Chapter 3:Packing Methodologies and Materials.pdf

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 Chapter 3 Packing Methodologies and Materials
CHAPTER 3 PACKING METHODOLOGIES AND MATERIALS
Product Carrier Options
Trays
Tape and Reel
Tubes
Die and Wafer
Packing Quantities
Dry Packing
Shipping and Labeling
Packing Materials Content
Packages and Packing Methodologies Handbook
17 Sep 2015
3-1
 Chapter 3 Packing Methodologies and Materials
PRODUCT CARRIER OPTIONS
Several packing systems, including product carrier and packing container options, are available
for Spansion memory products. The following table lists those systems that are used as a standard, as well as other options available upon request.
.
Product Carriers per Package Type
Package Type
Ball Grid Array (BGA)
Product Carrier
Packing Container
Tray
Dry pack & tray box
7" Tape & Reel
Dry pack & reel box
13" Tape & Reel
Dry pack & reel box
Land Grid Array (LGA)
Tray
Dry pack & tray box
Plastic Dual-In-Line (PDIP)
Tube
1Q box
Plastic Leaded Chip Carrier (PLCC)
Tube
Dry pack & 2k/4k box
13" Tape & Reel
Dry pack & reel box
Tray
Dry pack & tray box
13" Tape & Reel
Dry pack & tray box
Tray
Dry pack & tray box
13" Tape & Reel
Dry pack & reel box
Tray
Dry pack & tray box
Tube
Dry pack & 2k/4k box
13" Tape & Reel
Dry pack & reel box
Tray
Dry pack & tray box
13" Tape & Reel
Dry pack & reel box
Standard: Tray
Dry pack & tray box
7" Tape & Reel
Dry pack & reel box
13" Tape & Reel
Dry pack & reel box
Tube
Dry pack & 2k/4k box
Standard: Tray
Dry pack & tray box
7" Tape & Reel
Dry pack & reel box
13" Tape & Reel
Dry pack & reel box
Tube
Dry pack & 2k/4k box
Standard: Tray
Dry pack & tray box
7" Tape & Reel
Dry pack & reel box
13" Tape & Reel
Dry pack & reel box
Plastic Quad Flat Package (PQFP)
Shrink Small Outline Package (SSOP)
Small Outline Package (SOIC)
Thin Small Outline Package (TSOP)
Ultra Thin Small Outline No Lead Package
(USON)
Very Very Thin Small Outline No Lead Package
(WSON)
Very Thin Quad Flat No Lead Package (VQFN)
Packages and Packing Methodologies Handbook
17 Sep 2015
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 Chapter 3 Packing Methodologies and Materials
TRAYS
Trays are used instead of tubes to protect higher lead/ball count packages
from electrical and mechanical damage
during handling and shipment. Trays are
also suitable for product presentation to
board assembly equipment. As standard
practice, BGA packages (single and
multi-chip), LGA packages, as well as
PQFP, SSOP, TSOP, USON, WSON,
and VQFN packages are shipped in
trays. Eight-lead SOIC packages also
have the option of being shipped in
trays.
Design and Materials. All trays are uniformly sized, in compliance with standard JEDEC outlines. As much as Figure 3.1 Trays protect product during shipping and handling
possible, trays that are made of 25 per- and are suitable for product presentation to a pick-and-place
cent recycled material are procured for
use in the shipment of Spansion products. The fiber tray material is either carbon-filled or antistatically coated to provide ESD protection. The trays are made of static dissipative polysulfone
material, or equivalent.
The temperature at which each tray can withstand continuous operation varies. Specific information can be found
in the dimension drawing for each tray. These drawings
can be found starting on page 4-2 of Chapter 4 Drawings.
Pin One Orientation. Typically, packages are placed in
the trays so that the device pin one is oriented to the
notched corner of the tray, which enables pick-and-place
equipment setups to be compatible for all packages and
leadcounts. However, with certain package constructions, the device pin one is oriented at the upper right,
opposite of the notched corner of the tray.
Device Count per Tray and Box. The
quantity
of
devices per tray are standardized across all Spansion
products by the package family and lead/ballcount.
For shipment, a stack of eleven trays are secured with
straps; ten containing parts and the eleventh serving as a
cover.
Standard quantities can be found in the table Packing
Quantities starting on page 3-19.
Packages and Packing Methodologies Handbook
17 Sep 2015
r
rne
o
dC
e
tch
No
3385
Figure 3.2 Ten trays of product are stacked
for shipment, with an eleventh tray serving
as a cover. Typically, the device pin one is
oriented to the notched corner of the tray.
3-3
 Chapter 3 Packing Methodologies and Materials
TAPE AND REEL
A tape-and-reel packing container is
available for shipment of the following
Spansion products: BGA (single and
multi-chip), PLCC, PQFP, SOIC,
SSOP, TSOP, USON, WSON, and
VQFN packages. The tape-and-reel
container protects the product from
mechanical and electrical damage and
provides a reel design suitable for
automatic pick-and-place equipment.
Benefits. In addition to protecting the
product, tape-and-reel carriers offer
the following advantages:
• Presentation of product in the reel
format facilitates automated board
assembly.
• Reels are uniformly sized, enhancing
equipment flexibility.
• The high quantity of devices per reel
reduces the frequency of set ups on
pick-and-place equipment.
Figure 3.3 Devices are packed in pocketed tape and wound
around a reel, allowing them to be fed to automatic board
• Only minor equipment adjustment is
necessary to accommodate different carrier tape widths.
• Enclosure of components in the reel pockets protects them from mechanical damage.
• Bar code labels on each reel facilitate automated inventory control and component traceability.
• Compact packing saves storage space and manufacturing overhead.
• Transparent cover tape allows device verification and mark inspection without having to
remove or handle components.
Design and Materials. The tape-and-reel packaging system consists of a pocketed carrier tape,
sealed with a protective cover tape, to hold the devices. Once loaded, the tape is wound onto a
plastic reel for labeling and packing. A minimum of 500 mm of tape is left empty at the beginning
of the reel and a minimum of 300 mm of tape is left empty at the end of the reel.
The tape-and-reel design is in full compliance with Electronic Industries Association (EIA) Standard 481.
Carrier Tape—The pocketed carrier tape is made of a carbon loaded, static dissipative polystyrene material, or equivalent, with a surface resistivity level >1 x 105 and <1 x 1012 ohms per
square. Devices are automatically loaded “live bug,” or leads down, into the component pockets.
Each pocket has a hole in the center for automated sensing of whether or not the pocket is occupied, thus facilitating device removal. Sprocket holes along the edge of the carrier tape enable
direct feeding into automated board assembly equipment.
Packages and Packing Methodologies Handbook
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 Chapter 3 Packing Methodologies and Materials
Cover Tape—An antistatic, transparent, polyester cover tape is heat-sealed to the edges of the
carrier tape to encase the devices in the pockets. The surface resistivity of both sides of the tape
is >1 x 105 and <1 x 1012 ohms per square.
A peel strength between 20 and 100 grams ensures consistency during de-reeling operations
and is in compliance with EIA Standard 481.
Reel—The loaded carrier tape is wound onto an antistatic plastic reel that is uniformly sized for
all packages. Device loading orientation is in compliance with EIA Standard 481.
Pin One Orientation—Devices are uniformly loaded in the carrier tape such that the device pin
one is oriented toward the side of the tape having sprocket holes. Figure 3.4 below illustrates the
pin-one location for each package style.
Pin One Locations
BGA (FDE 048, VDA 044)
USON, WSON
BGA (except
FDE 048, VDA 044)
PQFP
PLCC
SOIC
TSOP
Pin One of
Packages
Faces Towards
Circular
Sprocket Hole
Carrier Tape
TOP VIEW
3269-4
Figure 3.4 Pin one location for each package style is oriented toward the side of the tape having sprocket
Bar Code Label—The bar code label on the reel, shown in Figure 3.5 on page 3-6, includes the
customer identification, device part number, seal date code of the product, and quantity of units in
the reel. The label is an alphanumeric, medium-density Code 39 label with a code length of up to
32 positions. These features, plus bi-directional scanning and dot matrix or thermal printing, satisfy a wide range of information needs.This machine-readable label enhances inventory management and data input accuracy.
Device Count per Reel. The quantity of devices per reel are standardized across all Spansion
products by the package family and lead/ballcount. These standard quantities can be found in the
table Packing Quantities starting on page 3-19.
Reel Dimensions and Labels . Figure 3.5 on page 3-6 and the corresponding table of dimensions that follows provide information on the reel dimensions and labels that are applied to each
reel.
