LCD backlight LED device Aug 8, 2014 SPECIFICATIONS LIGHT EMITTING DIODE GM4BN7B3S0A Notice Contents in this technical document be changed without any notice due to the product modification. In the absence of confirmation by device specification sheets, SHARP takes no responsibility for any defects that may occur in wquipment using any SHARP devices shown in catalogs, data books, etc. Development DepartmentⅡ Lighting Device Division http://www.sharp-world.com/products/device/ Electronic Components And Devices Group SHARP CORPORATION sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 1. These specification sheets include materials protected under the copyright of Sharp Corporation ("Sharp"). Please do not reproduce or cause anyone to reproduce them without Sharp's consent. 2. When using this product, please observe the absolute maximum ratings and the instructions for use outlined in these specification sheets, as well as the precautions mentioned below. Sharp assumes no responsibility for any damage resulting from use of the product which does not comply with the absolute maximum ratings and the instructions included in these specification sheets, and the precautions mentioned below. (Precautions) (1) Please do verify the validity of this part after assembling it in customerʼs products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) This products is designed for use in the following application areas; * OA equipment * Audio visual equipment * Home appliance * Telecommunication equipment (Terminal) * Measuring equipment * Tooling machines * Computers If the use of the product in the above application areas is for equipment listed in paragraphs (2) or (3), please be sure to observe the precautions given in those respective paragraphs. (3) Appropriate measures, such as fail-safe design and redundant design considering the safety design of the overall system and equipment, should be taken to ensure reliability and safety when this product is used for equipment which demands high reliability and safety in function and precision, such as ; * Transportation control and safety equipment (aircraft, train, automobile etc.) * Traffic signals * Gas leakage sensor breakers * Rescue and security equipment * Other safety equipment (4) Please do not use this product for equipment which require extremely high reliability and safety in function and precision, such as ; * Space equipment * Telecommunication equipment (for trunk lines) * Nuclear power control equipment * Medical equipment (5)Please contact and consult with a Sharp sales representative if there are any questions reg arding interpretation of the above three paragraphs. 3. Please contact and consult with a Sharp sales representative for any questions about this product. sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ GM4BN7B3S0A Specifications 1. Application Model No. GM4BN7B3S0A. [White (from InGaN blue LED chip + green and red Phosphor) LED device] Main applications : Small type LCD back light 2. External dimensions and equivalent circuit Refer to Page 2. 3. Ratings and characteristics Refer to Page 3-5. 3-1. 3-2. 3-3. 3-4. Absolute maximum ratings Electro-optical characteristics Derating curve Characteristics diagram 4. Reliability Refer to Page 6. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality level Refer to Page 7. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. Refer to Page 8-12. Taping Packing specification Label Luminous flux rank table Chromaticity rank table Information on environmental impact substances 7. Precautions Refer to Page 13-14. 7-1. General handling 7-2. Soldering 7-3. Cleaning method 1 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ ±0.04 0.84 0.60 ±0.04 0.58 2.31 0.60 Cathode mark 0.44 2.80 ±0.02 2.External dimensions and equivalent circuit 2.00 0.18 0.50 0.50 ② ① (0.05) 0.18 0.58 0.54 3.00 1. Equivalent circuit ① ② Anode Cathode ② ① 2. Tolerance : ±0.1mm 3. ( ) is reference. Item Description Package Materials Encapsulating Resin Materials Heat-Resistant Polymer Silicone Resin Electrodes Materials Weight Ag-plated Copper Alloy Approx. 