated signal output 0/2/4 to 20 mA per component • Automatic or manual measuring range switchover selectable; remote switching is also possible • Storage of measured values possible during adjustments • Time constants selectable within wide limits (static/dynamic noise suppression); i.e. the response time of the analyzer or component can be matched to the respective measuring task • Short response time • Low long-term drift • Measuring point switchover for up to 6 measuring points (programmable) • Measuring point identification • Monitoring of sample gas flow (option) • Two control levels with separate authorization codes to prevent unintentional and unauthorized inputs • Automatic, parameterizable measuring range calibration • Simple handling using a numerical membrane keyboard and operator prompting • Operation based on NAMUR recommendation • Customer-specific analyzer options such as: - Customer acceptance - TAG labels - Drift recording ULTRAMAT channel • Differential measuring ranges with flow-type reference cell • Internal pressure sensor for correction of variations in atmospheric pressure in the range 700 to 1 200 hPa absolute • External pressure sensor - only with piping as the gas path can be connected for correction of variations in the process gas pressure in the range 700 to 1 500 hPa absolute (option) • Sample chambers for use in presence of highly corrosive sample gases (e.g. tantalum layer or Hastelloy C22) OXYMAT channel • Monitoring of sample gas and/or reference gas (option) • Different smallest measuring ranges (0.5 %, 2.0 % or 5.0 % O2) • Analyzer unit with flow-type compensation circuit (option): a flow is passed through the compensation branch to reduce the vibration dependency in the case of highly different densities of the sample and reference gases • Internal pressure sensor for correction of pressure variations in sample gas (range 500 to 2 000 hPa absolute) • External pressure sensor - only with piping as the gas path can be connected for correction of variations in the sample gas pressure up to 3 000 hPa absolute (option) • Monitoring of reference gas with reference gas connection 3 000 to 5 000 hPa (option), absolute • Sample chamber for use in presence of highly corrosive sample gases Siemens PA 01 · 2014 1/101 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 General information Reference gases Measuring range Recommended reference gas Reference gas connection pressure Remarks 0 to ... vol.% O2 N2 ... to 100 vol.% O2 (suppressed zero point with full-scale value 100 vol. % O2) O2 2 000 … 4 000 hPa above sample gas pressure (max. 5 000 hPa absolute) The reference gas flow is set automatically to 5 … 10 ml/min (up to 20 ml/min with flow-type compensation branch) Around 21 vol.% O2 (suppressed Air zero point with 21 vol.% O2 within the measuring span) 100 hPa with respect to sample gas pressure which may vary by max. 50 hPa around the atmospheric pressure Table 1: Reference gases for OXYMAT channel Correction of zero error / cross-sensitivities (OXYMAT channel) Accompanying gas (concentration 100 vol.%) Deviation from zero point in vol.% O2 absolute Accompanying gas (concentration 100 vol.%) Ethane C2H6 -0.49 Helium He +0.33 Ethene (ethylene) C2H4 -0.22 Neon Ne +0.17 Ethine (acetylene) C2H2 -0.29 Argon Ar -0.25 1.2 butadiene C4H6 -0.65 Krypton Kr -0.55 1.3 butadiene C4H6 -0.49 Xenon Xe -1.05 n-butane C4H10 -1.26 Organic gases Deviation from zero point in vol.% O2 absolute Inert gases iso-butane C4H10 -1.30 Inorganic gases 1-butene C4H8 -0.96 Ammonia NH3 -0.20 iso-butene C4H8 -1.06 Hydrogen bromide HBr -0.76 Dichlorodifluoromethane (R12) CCl2F2 -1.32 Chlorine Cl2 -0.94 Acetic acid CH3COOH -0.64 Hydrogen chloride HCl -0.35 n-heptane C7H16 -2.40 Dinitrogen monoxide N2O -0.23 n-hexane C6H14 -2.02 Hydrogen fluoride HF +0.10 Cyclo-hexane C6H12 -1.84 Hydrogen iodide HI -1.19 Methane CH4 -0.18 Carbon dioxide CO2 -0.30 Methanol CH3OH -0.31 Carbon monoxide CO +0.07 n-octane C8H18 -2.78 Nitrogen oxide NO +42.94 n-pentane C5H12 -1.68 Nitrogen N2 0.00 iso-pentane C5H12 -1.49 Nitrogen dioxide