Tape Dimensions. The dimensions of the individual carrier tape for each package style can be
found starting on page 4-128 of Chapter 4 Drawings.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-5
 Chapter 3 Packing Methodologies and Materials
D
2
*
A* A1
A1
1
D1*
3679 \ f15578a
3680 / 2.21.8
1
ESD Warning Label
2
Tape-and-Reel Pack Label
Figure 3.5 The ESD warning label and tape-and-reel pack label that are applied to each reel provide valuable
information.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-6
 Chapter 3 Packing Methodologies and Materials
Reel Dimensions
Width1
Ballcount/
Leadcount
Package
Ball Grid
Array
(Single Chip
and MultiChip
Packages)
FAB 024, FAC 024, ZSA 024
NLB 044, NLD 044, NSB 044, RLA 044, RSB 044, VDA 044,
VDD 044, VDE 044, VDJ 044, VDL 044,
FBA 048, FBB 048, FBC 048, TLF 048, VBF 048, VBK 048,
VBN 048, VDF 048,
RLF 052, RSB 052, WZA 052, VBW 055,
NLB 056, NLD 056, NSB 056, NSD 056, NSE 056, RLA 056,
RSD 056, VCA 056, VCD 056, VCE 056,
TSE 064, VBD 064, VBJ 064, VDD 064,VDH 064, TLB 069,
TLB 088, TSE 088, TLB 089,
TLB 107, TLE 107, TSE 107, VSB 107,
NLE 133, NSC 133, RLB 133, RSC 133
LAC 064,
LSC 080
UDA 048, VDG 048, RLG 052, RSE 052
FBE 040, FDD 047, FBD 048, FDE 048, NLA 048, NSA 048,
VCB 048, VDC 048,
TLC 056, TSC 056, VBU 056, VCC 056,
NLA 060,
FBD 063, FBE 063, FSA 063, FSD 063, VBM 063, VLD 063,
FAA 064, LAA 064, LAE 064, LIA 064, LSA 064, LSE 064,
LSF 064, LSG 064, LSH 064, TLA 064, TLD 064, TSB 064,
VBH 064,
TLA 067, FLA 069,
FLB 073, FLJ 073, FLK 073, FMB 073, FMD 073, FSB 073,
FSC073, FTA 073, FTE 073, TLA 073,
FBE 080, LAA 080, LAB 080, LAD 080, LSB 080, TLC 080,
TSC 080, VBB 080, VBC 080, VBG 080, VBR 080,
FBF 084, FEA 084, FEB 084, FED 084, FFA 084, FFB 084,
FIA 084, FMC 084, FTA 084, FTF 084, FTI 084, FWA 084,
TLA 084, TLD 084, TMA 084, TSB 084, TSD 084, TTA 084,
VBH 084, VSA 084,
FEE 088, FEC 088, FTA 088, FTD 088, TLE 088, TSA 088,
VBB 088, VBE 088, VBG 088, VBL 088, VBS 088,
FLB 093, FVC 093, TLA 093,
FEF 103, FLG 103, FME 103, FTJ 103,TLI 103, TSG 103,
FEA 104, FMB 104, FMC 104,
FMC 107, FMH 107, FTK 107, TLH 107,
MMB 112,
FFA 115, FFC 115, FFD 115, FND 115, FTF 115, FTL 115,
FUB 115, FMB 115, FMC 115, FOA 115, FPB 115, FTC 115,
FTE 115, FTM 115, FWA 115, TMB 115,
ALD 128, ALF 128, ALJ 128, AMB 128, ASC 128, ASF 128,
MTA 133, NLC 133, RLD 133, RLE 133,
ASA 137, FEA 137, FIB 137, FJA 137, FMC 137, FMI 137,
FND 137, FTF 137, FTM 137, FVE 137, FWC 137,
FWD 137, TLD 137, TLK 137, TLM 137, TMB 137, TSD 137,
TSH 137, T3A 137, VBP 137,
TLJ 138, VBV 138,
ALH 160, AMA 160, ASE 160, ATA 160, BTA 160, BWB 160
ASH 165,
VBY 181, ASD 188, BEA 188, BFA 188, BNB 188,
ALK 202, BNA 202, ASB 220
Ultra Thin
Small Outline No Lead
Package
UNE 008
Packages and Packing Methodologies Handbook
17 Sep 2015
Reel
Size
D (Max)
D1
(Outside) (Inside)
2
3
Hub
Height1
Reel
Height1
A4
A15
7"
22.4
16.4
60.0
178.0
13"
22.4
16.4
100.0
330.0
7"
38.4
32.4
60.0
178.0
13"
38.4
32.4
100.0
330.0
7"
18.4
12.4
60.0
178.0
13"
18.4
12.4
100.0
330.0
7"
30.4
24.4
60.0
178.0
13"
30.4
24.4
100.0
330.0
7"
18.4
12.4
60.0
178.0
13"
18.4
12.4
100.0
330.0
3-7
 Chapter 3 Packing Methodologies and Materials
Reel Dimensions (Continued)
Width1
Ballcount/
Leadcount
Package
Reel
Size
D (Max)
D1
(Outside) (Inside)
Hub
Height1
Reel
Height1
A4
A15
2
3
7"
22.4
16.4
60.0
178.0
13"
22.4
16.4
100.0
330.0
7"
18.4
12.4
60.0
178.0
13"
18.4
12.4
100.0
330.0
7"
30.4
24.4
60.0
178.0
13"
30.4
24.4
100.0
330.0
Very Very
Thin Small
Outline No
Lead Package
WNF 008, WNG 008, WNH 008
Very Thin
Quad Flat
No Lead
Package
VQA 024
Plastic
Leaded Chip
Carrier
PL 032
13"
30.4
24.4
100.0
330.0
Plastic Quad
Flat Package
PQR 080
13"
50.4
44.4
150.0
330.0
Shrink Small
Outline
Package
SSO 056
13"
50.4
44.4
150.0
330.0
Small Outline Package
SO 044
13"
50.4
44.4
150.0
330.0
SOA 008
13"
18.4
12.4
100.0
330.0
SOC 008,
SL3 016, SO3 016, SS3 016
13"
22.4
16.4
100.0
330.0
TS/TSR 032,
TS/TSR 040,
TS/TSR 048, TS2 048
TS/TSR 056,
T2/T2R 044 (040)
T2A 050
13"
38.4
32.4
100.0
330.0
Thin Small
Outline
Package
WND 008
Notes:
1
2
3
4
5
All dimensions are in millimeters (* denotes critical dimension).
This dimension may vary ±0.5 mm.
This dimension may vary by +2.0/-0.0 mm.
This dimension may vary by ±2.0 mm.
This dimension may vary by +0.0/-2.0 mm.
TUBES
Tubes are used as unit carriers for PDIP, PLCC,
SOIC, USON, and WSON packages. For information on which package families are shipped in
tubes as a standard, see “Product Carrier
Options” on page 3-2.
Design and Materials. All tubes that are used to
ship Spansion products are made of an antistatically coated PVC to protect product from electrical and mechanical damage. Tube sizes are
standardized by package type to facilitate automated board assembly.
Packages and Packing Methodologies Handbook
17 Sep 2015
Figure 3.6 Tubes are used as unit carriers for PDIP,
PLCC, SOIC, USON, and WSON packages.
3-8
 Chapter 3 Packing Methodologies and Materials
Device Loading—Devices are loaded into tubes with each device pin one uniformly oriented.
End-plugs, made of antistatic material, secure the packages in the tube and help minimize
excessive package movement during shipping and handling. The design of the end-plugs help to
protect the mechanical integrity of the package and leads and ensure an unimpaired dispensing
of product for manufacturing operations. If the tube is not fully loaded, a cushion is also used to
help minimize movement of the packages within the tube.
Device Count per Tube and Box. The quantity of devices per tube and box are standardized by
package family and leadcount. These quantities can be found in the table Packing Quantities
starting on page 3-19. Although not required, ordering in full tube quantities is encouraged.
Tube Dimensions. The dimensional drawings, found starting on page 4-160 in Chapter 4 Drawings, show the dimensions of the tube for each package family and leadcount, as well as the endstopper style and dimensions, and the device pin one orientation.
Consult your Spansion sales representative for additional information about the tubes used with
Spansion products.
DIE AND WAFER
Select Spansion products are
available in die or wafer format
without having been assembled
into a conventional package. In
these formats, the devices have
undergone some functional testing. When testing is extensive
enough to cover all required temperatures and parameters, the
die is referred to as Known
Good Die (KGD) if the die has
been sawn from the wafer, or
Known Good Wafer (KGW) if the
wafer has not been sawn.
As shown in the table (right),
several product carrier options
are available for die and wafers.
Product Carrier Guide for Die and Wafers
Device
Format
Die2
KGD
Size
All sizes
All sizes
Device Carrier
Packing Container1
Waffle pack
4K/8C box
Surftape and reel
1R box
Waffle pack
4K/8C box
Surftape and reel
1R box
Embossed tape and reel
1R box
Wafer2
8-inch
Wafer jar3
5R box
KGW
8-inch
Wafer jar3
5R box
Notes:
1 Explanations of the packing container names can be found in Chapter 3
Packing Methodologies and Materials.
2 Die refers to fabricated silicon die that have been singulated but not functionally tested. Wafer refers to unsawn, fabricated silicon wafers.
3 Optional; upon customer request only.
Note that a distinction
is made between die
and KGD, as well as
between wafers and
KGW.
Contact your sales
representative
for
information on Spansion products available in these formats.
Waffle Pack (GDP)
Figure 3.7 Shown here are
some of the available product
carrier options.
Packages and Packing Methodologies Handbook
17 Sep 2015
KGD Wafer Jar Sale (GWJ)
Surftape and Reel (GDT)
Embossed Tape and Reel (GDE)
3-9
 Chapter 3 Packing Methodologies and Materials
Carrier Designs for Singulated Die . The following carrier designs and materials for singulated die
are available:
Die Sale
Label
Dry Pack Bag,
Evacuate & Seal
• Waffle pack (GDP)
• Surftape-and-reel (GDT)
• Embossed surftape-and-reel (GDE)
Waffle Pack—Waffle packs have been the traditional carrier for singulated die. The waffle pack is
made of conductive, polypropylene material that
provides static protection; and its size is standardized at two inches square. In an array across the
tray are indented pockets for housing each dice.
The quantity of pockets per waffle pack varies
depending on the die size. A dice is placed in each
pocket and orientated to be consistent with all other
die in the tray. A slip of lint-free, glassine paper is
placed over the array of die, and then another waffle tray is stacked on top. Up to five waffle packs
are uniformly stacked and secured in place with two
plastic clips, as shown in Figure 3.8. Up to nine
stacks of waffle packs are sealed in a dry pack bag
for extra cushioning protection. The dry pack bags
are packed into a 4K/8C Q-PACK box for shipment.
Die Sale
Label
Carrier
Cover
Lint-Free
Paper
Carrier
Base
Carrier Clip
(2 Req'd)
3683
Figure 3.8 Waffle packs are carefully packed
for shipment.
• Waffle Pack Labels - A die sale label is applied to the top cover of each stack of waffle packs.
The same label is applied to the outside of the dry pack bag. Figure 3.9 provides an example of
this label.
