© Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 ■ Overview ■ Configuration Installation 20 (0.79) max. Standpipes ≥ 50 (2) 4 Wall restriction Pointek CLS100 is a compact, 2-wire, inverse frequency shift capacitance switch for level and material detection in constricted spaces, interfaces, solids, liquids, slurries, and foam; with the ability to tune out buildup on probe. ■ Benefits Easy installation with verification by built-in LED Low maintenance with no moving parts Sensitivity adjustment Integrated cable or PBT enclosure versions available Intrinsically Safe, Dust Ignition Proof, and General Purpose options available 50 (2) min. 50 (2) • • • • • ■ Application Pointek CLS100’s short insertion length of 100 mm (4 inch) and versatility in various applications and in vessels or pipes makes it a good replacement for traditional RF capacitance sensors. Pointek CLS100 installation, dimensions in mm (inch) Its advanced tip-sensing technology provides accurate, repeatable switchpoint performance. The PPS (Polyphenylene sulfide) probe [optional PVDF (Polyvinylidene Fluoride)] is chemically resistant with an effective process operating temperature range from -30 to +100 °C (-22 to +212 °F) (7ML5501), and -10 to +100 °C (14 to 212 °F) (7ML5610). The fully potted design ensures reliability in a vibrating environment such as agitated tanks up to 4 g. When used with a SensGuard protection cover, the CLS100 is protected from shearing, impact, and abrasion in tough primary processes. The Pointek CLS100 is available in three versions. The integral cable version has a stainless steel process connection and probe options of PPS or PVDF. The fully synthetic version has a thermoplastic polyester enclosure with a PPS process connection combined with a PPS probe. The standard enclosure version has a thermoplastic polyester enclosure with a stainless steel process connection in combination with a PPS or PVDF probe. • Key Applications: liquids, slurries, powders, granules, food and pharmaceuticals, chemicals, hazardous areas Siemens FI 01 · 2016 4/11 © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 ■ Technical specifications Stainless steel process connection (integral cable or enclosure version) (7ML5501) Fully synthetic process connection (enclosure version only) (7ML5610) Mode of operation Sensor length (nominal) 100 mm (4 inch) Measuring principle Process connection Connection: 316L stain- PPS process connecmaterial of probe/wetted less steel; tion and PPS sensor 3) parts Process seal: FKM (Uni-Construction) (optional FFKM); Sensor: PPS (optional PVDF)4) Inverse frequency shift capacitive level detection Inverse frequency shift capacitive level detection Change in picoFarad (pF) Change in picoFarad (pF) 4 ... 20/20 ... 4 mA 2-wire loop Solid-state: 30 V DC/ 30 V AC, max. 82 mA Min. or max. 4 ... 20/20 ... 4 mA 2-wire loop Max. switching voltage: 60 V DC/30 V AC Max. switching current: 1A Min. or max. 2 mm (0.08 inch) 2 mm (0.08 inch) Input Measured variable Output 4 Stainless steel process connection (integral cable or enclosure version) (7ML5501) Fully synthetic process connection (enclosure version only) (7ML5610) Output signal • Alarm output • Switch output1) • Fail-safe mode Connection (Enclosure version) Internal 5-point terminal block, ½" NPT wiring entrance, M20 x 1.5 optional Removable internal 5-point terminal block, ½" NPT wiring entrance, M20 x 1.5 optional Connection (Integral cable version) 4 conductors, 1 m (3.3 ft), 0.5 mm² (22 AWG), shielded, polyester jacket Not applicable Process connection ¾" NPT [(Taper), ANSI/ ASME B1.20.1] R 1" [(BSPT), EN 10226/ PT (JIS-T), JIS B 0203] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] ¾" NPT [(Taper), ANSI/ ASME B1.20.1] R 1" [(BSPT), EN 10226/ PT (JIS-T), JIS B 0203] Accuracy Repeatability Rated operating conditions2) Installation conditions • Location Ambient conditions • Ambient temperature • Installation category • Pollution degree Indoor/outdoor Indoor/outdoor -30 ... +85 °C (-22 ... +185 °F) I 4 -10 ... +85 °C (14 ... 