3.0 mg 2 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 3.Ratings and characteristics 3-1.Absolute maximum ratings (Ta*=25℃)※3 Symbol Rating Unit Power dissipation P 93.0 mW Forward current IF 30 mA Peak pulsed forward current(※1) I FM 60 mA DC -0.57 mA/℃ Pulse -0.80 mA/℃ Reverse voltage VR 5 V Operating temperature(※3) Topr -30 to +85 ℃ Storage temp erature Tstg -40 to +90 ℃ Soldering temp erature(※2) Tsol 260 ℃ Forward current derating factor (※1) Duty ratio = 1/10, Pulse width = 0.1msec (※2) For reflow soldering (Max.10s) Refer to "7-2.Soldering" for the condition in the hand solder. (※3) Ta* and Topr mean atmospheric temperature near surface of the device when the device does not operate. 3-2.Electro-optical characteristics Parameter Symbol Forward Voltage VF Luminous flux(※4) Φv Chromaticity coordinates(※5) x y Reverse Current IR (Ta*=25℃) Condition I F = 20 mA VR = 5 V MIN. TYP. MAX. Unit 2.7 2.9 3.1 V 7.10 8.3※ 8.85 lm - 0.280※ - - 0.270※ - - - 10 μA (※4) Monitored by 8 inch integrating sphere of Sharp Standard. (Measurement accuracy :±7%) (※5) Monitored by 8 inch integrating sphere of Sharp Standard. (Measurement accuracy : x,y:±0.007) *Chromaticity coordinates and luminous flux are determined after discussion. 3 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-3.Derating curve Forward Current Derating Curve Peak Pulsed Forward Current Derating Curve Peak Pulsed Forward Current IFM [mA] Forward Current IF [mA] 50 40 (49,30) 30 20 (85,8.5) 10 0 -30 0 30 60 90 120 90 80 70 (25,60) 60 50 40 30 20 (85,12) 10 0 -30 0 30 60 90 120 Atmospheric temperature Ta* [℃] Atmospheric temperature Ta* [℃] Peak Pulsed Forward Current vs Duty Ratio (Ta*=25℃) Peak Forward Current IFM [mA] 90 80 70 60 50 40 30 20 10 0 1/100 1/10 1 Duty Ratio DR 3-4. Characteristics Diagram (*6) 3-4-1.Luminous spectrum 3-4-2.Directivity Ta*=25℃,IF=20mA 1.0 Ta*=25℃ IF=20mA Relative Luminous Intensity [a.u.] ANGLE [deg] A-A B-B 0° 0.8 30° 30° B A 0.6 B 0.4 60° 60° 0.2 0.0 350 450 550 650 750 90° -100 Wave Length λ [nm] 4 90° -50 0 50 100 RELATIVE INTENSITY [%] sharp LD-E9-1-14-A A Model No. GM4BN7B3S0A http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 3-4-3. Characteristics Diagram (*7) Relative Luminous Flux vs. Forward Current Ta*=25℃ 1000 Ta*=25℃ 0.004 0.002 100 10mA 10 -0.002 1 1 10 30mA -0.004 -0.002 100 0.000 0.002 Forward currrent IF [mA] Relative Luminous Flux [%] Chromaticity Coordinate y 0 50 IF=20mA 0.29 50 -50 0.28 -30℃ 0℃ 0.27 0.26 0.25 0.26 100 Forward Voltage VF [V] Forward Voltage VF [V] 0.29 0.30 IF=20mA 4.0 3.0 10 0.28 Forward Voltage vs. Device Surface Temperature Ta*=25℃ 1 0.27 85℃ Chromaticity Coordinate x Forward Voltage vs. Forward Current 2.0 25℃ 60℃ Device Surface Temperature Ta* [℃] 4.0 0.006 Chromaticity Coordinate vs. Device Surface Temperature IF=20mA 100 0 0.004 Δx Relative Luminous Flux vs. Device Surface Temperature 150 1mA 5mA 20mA 0.000 Δy Relative Luminous Flux [%] Chromaticity Coordinate vs. Forward Current 3.0 2.0 100 Forward Current IF [mA] 5 -50 0 50 100 Device Surface Temperature Ta*[℃] sharp LD-E9-1-14-A Model No. GM4BN7B3S0A http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 4.Reliability The reliability of products shall satisfied with items listed below. 4-1. Test items and test conditions Confidence level: 90% No. Test items Test conditions 1 Temperature cycle 2 Thermal shock 3 Temperature humidity storage Samples Defective LTPD n C [%] -40℃(30min)~ +100℃(30min), 100 times 22 0 10 -0℃(15sec)~ +100℃(15sec), 20 times 22 0 10 Ta* = +60℃ , RH = 90% , t = 1000h 22 0 10 4 High temperature storage Ta* = +100℃ , t = 1000h 22 0 10 5 Low temperature storage Ta* = -40℃ , t = 1000h 22 0 10 Ta* = +25℃ , I F = 20mA , t = 1000h 22 0 10 Ta* = +25℃ , I F = 30mA , t = 500h 22 0 10 Ta* = +85℃ , I F = 8.5mA , t = 1000h 22 0 10 Ta* = +60℃ , RH = 90% , I F = 20mA , t = 500h 22 0 10 Ta* = -30℃ , I F = 20mA , t = 1000h 22 0 10 11 0 20 11 0 20 11 0 20 11 0 20 6 7 8 9 10 Steady state operating life Condition 1 Steady state operating life Condition 2 Steady state operating life of high temperature Steady state operating life of high humidity temperature Steady state operating life of low temperature 2 1500 m/s , 0.5ms 11 Shock 12 Vibration 13 