Figure 3.9 A die sale label is applied to
the cover of each waffle pack stack, as
well as to the outside of the dry pack
bag in which the stacks are packed.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-10
 Chapter 3 Packing Methodologies and Materials
Surftape and Reel—The surftape-and-reel carrier is the optimum carrier design for shipping singulated die in a format compatible with a high-volume, automated board assembly operation. It is
preferred over waffle packs because it eliminates movement of the die during shipment, thus
reducing the risk of damage. Also, many different die sizes can be accommodated with only a
few standard surftape sizes.
The design for surftape-and-reel is similar to the standard tape-and-reel carriers popular for conventional surface-mount packages. It consists of a surftape wrapped around a reel having a standard size diameter of 7-inches (178 mm). Two sizes of surftape (12 mm and 16 mm), both fitting
on the same standard size reel, are available to accommodate the range of die sizes offered in
die format.
• Surftape Design - The surftape, as illustrated in Figure 3.10, consists of a conductive, polystyrene tape with windows
punched in it to create a slightly recessed
pocket for each dice. Two strips of sticky
tape backing are attached along the two
sides of the window. The sticky tape has a
pressure-sensitive adhesive coating which
holds each dice in place, thus eliminating
the risk of damage to the dice due to
movement. The sticky tape allows for easy
and safe removal of each dice during the
push-up step in the pick-and-place operation.
Punched Plastic Carrier
Bare Die
Nitto Sticky Tapes
3342
Figure 3.10 Sticky tape runs along the two sides of each
window of the surftape to hold the die in place.
Each dice is loaded into the surftape with the topside of the
dice exposed and the dice orientation consistent throughout
the reel. The adhesive strips within each window secure
each dice in place. Because the pocket is slighted recessed,
each dice is protected from exposure by the next layer of Figure 3.11 An end sticker is
surftape wound around the reel. There are at least 1000 mm applied to the outer strip of acetone
tape to secure the surftape on the
of surftape left empty at the beginning of the reel (i.e., the
leader pockets) and at least 1000 mm of tape left empty at the end of the reel. A cover tape of
acetate is wrapped around the outer layer, and a surfwrap end sticker (see Figure 3.11) holds
this in place.
• Surftape Dimensions - The dimensions of the surftape, which conform to the EIA 481-1 standards, are shown on page 3-13. The Ao and Bo dimensions are the critical ones for determining which tape size is required for a specific dice size. Consult your Spansion sales
representative to obtain specific product dice size information.
• Die Orientation - Die orientation in the surftape is uniform for all die in the tape. For the most
part, the device pin one is orientated to the top of the pocket, parallel with and on the side closest to the sprocket holes. Contact your Spansion sales representative for more product-specific
information.
Placement of the dice in the cavity is centered, with no more than a ±0.05 mm variation from
the centerlines of the cavity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-11
 Chapter 3 Packing Methodologies and Materials
• Surftape and Reel Labeling - A
label, a sample of which is shown in
Figure 3.13, is applied to each reel,
as well as to the dry pack bag, to
identify the contents of the reel and
provide some traceability information about the wafer lots from which
the die came.
2
8
SION
OPN
:
DIFFU
P/N
OF
NO:
(1P)
TRY
RUN
NO:
COUN
(IT)
(IT)
(9D) LOT
D/C
(P)
160
0
ES
:
STAT
D
QTY
UNITE
800
BB70D
TE
252
2
E
DT
-70
0
BB
800
1600
29F
STATES
QTY:
UNITED
(Q)
DIFFUS
OF
RY
COUNT
(IT)
NO:
(P)
350
T000
0106
8
:
COUN
(IT)
ES
RUN
NO:
160
:
STAT
ED
UNIT
QTY
(Q)
0
:
855
SION
DIFFU
OF
TRY
L:
TOTA
(Q)
252
905
P/N
(1P)
1600
LOT
D/C:
(IT)
(9D)
959
AM
OPN
LF78
NO:
RUN
:
550
ION:
:
(Q)
959
AM
29F
1600
905
:
(Q)
T0003
0106
TOTAL
LF7
0
035
T00 6
NO: 010
LOT :
(IT) ) D/C
AL:
(9D
TOT
(Q)
0
160
Surftape
& reel
• OPNs per Reel - Only one wafer
lot is loaded into each reel. Therefore, there will never be a mixture of
different Ordering Part Numbers
(OPNs) in a reel.
• Surftape and Reel Packing Each surftape-and-reel carrier is
packed in a dry pack bag, wrapped
in bubble pack for cushioning protection, and then packed in a 1R
box. the packing sequence for
surftape and reel. The packing
sequence for surftape and reel is
shown in Figure 3.12.
Dry pack bag
KGD
Label
50
NO:
LF7 :
855
0
KGD
Label
LF785
DIFFUSIO
NO:
LOT
(IT) D/C:
(9D)
T00
010 035
6
0
(IT)
:
OF
RUN
COUNTRY
160
0
F800B 252
1600
STATES
AM29
959
UNITED QTY:
905
(Q)
8
50
N:
P/N:
(1P)
AL:
OPN:
TOT
2
TE
B-70D
(P)
(Q)
• Reel Design - Each surftape is
wound around a plastic, antistatic
reel that has a uniform diameter of
seven inches for all surftape sizes.
The dimensions for these and the
die counts per reel are provided on
page 3-14.
2
E
DT
-70
0
BB
800
29F
:
OPN
(P)
8
:
RUN
NO:
160
:
QTY
(Q)
0
:
855
SION
DIFFU
(IT)
STAT
ED
UNIT
905
OF
TRY
COUN
ES
252
959
AM
P/N
(1P)
LF7
0
035
T00 6
NO: 010
LOT :
(IT) ) D/C
AL:
(9D
TOT
(Q)
0
160
Bubble
pack
1R box
(32 mm - 56 mm)
Q-PACKTM Label
3684
Figure 3.12 Packing sequence for surftape-and-reel.
Information contained on the label includes
Ordering Part Number (OPN), Manufacturing
Number (MFR#), Batch number, Mark Date
Code, Die Qty and Lot number.
A Q-PACK inventory label is applied to the
outside of each 1R box in which surftape-andreel carriers are shipped.
Contact your Spansion sales representative if you
have additional questions.
Figure 3.13 A sample standard KGD
Packages and Packing Methodologies Handbook
17 Sep 2015
3-12
 Chapter 3 Packing Methodologies and Materials
Surftape Dimensions
Tape3
Tape
Size2
Pockets and Pitch3
Po
P24
(Basic)
P14
(Basic)
(Pitch)
F
(Basic)
1.75
±0.05
4.0
±0.025
2.0
8.0
5.5
1.75
±0.05
4.0
±0.025
2.0
12.0
7.5
W
W1
(Nom)
T
(Max)
T1
(Max)
Ao
(Nom)
Bo
(Nom)
Do
E
12 mm
12.10
+0.10
-0.00
2.5
0.85
0.10
6.35
6.35
1.5
+0.05
-0.00
16 mm
16.10
+0.10
-0.00
2.5
0.85
0.10
10.2
10.2
1.5
+0.05
-0.00
Notes:
1 All dimensions are in millimeters.
2 The tape size listed pertains to the width of the tape. Which size applies is determined by the product die size. Contact your
Spansion sales representative to find out which applies to a specific product.
3 Tolerances are ±0.1 mm unless otherwise specified.
4 The P1 and P2 dimensions change to having a tolerance of ±0.05 mm when the die is placed. This is based on the centerline
of the die.
5 An asterisk (*) denotes critical dimensions.
6 There are 1000 mm of leader tape and 1000 mm of trailer tape.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-13
 Chapter 3 Packing Methodologies and Materials
Reel Dimensions and Quantity per Reel
Tape Size
Width of Reel2
Device Counts Per Reel5
D (Max)
D1
12 mm
18.4
12.4
2500
16 mm
22.4
16.4
1600
Notes:
1
2
3
4
5
All dimensions are in millimeters.
Tolerances are: xx.x = ± 0.5 mm and xx = ± 2.0 mm, unless otherwise stated.
These dimensions may vary by +2.0 mm and -0.0 mm.
An asterisk (*) denotes a critical dimension.
There is at least 1000 mm of surftape left empty at the beginning of the reel (i.e., the leader pockets) and 1000 mm of tape left
empty at the end of the reel.
6 To determine which reel size applies to a specific product in die format, consult your Spansion sales representative.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-14
 Chapter 3 Packing Methodologies and Materials
Standard
KGD
Label
2
70DTE
252
2
2
905
:
8
OPN
DIFFU
(P)
P/N:
OF
NO:
(1P)
TRY
RUN
NO:
COUN
160
0
S
STATE
D
(IT)
(9D) LOT
D/C:
(IT)
DTE
0
B-70
S
00B
:
STATES
QTY:
UNITED
(Q)
N:
(IT)
OF
NO:
NO:
:
OPN
50
LF785
(P)
50
DIFFUSIO
Y
RUN
COUNTR
T0003
0106
8
(IT)
RUN
160
QTY
(Q)
0
855
SION:
DIFFU
COUN
STATE :
UNITE
905
OF
TRY
:
TOTAL
(Q)
D
959
AM2
P/N:
(1P)
1600
LOT
D/C:
(IT)
(9D)
252
9F8
1600
QTY
1600
UNITE
T00035
0106
TOTAL:
(Q)
NO:
LF7
0
035
T00 6
NO: 010
LOT
(IT) D/C:
AL:
(9D)
TOT
(Q)
0
160
Surftape
& reel
• Embossed Carrier Tape Design The embossed carrier tape is constructed from a conductive material
with a surface resistance of 104 - 107
ohm per square.
A pressure-sensitive adhesive cover
tape is used on the top surface of the
embossed carrier tape to prevent the
die from falling out of the die cavity.
The cover tape does not extend over
the edge of the embossed carrier
tape nor does it cover any part of the
sprocket hole.