NO2 +20.00 Propane C3H8 -0.87 Sulfur dioxide SO2 -0.20 Propylene C3H6 -0.64 Sulfur hexafluoride SF6 -1.05 Trichlorofluoromethane (R11) CCl3F -1.63 Hydrogen sulfide H2S -0.44 Vinyl chloride C2H3Cl -0.77 Water H2O -0.03 Vinyl fluoride C2H3F -0.55 Hydrogen H2 +0.26 1.1 vinylidene chloride C2H2Cl2 -1.22 Table 2: Zero point error due to diamagnetism or paramagnetism of some accompanying gases with reference to nitrogen at 60 °C und 1 000 hPa absolute (according to IEC 1207/3) Conversion to other temperatures: The deviations from the zero point listed in Table 2 must be multiplied by a correction factor (k): • with diamagnetic gases: k = 333 K / ( [°C] + 273 K) • with paramagnetic gases: k = [333 K / ( [°C] + 273 K)]2 (All diamagnetic gases have a negative deviation from zero point) 1/102 Siemens PA 01 · 2014 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit ■ Technical specifications ULTRAMAT/OXYMAT 6, 19" rack unit Technical data, ULTRAMAT channel General information Measuring ranges 4, internally and externally switchable; autoranging is also possible Smallest possible measuring range Dependent on the application, e.g. CO: 0 ... 10 vpm CO2: 0 ... 5 vpm Operating position Front wall, vertical Conformity CE mark in accordance with EN 50081-1, EN 50082-2 Design, enclosure Weight Approx. 21 kg Largest possible measuring range Dependent on the application Degree of protection IP20 according to EN 60529 Measuring ranges with suppressed zero point Any zero point within 0 ... 100 vol.% can be implemented; smallest possible span 20 % EMC (Electromagnetic Compatibility) In accordance with standard requirements of NAMUR NE21 (08/98) Characteristic Linearized Electrical safety According to EN 61010-1, overvoltage category III Gas inlet conditions Power supply 100 ... 120 V AC (nominal range of use 90 ... 132 V), 48 ... 63 Hz or 200 ... 240 V AC (nominal range of use 180 ... 264 V), 48 ... 63 Hz • Without pressure switch 700 ... 1 500 hPa (absolute) • With integrated pressure switch 700 ... 1 300 hPa (absolute) Sample gas flow 18 ... 90 l/h (0.3 ... 1.5 l/min) Sample gas temperature Min. 0 to max. 50 °C, but above the dew point Sample gas humidity < 90 % (relative humidity), or dependent on measuring task, non-condensing Electrical characteristics Power consumption Approx. 70 VA Fuse values 120 ... 120 V: F1/F2 = T 1.6 A 200 ... 240 V: F1/F2 = T 1 A Influence of interfering gases must be considered separately Permissible sample gas pressure Electrical inputs and outputs (per channel) Analog output 0/2/4 ... 20 mA, isolated; max. load 750 Relay outputs 6, with changeover contacts, freely parameterizable, e.g. for measuring range identification; load: 24 V AC/DC/1 A, isolated, non-sparking Dynamic response Warm-up period At room temperature < 30 min (the technical specification will be met after 2 hours) Delayed display (T90-time) 2, dimensioned for 0/2/4 … 20 mA for external pressure sensor and correction of influence of accompanying gas (correction of cross-interference) Dependent on length of analyzer chamber, sample gas line and parameterizable damping Damping (electrical time constant) 0 ... 100 s, parameterizable Dead time (purging time of the gas path in the unit at 1 l/min) Approx. 0.5 ... 5 s, depending on version Binary inputs 6, designed for 24 V, isolated, freely parameterizable, e.g. for measuring range switchover Time for device-internal signal processing <1s Serial interface RS 485 Options AUTOCAL function each with 8 additional binary inputs and relay outputs, also with PROFIBUS PA or PROFIBUS DP Analog inputs Pressure correction range Pressure sensor • Internal 700 ... 1 200 hPa absolute • External 700 ... 