Resistance to soldering heat 14 Solderability ± X ・ Y ・ Z direction , 3 times 200 m/s 2, 100 ~ 2000 ~ 100Hz/sweep for 4 min. X ・ Y ・ Z direction , 4 times Refer to the attached sheet, Page 15., 2times Solder temperature: 250±10℃, Soldering time: 5±1s Solder/Flux: M705/ESR250(SENJU METAL INDUSTY CO., LTD) 4-2. Failure criteria No. 1 ~ 13 14 (Ta*=25℃) Parameter Symbol Condition Failure criteria(*8) Forward voltage VF I F =20mA VF > U.S.L ×1.1 Reverse current IR I R > U.S.L ×2.0 Luminous flux Φv VR =5V I F =20mA Φv< Initial value × 0.7, Φv >Initial value × 2.0 Solderability - - Solder area rate < 95% 6 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 5.Quality level 5-1. Applied standard : ISO 2859-1 5-2. Sampling inspection A single normal sampling inspection,level S-4. 5-3. Inspection items and defect criteria No. Inspection items 1 No radiation 2 3 4 Taping Defect criteria No light emission Not conforming to the inserted direction shown in the specifications Electro-optical Not conforming to the specification characteristics (Forward voltage, Reverse current, Luminous intensity) External dimensions Not conforming to the specification (vertical size , horizontal size and thickness) ・ Dust and scratch on emission area (obstacle to emission) 5 Appearance Classification Major defect Major defect AQL 0.1 0.4 ・ Resin burr over the tolerance of out line dimensions ・ Chipping of resin and electrode : 0.3mm or more 7 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6.Supplements 6-1. Taping 6-1-1. Shape and dimension of tape (Ref.) 4.00 ± 0.10 Unit : mm 2.00 ± 0.05 Φ 1.50 ± 0.10 4.00 ± 0.05 1.75 ± 0.10 5° MAX 8.00 + 0.30 3.50 ± 0.05 - 0.10 Cathode (-) 3.11 ± 0.05 .20 ± 0.02 5° MAX 0.71 ± 0.05 Anode (+) 0.95 ± 0.05 6-1-2. Shape and dimension of reel (Ref.) A N 178±1.0 60±0.5 W1 9.0 +0.5 -0.0 W2 12.0 +0.5 -0.0 8 W3 D B C >8.0 21.3±0.2 2.3±0.2 13.5±0.2 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A http://www.sharp-world.com/products/device/ Contents in this technical document be changed without any notice due to the product modification. 6-1-3. Taping specification (1) Lead tape Feeding direction Empty Stuffed Empty 10 pitch or more 40 pitch or more Leading 60~70 pitch (2) Cover tape strength against peeling:F=0.1~0.8 N (Ref.) (θ=10 °or less) F Cover tape Θ = 0 ~ 10° Tape speed:5 mm/s Forward Carrier tape (3)Empty + Leading lengrh : More 400 mm ( More 100pitch ) (4) Tape strength against bending: The radius of bending circle should be 30 mm or more. If it is less than 30 mm, the cover may peel. (5) Jointing of tape: There should not be joint of cover tape or carrier tape. (6) Quantity per reel: 4,000 pcs. per reel (standard) (7) Others: ①There should not be missing above continuous two products. ②The laking quantity of the products should be 5pcs or less. ③Products should be easily taken out. 6-2. Packing specification 6-2-1. Moisture proof package In order to avoid the absorption of humidity in transport and storage, the devices are packed in aluminum moisture proof package. Label (Sharp materials flow label) Aluminum Sleeve Sillicagel Reel Label (EIAJ C3) 6-2-2. Strage condition Temperature:5 to 30℃ Humidity:less than 60%RH s Storage limitation : Within one year after delivery. 6-2-3.Treatment after opening (1)Please be sure to give them the soldering within 3 days under the following conditions. Temperature: 5 ℃ to 30 ℃ Relative humidity: 60 % or less (2) In case the devices are not used for a long time after opening ,the storage in dry box is recommendable. Or it is better to repack the devices with a desiccative by the sealer and put them in the some storage conditions as 6-2-2. (3) If unused term is exceeded the storage time, baking treatment should be performed. *Baking treatment : ① In taping : 60℃ to 65℃, 24 hours 9 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-3.Label 6-3-1.Label (Reel, Aluminum sleeve) SHARP CORPORATION GM4BN7B3S0A Product number *********** D part number *********** Lot number 4000 R.C. Quantity Rank *** 6-3-2. Label (Container) SHARP CORPORATION GM4BN7B3S0A Product number *********** D part number Quantity *****pcs R.C. 2014/08/08 6-3-3 Lot number SPN116T0001107 ① ② ③ ④ ⑤ ⑥ ⑦ ①Packaging (SP:Al-pack) ②Location of manufacture ③Year of manufacture ④Month of manufacture ⑤Manufacturing method ⑥Process serial No. ⑦Reel serial No. 6-4. Luminous flux rank table(*8) Ta*=25℃、IF=20mA Rank Luminous Flux [lm] min max LF710 7.10 7.35 LF735 7.35 7.60 LF760 7.60 7.85 LF785 7.85 8.10 LF810 8.10 8.35 LF835 8.35 8.60 LF860 8.60 8.85 (*8) Luminous flux range in each chromaticity is based on the numerical value of the left table.