© Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 General information ■ Overview ■ Design 19" rack unit • With 4HE for installation - in hinged frame - in cabinets with or without telescope rails - With closed or flow-type reference chambers • Front plate for service purposes can be pivoted down (laptop connection) • IP20 degree of protection, with purging gas connection • Internal gas routes: Pipe made of stainless steel (mat. no. 1.4571) • Gas connections for sample gas inlet and outlet and for reference gas: Internal thread 1/8" – 27 NPT • Purging gas connections: Pipe diameter 6 mm or 1/4" • With closed or flow-type reference chambers The CALOMAT 62 gas analyzer is primarily used for quantitative determination of one gas component (e.g. H2, N2, Cl2, HCl, NH3) in binary or quasi-binary gas mixtures. The CALOMAT 62 is specially designed for use in corrosive gas mixtures. ■ Benefits • Universally applicable hardware basis • Integrated correction of cross-interference, no external calculation required • Open interface architecture (RS 485, RS 232, PROFIBUS) • SIPROM GA network for maintenance and servicing information (option) • Electronics and analyzer unit: gas-tight isolation, purging is possible, IP65, long service life even in harsh environments (field device) ■ Application Fields of application • Chlorine-alkali electrolysis • Metallurgy (steel production and processing) • H2 measurement in LNG (Liquefied Natural Gas) process • Ammonia synthesis • Fertilizer production • Petrochemicals Special versions Special applications In addition to the standard combinations, special applications are also available upon request (e.g. higher sample gas pressure up to 2 000 hPa absolute). 1/198 Siemens AP 01 · 2015 Field device • Two-door enclosure (IP65) for wall mounting with gas-tight separation of analyzer and electronic parts, purgeable • Individually purgeable enclosure halves • Gas path with screw pipe connection made of stainless steel (mat. no. 1.4571), or Hastelloy C22 • Purging gas connections: Pipe diameter 10 mm or 3/8" • Gas connections for sample gas inlet and outlet and for reference gas: Internal thread 1/8" – 27 NPT • With closed or flow-type reference chambers Display and control panel • Large LCD field for simultaneous display of: - Measured value (digital and analog displays) - Status bar - Measuring ranges • Contrast of the LCD field adjustable via the menu • Permanent LED backlighting • Washable membrane keyboard with five softkeys • Menu-driven operator control for parameterization, test functions, adjustment • Operator support in plain text • Graphical display of the concentration progression; time intervals parameterizable • Bilingual operating software German/English, English/Spanish, French/English, Spanish/English, Italian/English Input and outputs • One analog output per medium (from 0, 2, 4 to 20 mA; NAMUR parameterizable) • Two analog inputs configurable (e.g. correction of cross-interference or external pressure sensor) • Six binary inputs freely configurable (e.g. measurement range changeover, processing of external signals from the sample preparation) • Six relay outputs, freely configurable (e.g. failure, maintenance request, threshold alarm, external magnetic valves) • Each can be expanded by eight additional binary inputs and relay outputs (e.g. for autocalibration with max. four test gases) © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 General information Communication RS 485 present in basic unit (connection from the rear; for the rack unit also behind the front plate). Options • RS 485/RS 232 converter • RS 485/Ethernet converter • RS 485/USB converter • Connection to networks via PROFIBUS DP/PA interface • SIPROM GA software as the service and maintenance tool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membrane keyboard and graphic display Designs – parts wetted by sample gas Gas connection 19" rack unit Field device Input block with gas connection Stainless steel, mat. no. 1.4571 Stainless steel, mat. no. 1.4571 Seal FPM (e.g. Viton) or FFPM FPM (e.g. Viton) or FFPM Sensor