1 500 hPa absolute Measuring response (relating to sample gas pressure 1 013 hPa absolute, 0.5 l/min sample gas flow and 25 °C ambient temperature) Climatic conditions Permissible ambient temperature -30 ... +70 °C during storage and transportation, 5 … 45 °C during operation Output signal fluctuation < 1 % of the smallest possible measuring range according to rating plate Permissible humidity < 90 % relative humidity, during storage and transportation (dew point must not be undershot) Zero point drift < 1 % of the current measuring range/week Measured-value drift < 1 % of the current measuring range/week Repeatability 1 % of the current measuring range Detection limit 1 % of the smallest possible measuring range Linearity error < 0.5 % of the full-scale value Siemens PA 01 · 2014 1/103 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 19" rack unit Influencing variables (relating to sample gas pressure 1 013 hPa absolute, 0.5 l/min sample gas flow and 25 °C ambient temperature) Ambient temperature Sample gas pressure < 1 % of current measuring range/10 K (with constant receiver cell temperature) • When pressure compensation has been switched on: < 0.15 % of the span/1 % change in atmospheric pressure • When pressure compensation has been switched off: < 1.5 % of the span/1 % change in atmospheric pressure Sample gas flow Negligible Power supply < 0.1 % of the current measuring range with rated voltage 10 % Environmental conditions Application-specific measuring influences possible if ambient air contains measured component or cross interference-sensitive gases Technical data, OXYMAT channel Measuring ranges Pressure correction range Pressure sensor • Internal 500 ... 2 000 hPa absolute • External 500 ... 3 000 hPa absolute Measuring response (relating to sample gas pressure 1 013 hPa absolute, 0.5 l/min sample gas flow and 25 °C ambient temperature) Output signal fluctuation < 0.75 % of the smallest possible measuring range according to rating plate, with electronic damping constant of 1 s (corresponds to 0.25 % at 2) Zero point drift < 0.5 %/month of the smallest possible measuring span according to rating plate Measured-value drift 0.5 %/month of the current measuring range Repeatability 1 %/month of the current measuring range Detection limit 1 % of the current measuring range Linearity error 1 % of the current measuring range 4, internally and externally switchable; automatic measuring range switchover also possible Influencing variables (relating to sample gas pressure 1 013 hPa absolute, 0.5 l/min sample gas flow and 25 °C ambient temperature) Smallest possible span (relating to sample gas pressure 1 000 hPa absolute, 0.5 l/min sample gas flow and 25 °C ambient temperature) 0.5 vol.%, 2 vol.% or 5 vol.% O2 Ambient temperature Largest possible measuring range 100 vol.% O2 Measuring ranges with suppressed zero point Any zero point within 0 ... 100 vol.% can be implemented, provided that a suitable reference gas is used Gas inlet conditions Permissible sample gas pressure • With pipes 500 ... 3 000 hPa absolute • With hoses - Without pressure switch 500 ... 1 500 hPa absolute - With pressure switch 500 ... 1 300 hPa absolute Sample gas flow 18 ... 60 l/h (0.3 ... 1 l/min) Sample gas temperature 0 ... 50 ºC Sample gas humidity < 90 % RH (relative humidity) Reference gas pressure (high-pressure version) 2 000 ... 4 000 hPa above sample gas pressure, but max. 5 000 hPa Reference gas pressure (low-pressure version) Min. 100 hPa above sample gas pressure Dynamic response Warm-up period At room temperature < 30 min (the technical specification will be met after 2 hours) Delayed display (T90 time) Min. 1.5 ... 3.5 s, depending on version Damping (electrical time constant) 0 ... 100 s, parameterizable Dead time (purging time of the gas path in the unit at 1 l/min) Approx. 0.5 ... 2.5 s, depending on version Time for device-internal signal processing <1s 1/104 Siemens PA 01 · 2014 • < 0.5 %/10 K referred to smallest possible span according to rating plate • With measuring span 0.5 %: 1 %/10 K Sample gas pressure (with air • When pressure compensation (100 hPa) as reference gas, correchas been switched off: < 2 % of tion of the atmospheric pressure the current measuring range/ fluctuations is only possible if the 1 % atmospheric pressure sample gas can vent to ambient air) change • When pressure compensation has been switched on: < 0.2 % of the current measuring range/ 1 % atmospheric pressure change