AN11012 Using the TEA1703 to reduce standby power Rev. 1 — 30 March 2011 Application note Document information Info Content Keywords SMPS, TEA1703, TEA1738, TEA1753, standby power Abstract TEA1703 is a low power standby controller IC intended for use in SMPS applications that require an extremely low no-load standby power. The TEA1703 includes detection circuitry for output voltage, output power and also switching detection circuitry. The TEA1703 integrates a switched mode optocoupler driver which makes it possible to drive an optocoupler with a high peak current, while keeping the required power low. (NXP Semiconductors patent) AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power Revision history Rev Date Description v.1 20110330 first issue Contact information For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 2 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 1. Introduction The number of electronic products used today in private homes and offices is constantly increasing. Most products, such as: audio equipment, TVs, digital cable receivers, DVD/Blu ray recorders, computers, printers, etc. consume a considerable amounts of electrical power while on standby (when they are not in use but are still connected to the mains supply). This not only is a waste of energy and money but also has a large impact on the environment. Today, many products required to run in Standby mode have to comply with requirements on energy consumption like the Energy Star 2.0 APS requirements. The TEA1703 is a low power standby controller IC intended to be used in SMPS applications that require an extreme low no-load standby power. The TEA1703 includes detection circuitry for output voltage, output power and also switching detection circuitry. The TEA1703 integrates a switched mode optocoupler driver, which makes it possible to drive an optocoupler with a high peak current, while keeping the required power low. (NXP Semiconductors patent). using the TEA1703, the standby power consumption of a SMPS is reduced to 30 mW or less. Remark: Unless otherwise stated all values given in this application note are typical values. 2. Scope and set-up of this application note 2.1 Scope This application note describes the functionality of the TEA1703 standby controller and the operation in combination with the TEA1738 and TEA1753 SMPS controllers. Detailed application information is given on interfacing and performance optimization. 2.2 General setup of the application note The setup of this document is made in such a way, that a section or paragraph on a selected subject can be read as a stand-alone explanation with a minimum of cross references to other document parts or the data sheet. 2.3 Related documents and tools This application note gives no in depth application information on the TEA1738 or TEA1753 SMPS controller. Application notes, data sheets, user manuals and design tools can be found on the product pages for the TEA1703, TEA1738 and TEA1753 at http://www.nxp.com. 3. TEA1703 features • • • • • AN11012 Application note SMPS standby controller IC enabling very low power standby operation Large input voltage range from 5 V up to 30 V Very low supply current of 30 μA Switched mode optocoupler driver output (NXP Semiconductors patent) Ease of application All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 3 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 4. Pin description Table 1. Pin description Symbol Pin Description VCC 1 supply voltage; the supply voltage ranges from 5 V to 30 V. The supply current is 30 μA GND 2 ground connection OPTO 3 optocoupler driver; open-drain output with integrated diode to pin VCC. A coil in series with the optocoupler is used to achieve a high current transfer ratio. Alternatively, a resistor instead of a coil can be used. n.c. 4, 5 not connected SWDET 6 switch detect input; when the SMPS is not switching and the input current is below the Ith(SWDET) threshold of 1.2 μA, this pin disables the TEA1703. The SWDET input can be used to prevent a reset of the latch protection via the VINSENSE of the SMPS. This is the case with the TEA1753. The SWDET pin can be connected to VCC via a resistor when the functionality is not necessary. The input is clamped at 1 Vd, 0.74 V at 1.2 μA. PSENSE 7 power sense input; the optocoupler pulses are enabled when the voltage on PSENSE drops below 0.5 V. This level is reached at a certain output power level and can be adjusted using an external filtering network connected to pin PSENSE. Pin PSENSE has a hysteresis of 15 mV. The input impedance is approximately 100 MΩ. VSENSE 8 voltage sense input; the optocoupler pulses are disabled when VSENSE drops below 1.22 V. This level is reached when the output voltage drops to a certain level. This level can be adjusted using a resistor divider network from the converter output to pin VSENSE. In Standby mode, the output voltage varies between the nominal output voltage (i.e. the output voltage obtained during normal operation) and the minimum output voltage adjusted which can be as low as 5 V. Pin VSENSE has no hysteresis but below 1.22 V and the internal current source of 0.9 μA from VCC is switched off. The current provides a small hysteresis across the VSENSE resistor to ground. The input impedance (below 1.22 V) is approximately 100 MΩ. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 4 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 5. Application diagram Figure 1 shows the TEA1703 connections in a typical application. R1 C3 47 Ω 220 pF fly 1 Vout fly 2 D1 STMS20M100ST C1 680 μF 25 V C2 680 μF 25 V 19.5 V 3.34 A GND D2 BAS21 1 R2 330 kΩ U2-1 R4 4.7 MΩ 2 C4 47 nF R5 360 kΩ R3 220 kΩ C5 100 pF L1 10 mH U1 VSENSE PSENSE R6 2.2 MΩ SWDET n.c. 8 1 7 2 TEA1703 6 3 5 4 VCC GND OPTO n.c. 019aab497 Fig 1. TEA1703 connections in a typical application AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 5 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 6. TEA1703 description and calculation This section describes the TEA1703 functions and operation in a typical application. 