Glass Glass Input block with gas connection Hastelloy C22 Seal FFPM (e.g. Kalrez) Sensor Glass Siemens AP 01 · 2015 1/199 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 General information 9 Purging gas 22 21 12 11 Reference gas Sample gas CALOMAT 62, 19" rack unit, gas path 5 6 Purging gas Electronics side CALOMAT 62, field device, gas path 1/200 Siemens AP 01 · 2015 7 8 Purging gas Analyzing side 22 21 12 11 Reference gas Sample gas (flow-type, option) © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 General information ■ Function Principle of operation The measuring principle is based on the different thermal conductivity of gases. The temperature of a heated resistor surrounded by gas is determined by the thermal conductivity of the gas. Four such resistors are connected as a bridge. Sample gas flows around two of them, reference gas surrounds the other two. A constant DC voltage heats the resistors above the temperature of the measurement block. The different thermal conductivities of the sample and reference gases result in different temperatures of the resistors. A change in the composition of the sample gas thus also causes a change in the resistance values. The electrical equilibrium of the measuring bridge is disrupted, and a voltage is generated in the bridge diagonal. This is a measure of the concentration of the measured component. Note The sample gases must be fed into the analyzers free of oil, grease, and dust. The formation of condensation in the sample chambers (dew point of sample gas < ambient temperature) must be avoided. Therefore, gas prepared for the respective task must be provided in most applications. • Time constants are selectable within wide ranges (static/dynamic noise suppression); i.e. the response time of the analyzer can be adapted to the respective task • Short response time • Low long-term drift • Measuring point switchover for up to 6 measuring points (parameterizable) • Measuring point identification • External pressure sensor can be connected – for correction of variations in sample gas pressure • Possibility for correcting the influence of residual gases (correction of cross-interference) • Automatic measuring range calibration can be programmed • Operation based on the NAMUR recommendation • Two operator input levels with their own authorization codes to prevent unintentional and unauthorized interventions • Simple handling using a numerical membrane keyboard and operator prompting • Customer-specific device versions, such as: - Customer acceptance - TAG labels - Drift recording - Clean for O2 service Spans U The smallest and largest possible spans depend on both the measured component (gas type) and the respective application (see ordering data). Cross-interferences Information on the sample gas composition is required in order to determine the cross-interference of residual gases with several interfering components. The zero offsets in % H2 which result from 1 % residual gas (interfering gas) are listed in the following table; the specified values are approximate values. Measurement block M V M Measurement chamber V Reference gas chamber (optional: flow-type) It should be noted that the influence of interfering gas is not linear to its concentration. Information on the sample gas composition is required in order to determine the cross-interference of residual gases with several interfering components. Ar Approx. -0.15 % O2 Approx. +0.02 % CO2 Approx. -0.13 % CH4 Approx. +0.17 % SO2 Approx. -0.31 % Air (dry) Approx. +0.25 % CALOMAT 62, principle of operation, example of a non-flow-type reference chamber Effect of 1 % gas component with nitrogen as the residual gas, expressed in % H2 Important features • Four freely-programmable measuring ranges, also with suppressed zero, all ranges linear • Smallest spans down to 1 % H2 (with suppressed zero: 99 to 100 % H2) possible • Measuring range identification • Electrically isolated measured-value output 0/2/4 to 20 mA (also inverted) • Automatic or manual measuring range switchover selectable; remote switching is also possible • Measured value can be saved during adjustment Moreover, it must be noted that - in addition to a zero offset - the gradient of the characteristic can also be affected by the residual gas. However, this effect is negligible in the case of variations in the interfering gas concentration below 10 %. Taking these facts into consideration and due to the fact that the cross-interference analyzers cause further measuring inaccuracies, a larger error in measurement occurs than with binary gas mixtures despite correction of cross-interference. Siemens AP 01 · 2015 1/201 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 General information Specification for the interface cable Bus terminating resistors Surge impedance 100 ... 300 Ω, with a measuring frequency of > 100 kHz Pins 3-7 and 8-9 of the first and last connectors of a bus cable must be bridged (see figure). Cable capacitance Typ. < 60 pF/m Note Core cross-section > 0.22 mm2, corresponds to AWG 23 Cable type Twisted pair, 1 x 2 conductors of cable section Signal attenuation Max. 9 dB over the whole length Shielding Copper braided shield or braided shield and foil shield Connection Pin 3 and pin 8 *1' 0 9 0 *1' 0 9 0 *1' 0 9 0 Bus cable with plug connections, example 1/202 Siemens AP 01 · 2015 It is advisable to install a repeater on the device side in the case of a cable length of more than 500 m or with high interferences. Up to four components can be corrected via the ELAN bus, correction of cross-interference can be carried out for one or two components via the analog input. 9-pin connector (RS 485) (device 1) 9-pin connector (RS 485) (device 2) 9-pin connector (RS 485) (device 3) © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 19" rack unit ■ Technical specifications General (based on DIN EN 61207/IEC 1207. All data refers to the binary gas mixture H2 in N2) Measuring ranges 4, internally and externally switchable; automatic measuring range switchover also possible Span Application-dependent (see ordering data) Measuring ranges with suppressed zero point Application-dependent (see ordering data) Operating position Front wall, vertical Conformity CE marking in accordance with EN 50081-1/EN 50081-2 and RoHS Design, enclosure Measuring response(the dynamic and measuring response refers to the measurement of H2 in N2) (referred to sample gas pressure 1 000 hPa absolute, sample gas flow 0.5 l/min, and ambient temperature 25 °C) Output signal fluctuation (3σ value) < ± 1 % of the smallest possible span according to rating plate, with electronic damping constant of 1 s Zero point drift < ± 1 % of the current span/week Measured-value drift < ± 1 % of the smallest possible span (according to rating plate)/week Repeatability < ± 1 % of the current span Detection limit 1 % of the smallest possible span according to rating plate < ± 1 % of the current span Degree of protection IP20 according to EN 60529 Linearity error Weight Approx. 13 kg Influencing variables (referred to sample gas pressure 1 000 hPa absolute, sample gas flow 0.5 l/min, and ambient temperature 25 °C) EMC (Electromagnetic Compatibility) In accordance with standard requirements of NAMUR NE21 (08/98) and EN 61326 Ambient temperature < 2 %/10 K referred to smallest possible span according to label Accompanying gases Electrical safety In accordance with EN 61010-1; overvoltage category II Deviation from zero point (for influence of interfering gas, see section "Cross-interference") Power supply (see nameplate) 100 V AC -10 % ... 120 V AC +10 %, 48 ... 63 Hz or 200 V AC -10 % ... 240 V AC +10 %, 48 ... 63 Hz Sample gas flow 0.2 % of the current measuring span with a change in flow of 0.1 l/min within the permissible flow range Sample gas pressure < 1 % of the current span with a change in pressure of 100 hPa Power consumption Approx. 30 VA Power supply Fuse values 100 ... 120 V: 1.0T/250 200 ... 240 V: 0.63T/250 < 0.1 % of the current span with rated voltage ± 10 % Electrical inputs and outputs Electrical characteristics Gas inlet conditions Sample gas pressure 800 ... 1 100 hPa (absolute) Sample gas flow 30 ... 