Accompanying gases Deviation from zero point corresponding to paramagnetic or diamagnetic deviation of accompanying gas Sample gas flow < 1 % of the smallest possible span according to rating plate with a change in flow of 0.1 l/min within the permissible flow range Power supply < 0.1 % of the current measuring range with rated voltage 10 % © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit ■ Selection and ordering data Article No. ULTRAMAT/OXYMAT 6 gas analyzer 19" rack unit for installation in cabinets Combined measurement of IR-absorbing gas and O2 Gas connections for sample gas and reference gas Pipe with 6 mm outer diameter Pipe with ¼" outer diameter 7MB2023- 7 7 7 7 7 - 7 7 7 7 Cannot be combined 0 1 0 1 Smallest possible measuring span O2 0,5 % reference gas pressure 3 000 hPa 0,5 % reference gas pressure 100 hPa (external pump) 2 % reference gas pressure 3 000 hPa A B C 2 % reference gas pressure 100 hPa (external pump) 5% reference gas pressure 3 000 hPa 5% reference gas pressure 100 hPa (external pump) D E F A21 A20 B B A26, Y02 D D A26, Y02 F F A26, Y02 0 A20, A21 Sample chamber (OXYMAT channel) Non-flow-type compensation branch • Made of stainless steel, mat. no. 1.4571 • Made of tantalum A B Flow-type compensation branch • Made of stainless steel, mat. no. 1.4571 • Made of tantalum C D C D (both channels) Sample chamber1) (lining) (ULTRAMAT channel) Reference chamber (flow-type) (ULTRAMAT channel) Hose made of FKM (Viton) Aluminum Aluminum Non-flow-type Flow-type 0 1 Pipe made of titanium Tantalum Tantalum Non-flow-type Flow-type 4 5 4 5 A20, A21, Y02 Y02 Stainless steel pipe (mat. no. 1.4571) Aluminum Tantalum Non-flow-type Non-flow-type 6 8 6 8 A20, A21 A20, A21 Non-flow-type Flow-type 2 3 2 A20, A21 5 Y02 Internal gas paths 0 1 With sample gas monitoring (both channels) Hose made of FKM (Viton) Aluminum Aluminum Add-on electronics Without AUTOCAL function • With 8 additional digital inputs and outputs for OXYMAT channel • With 8 additional digital inputs and outputs for ULTRAMAT channel • With 8 additional digital inputs and 8 additional digital outputs for ULTRAMAT channel and OXYMAT channel • With serial interface for the automotive industry (AK) • With 8 additional digital inputs/outputs and PROFIBUS PA interface for ULTRAMAT channel and OXYMAT channel • With 8 additional digital inputs/outputs and PROFIBUS DP interface for ULTRAMAT channel and OXYMAT channel Power supply 100 ... 120 V AC, 48 ... 63 Hz 200 ... 240 V AC, 48 ... 63 Hz 2 3 0 1 2 3 5 6 7 0 1 Footnotes, see next page Siemens PA 01 · 2014 1/105 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 19" rack unit ■ Selection and ordering data ULTRAMAT/OXYMAT 6 gas analyzer 19" rack unit for installation in cabinets Combined measurement of IR-absorbing gas and O2 ULTRAMAT channel Possible with measuring Measured component range identification CO 112), 12 ... 30 CO highly selective (with optical filter) 122), 13 ... 30 CO (TÜV; see table "TÜV single component (IR channel)", page 1/111) Article No. 7MB2023- 7 7 7 7 7 - 7 7 7 7 A B X CO2 CH4 C2H2 102), 11 ... 30 132), 14 ... 30 152), 16 ... 30 C D E C2H4 C2H6 C3H6 152), 16 ... 30 142), 15 ... 30 142), 15 ... 30 F G H C3H8 C4H6 C4H10 132), 14 ... 30 152), 16 ... 30 142), 15 ... 30 J K L C6H14 SO2 (TÜV; see table "TÜV single component (IR channel)", page 1/111) NO (TÜV; see table "TÜV single component (IR channel)", page 1/111) 142), 15 ... 30 132), 14 ... 30 M N 142), 15 ... 20, 22 P 142), 15 ... 30 172), 18 ... 20, 22 132), 14 ... 30 Q R S NH3 (dry) H2O N2O Q R Smallest measuring range Largest measuring range Measuring range identification 0 ... 5 vpm 0 ... 10 vpm 0 ... 20 vpm 0 ... 100 vpm 0 ... 200 vpm 0 ... 400 vpm 10 11 12 A B C 0 ... 50 vpm 0 ... 100 vpm 0 ... 300 vpm 0 ... 1 000 vpm 0 ... 1 000 vpm 0 ... 3 000 vpm 13 14 15 D E F 0 ... 500 vpm 0 ... 1 000 vpm 0 ... 3 000 vpm 0 ... 5 000 vpm 0 ... 10 000 vpm 0 ... 10 000 vpm 16 17 18 G H J 0 ... 3 000 vpm 0 ... 5 000 vpm 0 ... 5 000 vpm 0 ... 30 000 vpm 0 ... 15 000 vpm 0 ... 50 000 vpm 19 20 21 K L M 0 ... 1 % 0 ... 