Dry pack bag
0
NO:
NO:
LOT
(IT) D/C:
(9D)
(Q)
(IT)
AM2
9F8
00B
B-70
959
DTE
252
OF
RUN
COUNTRY
QTY:
(Q)
SION:
(1P)
1600
STATES
UNITED
0
LF7
855
0
:
LF7855
DIFFUSION
T00
010 035
6
0
AM29F
959
905
8
P/N:
160
0
OPN:
TOT
AL:
800BB-
(P)
(Q)
Embossed Carrier Tape and Reel—
The enbossed carrier tape and reel,
like the suftape and reel, is an ideal
carrier design for shipping singulated
die in a format compatible with a highvolume, automated board assembly
operation.
2
DTE
0
B-70
S
00B
252
9F8
:
D
959
AM2
8
OPN
(P)
(IT)
RUN
160
QTY
(Q)
0
855
SION:
DIFFU
OF
TRY
COUN
STATE :
UNITE
905
P/N:
(1P)
NO:
LF7
0
035
T00 6
NO: 010
LOT
(IT) D/C:
AL:
(9D)
TOT
(Q)
0
160
Bubble pack
(25 mm)
Seal with
sealing tape (3x)
1R box
(32 mm - 44 mm)
Packing
stamp
Q-PACKTM
Label
3685
There is, at a minimum, a leader and Figure 3.14 Packing sequence for embossed carrier tape & reel.
trailer of 330 mm, which may consist
of embossed carrier tape and/or cover tape followed by a minimum of 80 mm of embossed carrier tape sealed with cover tape.
• Embossed Carrier Tape Dimensions - The dimensions of the embossed carrier tape, which
conform to the EIA 481-1 standards, are shown on page 3-16.
• Die Orientation - Die orientation in the embossed carrier tape is uniform for all die in the tape.
Contact your Spansion sales representative for more product-specific information.
Placement of the dice in the cavity is centered, with no more than a ±0.05 mm variation from
the centerlines of the cavity.
• Reel Design - Each embossed carrier tape is wound around a plastic, antistatic reel that has a
uniform diameter of seven inches. The dimensions for the reel are provided on page 3-16.
• OPNs per Reel - Only one wafer lot is loaded into each reel. Therefore, there will never be a
mixture of different Ordering Part Numbers (OPNs) in a reel. The full reel quanity per reel is
1500 units.
• Embossed Carrier Tape and Reel Packing - Each embossed carrier tape and reel is packed
in a dry pack bag, wrapped in bubble pack for cushioning protection, and then packed in a 1R
box. The packing sequence for surftape and reel. The packing sequence for embossed carrier
tape and reel is shown in Figure 3.14.
• Embossed Carrier Tape and Reel Labeling - The labels affixed to the reel, dry pack bag, and
reel box are identical to those used in the surftape and reel option. See Figure 3.13 on page 312 for samples of these labels.
Contact your Spansion sales representative if you have additional questions.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-15
 Chapter 3 Packing Methodologies and Materials
Embossed Carrier Tape Dimensions
8.00±0.10
*
Po
4.00±0.10
2.00±0.10
*
Do
Ø 1.50±0.10
1.75±0.10
Bo
7.50±0.10
+.30
16.00
Ao
Ao
-.10
Bo
4.98±0.05
5˚ MAX
DETAIL Ao
*
.305±0.02
0.93±0.05
7.88±0.05
DETAIL Bo
5˚ MAX
*
Notes:
1. All dimensions in millimeter.
2. denotes critical dimensions.
*
3504
5.0
105.2
110.2
Reel Dimensions
A
T
SEE DETAIL "A"
SEE DETAIL "B"
T ± 0.3
W ± 0.5
Ø 178.0
1.40
16.7
T
+0.5mm
Ø13.0 -0.2mm
2.0 ± 0.3
A ± 1.0
W
1.7 Ref
DETAIL "B"
Packages and Packing Methodologies Handbook
17 Sep 2015
2.5
1.5
± 0.2
Ø 20.5
120˚
DETAIL "A"
3505
3-16
 Chapter 3 Packing Methodologies and Materials
Carrier Designs for Wafers. The product carrier design
available for wafers is the wafer jar (GWJ) .
Wafer Jar—Wafer jars are the standard product carrier
for fabricated wafers that have not been functionally
tested.
Lid
Wafers are packed in a wafer jar that is made of conductive polypropylene, on top of a cushion of static-free, polyurethane foam.
Cushioning
Material
Spacer
Another foam cushion, or as many as needed to fill the jar,
is placed on top of the wafer stack.
Wafer
A static dissipative spacer is inserted between each
wafer.
Spacer
A wafer jar lid, made of the same material as the jar,
snaps onto the jar.
Cushioning
Material
Figure 3.15 illustrates the packing sequence of the wafer
and its associated packing material in the wafer jar.
Container
Main Body
Dimensional data on the wafer jar can be found on
page 3-18.
Each jar is labeled to identify its contents per Figure 3.16
below.
3442
Figure 3.15 Wafer jars are carefully
packed for shipment.
Generally, the wafer jars are packed for shipment in a 5R
box, however a larger box may be used if there are
enough jars to warrant it. Bubble pack sheets are used as dunnage to take up any excess space.
Each box is then labeled with a standard Q-PACK inventory label.
For additional information, contact your Spansion sales representative.
Figure 3.16 Standard KGD Label for Wafer Sale in Wafer Jar
Packages and Packing Methodologies Handbook
17 Sep 2015
3-17
 Chapter 3 Packing Methodologies and Materials
Wafer Jar Design and Dimensions
8-inch (200 mm) Wafer Shipping Container
Two Parts (Top and Base)
(Part # MA-8)
A
B
C
D
Top + Base Height
Height When
Stacked
Base Height
Maximum Wafer Æ
millimeter
102
91
100
203 ± 1
inch
4.05
3.58
3.94
7.99 ± 0.04
Dimension
Packages and Packing Methodologies Handbook
17 Sep 2015
3-18
 Chapter 3 Packing Methodologies and Materials
PACKING QUANTITIES
The table below summarizes the packing quantities for each package ball/lead count. The data is
sorted first by package family and then by package code and lead/ball count.
Package code definitions can be found starting on page 1-2 of Chapter 1 Package Design.
Tray
Pkg Code
Ball / Lead
Count
Device
per
Tray
Tube
Trays
per
Box1
Device
per
Box
7"
Reel
13"
Reel
Device Tubes Device
per
per
per
Tube
Box
Box
Comments
Ball Grid Array (BGA)
ALD 128
168
10
1680
450
1800
—
—
—
ALF 128
168
10
1680
450
1800
—
—
—
ALG 128
168
10
1680
450
1800
—
—
—
ALH 160
119
10
1190
300
1100
—
—
—
ALJ 128
168
10
1680
450
1800
—
—
—
ALK 202
171
10
1710
450
1750
—
—
—
AMA 160
119
10
1190
300
1100
—
—
—
AMB 128
168
10
1680
450
1800
—
—
—
ASA 137
231
10
2310
650
2000
—
—
—
ASB 220
160
10
1600
450
1800
—
—
—
ASC 128
168
10
1680
450
1800
—
—
—
ASD 188
240
10
2400
600
2200
—
—
—
ASE 160
119
10
1190
300
1100
—
—
—
ASF 128
168
10
1680
450
1800
—
—
—
ASH 165
210
10
2100
600
2300
—
—
—
ATA 160
119
10
1190
300
1100
—
—
—
BEA 188
240
10
2400
600
2200
—
—
—
BFA188
220
10
2200
500
2000
—
—
—
BNA 202
171
10
1710
450
1750
—
—
—
BNB 188
220
10
2200
500
2000
—
—
—
BTA 160
119
10
1190
300
1100
—
—
—
BWA 160
119
10
1190
—
—
—
—
—
BWB 160
119
10
1190
300
1100
—
—
—
FAA 064
136
10
1360
500
1500
—
—
—
FAB 024
338
10
3380
800
2500
—
—
—
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-19
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
3380
800
2500
—
—
—
10
3380
800
2500
—
—
—
448
10
4480
1200
4000
—
—
—
FBC 048
336
10
3360
800
2500
—
—
—
FBD 048
294
10
2940
1000
3500
—
—
—
FBD 063
198
10
1980
750
2500
—
—
—
FBE 040
176
10
1760
750
2500
—
—
—
FBE 063
152
10
1520
400
1700
—
—
—
FBE 080
152
10
1520
400
1700
—
—
—
FBF 084
152
10
1520
400
1700
—
—
—
FDD 047
264
10
1640
750
2500
—
—
—
FDE 048
176
10
1760
450
1700
—
—
—
FEA 084
210
10
2100
600
2200
—
—
—
FEA 104
210
10
2100
600
2200
—
—
—
FEA 137
210
10
2100
600
2200
—
—
—
FEB 084
200
10
2000
700
2500
—
—
—
FEC 088
210
10
2100
600
2300
—
—
—
FED 084
210
10
2100
600
2200
—
—
—
FEE 088
210
10
2100
650
2000
—
—
—
FEF 103
210
10
2100
600
2300
—
—
—
FFA 084
210
10
2100
600
2200
—
—
—
FFA 115
210
10
2100
600
2200
—
—
—
FFB 084
200
10
2000
700
2500
—
—
—
FFC 115
220
10
2200
500
2000
—
—
—
FFD 115
220
10
2200
500
2000
—
—
—
FIA 084
210
10
2100
600
2200
—
—
—
FIB 137
180
10
1800
400
1600
—
—
—
FJA 137
180
10
1800
400
1600
—
—
—
FLA 069
210
10
2100
650
2000
—
—
—
FLB 073
200
10
2000
700
2500
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
FAC 024
338
10
FBA 048
338
FBB 048
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-20
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
2000
700
2500
—
—
—
10
2100
600
2300
—
—
—
200
10
2000
700
2500
—
—
—
FLK 073
220
10
2200
500
2000
—
—
—
FMB 073
220
10
2200
500
2000
—
—
—
FMB 104
220
10
2200
500
2000
—
—
—
FMB 115
220
10
2200
500
2000
—
—
—
FMC 084
210
10
2100
600
2200
—
—
—
FMC 104
210
10
2100
600
2200
—
—
—
FMC 107
210
10
2100
600
2200
—
—
—
FMC 115
210
10
2100
600
2200
—