90 l/h Sample gas temperature Min. 0 to max. 50 °C, but above the dew point Temperature of the measuring cell 70 ºC Dynamic response (the dynamic and measuring response refers to the measurement of H2 in N2) Warm-up period < 30 min at room temperature (the technical specification will be met after 2 hours) Delayed display (T90) Approx. 35 s (including dead time) Damping (electrical time constant) 0 ... 100 s, parameterizable Dead time (the diffusion to the probes is the determining variable) Approx. 34 s Dead time (special application) 10 ... 15 s Analog output 0/2/4 ... 20 mA, isolated; max. load 750 Ω Relay outputs 6, with changeover contacts, freely parameterizable, e.g. for measuring range identification; load: 24 V AC/DC/1 A, isolated Analog inputs 2, dimensioned for 0/2/4 ... 20 mA for external pressure sensor and correction of cross-interference Binary inputs 6, designed for 24 V, isolated, freely parameterizable, e.g. for measuring range switchover Serial interface RS 485 Options AUTOCAL function with 8 additional binary inputs and 8 additional relay outputs, also with PROFIBUS PA (on request) or PROFIBUS DP (on request) Climatic conditions Permissible ambient temperature -40 ... +70 °C during storage and transportation, 5 ... 45 °C during operation Permissible humidity (dew point must not be fallen below) < 90 % relative humidity as annual average, during storage and transportation Siemens AP 01 · 2015 1/203 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 19" rack unit Selection and ordering data Article No. CALOMAT 62 gas analyzer 19" rack unit for installation in cabinets 7MB2541- 7 7 7 700 7 - 7 A 7 7 Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Material of sample gas path Stainless steel, mat. no. 1.4571; non-flow-type reference chamber, 1/8''-27 NPT Stainless steel, mat. no. 1.4571; non-flow-type reference chamber, 1/8''-27 NPT Application Purging gas stub 6 mm 0 Purging gas stub 1/4" 4 H2 in N2 Possible with measuring range identification 0, 5 SO2 in air 1, 6 EL CO2 in H2 0, 5 KA 1, 6 KN CO2 in N2 Smallest measuring range 0 ... 1 % 0 ... 5 % Largest measuring range 0 ... 100 % 0 ... 100 % 100 ... 99 % 100 ... 95 % 100 ... 0 % 100 ... 0 % AN Reference gas or filling gas Accompanying gas component 0 1 Sample gas component 5 6 Add-on electronics Without AUTOCAL function • With 8 additional digital inputs and outputs • With 8 additional 8 digital inputs/outputs and PROFIBUS PA interface • With 8 additional digital inputs/outputs and PROFIBUS DP interface Power supply 100 ... 120 V AC, 48 ... 63 Hz 200 ... 240 V AC, 48 ... 63 Hz 0 1 6 7 0 1 Explosion protection Without A Language (supplied documentation, software) German English French Spanish Italian Additional versions 0 1 2 3 4 Order code Add "-Z" to Article No. and specify Order codes. TAG labels (specific lettering based on customer information) B03 Clean for O2 service (specially cleaned gas path) Y02 Measuring range indication in plain text, if different from the standard setting Y11 Special setting (only in conjunction with an application no., e.g. extended measuring range) Y12 Extended special setting (only in conjunction with an application no., e.g. determination of crossinterferences) Y13 Accessories Article No. RS 485/Ethernet converter A5E00852383 RS 485/RS 232 converter C79451-Z1589-U1 RS 485/USB converter A5E00852382 AUTOCAL function with 8 digital inputs/outputs C79451-A3480-D511 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS PA A5E00057307 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS DP A5E00057312 Set of Torx screwdrivers A5E34821625 1/204 Siemens AP 01 · 2015 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 19" rack unit ■ Dimensional drawings 128 149.5 173 37.7 101.6 177 173 M4 86.5 CALOMAT 6 9 465 20 4 27.5 351.5 384.5 420 55 91 70.5 106.5 0 440 320 345 483 CALOMAT 62, 19" rack unit, dimensions in mm Siemens AP 01 · 2015 1/205 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 19" rack unit ■ Schematics Pin assignment (electrical and gas connections) &RQQHFWRU68%')56 0 *1' 9 0 *1' 5B/HYHO1 1& 5'7'1 5'7'3 