(Tolerance: ±7%) Delivery ratio of each rank shall not matter. With the chromaticity coordinates, luminous flux rank is determined. 10 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-5. Chromaticity rank table(*9) point1 point2 point3 point4 Rank x y x y x y x y Bd 0.2699 0.2360 0.2588 0.2360 0.2666 0.2530 0.2777 0.2530 Be 0.2777 0.2530 0.2666 0.2530 0.2744 0.2700 0.2855 0.2700 Bf 0.2855 0.2700 0.2744 0.2700 0.2822 0.2870 0.2933 0.2870 0.30 0.29 0.28 Bf y 0.27 Be 0.26 0.25 Bd 0.24 0.23 0.22 0.25 0.26 0.27 0.28 0.29 0.30 x (*9) Delivery ratio of each rank shall not matter. (Tolerance: ±0.007) Chromaticity coordinates are determined after discussion. 11 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 6-6. Information on environmental impact substances 6-6-1. RoHS compliant product This product complies with the RoHS Directive (2011/65/EU) and manufactured in accordance with Sharp's Green Device Guidelines. 6-6-2.Information relating to China RoHS. Product Information Notification based on Chinese law, Management Methods for Controlling Pollution by Electronic Information Products. Names and Contents of the Toxic and Hazardous Substances or Elements in the Products Toxic and Hazardous Substances or Elements. Lead (Pb) Mercury (Hg) Cadmium (Cd) Hexavalent Chromium (Cr(VI)) ○ ○ ○ ○ Polybrominated Biphenyls (PBB) Polybrominated Diphenyl Ethers (PBDE) ○ ○ ○ : indicates that the content of the toxic and hazardous substance in all the homogeneous materials of the part is below the concentration limit requirement as described in SJ/T 11363-2006. × : indicates that the content of the toxic and hazardous substance in at least one homogeneous material of the part exceeds the concentration limit requirement as described in SJ/T 11363-2006 standard. 6-6-3. Ozone Depleting Substances (1) This product doesn't contain the following Ozone Depleting Substances. (2) This product doesn't have a production line whose process requires the following Ozone Depleting Substances. Restricted substances : CFCs,halones,CCl4,1-1-1 Trichloroethane(Methylchloroform) 6-6-4. Brominated Flame Retardants This product doesn't contain Brominated Flame Retardants(PBBOs,PBBs). 12 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ 7. Precautions 7-1. General handling ・ Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of voltage can not be applied to LEDs when they are out of operation. ・ There is a case that LED to be damaged with external stresses since the devices very small. Please make sure that not to give any hard shock to the LED. ・ This product is the LED emitting blue light emitting materials using special phosphors. For this reason, ambient temperature, and changes color depending on the state use some other operating current. Color tone is subject to variation due to the afterglow of the phosphor in pulse drive. ・ Please note there is possibility to damage your eyes when person look LED in face for long time. ・ Static electricity or surge voltage damages the LEDs.It is recommended that a wrist band or anti-electrostatic glove be used when handling the LEDs. All devices, equipment and machinery must be grounded. ・ The Emitting part molded by silicone resin. For this reason excessive stress to the resin at mounting equipment can wire deform or damage the devices.Please verify your mounting conditions prior to use ・ Since dust on the surface of the radiation part is hard to remove and may decrease the luminous intensity, please handle the products in a clean, non-dusty condition. ・ The LED doesn't be considered using in the following special environment. Please use the LED after confirming the performance and reliability, before using in the following special