—
—
FMC 137
210
10
2100
600
2200
—
—
—
FMD 073
200
10
2000
700
2500
—
—
—
FME 103
210
10
2100
600
2500
—
—
—
FMH 107
210
10
2100
600
2200
—
—
—
FMI 137
180
10
1800
400
1600
—
—
—
FND 115
180
10
1800
400
1600
—
—
—
FND 137
180
10
1800
400
1600
—
—
—
FOA 115
210
10
2100
600
2300
—
—
—
FPB 115
220
10
2200
500
2000
—
—
—
FSA 063
152
10
1520
400
1700
—
—
—
FSB 073
200
10
2000
700
2500
—
—
—
FSC 073
200
10
2000
700
2500
—
—
—
FSD 063
152
10
1520
400
1700
—
—
—
FTA 073
200
10
2000
700
2500
—
—
—
FTA 084
200
10
2000
700
2500
—
—
—
FTA 088
200
10
2000
700
2500
—
—
—
FTD 088
210
10
2100
550
2000
—
—
—
FTE 073
220
10
2200
500
2000
—
—
—
FTE 115
220
10
2200
500
2000
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
FLB 093
200
10
FLG 103
210
FLJ 073
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-21
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
2100
600
2200
—
—
—
10
2100
600
2200
—
—
—
210
10
2100
600
2200
—
—
—
FTG 115
210
10
2100
—
—
—
—
—
FTI 084
210
10
2100
600
2200
—
—
—
FTJ 103
210
10
2100
600
2300
—
—
—
FTK 107
171
10
1710
450
1900
—
—
—
FTL 115
220
10
2200
500
2000
—
—
—
FTM 115
180
10
1800
400
1600
—
—
—
FTM 137
180
10
1800
400
1600
—
—
—
FUB 115
210
10
2100
600
2200
—
—
—
FVC 093
220
10
2200
500
2000
—
—
—
FVE 137
180
10
1800
400
1600
—
—
—
FWA 084
210
10
2100
600
2200
—
—
—
FWA 115
210
10
2100
600
2200
—
—
—
FWC 137
180
10
1800
400
1600
—
—
—
FWD 137
180
10
1800
400
1600
—
—
—
LAA 064
180
10
1800
400
1600
—
—
—
LAA 080
180
10
1800
400
1600
—
—
—
LAD .80
210
10
2100
600
2300
—
—
—
LAE 064
260
10
2600
500
2200
—
—
—
LAB 080
180
10
1800
700
2500
—
—
—
LAC 064
112
10
1120
400
1600
—
—
—
LIA 064
180
10
1800
400
1600
—
—
—
LSA 064
180
10
1800
400
1600
—
—
—
LSB 080
180
10
1800
400
1600
—
—
—
LSC 080
112
10
1120
400
1600
—
—
—
LSE 064
180
10
1800
400
1600
—
—
—
LSF 064
180
10
1800
400
1600
—
—
—
LSG 064
180
10
1800
400
1600
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
FTF 084
210
10
FTF 115
210
FTF 137
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-22
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
1800
400
1600
—
—
—
10
1800
400
1600
—
—
—
176
10
1760
450
1700
—
—
—
NLA 048
176
10
1760
450
1700
—
—
—
NLA 060
176
10
1760
450
1700
—
—
—
NLB 044
260
10
2600
600
2200
—
—
—
NLB 056
260
10
2600
600
2200
—
—
—
NLC 133
176
1760
00
450
1700
—
—
—
NLD 044
377
10
3770
600
2400
—
—
—
NLD 056
—
—
—
600
2400
—
—
—
NLE 133
260
10
2600
600
2200
—
—
—
NSA 048
176
10
1760
450
1700
—
—
—
NSB 044
260
10
2600
600
2200
—
—
—
NSB 056
260
10
2600
600
2200
—
—
—
NSC 133
260
10
2600
600
2200
—
—
—
NSD 056
377
10
3770
600
—
—
—
—
NSE 056
264
10
1640
550
2000
—
—
—
PIA 107
98
10
980
—
—
—
—
—
PNA 107
98
10
980
—
—
—
—
—
RLA 044
377
10
3770
600
2400
—
—
—
RLA 056
337
10
3370
600
2400
—
—
—
RLB 133
260
10
2600
600
2200
—
—
—
RLD 133
176
10
1760
450
1700
—
—
—
RLE 133
176
10
1760
450
1700
—
—
—
RLF 052
420
10
4200
1000
4000
—
—
—
RLG 052
490
10
4900
1000
4000
—
—
—
RSB 044
420
10
4200
1000
4000
—
—
—
RSB 052
420
10
4200
1000
4000
—
—
—
RSC 133
260
10
2600
600
2200
—
—
—
RSD 056
377
10
3770
600
2400
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
LSH 064
180
10
MMB 112
180
MTA 133
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-23
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
4900
1000
4000
—
—
—
10
2000
700
2500
—
—
—
200
10
2000
700
2500
—
—
—
TLA 073
200
10
2000
700
2500
—
—
—
TLA 084
200
10
2000
700
2500
—
—
—
TLA 093
200
10
2000
700
2500
—
—
—
TLB 069
210
10
2100
550
2000
—
—
—
TLB 088
210
10
2100
550
2000
—
—
—
TLB 089
210
10
2100
550
2000
—
—
—
TLB 107
264
10
2640
550
2000
—
—
—
TLC 056
260
10
2600
500
1900
—
—
—
TLC 080
260
10
2600
500
1900
—
—
—
TLD 064
210
10
2100
600
2200
—
—
—
TLD 084
210
10
2100
600
2200
—
—
—
TLD 137
210
10
2100
600
2200
—
—
—
TLE 088
210
10
2100
650
2000
—
—
—
TLF 048
338
10
3380
550
2300
—
—
—
TLH 107
170
10
1710
450
1900
—
—
—
TLI 103
210
10
2100
600
2300
—
—
—
TLJ 138
240
10
2400
500
1900
—
—
—
TLK 137
180
10
1800
400
1600
—
—
—
TLM 137
210
10
2100
550
2000
—
—
—
TMA 084
210
10
2100
600
2200
—
—
—
TMB 115
180
10
1800
400
1600
—
—
—
TMB 137
180
10
1800
400
1600
—
—
—
TSA 088
210
10
2100
650
2000
—
—
—
TSB 064
200
10
2000
700
2500
—
—
—
TSB 084
200
10
2000
700
2500
—
—
—
TSC 056
260
10
2600
500
1900
—
—
—
TSC 080
260
10
2600
500
1900
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
RSE 052
490
10
TLA 064
200
TLA 067
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-24
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
2100
600
2200
—
—
—
10
2100
600
2200
—
—
—
264
10
2640
550
2000
—
—
—
TSE 088
210
10
2100
550
2000
—
—
—
TSE 107
264
10
2640
550
2000
—
—
—
TSF 107
171
10
1710
—
—
—
—
—
TSG 103
210
10
2100
600
2300
—
—
—
TSH 137
210
10
2100
550
2000
—
—
—
TTA 084
200
10
2000
770
2500
—
—
—
T3A 137
180
10
1800
400
1600
UDA 048
490
10
4900
1000
4000
—
—
—
VBB 080
210
10
2100
550
2000
—
—
—
VBB 088
210
10
2100
550
2000
—
—
—
VBC 080
150
10
1520
400
1700
—
—
—
VBD 064
336
10
3360
800
2500
—
—
—
VBE 088
210
10
2100
500
1800
—
—
—
VBF 048
338
10
3380
800
2500
—
—
—
VBG 080
210
10
2100
650
2000
—
—
—
VBG 088
210
10
2100
650
2000
—
—
—
VBH 064
200
10
2000
700
2500
—
—
—
VBH 084
200
10
2000
700
2500
—
—
—
VBJ 064
336
10
3360
800
2500
—
—
—
VBK 048
338
10
3380
800
2500
—
—
—
VBL 088
210
10
2100
650
2000
—
—
—
VBM 063
210
10
2100
600
2300
—
—
—
VBN 048
286
10
2860
600
2300
—
—
—
VBP 137
180
10
1800
400
1600
—
—
—
VBR 080
260
10
2600
500
1900
—
—
—
VBS 088
210
10
2100
500
1800
—
—
—
VBU 056
260
10
2600
500
1900
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
TSD 084
210
10
TSD 137
210
TSE 064
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-25
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
Tube
7"
Reel
13"
Reel
2400
500
1900
—
—
—
10
2640
550
2000
—
—
—
160
10
1600
450
1800
—
—
—
VCA 056
264
10
2640
650
2200
—
—
—
VCB 048
260
10
2600
600
2200
—
—
—
VCC 056
234
10
2340
650
2500
—
—
—
VCD 056
260
10
2600
800
2500
—
—
—
VCE 056
260
10
2600
800
2500
—
—
—
VDA 044
260
10
2600
600
2000
—
—
—
VDC 048
176
10
1760
450
1700
—
—
—
VDD 044
260
10
2600
600
2200
—
—
—
VDD 064
260
10
2600
600
2200
—
—
—
VDE 044
377
10
3770
600
2400
—
—
—
VDF 048
416
10
4160
1200
4000
—
—
—
VDG 048
490
10
4900
1000
4000
—
—
—
VDH 064
260
10
2600
600
2200
—
—
—
VDJ 044
377
10
3770
600
2400
—
—
—
VDL 044
420
10
4200
1000
4000
—
—
—
VLB 107
264
10
2640
—
—
—
—
—
VLD 063
210
10
2100
600
2300
—
—
—
VSA 084
200
10
2000
700
2500
—
—
—
VSB 107
264
10
2640
550
2000
—
—
—
WZA 052
364
10
3640
1300
5200
—
—
—
ZSA 024
338
10
3380
800
2500
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
VBV 138
240
10
VBW 055
264
VBY 181
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Land Grid Array (LGA)
L1A 140
36
10
360
—
—
—
—
—
L2A 140
36
10
360
—
—
—
—
—
L3A 140
36
10
360
—
—
—
—
—
L4A 140
36
10
360
—
—
—
—
—
Plastic Dual-In-Line (PDIP)
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-26
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
PD 032
Tube
7"
Reel
13"
Reel
—
—
—
11
15
165
—
—
750
30
56
1680
660
—
500
—
—
—
720
—
850
—
—
—
Device
per
Tray
Trays
per
Box1
Device
per
Box
—
—
Device Tubes Device
per
per
per
Box
Box
Tube
Comments
Plastic Leaded Chip Carrier (PLCC)
PL 032
—
—
56 tubes/bag; 1 bag/box
Plastic Quad Flat Package (PQFP)
PQR 080
66
10
Shrink Small Outline Package (SSOP)
SSO 056
72
10
Small Outline Package (SOIC)
SL3 016
240
10
2400
—
1450
47
15
705
15 tubes/bag; 1 bag/box
SO 044
70
10
700
—
500
17
60
1020
60 tubes/bag; 1 bag/box
SO3 016
240
10
2400
—
1450
47
15
705
15 tubes/bag; 1 bag/box
SOA 008
280
10
2800
—
3600
97
30
2910
30 tubes/bag; 1 bag/box
SOC 008
280
10
2800
—
2100
91
25
2275
25 tubes/bag; 1 bag/box
SS3 016
240
10
2400
—
1450
47
15
705
15 tubes/bag; 1 bag/box
Thin Small Outline Package (TSOP)
TS 032
156
10
1560
—
1500
—
—
—
TSR 032
156
10
1560
—
1500
—
—
—
TS 040
120
10
1200
—
1500
—
—
—
TSR 040
120
10
1200
—
1500
—
—
—
TS 048
96
10
960
—
1000
—
—
—
TSR 048
96
10
960
—
1000
—
—
—
TS2 048
96
10
960
—
1000
—
—
—
TS 056
91
10
910
—
1000
—
—
—
TSR 056
91
10
910
—
1000
—
—
—
T2A 050
117
10
1170
—
1500
—
—
—