5B/HYHO3 1& 1& *1' ,WLVSRVVLEOHWRFRQQHFW EXVWHUPLQDWLQJUHVLVWRUV WRSLQVDQG 68%')FRQQHFWRU 0 0 0 0 *1' 1& 1& $QDORJRXWSXW3 $QDORJRXWSXW1 1& 1& $QDORJLQSXW3 $QDORJLQSXW1 $QDORJLQSXW3 $QDORJLQSXW1 %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXWWR1 *1' $QDORJRXWSXWVLVRODWHG DOVRIURPHDFKRWKHU5/ืΩ &RUUHFWLRQRISUHVVXUHRU FURVVLQWHUIHUHQFH &RUUHFWLRQRIFURVVLQWHUIHUHQFH &RUUHFWLRQRIFURVVLQWHUIHUHQFH $QDORJLQSXWV QRQLVRODWHG P$Ω RU9 ORZUHVLVWDQFH 68%')FRQQHFWRU 0 *1' %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXWWR1 ,VRODWHGYLDRSWRFRXSOHU 99 99 5HOD\ 5HOD\ 5HOD\ 5HOD\ &RQWDFWORDG PD[9$$&'& UHOD\FRQWDFWVVKRZQ UHOD\FRLOKDV]HURFXUUHQW 5HOD\ 5HOD\ *1' 0 CALOMAT 62, 19" rack unit, pin assignment 1/206 Siemens AP 01 · 2015 1RWH $OOFDEOHVWRWKHFRQQHFWRUVRUWHUPLQDO EORFNVPXVWEHVKLHOGHGDQGUHVWDJDLQVW WKHHQFORVXUHSRWHQWLDO © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 19" rack unit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rack unit, pin assignment of the AUTOCAL board and PROFIBUS connectors Siemens AP 01 · 2015 1/207 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 19" rack unit Sample gas inlet 1/8-27 NPT Reference gas inlet 1/8-27 NPT (optional) 11 21 12 22 15-pin connector: 9-pin Binary inputs and connector: analog inputs/outputs RS 485 Purge gas inlet Diameter 6 or 1/4" 9-pin interface connector (Optional): e.g. PROFIBUS Mains connection and miniature fuses 37-pin connector: Binary inputs and relay outputs (optional) Sample gas outlet 1/8-27 NPT Reference gas outlet 1/8-27 NPT (optional) CALOMAT 62, 19" rack unit, gas connections and electrical connections 1/208 Siemens AP 01 · 2015 25-pin connector: Binary inputs and relay outputs © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 Field device ■ Technical specifications General (based on DIN EN 61207/IEC 1207. All data refers to the binary gas mixture H2 in N2) Measuring ranges 4, internally and externally switchable; automatic measuring range switchover also possible Span Application-dependent (see ordering data) Measuring ranges with suppressed zero point Application-dependent (see ordering data) Operating position Front wall, vertical Conformity CE marking in accordance with EN 50081-1/EN 50081-2 and RoHS Design, enclosure Degree of protection IP65 according to EN 60529 Weight Approx. 25 kg Electrical characteristics EMC (Electromagnetic Compatibility) In accordance with standard requirements of NAMUR NE21 (08/98) and EN 61326 Dynamic response (the dynamic and measuring response refers to the measurement of H2 in N2) (referred to sample gas pressure 1 000 hPa absolute, sample gas flow 0.5 l/min, and ambient temperature 25 °C) Warm-up period < 30 min at room temperature (the technical specification will be met after 2 hours) Delayed display (T90) Approx. 35 s (including dead time) Electrical damping 0 ... 100 s, parameterizable Approx. 34 s Dead time (the diffusion to the probes is the determining variable) Dead time (special application) 10 ... 15 s Measuring response (the dynamic and measuring response refers to the measurement of H2 in N2) (referred to sample gas pressure 1 000 hPa absolute, sample gas flow 0.5 l/min, and ambient temperature 25 °C) Output signal fluctuation (3σ value) < ± 1 % of the smallest possible span according to rating plate with electronic damping constant of 1 s Zero point drift < ± 1 % of the current span/week Measured-value drift < ± 1 % of the smallest possible span (according to rating plate)/week Electrical safety In accordance with EN 61010-1; overvoltage category II Power supply (see nameplate) 100 AC -10 % ... 120 V AC +10 %, 48 ... 63 Hz or 200 AC -10 % ... 240 V AC +10 %, 48 ... 63 Hz Repeatability < ± 1 % of the current span Detection limit 1 % of the smallest possible span according to rating plate • Approx. 25 VA (gas connection block unheated) • Approx. 330 VA (gas connection block heated) Linearity error < ± 1 % of the current span Power consumption Fuse values (gas connection unheated) 100 ... 120 V F3 1T/250 F4 1T/250 200 ... 240 V F3 0.63T/250 F4 0.63T/250 Fuse values (gas connection heated) 100 ... 