1 % 0 ... 3 % 0 ... 3 % 0 ... 10 % 0 ... 10 % 22 23 24 N P Q 0 ... 3 % 0 ... 5 % 0 ... 5 % 0 ... 30 % 0 ... 15 % 0 ... 50 % 25 26 27 R 0 ... 10 % 0 ... 10 % 0 ... 30 % 0 ... 30 % 0 ... 100 % 0 ... 100 % 28 29 30 U V W Operating software and documentation German English French Spanish Italian 1) Only for cell length 20 to 180 mm 2) Can be ordered as special application (no. 3100 with order code Y12) 1/106 Siemens PA 01 · 2014 Cannot be combined S T 0 1 2 3 4 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit ■ Selection and ordering data Additional versions Cannot be combined Order code Add "-Z" to Article No. and specify Order codes. Flow-type reference cell with reduced flow, 6 mm (ULTRAMAT channel)1) A20 Flow-type reference cell with reduced flow, ¼" (ULTRAMAT channel)1) A21 Reference gas monitoring (pressure switch ... 3 000 hPa), for OXYMAT channel only A26 Connection pipes (can only be combined with the appropriate gas connection diameter and internal gas path materials) • Titanium connection pipe, 6 mm, complete with screwed gland, for sample gas side A22 • Titanium connection pipe, ¼", complete with screwed gland, for sample gas side A24 • Stainless steel connection pipe (mat. no. 1.4571), 6 mm, complete with screwed gland, for sample gas side A27 • Stainless steel connection pipe (mat. no. 1.4571), ¼", complete with screwed gland, for sample gas side A29 Telescopic rails (2 units) A31 Set of Torx screwdrivers A32 Kalrez gaskets in sample gas path (O2 side) B01 TAG labels (specific lettering based on customer information) B03 Kalrez gaskets in sample gas path (IR side) B04 FM/CSA certificate – Class I Div 2 E20 Clean for O2 service (specially cleaned gas path) (ULTRAMAT channel and OXYMAT channel) Y02 Measuring range indication in plain text2), if different from the standard setting Y11 Special setting (only in conjunction with an application no., e.g. extended measuring range, only ULTRAMAT channel) Y12 Extended special setting (only in conjunction with an application no., e.g. determination of interference influences, only ULTRAMAT channel) Y13 TÜV version acc. to 13th and 17th BlmSchV (only ULTRAMAT channel) Y17 Retrofitting sets Article No. E20 RS 485/Ethernet converter A5E00852383 RS 485/RS 232 converter C79451-Z1589-U1 RS 485 / USB converter A5E00852382 AUTOCAL function with serial interfaces for the automotive industry (AK) C79451-A3480-D33 AUTOCAL function with 8 digital inputs/outputs for ULTRAMAT channel or OXYMAT channel C79451-A3480-D511 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS PA for ULTRAMAT channel or OXYMAT channel A5E00057307 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS DP for ULTRAMAT channel or OXYMAT channel A5E00057312 1) Cannot be combined with non-flow-type reference cell. 2) Standard setting: Smallest measuring range 25 % of largest measuring range 50 % of largest measuring range Largest measuring range } in % or ppm (vpm) Siemens PA 01 · 2014 1/107 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 19" rack unit ■ Selection and ordering data Article No. 7MB2024- 7 7 7 7 7 - 7 7 7 7 ULTRAMAT/OXYMAT 6 gas analyzer 19" rack unit for installation in cabinets Combined measurement of IR-absorbing gas and O2 Gas connections for sample gas and reference gas Pipe with 6 mm outer diameter Pipe with ¼" outer diameter Cannot be combined 0 1 0 1 Smallest possible measuring span O2 0,5 % reference gas pressure 3 000 hPa 0,5 % reference gas pressure 100 hPa (external pump) A B B B 2 % reference gas pressure 3 000 hPa 2 % reference gas pressure 100 hPa (external pump) C D D D 5 % reference gas pressure 3 000 hPa 5 % reference gas pressure 100 hPa (external pump) E F F A21 A20 A26, Y02 A26, Y02 F A26, Y02 Sample chamber (OXYMAT channel) Non-flow-type compensation branch • Made of stainless steel, mat. no. 1.4571 • Made of tantalum A B Flow-type compensation branch - Made of stainless steel, mat. no. 1.4571 - Made of tantalum C D C D (both channels) Sample chamber1) (lining) (ULTRAMAT channel) Reference chamber (flow-type) (ULTRAMAT channel) Hose made of FKM (Viton) Aluminum Aluminum Non-flow-type Flow-type 0 1 0 A20, A21 Pipe made of titanium Tantalum Tantalum Non-flow-type Flow-type 4 5 4 5 A20, A21, Y02 Y02 Stainless steel pipe (mat. no. 1.4571) Aluminum Tantalum Non-flow-type Non-flow-type 6 8 6 8 A20, A21 A20, A21 Non-flow-type Flow-type 2 3 2 A20, A21 5 Y02 Internal gas paths With sample gas monitoring (both channels) Hose made of FKM (Viton) Aluminum Aluminum Add-on electronics Without AUTOCAL function • With 8 additional digital inputs and outputs for ULTRAMAT channel and OXYMAT channel • With serial interface for the automotive industry (AK) • With 8 additional digital inputs/outputs and PROFIBUS PA interface for ULTRAMAT channel and OXYMAT channel • With 8 additional digital inputs/outputs and PROFIBUS DP interface for ULTRAMAT channel and OXYMAT channel Power supply 100 ... 120 V AC, 48 ... 63 Hz 200 ... 240 V AC, 48 ... 63 Hz Footnote, see next page 1/108 Siemens PA 01 · 2014 0 1 5 6 7 0 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit ■ Selection and ordering data Article No. 7MB2024- 7 7 7 7 7 - 7 7 7 7 ULTRAMAT/OXYMAT 6 gas analyzer 19" rack unit for installation in cabinets Combined measurement of IR-absorbing gas and O2 ULTRAMAT channel Measured component CO/NO CO NO Smallest measuring range Largest measuring range 0 ... 100 vpm 0 ... 300 vpm 0 ... 1 000 vpm 0 ... 1 000 vpm AH CO/NO CO NO 0 ... 300 vpm 0 ... 500 vpm 0 ... 3 000 vpm 0 ... 3 000 vpm AJ CO/NO CO NO 0 ... 1 000 vpm 0 ... 1 000 vpm 0 ... 10 000 vpm 0 ... 10 000 vpm AC Cannot be combined For CO/NO (TÜV; see table "TÜV, 2 components in series", page 1/88) CO2/CO CO2 CO 0 ... 100 vpm 0 ... 100 vpm 0 ... 1 000 vpm 0 ... 1 000 vpm BA CO2/CO CO2 CO 0 ... 300 vpm 0 ... 300 vpm 0 ... 3 000 vpm 0 ... 3 000 vpm BB CO2/CO CO2 CO 0 ... 1 000 vpm 0 ... 1 000 vpm 0 ... 10 000 vpm 0 ... 10 000 vpm BC CO2/CO CO2 CO 0 ... 3 000 vpm 0 ... 3 000 vpm 0 ... 30 000 vpm 0 ... 30 000 vpm BD CO2/CO CO2 CO 0 ... 1 % 0 ... 1 % 0 ... 10 % 0 ... 10 % BE CO2/CO CO2 CO 0 ... 3 % 0 ... 3 % 0 ... 30 % 0 ... 30 % BF CO2/CO CO2 CO 0 ... 10 % 0 ... 10 % 0 ... 100 % 0 ... 100 % BG CO2/CH4 CO2 CH4 0 ... 10 % 0 ... 10 % 0 ... 100 % 0 ... 100 % CG CO2/NO CO2 NO 0 ... 300 vpm 0 ... 500 vpm 0 ... 3 000 vpm 0 ... 3 000 vpm DJ Operating software and documentation German English French Spanish Italian 1) 0 1 2 3 4 Only for cell length 20 to 180 mm Siemens PA 01 · 2014 1/109 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 19" rack unit ■ Selection and ordering data Additional versions Order code Cannot be combined Add "-Z" to Article No. and specify Order codes. Flow-type reference cell with reduced flow, 6 mm (ULTRAMAT channel)1) A20 Flow-type reference cell with reduced flow, ¼" (ULTRAMAT channel)1) A21 Reference gas monitoring (pressure switch ... 3 000 hPa), for OXYMAT channel only A26 Connection pipes (can only be combined with the appropriate gas connection diameter and internal gas path materials) • Titanium connection pipe, 6 mm, complete with screwed gland, for sample gas side A22 • Titanium connection pipe, ¼", complete with screwed gland, for sample gas side A24 • Stainless steel connection pipe (mat. no. 1.4571), 6 mm, complete with screwed gland, for sample gas side A27 • Stainless steel connection pipe (mat. no. 1.4571), ¼", complete with screwed gland, for sample gas side A29 Telescopic rails (2 units) A31 Set of Torx screwdrivers A32 Kalrez gaskets in sample gas path (O2 side) B01 TAG labels (specific lettering based on customer information) B03 Kalrez gaskets in sample gas path (IR side) B04 FM/CSA certificate – Class I Div 2 E20 Clean for O2 service (specially cleaned gas path) (ULTRAMAT channel and OXYMAT channel) Y02 Measuring range indication in plain text2), if different from the standard setting Y11 Special setting (only in conjunction with an application no., e.g. extended measuring range, only ULTRAMAT channel) Y12 Extended special setting (only in conjunction with an application no., e.g. determination of interference influences, only ULTRAMAT channel) Y13 TÜV version acc. to 13th and 17th