T2A 044 (040)
135
10
1350
—
1000
—
—
—
T2R 044 (040)
135
10
1350
—
1000
—
—
—
4000
99
30
2970
Ultra Thin Small Outline No Lead Package (USON)
UNE 008
490
10
4900
1000
30 tubes/bag; 1 bag/box
Very Thin Quad Flat No Lead Package (VQFN)
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-27
 Chapter 3 Packing Methodologies and Materials
Tray
Pkg Code
Ball / Lead
Count
VQA 024
Tube
Device
per
Tray
Trays
per
Box1
Device
per
Box
240
10
2400
7"
Reel
13"
Reel
900
3400
Device Tubes Device
per
per
per
Box
Box
Tube
—
—
—
Comments
Very Very Thin Small Outline No Lead Package (WSON)
WND 008
490
10
4900
1000
4000
99
30
2970
30 tubes/bag; 1 bag/box
WNF 008
338
10
3380
800
2500
82
30
2460
30 tubes/bag; 1 bag/box
WNG 008
338
10
3380
800
2500
82
30
2460
30 tubes/bag; 1 bag/box
WNH 008
338
10
3380
800
2500
82
30
2460
30 tubes/bag; 1 bag/box
Notes:
1 The empty tray used as a cover is not included in the trays/box quantity.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-28
 Chapter 3 Packing Methodologies and Materials
DRY PACKING
It is extremely important to be sensitive to the
susceptibility of some packages to moistureinduced damage when designing packing
materials and methodologies. The risk of this
type of damage is greatest when using plastic encapsulation materials, as plastic is naturally permeable to moisture. The moisture
in the package will increase or decrease to
reach the relative humidity (RH) of the surrounding environment.
Controlling the moisture level in the package
body is, therefore, critical in reducing the risk Figure 3.17 Moisture-sensitive product is packed in a
of moisture-induced damage. Such damage moisture barrier bag (shown in the box) with desiccant and
may include internal delamination of the a humidity indicator card.
package materials from the die and/or leadframe/substrate or internal cracks. External cracking
may also occur when components are exposed to the high temperatures and steep temperature
gradients used in reflow board assembly techniques. Moisture in the package rapidly heats and
vaporizes and, if there is sufficient steam due to the moisture in the package having reached a
critical level, it will fracture the package to escape. This phenomenon is known as the “popcorn
effect.”
Testing for Moisture Sensitivity. To better classify the moisture sensitivity of Spansion products, the IPC/JEDEC joint standard J-STD-020 and the JEITA standard EIAJ-ED 4701/300 have
been adopted. These two standards have also been adopted by the industry to be used as the
standard process by which to determine the moisture sensitivity of memory packages.
Dry Packing Process and Materials. The first step in the dry pack process is to remove any
moisture buildup in the package by baking the finished product for 3 to 6 hours, depending on the
package type, at 125°C ± 5°C. While baking, the product is in a device carrier made of materials
that can withstand the high temperature, such as a metal tube or bakable tray. Within 24 hours
after baking, the product is sealed in a moisture barrier bag.
The dry packing process and materials used meet the requirements defined in IPC/JEDEC JSTD-033.
Moisture Barrier Bag—The moisture barrier bag used for Spansion products is in compliance
with IPC/JEDEC J-STD-033. It is designed with three laminated layers, consisting of:
• An inner layer of nylon, which has a static-dissipative coating
• A second layer of aluminum foil
• A third layer of polyethylene, which has a static-dissipative coating
The moisture barrier bag meets the requirements specified in MIL-PRF-81705D, Type I, Class 1
for flexibility, ESD protection, mechanical strength, and puncture resistance. Furthermore, the
bag complies with the drop test requirements defined in ASTDM 4169-94 and the water vapor
transmission rate defined in ASTM F-1249.
All bags are coated with antistatic material to provide ESD protection on all surfaces and to comply with the requirements set forth in EIA 625.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-29
 Chapter 3 Packing Methodologies and Materials
Humidity Indicator Card—A card that has humidity-sensitive
elements that turn from blue to pink whenever the specific RH
level is exceeded (see Figure 3.18) is included in each moisture
barrier bag. The card can be reused if all the humidity-sensitive
elements are blue. If one has turned pink, bake the card at 125°C
± 5°C for 15 minutes. The humidity indicator cards used with
Spansion products meet the standards specified in MIL-I-18835.
Desiccant—Also included in the moisture barrier bag are desiccant pouches, the quantity of which depends upon the size of the
bag used. The desiccant that is used with Spansion products
exceeds the rigid standards of Military Specification D-3464D,
Type II. It is a molecular sieve desiccant packed in Tyvek, spunbonded, polyolefin type II pouches.
Testing confirms that desiccant pouches placed in the bag greatly
reduce the presence of moisture. The desiccant pouches help to
maintain the environment in the bag at no greater than 10 percent
RH, thus protecting the devices during shipment and storage for
at least 12 months.
Figure 3.18 A humidity indicator
card is included in the moisture
barrier bag.
Dry Pack Labels—A dry pack label is applied to the outside of every
moisture barrier bag. The label identifies the contents of the bag by
specifying the ordering part number (OPN), manufacturing part number, lot number, product seal date code(s), mark date code and
quantity per mark date code. It also specifies the date the bag was
sealed, as well as product handling guidelines. Figure 3.20 on
page 3-31 shows an example of the dry pack label.
Figure 3.19 A
moisture-sensitive ID is
printed on the outside of the
box in which the dry-packed
parts are packed.
If the bag contains lead (Pb)-free product, then a Pb-free symbol will
be shown on the label. A small moisture-sensitive ID is printed on the
outside of the box in which the dry-packed parts are packed (see
Figure 3.19).
Once the moisture barrier bag is opened, the total exposure time to
the factory environment, prior to mounting the parts onto a circuit
board, should not exceed the recommended time specified on the
dry pack caution label (see item 3a in Figure 3.20).
This out-of-bag time varies depending upon the moisture-sensitivity rating for the product and is
based upon assumptions made about the factory environment to which the product is exposed.
Adjustments should be made to the out-of-bag time if the factory environment is harsher than that
which is specified on the dry pack caution label.
Baking of the product is required if (1) the out-of-bag time from initial exposure to board mounting
is exceeded; (2) the out-of-bag product has been stored at an RH of 10% or greater; or (3) the
humidity indicator card is greater than 10% when read at 23°C ± 5°C.
If shipped in high-termperature carriers such as metal tubes or bakable trays, the product may be
baked at 125°C ±5°C for 24 hours before use. Refer to IPC/JEDEC J-STD-033 for the bake procedure if the device carrier cannot withstand this high temperature. The trays in which plastic
Spansion packages are shipped can withstand the 125°C temperature.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-30
 Chapter 3 Packing Methodologies and Materials
Figure 3.20 One of these labels will be affixed to the outside of the dry pack bag depending on the lead (Pb)
content of the product - with Pb (left) and Pb-free (right).
Storing Dry Packed Products. Product in sealed moisture barrier bags should be stored in an
environment with the temperature less than 40°C and the relative humidity less than 90 percent.
If the moisture barrier bag has been opened, reseal the bag containing the device(s), the desiccant pouches, and the humidity card, within one hour.
If the bag is not resealed, the devices can be stored indefinitely in a dry storage chamber that is
maintained at a 5 percent RH level or less. The dry storage chamber and its shelves should be
grounded.