120 V F1 1T/250 F2 4T/250 F3 4T/250 F4 4T/250 200 ... 240 V F1 0.63T/250 F2 2.5T/250 F3 2.5T/250 F4 2.5T/250 Gas inlet conditions Sample gas pressure 800 ... 1 100 hPa (absolute) Sample gas flow 30 ... 90 l/h Sample gas temperature Min. 0 to max. 50 °C, but above the dew point Influencing variables (referred to sample gas pressure 1 000 hPa absolute, sample gas flow 0.5 l/min, and ambient temperature 25 °C) Ambient temperature < 2 %/10 K referred to smallest possible span according to rating plate Accompanying gases Deviation from zero point (for influence of interfering gas, see section "Cross-interference") Sample gas flow 0.2 % of the current measuring span with a change in flow of 0.1 l/min within the permissible flow range Sample gas pressure < 1 % of the span with a change in pressure of 100 hPa Power supply < 0.1 % of the output signal span with rated voltage ± 10 % Electrical inputs and outputs Analog output 0/2/4 ... 20 mA, isolated; max. load 750 Ω Relay outputs 6, with changeover contacts, freely parameterizable, e.g. for measuring range identification; load: 24 V AC/DC/1 A, isolated Analog inputs 2, dimensioned for 0/2/4 … 20 mA for external pressure sensor and correction of cross-interference Binary inputs 6, designed for 24 V, isolated, freely parameterizable, e.g. for measuringrange switchover Serial interface RS 485 Options AUTOCAL function with 8 additional binary inputs and 8 additional relay outputs, also with PROFIBUS PA (on request) or PROFIBUS DP (on request) Temperature • of the measuring cell (sensor) • of the measureming cell block (base) 70 ºC 80 ºC (heated) Sample gas humidity < 90 % relative humidity Purging gas pressure • Permanent • For short periods 165 hPa above ambient pressure Max. 250 hPa above ambient pressure Climatic conditions Permissible ambient temperature -40 ... +70 °C during storage and transportation, 5 … 45 °C during operation Permissible humidity (dew point must not be fallen below) < 90 % relative humidity as annual average, during storage and transportation Siemens AP 01 · 2015 1/209 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 Field device Selection and ordering data Article No. CALOMAT 62 gas analyzer For field installation 7MB2531- 7 7 7 700 7 - 7 7 7 7 Cannot be combined Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Material of sample gas path Stainless steel, mat. no. 1.4571; non-flow-type reference Purging gas stub 10 mm chamber, 1/8"-27 NPT Hastelloy C22; non-flow-type reference chamber, 1/8"-27 NPT Hastelloy C22; flow-type reference chamber, 1/8"-27 NPT 0 Stainless steel, mat. no. 1.4571; non-flow-type reference Purging gas stub 3/8" chamber, 1/8"-27 NPT Hastelloy C22; non-flow-type reference chamber, 1/8"-27 NPT Hastelloy C22; flow-type reference chamber, 1/8"-27 NPT 4 Application 00 2 3 3 4 6 7 7 H2 in N2 H2 in Cl2 Possible with measuring range identification 0; 5 0; 5 AN AB Cl2 in air 1; 6 BL HCl in air SO2 in air 1; 6 1; 6 CL EL EL CO2 in H2 CO2 in N2 0; 5 1; 6 KA KN KA KN Smallest measuring range 0 ... 1 % 0 ... 5 % 0 ... 5 % 0 ... 10 % 0 ... 20 % Largest measuring range 0 ... 100 % 0 ... 100 % 0 ... 60 % 0 ... 100 % 0 ... 40 % 100 ... 99 % 100 ... 95 % 100 ... 90 % 100 ... 80 % 100 ... 0 % 100 ... 0 % 100 ... 0 % 100 ... 60 % Heating of internal gas paths and analyzer unit Without With (max. 80 °C) Explosion protection Without According to ATEX II 2G, leakage compensation1) According to ATEX II 2G, continuous purging1) Language (supplied documentation, software) German English French Spanish Italian 1) Only in connection with an approved purging unit. 1/210 Siemens AP 01 · 2015 AB BL CL Reference gas or filling gas Accompanying gas component 0 1 2 3 4 Sample gas component 5 6 7 8 Add-on electronics Without AUTOCAL function • With 8 additional digital inputs and outputs • With 8 additional 8 digital inputs/outputs and PROFIBUS PA interface • With 8 additional digital inputs/outputs and PROFIBUS DP interface Power supply 100 ... 120 V AC, 48 ... 63 Hz 200 ... 240 V AC, 48 ... 