environment. (1)Using in place where a lot of moisture, dew, humidity, sea breezes, and causticity gases (Cl, H2S, NH3, SO2, and NOX, etc.) exist. (2)Using in direct sunshine, out-of-door exposure, and dust. (3)Using in atmosphere such as water, oil, chemical solutions, and organic solvents. (4)Using in environment with strong static electricity and electromagnetic radiation. (5)Using the LED near the heat parts or arranging the combustibles near the LED. ・ The Heat dissiparion of this product is depend on the substrate material,circuit pattern and other facters It recommands to design follow solder pattern. ・ Guarantee covers the compliance to the quality standards mentioned in the Specifications; however it does not cover the compatibility with application of the end-use, including assembly and usage environment. In case any quality problems occurred in the application of end-use, details will be separately discussed and determined between the parties hereto. 7-2. Soldering ・ The LEDs can be soldered in place using the reflow soldering method once and twice. Please avoid assemble using the dip soldering method. Occasionally there is a brightness decrease caused by the influence of heat or ambient atmosphere during air reflow. It is recommended that the User use the nitorogen reflow method. 7-2-1.Reflow soldering (1) It is not recommended to exceed the soldering temperature and time shown below. Caused by substrate bend or the other mechanical stress during reflow soldering may happen gold wire disconnection etc. Therefore please check and study your solder reflow machine's best condition. (2) In case of 2 times reflow process,2nd reflow process should be done within 3 days after opening package.(Strage condition ; at 5~30℃,RH less than 60%RH) (Dry box storage is recommended in the space to reflow soldering.) (3) LED electrode and leadframe are comprised of a silver plated copper alloy. The silver Please avoid conditions which may cause the LED to corrode, tarnish or discolor. surface may be attacked by environments which contain corrosive gases and so on. This corrosion or discoloration might lower solderability or might affect on optical characteristics. 13 sharp LD-E9-1-14-A Model No. GM4BN7B3S0A Contents in this technical document be changed without any notice due to the product modification. http://www.sharp-world.com/products/device/ (4) Reflow soldering temperature profile ※After reflow soldering, rapid cooling should be avoided. Max. 10s 260 1~4℃/s temperature [℃] 220 Max. 170 1~2.5℃/s Max. 60s 80~100s 1~4℃/s 25 time [s] Fig. Reflow soldering temperature profile (5) The cautions at the time of re-reflow process Please setup reflow process fundamentally to complete at once. When you perform the second round reflow soldering reluctantly, please carry out promptly after completing the 1st time. (6) The reverse side dip soldering process of the substrate after reflow soldering In case of dip soldering process of reverse side to reflow soldering side for designing, the reverse side dipping first, and reflow soldering after, to reduce mechanical stress caused by dip soldering heat or substrate bend. 7-2-2. Hand soldering (with soldering iron) Please proceed to use soldering iron capacity less than 25W within 290℃ max / 3sec. In case if you proceed within 1 hour taking out from Aluminum Package, and not touching to the terminals of the Device(Operation at ; under 30degree/60%RH or less) , it is usable under 350℃ max. / 3sec. as the option. ※ In case over 1hour after opening the Aluminum package, we recommend to proceed baking treatment before the use. 7-2-3. Recommended solder pattern 2.00 0.18 0.75 0.18 0.58 0.54 Recommend 0.1 mm to 0.2 mm thickness metal mask for screen print. Caused by solder reflow condition, solder paste, substrate and the other material etc., may change solderbility. Please check and study actual solderbility before usage. 7-3. Cleaning method 0.50 0.9 (0.05) 0.50 1.8 0.9 Use no-clean solder and do not clean because solvent may dissolve the package and the resin. And do not clean the LED's by the ultrasonic. 14 sharp LD-E9-1-14-A http://www.sharp-world.com/products/device/