BlmSchV (only ULTRAMAT channel) Y17 Retrofitting sets Article No. RS 485/Ethernet converter A5E00852383 RS 485/RS 232 converter C79451-Z1589-U1 RS 485 / USB converter A5E00852382 AUTOCAL function with serial interfaces for the automotive industry (AK) C79451-A3480-D33 AUTOCAL function with 8 digital inputs/outputs for ULTRAMAT channel or OXYMAT channel C79451-A3480-D511 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS PA for ULTRAMAT channel or OXYMAT channel A5E00057307 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS DP for ULTRAMAT channel or OXYMAT channel A5E00057312 1) Cannot be combined with non-flow-type reference cell. 2) Standard setting: 1/110 Smallest measuring range 25 % of largest measuring range 50 % of largest measuring range Largest measuring range Siemens PA 01 · 2014 } in % or ppm (vpm) E20 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit TÜV, single component (IR channel) Component CO (TÜV) Measuring range identification Smallest measuring range from 0 to ... SO2 (TÜV) Largest measuring range from 0 to ... C D 50 mg/m3 1 000 mg/m3 E F 300 mg/m3 3 000 mg/m3 G mg/m3 mg/m3 H K 500 1 000 mg/m3 3 000 mg/m3 g/m3 5 000 10 000 mg/m3 30 000 mg/m3 100 g/m3 NO (TÜV) Smallest measuring range from 0 to ... Largest measuring range from 0 to ... 75 mg/m3 1 500 mg/m3 Smallest measuring range from 0 to ... Largest measuring range from 0 to ... mg/m3 3 000 mg/m3 500 mg/m3 5 000 mg/m3 100 mg/m3 2 000 mg/m3 1 000 mg/m3 10 000 mg/m3 300 mg/m3 3 000 mg/m3 mg/m3 5 000 mg/m3 300 500 3 000 mg/m3 10 g/m3 30 g/m3 30 000 mg/m3 100 g/m3 300 g/m3 1 000 mg/m3 10 000 mg/m3 3 000 mg/m3 30 000 mg/m3 10 g/m3 100 g/m3 P 10 R 30 g/m3 300 g/m3 100 g/m3 1 000 g/m3 30 g/m3 300 g/m3 V 100 g/m3 1 160 g/m3 300 g/m3 2 630 g/m3 100 g/m3 1 250 g/m3 Example for ordering ULTRAMAT/OXYMAT 6, TÜV IR channel Component: CO Measuring range: 0 to 50/1 000 mg/m3 with hoses, non-flow-type reference compartment without automatic adjustment (AUTOCAL) 230 V AC; German 7MB2023-0EA00-1XD0-Z +Y17 TÜV, two components in series Component CO (TÜV) Measuring range identification Smallest measuring range from 0 to ... Largest measuring range from 0 to ... Smallest measuring range from 0 to ... Largest measuring range from 0 to ... AH 75 mg/m3 1 000 mg/m3 200 mg/m3 2 000 mg/m3 AJ 300 mg/m3 3 000 mg/m3 500 mg/m3 3 000 mg/m3 AC 1 000 mg/m3 NO (TÜV) 10 000 mg/m3 1 000 mg/m3 10 000 mg/m3 Example for ordering ULTRAMAT/OXYMAT 6, TÜV IR channel Components: CO/NO Measuring range CO: 0 to 75 / 1 000 mg/m3, NO: 0 to 200/2 000 mg/m3 with hoses, non-flow-type reference cell without automatic adjustment (AUTOCAL) 230 V AC; German 7MB2024-0EA00-1AH0-Z +Y17 Siemens PA 01 · 2014 1/111 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 ■ Dimensional drawings s 8/75$0$72;<0$7 Siemens PA 01 · 2014 1/112 ULTRAMAT/OXYMAT 6, 19“ unit, dimensions in mm 0 1 19" rack unit © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit ■ Schematics Pin assignment (electrical and gas connections) SUB-D 9F connector (RS 485) M 5 9 GND 4 8 3 +5 V 7 2 6 M 1 GND R_Level-NNC RD/TD-N RD/TD-P R_Level-PNC NC GND It is possible to connect bus terminating resistors to pins 7 and 9. SUB-D 15F connector M 8 15 7 14 6 13 5 12 M 4 11 3 M 10 2 9 M 1 GND Analog output 2-P Analog output 2-N Analog output 1-P Analog output 1-N NC NC Analog input 2-P Analog input 2-N Analog input 1-P Analog input 1-N Binary input 6-P Binary input 5-P Binary input 5 to 6-N GND For 2-component version only of the ULTRAMAT part Analog outputs isolated (also from each other), RL: ≤ 750 Ω Pressure correction Pressure correction Correction of cross-interference Correction of cross-interference Isolated via optocoupler "0" = 0 V (0 ... 4.5 V) "1" = 24 V (13 ... 33 V) Analog inputs non-isolated, 0 ... 20 mA/500 Ω or 0 ... 10 V (low-resistance) SUB-D 25F connector 13 M 25 12 24 11 23 GND Binary input 4-P Binary input 3-P Binary input 2-P Binary input 1-P Binary input 1 to 4-N Isolated via optocoupler "0" = 0 V (0 ... 4.5 V) "1" = 24 V (13 ... 