6.1 General description The TEA1703 is a standby controller IC that reduces the standby power of a switched mode power supply. Standby mode operation information is obtained by sensing the output voltage and the output power of the SMPS. The output voltage is measured at pin VSENSE of the TEA1703 via the resistor divider R4 and R5 as shown in Figure 1. The output power is measured at the flyback winding of the transformer via D2 and a low-pass filter made by R2, R3 and C4 as shown in Figure 1. The principle of output power measuring is based on SMPS converters where the output power at low load increases with frequency, e.g. in a discontinuous conduction mode flyback converter which has a fixed primary peak current during low load operation. The block diagram (Figure 2) shows the VSENSE and PSENSE inputs and the corresponding comparators. A SWDET input is added to disable Standby mode detection e.g. when a latched protection is active. When pins VSENSE, PSENSE and SWDET have the correct levels, the 28 kHz oscillator is enabled. The oscillator drives the MOSFET at the OPTO pin with an on-time of 1.4 μS (4 % duty cycle). Pin OPTO drives the optocoupler via a coil and disables the SMPS. 0.9 μA VCC GND OPTO REFERENCE AND SUPPLY 1 SWITCH DETECT 3 VSENSE 1.22 V POWER SENSE 2 8 VOLTAGE SENSE 0.5 V 1.2 μA 7 6 PSENSE SWDET OSCILLATOR n.c. 5 4 n.c. 019aab498 Fig 2. Block diagram 6.2 Standby mode operation The Standby mode operation signals are shown in Figure 3. In Standby mode the optocoupler pulses generated by the TEA1703 disable the SMPS and consequently the output voltage drops. When the voltage at pin VSENSE reaches 1.22 V, the 0.9 μA current source is switched off and VSENSE drops below 1.22 V. The small hysteresis prevents fast on/off switching of the VSENSE comparator. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 6 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power As the output of the VSENSE comparator is low, the optocoupler pulses are disabled and the SMPS can restart. When the output capacitors are charged and the voltage on PSENSE drops below 0.5 V, optocoupler pulses are generated again on the first SWDET pulse. In a typical application the SMPS restarts every couple of minutes. This considerably reduces the standby power consumption. 019aab499 Fig 3. Standby mode operation 6.3 Normal operation The transition to normal operation is shown in Figure 4. When, during Standby mode operation, a load higher than the Standby mode power threshold is connected, the SMPS switches to normal operation. In the example of Figure 4, a load slightly above the standby power threshold is connected. VSENSE drops faster than during Standby mode operation. When VSENSE reaches 1.22 V, the SMPS starts-up and remains active, as PSENSE does not drop below the 0.5 V PSENSE comparator level. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 7 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 019aab500 Fig 4. Normal operation 6.4 PSENSE At pin PSENSE the actual output power of the SMPS is measured. Pin PSENSE should be connected to the secondary winding via a low pass filter (see Figure 1). The power level at pin PSENSE is compared to an internal reference of 0.5 V. Pin PSENSE disables the SMPS when the output power drops below a predefined level. The adjustment of the Standby mode power threshold depends on the power control behavior of the SMPS. The adjustment procedure for the TEA1738 is given in Section 7.7.1. The adjustment procedure for the TEA1753 is given in Section 8.7.1. 6.5 VSENSE At pin VSENSE the divided output voltage is compared to an internal reference voltage of 1.22 V. See the block diagram of Figure 2. When the comparator level is reached, an internal current source of 0.9 μA from VCC to pin VSENSE is switched off and VSENSE further drops below the comparator level. The hysteresis prevents fast on/off switching of the comparator. Pin VSENSE enables the SMPS when the output voltage drops below a predefined level. The adjustment procedure for the TEA1738 is given in Section 7.7.2. The adjustment procedure for the TEA1753 is given in Section 8.7.2. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 8 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 6.6 SWDET A SMPS enters latched protection mode when an over voltage, over temperature or output short circuit situation occurs. If a protection is triggered, the SMPS stops switching and enters the off state. When the reason of the protection is removed, removing the mains resets the latched protection. A reset is triggered via the VCC supply (TEA1738) or via the VINSENSE (TEA1753). When pin SWDET is connected to the secondary transformer winding, as shown in Figure 1, the SWDET input can be used to prevent a reset of the latch protection via the VINSENSE of the SMPS. Without this precaution the latch protection of the TEA1753 is reset, as VINSENSE is forced low in Standby mode. When the latch protection is not reset via VINSENSE but for instance via the VCC pin of the TEA1738, pin SWDET can be connected to the VCC of the TEA1703 via a 2.2 MΩ resistor. A VCC clamp (ZD2) as shown in Figure 5 is required. Pin SWDET is a current controlled input. A current above the Ith(SWDET) level of 1.2 μA enables the Standby mode via the optocoupler when VSENSE ≥ 1.22 V and PSENSE ≤ 0.5 V. Place the current limiting resistor (R31 in Figure 5, R50 in Figure 13) at pin SWDET. A current below the Ith(SWDET) level of 1.2 μA prevents switching from normal operation to the Standby mode. 6.7 Optocoupler To minimize the Standby power consumption it is necessary to keep all currents in a SMPS application as low as possible. A high current transfer ratio type at low input currents is recommended for the optocoupler such as the B/C version of the LTV-356T or IS357. To maintain the high current transfer ratio of the optocoupler, the optocoupler diode is driven with a high current and low duty cycle. The average current and consequently, the power consumption, is still low. The optocoupler drive is most effective when a coil in series is used. The coil is magnetized during the short on-time of 1.4 μS and demagnetized during a longer time via the internal diode from the OPTO pin to the VCC pin. The use of a coil is much more efficient than the use of a series resistor where most of the energy is lost in the resistor. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 9 of 36 xxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx x xxxxxxxxxxxxxx xxxxxxxxxx xxx xxxxxx xxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxx xxxxx xxxxxx xx xxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxx xxxxxxx xxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxx xxxxxxxxxxxxxx xxxxxx xx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxx xxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxx xxxxx x x N 1 F1 3.15 A 250 V R26 47 Ω 3 C18 220 pF RM10 Lp = 650 μH 2 LF1 R14 43 kΩ R13 43 kΩ R1 750 kΩ CX1 0.33 μF - fly1 Vout fly2 D5 STMS20M100ST C9 C13 680 μF 25 V + C1 120 μF 400 V C2 3300 pF 1 kV F R4 750 kΩ 10 MΩ 10 MΩ R9 240 kΩ F F ZD1 BZX84-B24 D2 SA2M PROTECT CTRL RT1 TTC95204 3 C5 1 nF C4 100 nF OPTIMER 5 4 6 3 TEA1738 7 2 8 1 F F F R21 330 Ω U3-1 R28 330 kΩ 1 R29 0Ω R32 4.7 MΩ R34 n.m. U4-1 Q1 2N7002 1 R22 n.m. R17 1 kΩ VCC R30 220kΩ D7 BAS21 2 Q1 2SK3569 C8 68 pF GND C20 47 nF R23 35.7 kΩ 1% C12 100 pF DRIVER R33 360 kΩ C21 100 pF L2 10 mH R35 n.m. 2 F R8 2.2 MΩ C6 0.22 μF C7 0.1 μF 50 V C10 C17 0.22 μF 1 nF R18 F F D4 BAS21W F U2 VSENSE R19 0.18 Ω 33 kΩ 3 F C15 100 nF ISENSE 4 U3-2 LTV-817B D6 BAS21 R15 4.7 Ω F R7 8.06 kΩ C19 n.m. R16 10 Ω U1 U4-2 LTV-817B R6 39 kΩ R11 C3 0.22 μF VINSENSE Q3 BC848C R10 D3 1N4148W D1 1N4148 4 GND R12 10 MΩ R3 750 kΩ ZD2 BZX383-B18 19.5 V 3. 34 A C14 680 μF 25 V PSENSE C16 R25 R27 R31 10 nF 10 kΩ 1.5 MΩ 2.2 MΩ F L1 6.8 μH SWDET n.c. 8 1 7 2 TEA1703 6 3 5 4 VCC GND OPTO n.c. 4 U5 AP431SR 5 C11 4.7 μF 50 V F F R26 1.5 MΩ C18 22 nF R24 5.23 kΩ 1% BC1 CY1 470 nF F 019aab501 Typical TEA1703 and TEA1738 application AN11012 10 of 36 © NXP B.V. 2011. All rights reserved. Fig 5. Using the TEA1703 to reduce standby power Rev. 1 — 30 March 2011 All information provided in this document is subject to legal disclaimers. 2200 pF 630 V R2 750 kΩ R5 1 MΩ 3 1 BD1 KBP206G LF2 T1 NXP Semiconductors L 7. Typical TEA1703 and TEA1738 application AN11012 Application note INLET AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 7.1 General description and typical application Figure 5 shows a typical application of the TEA1738 low cost SMPS controller and the TEA1703 Standby controller. During Standby operation, optocoupler U4 forces VINSENSE (pin 5 of the TEA1738) low via transistor Q3. The SMPS stops switching when the voltage on VINSENSE drops below 0.72 V. 7.2 Interfacing To reduce standby power consumption, the AP431 reference (U4 in Figure 5) and the resistor divider R23 and R24 are switched off in standby by means of Q1. This reduces the standby power by 5 mW to 10 mW. The values of R26, R27 and C18 are not critical. Resistors R26 and R27 reduce the maximum gate voltage and C18 creates a switch off delay. See the switching signals in Figure 6. Until the output voltage reaches the minimum value, the power consumption is minimal. Alternatively R26 and R27 can be increased to reduce the standby power consumption. This, however, reduces the accuracy of the output voltage because of the spread on the reference input current of the AP431. 019aab502 Fig 6. AP431SR voltage reference on/off switching The standby information for the SMPS is obtained via optocoupler U4. The collector of the optocoupler is not connected directly to pin VINSENSE but via transistor Q3. This is necessary to comply with dark current requirements. Dark currents up to 10 μA can be managed. Remark: Dark current is the current that can flow through the output phototransistor when it is turned off. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 11 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power Zener diode ZD2 forms a VCC clamp at 18.5 V in Standby mode. This level is just below the TEA1738’s minimum start-up voltage of 18.6 V. Without the Zener clamp the TEA1738 enters a repetitive restart mode where it consumes considerably more power. The Zener clamp furthermore facilitates a fast restart of the SMPS, as the VCC voltage only has to be charged from 18.5 V to 20.6 V. During start-up VCC temporarily drops to 17 V and consequently the Zener current and base current for Q3 is insufficient to pull VVINSENSE to ground. A bleeder resistor of 1 MΩ in parallel with the Zener diode ZD2 makes VCC drops down to 13 V possible. 7.3 General performance The no-load standby power at 230 V (AC) of the SMPS shown in Figure 5 is 39 mW. In Standby mode, the output voltage varies between 19.9 V and 12.6 V. The standby power threshold is 470 mW and the power-up time from standby to maximum load 160 ms. 7.4 Standby mode power consumption The 39 mW Standby mode power consumption at 230 V (AC) is dissipated in: • • • • • X-cap, bridge rectifier and elcap, 2.5 mW Start-up resistors R1 – R4, 32.5 mW VINSENSE resistors R9 to R12, 3.4 mW VCC of the TEA1738, less than 0.5 mW VCC of the TEA1703, less than 0.5 mW The start-up resistors are responsible for a substantial part of the Standby mode power consumption. The resistors are chosen such that the start-up time at 115 V (AC) remains below 3 s. The Standby mode power consumption and start-up times for different resistor values are shown in Table 2. Table 2. Standby mode power dissipation and start-up times for different start-up resistors Capacitance is 4.7 μF + 100 nF. R1 + R2 = R3+ R8 Standby power Start-up time 230 V (AC) 90 V (AC) 115 V (AC) 1 MΩ 55 mW 2.54 s 1.65 s 1.2 MΩ 47 mW 3s 2s 1.5 MΩ 39 mW 4s 2.6 s 1.8 MΩ 34 mW 5.2 s 3.2 s 2 MΩ 29 mW 6.7 s 4.2 s A further reduction of the Standby mode power is possible when the startup resistors are replaced by a charge MOSFET with active X-cap discharge. See Section 9, the VCC charge MOSFET with active X-cap discharge. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 12 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 7.5 Power-up behavior When a load is connected during Standby mode, the TEA1738 has to start-up before it can deliver full power. The start-up time (i.e. the time necessary to deliver full power) depends on the time to charge the VCC capacitor. The charge time depends on the mains voltage, the value of the VCC capacitance C11, and the value of the start-up resistors R1 to R4. To minimize the start-up time the VCC voltage in Standby mode is clamped at 18.5 V. This considerably reduces the start-up time. Using the given component values and a load current of 3.3 A, the start-up time at 90 V (AC) is 858 ms. At 230 V (AC) it is 160 ms. See the power-up behavior shown in Figure 7a and Figure 7b. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 13 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 019aab503 a. Power-up at 90 V (AC) 019aab504 b. Power-up at 230 V (AC) Fig 7. AN11012 Application note Power-up behavior All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 14 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 7.6 Power-down behavior Figure 8 shows the power-down behavior. When the load is disconnected, or when the load drops below the Standby mode power threshold, the voltage at pin PSENSE drops below 0.5 V. On the first SWDET pulse optocoupler pulses are generated, VINSENSE is forced low and the SMPS is forced into Standby mode. Using the TEA1738 the SWDET functionality is not necessary as the VCC clamp prevents a reset of the latch protection. Alternatively pin SWDET can be connected to pin VCC via a high-ohmic resistor of 2.2 MΩ. Remark: The latched protection of the TEA1738 is reset when the voltage VCC drops below 5 V 019aab505 Fig 8. Power-down behavior 7.7 Adjustments Using the component values shown in Figure 5, the power level to enter Standby mode is 470 mW and the minimum output voltage level at which the optocoupler is disabled 12.6 V. These levels can be adjusted separately. Preferably the power level is adjusted first. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 15 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 7.7.1 Standby mode power threshold level adjustment The power level to enter the Standby mode can be adjusted using the low-pass filter connected to pin PSENSE. Before adjustment, the correct Standby mode power level should be chosen. A good choice is a power level slightly lower than the minimum power level of the application during normal operation. For example, at a minimum power level of 300 mW, R30 should be ≥ 430 kΩ. See the curves of Figure 9. The slight difference between 115 V (AC) and 230 V (AC) is caused by the overshoot of the Ipeak detector. The higher Ipeak at 230 V (AC) results in a lower switching frequency and lower PSENSE voltage. Capacitor C20 in parallel to R30 in Figure 5 reduces the ripple at PSENSE. The ripple at PSENSE around the comparator level of 500 mV should be less than the hysteresis of 15 mV. 019aab506 1200 Output power to standby (mW) 800 400 (1) (2) 0 0 200 400 600 800 1000 R30 (kΩ) (1) 230 V (AC). (2) 115 V (AC). Fig 9. Output power to Standby mode versus R30 7.7.2 Minimum output voltage adjustment In Standby mode, the output voltage varies between two levels. The maximum level is the output voltage of the SMPS during normal operation. The minimum level is the output voltage reached in Standby mode before the SMPS restarts. See Figure 10 where the output voltage variation is shown in Standby mode for a 20 mA load at 115 V (AC) and 230 V (AC). At a higher load the SMPS switches to normal operation. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 16 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 019aab507 a. 115 V (AC) 019aab508 b. 230 V (AC) Fig 10. Output voltage variation at 20 mA in Standby mode AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 17 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power The minimum output voltage depends on the load in Standby mode. When the output load is zero the minimum output voltage is equal to the set voltage. The set voltage is the output voltage set with the resistor divider at pin VSENSE. See Figure 5. When the output is loaded in Standby mode, the output voltage decreases below the set voltage until the SMPS restarts. In that case the minimum output voltage is lower than the set voltage. When the application of Figure 5 is loaded with 20 mA in Standby mode, the difference between the set voltage and minimum output voltage is 6 V at 115 V (AC). See Figure 10a. At 230 V (AC), the difference is less and about 2.1 V. At 230 V (AC) the charge current for the VCC capacitor is higher and consequently the start-up time shorter. 7.7.2.1 Adjustment procedure at standby no-load • Determine the minimum output voltage Vmin. For minimum standby power the minimum output voltage should be as low as possible but above 5 V. At no load there is hardly any difference between Vmin and the set voltage Vset • Resistor R33 = 1.22 / (((Vmin − 1.22) / R32) + 1e−6). Alternatively the value for R33 for can be found in Figure 11. The curve is valid for R32 = 4.7 MΩ 019aab509 16 Set voltage (V) 12 8 4 0 250 350 450 550 650 750 R33 (kΩ) R32 = 4.7 MΩ. Fig 11. Set voltage versus R33 7.7.2.2 Adjustment procedure at low standby loads At low loads up to the Standby mode power threshold level, the minimum output voltage is lower than the set voltage. See Figure 10 for an output load of 20 mA. To guarantee a minimum output voltage is it necessary to adjust to a higher voltage (i.e. to the set voltage as shown in Figure 11). The adjustment procedure is as follows: • Make R32 = 4.7 MΩ and R33 = 360 kΩ. Now the set voltage sufficiently high; 12.6 V • Apply the minimum mains voltage, e.g. 115 V (AC) • Apply the maximum Standby mode load. At this load level the SMPS should not enter normal operation. If not done already, it is important to first carry out the standby power threshold level adjustment as described in Section 7.7.1 • Measure VOPTO, VDRIVER and VOUT using an oscilloscope as shown in Figure 10 AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 18 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power • Determine the new set voltage when the minimum output voltage is not appropriate. For minimum standby power the minimum output voltage should be as low as possible but above 5 V. The difference, however, is slight • Resistor R33 = 1.22 / (((Vset − 1.22) / R32) + 1e−6). Alternatively, the value for R33 for can be found in Figure 11. The curve is valid for R32 = 4.7 MΩ 7.7.3 Choosing the right coil When the set voltage is low, the voltage across the coil and the current through the optocoupler might become too low to force VVINSENSE low and to disable the SMPS. In this situation a lower self-inductance is an option. Be careful not to exceed the maximum peak current of the optocoupler and keep in mind that a large peak current effects the life cycle of the optocoupler and the standby power consumption. Peak currents above 10 mA already have impact on the life cycle of the optocoupler. The coil of 10 mH used in Figure 5 is a compromise between the maximum peak current of 2.5 mA and the minimum drive current of 0.655 mA for the optocoupler. The coil current and optocoupler pulses for the minimum and maximum output voltage of 5 V and 20 V are shown in Figure 12. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 19 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 019aab510 a. Behavior at VOUT = 20 V 019aab511 b. Behavior at VOUT = 5 V Fig 12. Coil current and optocoupler pulses AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 20 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power The peak value of the coil current is calculated using: 10 × ( V CC – V f ) × δ I peak = ----------------------------------------------f osc × L (1) where: Ipeak (mA) = peak coil current VCC (V) = supply voltage of the TEA1703; equal to VOUT Vf (V) = forward voltage of the optocoupler; 1.2 V δ (%) = duty cycle of the optocoupler pulse; 4 % fosc (Hz) = oscillator frequency, 28 kHz L (H) = inductance of coil L2 in Figure 5, 10 mH 8. Typical application TEA1703 with the TEA1753 See Figure 13 on page 22 and Figure 14 on page 23 for a detailed overview of the typical application. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 21 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power F1 mains inlet LF1 R1 LF2 BD1 - CX1 L1 + R2 D1 L2 9 C1 C2 BC1 A 7 R18 12 C3 1 R6 R5 R6B R5A C8 R19 Q9 C5 D2 B switch signal R31 Q1 R42 D4 R8 R9 D3 R43 Q8 Q2 R14 R12 R13 C9 R11 R16 C6 R16A R10 C10 R15 R22 C R17 switch signal C4 PFCDRIVER R27 C25 13 FBSENSE 10 16 1 11 TEA1753 3 12 8 2 7 R29 E C14 R23 4 6 5 GND R3 R28 FBDRIVER VOSENSE 9 D23A R23A C13 VINSENSE PFCAUX 14 15 R45 VCC FBAUX FBCTRL F PFCCOMP LATCH PFCSENSE HVS U1 PFCTIMER D D5 C23 HV R7 R26 R25 Q10 C17 4 C24 C22 R4 C21 C20 U2A-1 C19 RT2 NTC C18 3 OPTIONAL 019aab987 Fig 13. Typical circuit diagram of the TEA1703 with the TEA1753 (part 1) AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 22 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power A T1 2 11 VCC 8 TEA1791 C30 4 GND 1 2 4 1 3 n.c. 5 n.c. 6 n.c. 7 n.c. SRSENSE DRIVER B U3 D30 R30 R32 Q4 Vout+ 7, 8 C31 R33 D50 L4 R53 C L3 1 R51 D R57 C52 5 C51 6 R52 C27 C29 U2A-2 R54 C28 2 9, 10 Vout- E U5 CY1 VSENSE BC2 8 PSENSE R50 SWDET n.c. 7 1 TEA1703 2 6 3 5 4 VCC GND OPTO n.c. F R34 R37 U2-2 1 R24 U2-1 C15 C16 Q7 R35 4 C34 2 3 C35 R36 U4 R38 D52 R55 C53 R56 019aab988 Fig 14. Typical circuit diagram of the TEA1703 with the TEA1753 (part 2) AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 23 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 8.1 General description typical application Figure 13 and Figure 14 show a typical application of the TEA1753 low cost SMPS controller and the TEA1703 standby controller. During standby operation, optocoupler U2A forces VINSENSE (pin 7 of the TEA1753) low. The SMPS stops switching when the voltage on VINSENSE drops below 0.35 V (DC). 8.2 Interfacing To reduce standby power consumption, the TL431 reference (U4 in Figure 13 and Figure 14) and the resistor divider R37 and R38 are switched off in standby by means of Q7. This reduces the standby power with 5 mW to 10 mW. The values of R55, R56 and C53 are important in relation with components R51, R52 and C51, this relationship is explained in more detail in Section 8.7.1. Resistors R55 and R56 reduce the maximum gate voltage and C53 creates a switch off delay. Alternatively, R37 and R38 can be increased to reduce the standby power consumption. This, however, reduces the accuracy of the output voltage because of the spread on the reference input current of the TL431. VCC (pin 1) line R1 C13 R45 R2 R3 D1001A D1001B neutral 4 R1000 U2A-1 LTV-817B R1001 (optional) gate Q8 and Q9 3 VINSENSE (pin 7) Q11 BC547 R4 C20 D1000 C21 R8 019aab513 Fig 15. The proposed VSENSE circuit for minimizing the influence of the dark current The standby information for the SMPS is obtained via optocoupler U2A. The collector of the optocoupler is not compensated for dark current. The brownout voltage can be influenced if there is no compensation for dark current. Figure 15 shows an alternative circuit diagram that compensates dark currents up to 10 μA. The red colored components in Figure 15 have to be added and components R42 and R43 can be removed in Figure 13 and Figure 14. Diode D1001A and D1001B are available in one package. Remark: Dark current is the current flowing through the output of the phototransistor when it is turned off. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 24 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 8.3 General performance The no load standby power at 230 V (AC) of the SMPS shown in Figure 13 and Figure 14 is 32 mW. In standby, the output voltage varies between 19.5 V and 12.6 V. The standby output power threshold is 190 mW. This corresponds to an output current of approximately 10 mA. The worst-case power-up time from standby to maximum output current is 600 ms (with C13 = 47 μF). 8.4 Standby power consumption The 32 mW standby power at 230 V (AC) is dissipated in: • • • • • X-cap, bridge rectifier and elcap; 2.5 mW VINSENSE resistors R1, R2, R3 and R4; 17 mW Power losses TEA1753; 5.3 mW VCC of the TEA1703, less than 0.5 mW Recharging the output voltage; 7 mW The VINSENSE resistors are responsible for a substantial part of the standby power consumption. 8.5 Power-up behavior When a load is connected in standby, the TEA1753 has to start-up before it can deliver full power. The start-up time (i.e. the time necessary to deliver full power) depends on the time to charge the VCC capacitor. The charge time depends on the value of the VCC capacitance C13. The start-up time is approximately 580 ms if C13 is 47 μF; see Figure 16. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 25 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power CH1 CH2 CH3 CH4 019aab514 (1) CH1: Io = 5 A per division. (2) CH2: TEA1753 VVINSENSE = 1 V per division. (3) CH3: TEA1753 VVCC = 10 V per division. (4) CH4: TEA1753 VO = 10 V per division. Fig 16. Power-up behavior 8.6 Power-down behavior Figure 17 shows the power-down behavior. An extra current is driven through optocoupler U2 when the output current is minimized (during load-step). The gate drive pulses of the flyback are now disabled for some time, see Figure 17. New FBRIVER pulses are generated when Q7 switches off because of the discharged capacitor C53, which results in a SWDET pulse detection at the TEA1703. The first SWDET activates the OPTO output and forces the VINSENSE of the TEA1753 to drop until the SMPS is forced into standby. The TEA1753 does not generate new FBDRIVER pulses if it is forced into a latched protection, see Figure 18 (system is forced into OVP by shorting the optocoupler). Therefore the TEA1703 doesn’t activate the OPTO output in such circumstances (no SWDET signal is detected during a latched protection). Reset of the latched protection is possible by briefly removing the line voltage. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 26 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power CH1 CH2 CH3 CH4 019aab515 (1) CH1: Io = 5 A per division. (2) CH2: TEA1753 VVINSENSE = 1 V per division. (3) CH3: TEA1753 VFBDRIVER = 10 V per division. (4) CH4: TEA1703 VOPTO = 10 V per division. Fig 17. Power-down behavior when load is removed AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 27 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power CH1 CH4 CH3 CH2 019aab516 Io = 55 mA (1) CH1: VLATCH = 1 V per division. (2) CH2: VO = 10 V per division. (3) CH3: VOPTO = 10 V per division. (4) CH4: VFBDRIVER = 10 V per division. Fig 18. Power-down behavior when system is forced into a latched protection (OVP) 8.7 Adjustments Using the component values of Figure 13 and Figure 14, the power level to enter standby is 190 mW and the minimum output voltage level at which the optocoupler is disabled 12.6 V. These levels can be adjusted separately. Preferably, adjusted the power level first. 8.7.1 Standby power threshold level adjustment The power level to enter the standby mode can be adjusted within a certain range. Defining the values for these components depends mainly on the required minimum current value at which the system goes into standby and the speed of the selected feedback loop. Using the circuit diagram (Figure 13 and Figure 14) a capacitance value for C51 between the 27 nF and 100 nF is allowed, assuming that C51 is always equal to or slightly larger than C53. The value of R52 determines the minimum current value at which the system enters standby. A higher resistance value for R52 results in a lower standby level current within a certain range. Using a resistance value higher than this range can easily be recognized, because it hardly has any impact on further reducing the standby current level. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 28 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power The value of R52 can be found when a constant output current load is applied just above the required minimum current. The voltage across the PSENSE pin should be just above the Vth(PSENSE) level, so keep it just above 0.5 V (DC). 8.7.2 Standby behavior during small load currents In standby, the output voltage varies between two levels. The maximum level is the output voltage of the SMPS during normal operation. The minimum level is the output voltage reached in Standby mode before the SMPS restarts. Figure 19 shows the output voltage variation in Standby mode at an output currents of 9 mA and 4.5 mA. The SMPS changes from Standby mode into normal operation above an output current of approximately 9 mA. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 29 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power CH1 CH2 CH4 CH3 019aab517 a. IO = 9 mA. CH1 CH2 CH4 CH3 019aab518 b. IO = 4.5 mA (1) CH1: TEA1753 VCC = 10 V per division. (2) CH2: VO = 10 V per division. (3) CH3: TEA1753 VFBDRIVER = 10 V per division. (4) CH4: TEA1703 VOPTO = 10 V per division. Fig 19. Output voltage variation in Standby mode at 9 mA and 4.5 mA AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 30 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power The minimum output voltage depends on the load current in Standby mode but should always be kept above the 5 V (DC). The minimum output voltage is set using the resistor divider at pin VSENSE. The minimum output voltage is almost equal to the set voltage if the output current is zero, but it drops slightly if the output is loaded with a small current. Selecting a slightly higher minimum output voltage can compensate this effect. 8.7.2.1 Adjustment minimum VO in standby mode (output not loaded) • Determine the minimum output voltage Vmin. For minimum standby power the minimum output voltage should be as low as possible but above 5 V. At no-load there is hardly any difference between Vmin and the set voltage Vset. • Resistor R54 = 1.22 / (((Vmin − 1.22) / R53) + 1e−6). Alternatively the value for R54 can be found in Figure 20. The curve is valid for R53 = 4.7 MΩ 019aab519 16 Set voltage (V) 12 8 4 0 250 350 450 550 650 750 R54 (kΩ) R53 = 4.7 MΩ Fig 20. Set voltage versus R54 8.7.3 Choosing the right coil When the set voltage is low, the voltage across the coil and the current through the optocoupler might become too low to force VINSENSE low and to disable the SMPS. In this situation, a lower self-inductance is an option. Be careful not to exceed the maximum peak current of the optocoupler and keep in mind that a large peak current effects the life cycle of the optocoupler and the standby power consumption. Remark: Peak currents above 10 mA already have impact on the life cycle of the optocoupler. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 31 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 9. VCC charge MOSFET with active X-cap discharge Figure 21 shows a proposal for a VCC charge MOSFET using active X-cap discharge. The main advantages compared to the typical application shown in Figure 5 are: • The VCC capacitor of the TEA1738 is charged using an increased charge current. Using the values shown in Figure 21, the start-up time and power-up time is reduced to 0.25 s at 115 V (AC) and 0.2 s at 230 V (AC). • In standby mode, the charge MOSFET M1 is disabled. This reduces the no-load standby power to approximately 10 mW • When the mains supply voltage is disconnected, the X-cap Cx is actively discharged The current source M1 only conducts when the mains is disconnected and during start-up of the SMPS. In all other situations, M1 is switched off to save power. In Standby mode, a low bias current maintains the loop formed by M1, U2, Q1 and the TEA1738 VCC is controlled at 0.5 V. During power-up, VCC is quickly charged by M1 and the output voltage is available within 0.25 s (depending on the load and mains voltage). R1 sets the current source charge current. The values shown in Figure 21 give an average charge current of approximately 700 μA, (the maximum clamp current on pin VCC). The maximum dark current allowed is 1.5 μA. Table 3 gives an overview of operating modes, the MOSFET M1 gate voltage and VVINSENSE. Table 3. AN11012 Application note Overview of operating modes, MOSFET M1 gate voltage and VVINSENSE SMPS operating modes M1 gate voltage VVINSENSE (V) typical Start-up high[1][3] ≥ 0.94 Running (normal operation) low[2] ≥ 0.72 Standby high[4] ≤ 0.72 Running in latched protection high[1] ≥ 0.72 AC mains supply disconnected while running high[1][3] ≥ 0.72 AC mains supply disconnected during latched protection high[1][3] ≥ 0.72 [1] Gate voltage approximately 10 V higher than TEA1738 VCC. [2] Gate voltage equal to the TEA1738 VCC. [3] Initial value. [4] Gate voltage approximately 3.5 V higher than TEA1738 VCC. All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 32 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power N Cx 220 nF L C2 100 pF R6 22 kΩ D5 1N4005 R2 47 MΩ R5 47 MΩ mains disconnect high C12 1 nF D6 1N4005 1N4148 flyback running low standby low charge MOSFET M1 BSS127 D9 D11 R7 10 MΩ C1 10 nF D8 BZX84C10L R1 10 kΩ TEA1738 VCC TEA1703 VCC 1N4148 U2 PC817C L1 10 mH TEA1703 VOPTO Vctrl R13 R4 620 kΩ D10 1N4148 D7 1N4148 R8 1 MΩ C11 10 nF Vbus Q4 BC847C 30 MΩ Q1 BC847C TEA1738 VINSENSE Q2 BC847C R3 300 kΩ Q3 BC847C R10 300 kΩ C8 220 nF R12 240 kΩ GND PRIMARY 019aab720 Fig 21. VCC charge MOSFET with active X-cap discharge 10. TEA1703 with LED indicator Figure 22 shows the TEA1703 with an optional LED indicator D3. The LED is normally ON when the output power exceeds the standby power threshold. The flyback pulses at Fly1 switch on Q1 via D4 and the RC network formed by C8, R12 and R13. Q1 switches on the output voltage feedback control via the AP431SR and, via D5 and R7, the indicator LED. When the output power demand is less than the standby power threshold, the optocoupler pulses disable the SMPS and switch off Q1. In this situation, the optocoupler pulses drive the LED indicator with a lower drive current at a lower intensity. The LED indicator D3 has three SMPS states: ON, OFF and standby. A small disadvantage of the indicator LED is the lower drive voltage for coil L1. In Standby mode, when the output voltage drops, the drive current for the optocoupler may become too small. In this situation, a lower value for L1 is an option, see Section 7.7.3. AN11012 Application note All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 33 of 36 xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxx x x x xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xx xx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxx x x xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxx C3 47 Ω 220 pF fly1 NXP Semiconductors AN11012 Application note R1 Vout fly2 D1 STMS20M100ST C1 680 μF 25 V C2 680 μF 25 V 19.5 V 3.34 A GND R2 330 kΩ R9 35.7 kΩ 1% R8 330 kΩ 1 R4 4.7 MΩ 1 U2-1 U3-1 2 2 C4 47 nF R3 220 kΩ R5 360 kΩ L1 10 mH C5 100 pF R7 10 kΩ C6 C5 100 nF 1 nF U1 VSENSE PSENSE R6 2.2 MΩ D4 BAS21 SWDET n.c. 8 1 7 2 TEA1703 6 5 3 4 C7 R10 10 nF 10 kΩ VCC GND D5 BAS21 U4 AP431SR OPTO R11 5.23 kΩ 1% n.c. Q1 2N7002 R12 1.5 MΩ R13 1.5 MΩ 019aab521 Fig 22. TEA1703 with LED indicator AN11012 34 of 36 © NXP B.V. 2011. All rights reserved. C8 22 nF Using the TEA1703 to reduce standby power Rev. 1 — 30 March 2011 All information provided in this document is subject to legal disclaimers. LED D3 D2 BAS21 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 11. Legal information 11.1 Definitions Draft — The document is a draft version only. The content is still under internal review and subject to formal approval, which may result in modifications or additions. NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information. 11.2 Disclaimers Limited warranty and liability — Information in this document is believed to be accurate and reliable. However, NXP Semiconductors does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. In no event shall NXP Semiconductors be liable for any indirect, incidental, punitive, special or consequential damages (including - without limitation - lost profits, lost savings, business interruption, costs related to the removal or replacement of any products or rework charges) whether or not such damages are based on tort (including negligence), warranty, breach of contract or any other legal theory. Notwithstanding any damages that customer might incur for any reason whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors. Right to make changes — NXP Semiconductors reserves the right to make changes to information published in this document, including without limitation specifications and product descriptions, at any time and without notice. This document supersedes and replaces all information supplied prior to the publication hereof. Suitability for use — NXP Semiconductors products are not designed, authorized or warranted to be suitable for use in life support, life-critical or safety-critical systems or equipment, nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury, death or severe property or environmental damage. NXP Semiconductors accepts no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is at the customer’s own risk. Applications — Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products, and NXP Semiconductors accepts no liability for any assistance with applications or customer product AN11012 Application note design. It is customer’s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer’s applications and products planned, as well as for the planned application and use of customer’s third party customer(s). Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. NXP Semiconductors does not accept any liability related to any default, damage, costs or problem which is based on any weakness or default in the customer’s applications or products, or the application or use by customer’s third party customer(s). Customer is responsible for doing all necessary testing for the customer’s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer’s third party customer(s). NXP does not accept any liability in this respect. Export control — This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from national authorities. Evaluation products — This product is provided on an “as is” and “with all faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates and their suppliers expressly disclaim all warranties, whether express, implied or statutory, including but not limited to the implied warranties of non-infringement, merchantability and fitness for a particular purpose. The entire risk as to the quality, or arising out of the use or performance, of this product remains with customer. In no event shall NXP Semiconductors, its affiliates or their suppliers be liable to customer for any special, indirect, consequential, punitive or incidental damages (including without limitation damages for loss of business, business interruption, loss of use, loss of data or information, and the like) arising out the use of or inability to use the product, whether or not based on tort (including negligence), strict liability, breach of contract, breach of warranty or any other theory, even if advised of the possibility of such damages. Notwithstanding any damages that customer might incur for any reason whatsoever (including without limitation, all damages referenced above and all direct or general damages), the entire liability of NXP Semiconductors, its affiliates and their suppliers and customer’s exclusive remedy for all of the foregoing shall be limited to actual damages incurred by customer based on reasonable reliance up to the greater of the amount actually paid by customer for the product or five dollars (US$5.00). The foregoing limitations, exclusions and disclaimers shall apply to the maximum extent permitted by applicable law, even if any remedy fails of its essential purpose. 11.3 Trademarks Notice: All referenced brands, product names, service names and trademarks are the property of their respective owners. GreenChip — is a trademark of NXP B.V. All information provided in this document is subject to legal disclaimers. Rev. 1 — 30 March 2011 © NXP B.V. 2011. All rights reserved. 35 of 36 AN11012 NXP Semiconductors Using the TEA1703 to reduce standby power 12. Contents 1 2 2.1 2.2 2.3 3 4 5 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Scope and set-up of this application note. . . . 3 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General setup of the application note . . . . . . . . 3 Related documents and tools . . . . . . . . . . . . . . 3 TEA1703 features. . . . . . . . . . . . . . . . . . . . . . . . 3 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Application diagram . . . . . . . . . . . . . . . . . . . . . 5 TEA1703 description and calculation . . . . . . . 6 General description . . . . . . . . . . . . . . . . . . . . . 6 Standby mode operation. . . . . . . . . . . . . . . . . . 6 Normal operation . . . . . . . . . . . . . . . . . . . . . . . 7 PSENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 VSENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SWDET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Optocoupler . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Typical TEA1703 and TEA1738 application . . 10 General description and typical application . . 11 Interfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 General performance . . . . . . . . . . . . . . . . . . . 12 Standby mode power consumption. . . . . . . . . 12 Power-up behavior . . . . . . . . . . . . . . . . . . . . . 13 Power-down behavior . . . . . . . . . . . . . . . . . . . 15 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Standby mode power threshold level adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 7.7.2 Minimum output voltage adjustment . . . . . . . . 16 7.7.2.1 Adjustment procedure at standby no-load . . . 18 7.7.2.2 Adjustment procedure at low standby loads . . 18 7.7.3 Choosing the right coil . . . . . . . . . . . . . . . . . . 19 8 Typical application TEA1703 with the TEA1753 . . . . . . . . . . . . . . . . . . . . . . . 21 8.1 General description typical application . . . . . . 24 8.2 Interfacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 8.3 General performance . . . . . . . . . . . . . . . . . . . 25 8.4 Standby power consumption. . . . . . . . . . . . . . 25 8.5 Power-up behavior . . . . . . . . . . . . . . . . . . . . . 25 8.6 Power-down behavior . . . . . . . . . . . . . . . . . . . 26 8.7 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8.7.1 Standby power threshold level adjustment . . . 28 8.7.2 Standby behavior during small load currents . 29 8.7.2.1 Adjustment minimum VO in standby mode (output not loaded) . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 8.7.3 Choosing the right coil . . . . . . . . . . . . . . . . . . 31 9 VCC charge MOSFET with active X-cap discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 10 11 11.1 11.2 11.3 12 TEA1703 with LED indicator . . . . . . . . . . . . . Legal information . . . . . . . . . . . . . . . . . . . . . . Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 35 35 35 35 36 Please be aware that important notices concerning this document and the product(s) described herein, have been included in section ‘Legal information’. © NXP B.V. 2011. All rights reserved. For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] Date of release: 30 March 2011 Document identifier: AN11012