185 °F) I 4 Medium conditions • Relative dielectric con- Min. 1.5 stant r -30 ... +100 °C • Process temperature (-22 ... +212 °F) -1 ... +10 bar g • Pressure (vessel) (-14.6 ... +146 psi g), nominal2) • Degree of protection - Enclosure version IP68/Type 4/NEMA 4 - Integral cable version IP65/Type 4/NEMA 4 ½" NPT • Cable inlet (M20 x 1.5 optional) Power supply • Standard • Intrinsically Safe Certificates and approvals Min. 1.5 -10 ... +100 °C (14 ... 212 °F) -1 ... +10 bar g (-14.6 ... +146 psi g), nominal IP68/Type 4/NEMA 4 Not applicable ½" NPT (M20 x 1.5 optional) Design Enclosure/Integral cable Fully synthetic version version Material • Body (Enclosure version) • Lid (Enclosure version) • Integrated cable body (Integral cable version) 4/12 1) Transparent thermoplas- Transparent thermoplastic polycarbonate (PC) tic polycarbonate (PC) 316L stainless steel Not applicable Siemens FI 01 · 2016 12 ... 33 V DC 12 ... 33 V DC 10 ... 30 V DC Not applicable (Intrinsically Safe barrier required) • General: CE, CSA, FM, • General: CSA, FM RCM • Marine: Lloyds Register of Shipping, categories ENV1, ENV2, and ENV5 Dust Ignition Proof (barrier required): CSA/FM Class II and III, Div. 1, Groups E, F, G T4 • Intrinsically Safe (barrier required): CSA/FM Class I, II, and III, Div. 1, Groups A, B, C, D, E, F, G T4 ATEX II 1 GD 1/2GD EEx ia IIC T4 to T6 T107 °C • Overfill protection: WHG (Germany) When synthetic process connection version (7ML5610) is used in wet locations, switching voltage of the relay is limited to 35 V DC/16 V AC. When operation is in areas classified as hazardous, observe restrictions according to relevant certificate. See also Pressure/Temperature curves on page 4/15. 3) For caustic materials, consult a local sales person for alternative O-rings. For more information, please visit http://www.automation.siemens.com/aspa_app. 4) When FFKM O-ring (Option A22) is selected, process temperature is restricted to -20 °C (-4 °F). 2) Thermoplastic polyester Thermoplastic polyester 100 mm (4 inch) © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 Selection and Ordering data Article No. Selection and Ordering data Pointek CLS100, stainless steel process connection Compact 2-wire inverse frequency shift capacitance switch for level and material detection in constricted spaces, interfaces, solids, liquids, slurries and foam, with the ability to tune out buildup on probe. 7ML5501- Accessories SensGuard, ¾" NPT (PPS) Only available for CLS100 with ¾" NPT thread SensGuard, R 1" (BSPT) (PPS) Only available for CLS100 with ¾" NPT thread Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), one text line, suitable for enclosures Siemens Intrinsically Safe Barrier (DC powered), ATEX II 1 G EEx ia ½" NPT cable gland, nickel plated brass, fits cable diameter 6 ... 12 mm (0.24 ... 0.47 inch) -40 ... +100 °C (-40 ... +212 °F), IP68 (General Purpose) M20 x 1.5 cable gland, PA polyamide, ATEX II 2G EEx e II, fits cable diameter 7 ... 12 mm (0.28 ... 0.47 inch), -20 ... +70 °C (-4 ... +158 °F), IP68 (General Purpose) 0 7777 Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Process connection ¾" NPT [(Taper), ANSI/ASME B1.20.1] R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] G 1" [(BSPP), EN ISO 228-1/PF (JIS-P), JIS B 0202] A E J Approvals General Purpose: CE, CSA, FM, RCM CSA/FM Class I, II, and III, Div. 1, Groups A, B, C, D, E, F, G T4; ATEX II 1 GD 1/2GD EEx ia IIC T4 ... T6 T107 °C1) CSA/FM Class II and III, Div. 1, Groups E, F, G1) Device version Integral cable version (PPS probe) Enclosure version (PPS probe), ½" NPT cable inlet Integral cable version with PVDF probe body Enclosure version with PVDF probe body (½" NPT cable inlet) Enclosure version (PPS probe), M20 x 1.5 cable inlet Enclosure version with PVDF probe body, M20 x 1.5 cable inlet Overfill protection Not required Required (WHG) 1) A C G 1 3 5 6 7 8 7ML1830-1DL 7ML1830-1DM 7ML1930-1AC 7NG4124-0AA00 7ML1830-1JA 