33 V) 10 22 Relay 6 9 21 8 Relay 5 20 7 19 Relay 4 6 18 5 Relay 3 Contact load max. 24 V/1 A, AC/DC; relay contacts shown: relay coil has zero current 17 4 Relay 2 16 3 15 2 Relay 1 1 GND 14 M 1RWH $OOFDEOHVWRWKHFRQQHFWRUVRUWHUPLQDOEORFNV PXVWEHVKLHOGHGDQGUHVWDJDLQVWWKH HQFORVXUHSRWHQWLDO ULTRAMAT/OXYMAT 6, 19“ unit, pin assignment Siemens PA 01 · 2014 1/113 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 19" rack unit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“ unit, pin assignment of AUTOCAL board and PROFIBUS connectors 1/114 Siemens PA 01 · 2014 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 19" rack unit OXYMAT channel ULTRAMAT channel Sample gas outlet Sample gas inlet Reference gas inlet 4 Reference gas outlet Sample Sample gas outlet gas inlet Reference gas inlet 2 OXYMAT channel 1 8 7 6 ULTRAMAT channel 15-pin connector: binary inputs and analog inputs/outputs 9-pin connector: RS 485 Purging gas inlet 5 9-pin interface connector (option): e.g. PROFIBUS 37-pin connector: binary inputs and relay outputs (optional board) Gas connections: stubs 6 mm or ¼" 25-pin connector: binary inputs and relay outputs Power supply and miniature fuses ULTRAMAT/OXYMAT 6, 19“ unit, gas and electrical connections Documentation ■ Selection and ordering data Operating instructions Article No. ULTRAMAT 6 / OXYMAT 6 Gas analyzer for IR-absorbing gases and oxygen • German C79000-G5200-C143 • English C79000-G5276-C143 • French C79000-G5277-C143 • Spanish C79000-G5278-C143 • Italian C79000-G5272-C143 Siemens PA 01 · 2014 1/115 1 © Siemens AG 2013 Continuous Gas Analyzers, extractive ULTRAMAT/OXYMAT 6 1 Suggestions for spare parts ■ Selection and ordering data Description 7MB2023 7MB2024 2 years (quantity) 5 years (quantity) Article No. • O-ring for cover (window, rear) x x 2 2 C79121-Z100-A24 • Cover (cell length 20 ... 180 mm) x x 2 2 C79451-A3462-B151 • Cover (cell length 0.2 ... 6 mm) x x 2 2 C79451-A3462-B152 • O-rings, set (ULTRAMAT) x x — 1 C79451-A3462-D501 • O-ring x x 1 2 C74121-Z100-A6 • O-ring (measuring head) x x 2 4 C79121-Z100-A32 • O-ring x x 2 4 C71121-Z100-A159 • Sample chamber, stainless steel, mat. no. 1.4571; non-flow-type compensation branch x x — 1 C79451-A3277-B535 • Sample chamber, tantalum, non-flow-type compensation branch x x — 1 C79451-A3277-B536 • Sample chamber, stainless steel, mat. no. 1.4571; flow-type compensation branch x x — 1 C79451-A3277-B537 • Sample chamber, tantalum, flow-type compensation branch x x — 1 C79451-A3277-B538 • Measuring head, non-flow-type compensation branch x x 1 1 C79451-A3460-B525 • Measuring head, flow-type compensation branch x x 1 1 C79451-A3460-B526 Pressure switch x x 1 2 C79302-Z1210-A2 Restrictor, stainless steel, mat. no. 1.4571; hose gas path x x 2 2 C79451-A3480-C10 Flow indicator x x 1 2 C79402-Z560-T1 x x — 1 C79451-A3478-C9 • Restrictor, titanium, pipe gas path x x 2 2 C79451-A3480-C37 • Reference gas path, 3000 hPa x x 1 1 C79451-A3480-D518 • Capillary, 100 hPa, connection set x x 1 1 C79451-A3480-D519 • Restrictor, stainless steel, mat. no. 1.4571; pipe gas path x x 1 1 C79451-A3520-C5 Front plate with keyboard x x 1 1 C79165-A3042-B506 Adapter plate, LCD/keyboard x x 1 1 C79451-A3474-B605 LC display x x 1 1 W75025-B5001-B1 Connector filter x x — 1 W75041-E5602-K2 Fusible element, T 0.63 A/250 V x x 2 3 W79054-L1010-T630 Fusible element, T 1 A/250 V x x 2 3 W79054-L1011-T100 Fusible element, T 2.5 A/250 V x x 2 3 W79054-L1011-T250 x x — 1 x x — 1 Analyzer unit Analyzer unit, ULTRAMAT channel Analyzer unit, OXYMAT channel Sample gas path Sample gas path, ULTRAMAT channel • Hose clip Sample gas path, OXYMAT channel Electronics Electronics, ULTRAMAT channel • Motherboard, with firmware: see spare parts list Electronics, OXYMAT channel • Motherboard, with firmware: see spare parts list If the device was supplied with a specially cleaned gas path for high oxygen context ("Clean for O2 service"), please ensure that you specify this when ordering spare parts. This is the only way to guarantee that the gas path will continue to comply with the special requirements for this version. 1/116 Siemens PA 01 · 2014