63 Hz AN 0 1 6 7 6 7 0 1 A B A E F E F 0 1 2 3 4 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 Field device ■ Selection and ordering data Additional versions Order code Add "-Z" to Article No. and specify Order codes. TAG labels (specific lettering based on customer information) B03 BARTEC EEx p control unit "Leakage compensation" E71 BARTEC EEx p control unit "Continuous purging" E72 Clean for O2 service (specially cleaned gas path) Y02 Measuring range indication in plain text, if different from the standard setting Y11 Special setting (only in conjunction with an application no., e.g. extended measuring range) Y12 Extended special setting (only in conjunction with an application no., e.g. determination of cross-interferences) Y13 Accessories Article No. RS 485/Ethernet converter A5E00852383 RS 485/RS 232 converter C79451-Z1589-U1 RS 485/USB converter A5E00852382 AUTOCAL function with 8 digital inputs/outputs A5E00064223 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS PA A5E00057315 AUTOCAL function with 8 digital inputs/outputs and PROFIBUS DP A5E00057318 Set of Torx screwdrivers A5E34821625 Siemens AP 01 · 2015 1/211 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 Field device ■ Dimensional drawings º &$/20$7 CALOMAT 62, field device, dimensions in mm 1/212 Siemens AP 01 · 2015 s 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 Field device ■ Schematics Pin assignment (electrical and gas connections) &RQQHFWRU68%')56 0 *1' *1' 1& 5'7'1 5'7'3 5B/HYHO1 9 0 ,WLVSRVVLEOHWRFRQQHFWEXVWHUPLQDWLQJ UHVLVWRUVWRSLQVDQG 5B/HYHO3 1& 1& *1' 7HUPLQDOEORFN$ 0 0 0 0 0 Ω 0 *1' 5HOD\ 5HOD\ 5HOD\ 5HOD\ &RQWDFWORDGPD[ 9$$&'&UHOD\FRQWDFWV VKRZQUHOD\FRLOKDV]HURFXUUHQW 5HOD\ 5HOD\ %LQDU\LQSXWWR1 %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXW3 %LQDU\LQSXW3 ,VRODWHGYLDRSWRFRXSOHU 99 99 *1' *1' %LQDU\LQSXWWR1 %LQDU\LQSXW3 %LQDU\LQSXW3 $QDORJLQSXW1 $QDORJLQSXW3 $QDORJLQSXW1 $QDORJLQSXW3 ,VRODWHGYLDRSWRFRXSOHU 99 99 $QDORJLQSXWV &RUUHFWLRQRI QRQLVRODWHG FURVVLQWHUIHUHQFH P$RU9 3UHVVXUHFRUUHFWLRQ LQWHUQDOUHVLVWDQFHืΩ 1& $QDORJRXWSXW1 $QDORJRXWSXW3 1& 1& *1' $QDORJRXWSXWVLVRODWHG 1RWH $OOFDEOHVWRWKHFRQQHFWRUVRUWHUPLQDOEORFNVPXVWEH VKLHOGHGDQGUHVWDJDLQVWWKHHQFORVXUHSRWHQWLDO CALOMAT 62, field device, pin and terminal assignment Siemens AP 01 · 2015 1/213 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 Field device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field device, pin and terminal assignment of the AUTOCAL board and PROFIBUS connectors 1/214 Siemens AP 01 · 2015 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 Field device a b c d 5 7 11 21 9 12 22 10 e 8 6 Gas connections Electrical connections 11 Sample gas inlet a-c Signal cable (Ø 10 ... 14 mm) (analog + digital): cable gland M20x1.5 12 Sample gas outlet d 21 Reference gas inlet Interface connection: (Ø 7 ... 12 mm) cable gland M20x1.5 22 Reference gas outlet e Power supply: (Ø 7 ... 12 mm) cable gland M20x1.5 5 - 8 Purge gas inlets/outlets Fittings Ø 10 mm or 3/8" 9 Unassigned 10 Unassigned Internal thread 1/8" - 27 NPT CALOMAT 62, field device, gas connections and electrical connections Siemens AP 01 · 2015 1/215 1 © Siemens AG 2015 Continuous Gas Analyzers, extractive CALOMAT 62 1 Documentation ■ Selection and ordering data Operating instructions Article No. CALOMAT 62 Thermal conductivity gas analyzer • German A5E00881392 • English A5E00881393 • French A5E00881395 • Italian A5E00881398 • Spanish A5E00881396 Gas analyzers of Series 6 and ULTRAMAT 23 Schnittstelle/Interface PROFIBUS DP/PA • German and English A5E00054148 Suggestions for spare parts ■ Selection and ordering data Description 7MB2541 Temperature limiter Adapter plate, LC display/keypad x Temperature sensor 7MB2531 2 years (quantity) 5 years (quantity) Article No. x – 1 A5E00891855 x 1 1 C79451-A3474-B605 x – 1 C79451-A3480-B25 – 1 W75025-B5001-B1 LC display x Line transformer, 115 V x x – 1 W75040-B21-D80 Line transformer, 230 V x x – 1 W75040-B31-D80 Fuse, T 0.63 A, line voltage 200 … 240 V x x 2 3 W79054-L1010-T630 Fuse, T 1 A, supply voltage 100 … 120 V x x 2 3 W79054-L1011-T100 x – 1 W75083-A1004-F120 Heating cartridge 1/216 Siemens AP 01 · 2015