7ML1830-1JC Selection and Ordering data Article No. Pointek CLS100, PPS process connection Compact 2-wire inverse frequency shift capacitance switch for level and material detection in constricted spaces, interfaces, solids, liquids, slurries and foam, with the ability to tune out buildup on foam. 7ML56100 7777 Click on the Article No. for the online configuration in the PIA Life Cycle Portal. Process connection (PPS) ¾" NPT [(Taper), ANSI/ASME B1.20.1] (PPS probe body) R 1" [(BSPT), EN 10226/PT (JIS-T), JIS B 0203] (PPS probe body) 0 1 Barrier or Intrinsically Safe power supply required for Intrinsically Safe protection We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Selection and Ordering data Article No. Order code Further designs Please add "-Z" to Article No. and specify Order code(s). Approvals General Purpose: CSA, FM A B Versions/Options Enclosure version, PPS process connection, ½" NPT cable inlet Enclosure version, PPS process connection, M20 x 1.5 Overfill protection Not required Required D 1 2 0 1 Order code Selection and Ordering data Acrylic coated, stainless steel tag Y17 [13 x 45 mm (0.5 x 1.75 inch)]: Measuring-point number/identification (max. 20 characters) specify in plain text Further designs FFKM seal O-ring1) A22 Inspection Certificate Type 3.1 per EN 10204 C12 Acrylic coated, stainless steel tag Y17 [13 x 45 mm (0.5 x 1.75 inch)]: Measuring-point number/identification (max. 20 characters) specify in plain text FFKM seal O-ring1) A22 Inspection Certificate Type 3.1 per EN 10204 C12 Operating Instructions Article No. Quick start manual, multi-language Note: due to ATEX regulations one Quick start manual is included with every product. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing ATEX Quick Starts and Operating Instructions. A5E32146158 1) See Temperature restriction on page 4/15 We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Please add "-Z" to Article No. and specify Order code(s). Operating Instructions Article No. Quick start manual, multi-language Note: due to ATEX regulations one Quick start manual is included with every product. All literature is available to download for free, in a range of languages, at http://www.siemens.com/ processinstrumentation/documentation This device is shipped with the Siemens Level and Weighing manual DVD containing ATEX Quick Starts and Operating Instructions. A5E32146158 Accessories SensGuard, ¾" NPT (PPS) Only available for CLS100 with ¾" NPT thread SensGuard, R 1" (BSPT) (PPS) Only available for CLS100 with ¾" NPT thread Tag, stainless steel, 12 x 45 mm, (0.47 x 1.77 inch) one text line, suitable for enclosures 1) 7ML1830-1DL 7ML1830-1DM 7ML1930-1AC See Temperature restriction on page 4/15 We can offer shorter delivery times for configurations designated with the Quick Ship Symbol . For details see page 9/5 in the appendix. Siemens FI 01 · 2016 4/13 4 © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 ■ Options 4 Optional SensGuard, dimensions in mm (inch) 4/14 Siemens FI 01 · 2016 Process connection R 1" (BSPT) 70 (2.75) 32 (1.26) 91 (3.6) Process connection ¾" NPT 70 (2.75) 91 (3.6) 32 (1.26) Optional SensGuard Internal thread ¾" NPT © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 ■ Characteristic curves Pressure/temperature curve CLS100 Threaded process connections (7ML5501) Permitted operating pressures P 30 bar (435 psi) 20 bar (290 psi) 10 bar (145 psi) Atmospheric -22 ºF 14 ºF (-30 ºC) (-10 ºC) -1 bar (-14.5 psi) -150 ºC (-238 ºF) -100 ºC -50 ºC (-148 ºF) (-58 ºF) 100 ºF (38 ºC) 0 ºC RT 50 ºC (32 ºF) (122 ºF) 200 ºF (93 ºC) 300 ºF (149 ºC) 100 ºC (212 ºF) 150 ºC (302 ºF) -29 ºC (-20 ºF) 4 400 ºF (204 ºC) 200 ºC (392 ºF) Permitted operating temperature T Example: Permitted operating pressure = 10 bar (145 psi) at 75 °C Pointek CLS100 process pressure/temperature derating curves ■ Dimensional drawings Enclosure version 36 (1.4) nominal* 1 2 Cable relief 5 Terminal block Ground lug 72.5 (2.9) Output status LED (red) 50 (2.0) Sensitivity trimpot Cable Ø 5 (0.2) Trimpot cap Output status LED (red) Sensor status LED (yellow) 3 4 Sensor status LED (yellow) Process connection 98 (3.9) nominal 98 (3.9) nominal Process connection 120 (4.7) Cable inlet ½" NPT (optional M20 x 1.5) 120 (4.7) 204 (8.0) Ground post Power LED (green) 80 (3.2) Power LED (green) Sensitivity trimpot 65 (2.6) Integral cable version *Some G thread configurations deviate from this size. Pointek CLS100, dimensions in mm (inch) Siemens FI 01 · 2016 4/15 © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS100 ■ Schematics Integral Cable Version - Non Intrinsically Safe only LOW/HIGH Alarm White White Polarity as required for desired operation Black 12 ... 33 V DC Red 4/20 mA Loop Alarm White White Black Rmax = Vsupply - 10 V 20 mA 4 Red V supply 12 ... 33 V DC Solid State Switch Version White White Solid state switch, 30 V DC/AC (peak) 82 mA (max) Black Red V supply 12 ... 33 V DC Enclosure and Fully Synthetic Version 1 2 3 4 5 Terminal operations Cable equivalent mA current loop (+V or -V) mA current loop (+V or -V) ground Solid state switch/relay* Solid state switch/relay* Red wire Black wire Cable shield White wire White wire * Switch/relay normally open in unpowered state * Relay not available on Pointek CLS100 IS version (7ML5501) Note: When driving an inductive load (for example, an external relay), a protection diode must be connected in the correct polarity to prevent possible switch damage due to inductive spikes generated by switching the inductor (please refer to instruction manual). Intrinsically Safe Models - please follow local regulations and area classifications; refer to instruction manual for more details. Pointek CLS100 connections 4/16 Siemens FI 01 · 2016 © Siemens AG 2016 Level Measurement Point level measurement - RF Capacitance switches Pointek CLS Specials ■ Selection and ordering data Pointek Specials1) Pointek Specials1) Article No. Article No. Kit, sensor for cable units, PPS, digital, FKM A5E01163678 Kit, sensor for cable units, PPS, standard, FFKM A5E01163679 Kit, sensor for cable units, PPS, digital, FFKM A5E01163680 Kit, sensor for cable units, PVDF, standard, FKM A5E01163681 Kit, sensor for cable units, PVDF, digital, FKM A5E01163682 CLS100 Miscellaneous Parts Custom length of cable is available only for 7ML5501-xxx1x and 7ML5501-xxx5x2) Kit, sensor for cable units, PVDF, standard, FFKM A5E01163683 CLS200 Gasket (IP65), Synprene Kit, sensor for cable units, PVDF, digital, FFKM A5E01163684 CLS100 Polycarbonate Lid and Gasket, FKM Kit, Lid and gasket, CLS100 enclosure version A5E01163671 CLS200 Mounting Bracket, 316L stainless steel Spare gasket, enclosure version (IP65 versions only) A5E01163672 CLS200 Gasket (IP68), Silicone Spare mounting bracket A5E01163685 CLS200 PROFIBUS Connector (IP65) Spare gasket, enclosure version (IP68 versions) A5E01163673 Spare, PROFIBUS connector (IP65 versions only) CLS200 Blind Lid A5E01163686 CLS200 Miscellaneous Parts CLS200 with FFKM O-rings (any version)2) CLS200 Electronics Spare aluminum blind lid (for standard versions only) A5E01163674 CLS200 Lid with window Test magnet, digital version 7ML1830-1JE Amplifier/power supply kit, standard version A5E03251681 Amplifier/power supply, digital version 7ML1830-1JF LCD display, digital version 7ML1830-1JK CLS300 Cable Extensions, 316L stainless steel Spare aluminum lid with window A5E01163676 CLS200 Sensor Kit for cable units Kit, sensor for cable units, PPS, Standard, FKM A5E01163677 Kit, stainless steel cable extension, 1 m, adjustable by customer A5E01163688 Kit, stainless steel cable extension, 3 m, adjustable by customer A5E01163689 Kit, stainless steel cable extension, 5 m, adjustable by customer A5E01163690 Kit, stainless steel cable extension, 10 m, adjustable by customer A5E01163691 Kit, stainless steel cable extension, 15 m, adjustable by customer A5E01163693 Kit, stainless steel cable extension, 20 m, adjustable by customer A5E01163695 Siemens FI 01 · 2016 4/79 4