Because the moisture sensitivity of products in the same package and ballcount/leadcount may
vary due to the different die-size-to-package-size ratios, customers should rely on the dry pack
label for information specific to the product contained within.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-31
 Chapter 3 Packing Methodologies and Materials
SHIPPING AND LABELING
The world of shipping and handling is a hostile one in which
product can encounter stress
from moisture, temperature
changes, and rough handling.
Special care is taken to design
packing containers and packing
methods for Spansion products
that ensure the preservation of
product quality from factory floor
to customers’ doors.
This section provides information about how Spansion products are packed for shipment
and what labels are applied to
the shipping boxes. All packing
methods are discussed except
for the packing of bare die and
wafers.
Figure 3.21 The Q-PACK program offers packing containers that provide
superior protection to Spansion products during shipping and handling.
Quality Pack Program. Under
the innovative Quality-Pack (Q-PACK™) program, standard quantities of product are packed in
Q-PACK boxes right in the manufacturing area. Doing so preserves the outgoing quality of the
product, and the low device counts per box minimize the need for distributors to repack product.
Q-PACK Box Design—The Q-PACK box is specially designed to protect product from electrostatic discharge and mechanical damage. Several box sizes are offered to accommodate the
variety of product carriers and include:
• 1Q for non-dry packed tubes
• 2K/2KS and 4K boxes for dry packed tubes
• Tray boxes for trays
• Reel boxes for tape-and-reel carriers, including surftape
Q-PACK boxes are made of strong, corrugated cardboard, which is rated at a 200-pound bursting strength. The boxes have successfully passed all international shipping stress tests, thus,
product is often shipped in a Q-PACK box without being packed in an outer container box.
Q-PACK Box Quantities—The quantity of devices in a Q-PACK box are standardized per package and ballcount/leadcount for all Spansion products (refer to each respective product carrier
chapter in this publication). Ordering in increments of full Q-PACK box quantities enables an
order to be filled with pre-packed inventory, thus delivering product that has not been handled
since leaving the factory floor.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-32
 Chapter 3 Packing Methodologies and Materials
Q-PACK Box Packing—When
packing product in Q-PACK
boxes, antistatic bubble pack is
used to fill excess space. If more
than two Q-PACK boxes are
shipped, they may be packed in
an outer container for more efficient shipping.
To minimize the need for filler
material, Spansion has available
several different sized outer containers. In rare cases, if there is
excess space, bubble pack or an
empty box may be used as filler.
Quantity of OPNs and Seal Date
Codes—The quantity of product
with different ordering part numbers (OPNs) and seal date codes
included in each Q-PACK box and
outer container is as defined
below.
Q-PACK Box Quantity per Outer Container
Container
1Q
2K/2KS1
4Q/4K
Tray Box
1R Reel
Box
4Q
4
N/A
N/A
N/A
N/A
8Q/8QS1
8
4
2
3
N/A
16Q/16QS1
16
8
4
6
N/A
3T
N/A
N/A
N/A
3
N/A
4T
N/A
N/A
N/A
4
N/A
6T
N/A
N/A
N/A
6
N/A
5R2
N/A
N/A
N/A
N/A
5
Notes:
1 2KS, 8QS, and 16QS are used for shipment of SOIC packages in tubes.
2 Includes regular tape-and-reel (for IC packages) and surf tape-and-reel (for
bare die); one per reel box.
Box Dimensions
Box Type
1Q
Q-PACK Boxes
(Intermediate
Containers)
2K
1
2
Length
Width
Height
21.0 in
4.5 in
2.25 in
21.75 in
4.25 in
5.25 in
55 cm
10 cm
11 cm
4K1
21.5 in
9.0 in
5.25 in
Tray Box
15.5 in
7.5 in
4.5 in
2KS
• Per Q-PACK Box - Each
QReel Box3
14.2 in
13.5 in
2.75 in
PACK box will only contain
4Q
22.0 in
9.25 in
5.25 in
product having one OPN. Gen8Q
23.0 in
19.125 in
6.125 in
erally, this product is of one
2
59 cm
49 cm
13 cm
8QS
mark date code (First 4 digits,
YWWA) only; however, there
16Q
23.0 in
19.125 in
11.5 in
Outer
are times when a maximum of
2
Containers
58 cm
49 cm
22 cm
16QS
three mark date codes (First 4
4
23.346 in
16.142 in
5.906 in
3T
digits, YWWA), limited to six lots
4
16.339 in
15.551 in
10.63 in
4T
are allowed to be combined in a
4
23.346
in
16.142
in
10.630
in
6T
Q-PACK box. In these cases,
the inventory label that appears
15.0 in
14.0 in
8.5 in5
5R4
on the box (see Figure 3.27 on
Notes:
page 3-37) will read "Com1 2K/4K boxes are used only when shipping dry packed product in tubes.
bined" in the lot number field
2 2KS boxes are used only when shipping SOIC product in tubes.
3 Rell boxes are used for standard reels for device packages, as well as for
and its mark date codes and
the surftape used for bare die.
corresponding quantity will be
4 3T/4T/6T boxes are used only for packing intermediate tray boxes.
listed on the label. The seal
5 5R is the 5-Reel box used for shipping product in reels.
date code field will reflect the
oldest seal date code of the product.
• Per Outer Container - There is no limit to the number of mark date code that can be in an
outer container. The shipping label applied to the outer container (see Figure 3.28 on page 338) will include the oldest seal date codes in the shipment for that OPN. When the Q-PACK box
itself ships alone (not in an outer container), it will never contain more than three mark date
codes (First 4 digits, YWWA).
Packages and Packing Methodologies Handbook
17 Sep 2015
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 Chapter 3 Packing Methodologies and Materials
Packing for Tubes. For
packages that do not
need to be dry packed,
the loaded tubes are
packed loosely inside a
1Q box. In order to avoid
possible
mechanical
damage, the tubes are
not bound with straps or
rubber bands. Antistatic
bubble pack sheets are
used to fill excess space
within the box to prevent
excessive movement of
the tubes and provide
extra cushioning protection.
For packages that need
to be dry packed, Spansion uses two methods
for packing tubes. For
SO044 and PL032, the
loaded tubes are first
placed in a bubble pack
bag and then the bubble
pack bag is placed in a
moisture
barrier
(dry
pack) bag (see Figure
3.23a). For SOIC packages other than SO044,
as well as USON and
WSON packages, the
loaded tubes are placed
directly into the moisture
barrier (dry pack) bag
(see Figure 3.23b).
Bubble
Pack Sheets
White Pin
Pin One I.D.
(Green Pin)
Tubes
1Q Box
e
Pin
On
3482 \ f16017b
Figure 3.22 Method for packing tubes (non-dry-packed)
Desiccant
(1 Pack)
Humidity
Indicator
(1 Card)
Tubes
Bubble
Pack
Sheets
Bubble
Pack Bag
Bubble
Pack Bag
Dry Pack
Bag
Tubes
packed
in Dry
Pack Bag
(a) SO 044, PL 032
Humidity
Indicator
(1 Card)
Desiccant
(1 Pack)
Bubble
Pack
Sheets
Tubes
DryPack
Bag
(b) SOIC (except SO 044), WSON, USON
3547r2 \ f16017u
In both methods, the
Figure 3.23 Methods for packing tubes (dry-pack)
moisture
barrier
(dry
pack) bag is then packed
in either a 2K (2KS for SOIC packages) or 4K box. Antistatic bubble pack sheets are used to fill
excess space within the box to prevent excessive movement of the tubes and provide extra cushioning protection.
Product Mark Date Codes per Tube—There is never more than one product mark date code
(first 4 digits, YWWA) in a tube, but there could be up to three product mark date codes (first 4
digits, YWWA) in a Q-PACK box.
Packages and Packing Methodologies Handbook
17 Sep 2015
3-34
 Chapter 3 Packing Methodologies and Materials
Packing for Trays. As a standard, a stack of
eleven trays is strapped together for shipment
with the top tray empty to serve as a cover.
The bound trays are loaded into an antistatic
bubble pack bag, for extra cushioning protection, and then packed in a tray box. Moisturesensitive product is first dry packed in a moisture barrier (dry pack) bag before being
packed in the box. The tray box is a standard
size for all package and ballcounts/leadcounts.
Product Mark Date Codes per Tray—It
is
possible that there may be up to three product
mark date codes (first 4 digits, YWWA) in one
tray. In a tray box, however, there is never
more than three product mark date codes
(first 4 digits, YWWA).
Figure 3.24 Securely strapped trays are put in a bubble
pack bag and packed into a Q-PACK tray box. Moisturesensitive product (shown here) is first dry packed in a
moisture barrier bag before packing.
Single Tray Pack Option—When a singletray pack option has been requested, all of
the pack details provided thus far apply except that only one tray is loaded with product, and a
second tray is left empty to serve as a cover.
Trays packed
in dry pack bag
Bubble pack
Humidity
Indicator Card
Desiccant
Bubble
Pack Bag
Drypack Bag
Tray box
g1066
Figure 3.25 Method for packing trays
Packages and Packing Methodologies Handbook
17 Sep 2015
3-35
 Chapter 3 Packing Methodologies and Materials
Packing for Tape and Reels. Loaded reels are packed into a 1R box. If the product requires dry
pack protection, the reel is placed into a moisture barrier bag and then the bag with the reel is
placed into the 1R reel box.
One to five reel boxes are packed in a protective outer container for shipment (referred to as a
5R box). A cardboard insert is used to facilitate easy loading and unloading of the reel boxes
from the outer container. These outer containers are made of strong, corrugated cardboard and
custom-sized to accommodate the two different sizes of reel boxes. Figure 3.26 illustrates the
sequence of packing steps.
Product Mark Date Codes per Reel—There is usually only one product mark date code in a
reel. However, it is possible that up to three product mark date codes (first 4 digits, YWWA) could
be packed in one reel..
Dry Pack Bag
Moisture
Label
Dessicant
Humidity
Indicator Card
Bubble
Pack
Carrier Tape
protected with
Protective Belt
Q-Pack
Barcode
Label
UTION
IS
MO
E
CA
TU
IV
R EIT
SENS
IS
MO
IV
IT
R ESENS
CA
UTION
E
IS
MO
TU
R E-
IV
IT
SENS
CA
UTION
E
IS
MO
TU
1R Box
UTION
E
CA
TU
R E-
CA
IV
IT
SENS
UTION
E
IS
MO
TU
1-Reel
Shipping
Boxes
R E-
IV
IT
SENS
UTION
CA
IS
Moisture
Sensitivity
Label
(if applicable)
TI
VE
MO
TU
RE-S E NS
I
Cardboard
Lifter
5-Reel
Shipping
Box
3379
Figure 3.26 Reels are packed in compact reel boxes, which are then placed in an outer container (5R) for
Packages and Packing Methodologies Handbook
17 Sep 2015
3-36
 Chapter 3 Packing Methodologies and Materials
Box Labeling. The information provided in the following paragraphs represents the standard
practice for labeling boxes of Spansion products for shipment. Depending upon the customer
and/or shipment destination, these labeling schemes may vary. Information about where these
labels appear on the various outer container boxes is provided on page 3-39.
Q-PACK Inventory Label—An inventory label is applied to the pin-one end of each Q-PACK
box. (Note: All components are packed so that their pin one is uniformly oriented toward this end
of the box.)
The inventory label, shown in Figure 3.27, gives pertinent information about the contents of the
box. If the box contains lead (Pb)-free product, the Pb-free symbol is included on the label. This
label is both human readable and bar coded to facilitate the automation of warehouse operations.
The bar code configuration complies with code 3 of 9 of EIA Standard 556-A.
Figure 3.27 A Q-PACK inventory label is applied to the outside of every Q-PACK box. If the box contains
Pb-free product, the label on the left is used. If the box contains non-Pb-free product, the label on the
Packages and Packing Methodologies Handbook
17 Sep 2015
3-37
 Chapter 3 Packing Methodologies and Materials
Shipping Label—A shipping label, shown
in Figure 3.28 is applied to each outer container box. When a Q-PACK box ships
alone (e.g., not in an outer container), this
label is applied to the top of the Q-PACK
box (see page 3-39). The shipping label is
designed to meet the intent of the EIA Standard 556-A, Figure 2, on shipping container
labels. If a customer requires a specific
label, it replaces the standard shipping
label.
Figure 3.28 A shipping label is applied to the outside of every
Ship-to-Stock Labels—When
product shipping box, be it an outer container box or a Q-PACK box.
ships under a customer’s ship-to-stock program, the shipping label (Figure 3.28 on page 3-38), will be yellow, and “SHIP TO STOCK” will
appear on the right side of the label, just above the CPS number.
If a customer requires a customized label on the intermediate box (i.e., the Q-PACK box inside the outer
container), then a smaller ship-to-stock label is applied
to the intermediate box (as shown in Figure 3.29).
Shipping Form—A Packing List/Certificate of Conformance form accompanies every product shipment.
This form, shown in Figure 3.30, documents the shipment contents, identifying the customer’s part number
and the quantity of product per product seal date code.
It also includes such information as the customer’s
ship-to address, any customer-specified instructions,
the invoice number, and other information pertaining to
shipment dates and freight lanes.
Figure 3.29 If a customer requires a
customized label on the intermediate box,
this smaller ship-to-stock label is also applied
to the intermediate box.
Where appropriate, information is bar coded as well as human readable.
Figure 3.30 The Packing List/Certificate of Conformance form accompanies all product shipments.
Packages and Packing Methodologies Handbook
17 Sep 2015
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 Chapter 3 Packing Methodologies and Materials
Tray Box / 4K Box
1Q Box/ 2KS Box
Shipping Label
Q-Pack Label
Q-Pack Label
1R Box
Shipping Label
Shipping Label
Q-Pack Label
5R Outer Container Boxes
8Q, 16Q, 2T, 3T, 4T, 6T Outer Container Boxes
Shipping Label
Packages and Packing Methodologies Handbook
17 Sep 2015
Shipping Label
3-39
 Chapter 3 Packing Methodologies and Materials
PACKING MATERIALS CONTENT
Packing materials for Spansion memory products do not contain any intentionally-added lead,
cadmium, hexavalent chromium, mercury, polybrominated biphenyls (PBB), or polybrominated
diphenyl ethers (PBDE). The sum total incidental concentration of these heavy metals does not
exceed 100 ppm. Cadmium is not present in concentrations greater than 5 ppm.
Details about the recyclability of the product carriers and packing materials used in the shipment
of Spansion products and a list of the hazardous chemicals not present in packing materials are
found in the following tables.
For more information, contact your Spansion sales representative.
Recyclability of Packing Materials and Product Carriers
Container
Material
Recycling Remark
Bubble Pack Bag
Polyethylene
Recyclable
Bubble Pack Sheets
Polyethylene
Recyclable
Carrier Tape (T&R)
Polystyrene material
Recyclable; contact the Vinyl Institute1
Cover Tape (T&R)
Antistatic coated, polyester material
Recyclable
Desiccant
Aluminosilicate clay packed in Tyvek™, spunbonded polyolefin type II pouches.
Reusable
Dry Pack Bag
Static dissipative coating; polyester; aluminium foil; nylon; polyethylene; static dissipative coating (from the outermost to innermost
layer)
Cannot be recycled
End Cushions for Tubes
Polyethylene
Recyclable
End Plugs and Pins for
Tubes
Permanently dissipative PolyVinyl Chloride
(PVC) plugs
Recyclable; contact the Vinyl Institute1
Humidity Indicator Cards
Paper and cobalt chloride
Reuse2 or recycle with paper
Labels
Paper and adhesive
Can be recycled with the box
Outer Container Box
Brown, corrugated cardboard containing 30–35%
recycled material
Recyclable
Protective Belt ( T&R)
Carbon loaded Polystyrene
Recyclable
Q-PACK™ Boxes
Brown, corrugated cardboard containing 30–35%
recycled material; conductive coating on the
inside; print is green, water-soluble ink
Recyclable
Reels
Antistatic coated, PS (Polystyrene) reel; recycled
reels are bought whenever possible.
Recyclable
Sealing Tape
PVC/Paper
Not recyclable; can segregate from box
Shielding Bag
Polyester polyethylene aluminum
Cannot be recycled (not used for product shipments except in the case of
samples)
Surf Tape
Conductive ABS Alloy with black carbon
Not recyclable
Trays
Acrylonitrile Butadiene Styrene (ABS); Modified
Polyphenylene Oxide (MPPO); Modified Poly
Sulfone (MPSU)
Recyclable
Tray Straps
Carbon loaded polypropylene
Recyclable
Tubes and Stopper Pins
Antistatic coated PVC
Recyclable;contact the Vinyl
Institute1
Notes:
1 The Vinyl Institute is a U.S. trade association representing the leading manufacturers of PVC and associated products.
They maintain a worldwide listing of PVC recycling companies and can be reached at 1-800-969-8469.
2 Before reusing, bake the card for 15 minutes at 125°C ± 5°C.
Packages and Packing Methodologies Handbook
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 Chapter 3 Packing Methodologies and Materials
Summary of Hazardous Chemicals Not Present in Packing Materials
Name of Compound
Name of Compound
Name of Compound
Acryl amide
Dibutyl phthalate
Lead sulfate
4-Aminobiphenyl and its salts
Dimethylacetamide
Magnesium
Alkanes, C10-13, chloro (Short Chain
Chlorinated Paraffins)
Dimethylformamide
Methyl benzene (toluene)
Anthracene
Dioxins and furans
Methylene dianiline
Asbestos
Epichlorohydrin
Molybdenum
Azo Dyes
Ethyleneimine
Nickel and compounds
Azoxylbenzene
5-tert-butyl-2,4,6-trinitro-m-xylene
(musk xylene)
1,1,1, 2-Tetrachloroethane
Benzene
Fluorinated polymers
Organo-tin compounds
Benzidine
4-trans-pentyl-cyclohexyl
benzonitrile
Ozone Depleting Substances (ODS)
Benzyl butyl phthalate
4,4'- Diaminodiphenylmethane
Paper Phenol circuit cards
Beryllium and Compounds
Gallium
Perfluorocarbons
Bis (2-ethyl(hexyl)phthalate) (DEHP)
Glycol ethers
Phenylcyclohexane
Bis(tributyltin)oxide
Halogenated benzenes
Polybrominated Diphenyl Oxides
(PBDOs)
Bismuth/Bismuth compounds
Halogenated Diphenyl ethers
Polychlorinated Biphenyls (PCBs)
Carbon tetrachloride
Halogenated napthalenes
Polychlorinated Naphthalenes (PCN)
Cellulose nitrate plastic polymers
Halogenated triphenyls
Polychlorinated phenols
Chlorofluorocarbons
Halons
Radioactive materials
Chloroform
Hexabromocyclododecane
(HBCDD)
Radioactive substances
Chromium and compounds
Hexachlorobutadiene
Rhenium
Cyanide
Indium
Rubidium
Cyclododecane
Lead carbonate
Samarium
Diarsenic pentaoxide
Lead hydrocarbonate
Selenium/Selenium Compounds
Diarsenic trioxide
Lead hydrogen arsenate
Short Chain Chlorinated Paraffins
(SCCP)
Silver and compounds
Thallium and compounds
Vinyl acetate
Sodium dichromate, dihydrate
Tributyl Tin (TBT) and Triphenyl Tin
(TPT)
Vinyldiene chloride
Strontium
Tributyl Tin Oxide (TBTO)
Xylene
Tellurium
Triethyl arsenate
Yttrium
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