Data Sheet, Rev.1.1, Sep 2008 BTS5235-2L Smart High-Side Power Switch Automotive Power Smart High-Side Power Switch BTS5235-2L Table of Contents Table of Contents 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 2.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3 3.1 3.2 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Pin Assignment BTS5235-2L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Pin Definitions and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4 4.1 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.2 Block Description and Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output On-State Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductive Output Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 10 10 11 13 14 6 6.1 6.2 6.3 6.4 6.5 Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Over Load Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reverse Polarity Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Over Voltage Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loss of Ground Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15 16 16 16 17 7 7.1 7.2 7.3 7.4 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ON-State Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OFF-State Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sense Enable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 19 20 21 21 8 Package Outlines BTS5235-2L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 9 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Data Sheet 2 Rev.1.1, 2008-09-01 Smart High-Side Power Switch PROFET Two Channels, 60 mΩ 1 BTS5235-2L Overview Basic Features • • • • • • • • • Very low standby current 3.3 V and 5 V compatible logic pins Improved electromagnetic compatibility (EMC) Stable behavior at under voltage Logic ground independent from load ground Secure load turn-off while logic ground disconnected Optimized inverse current capability Green Product (RoHS compliant) AEC Qualified PG-DSO-12-9 Product Summary The BTS5235-2L is a dual channel high-side power switch in PG-DSO-12-9 package providing embedded protective functions. The power transistor is built by a N-channel vertical power MOSFET with charge pump. The device is monolithically integrated in Smart SIPMOS technology. Operating voltage Vbb(on) 4.5 … 28 V Over voltage protection Vbb(AZ) 41 V On-State resistance RDS(ON) 60 mΩ Nominal load current (one channel active) 3.5 A Current limitation repetitive IL(nom) IL(LIM) IL(SCr) Standby current for whole device with load Ibb(OFF) 2.5 µA Current limitation 23 A 6A Type Package Marking BTS5235-2L PG-DSO-12-9 BTS5235-2L Data Sheet 3 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Overview Protective Functions • • • • • • • • • Reverse battery protection without external components Short circuit protection Overload protection Multi-step current limitation Thermal shutdown with restart Thermal restart at reduced current limitation Over voltage protection without external resistor Loss of ground protection Electrostatic discharge protection (ESD) Diagnostic Functions • • • • • • • • Enhanced IntelliSense signal for each channel Enable function for diagnosis pins (IS1 and IS2) Proportional load current sense signal by current source High accuracy of current sense signal at wide load current range Open load detection in ON-state by load current sense Over load (current limitation) diagnosis in ON-state, signalling by voltage source Latched over temperature diagnosis in ON-state, signalling by voltage source Open load detection in OFF-state, signalling by voltage source Applications • • • • • µC compatible high-side power switch with diagnostic feedback for 12 V grounded loads All types of resistive, inductive and capacitive loads Suitable for loads with high inrush currents, so as lamps Suitable for loads with low currents, so as LEDs Replaces electromechanical relays, fuses and discrete circuits Data Sheet 4 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Diagram 2 Block Diagram The BTS5235-2L is a dual channel high-side power switch (two times 60 mΩ) in PG-DSO-12-9 power package providing embedded protective functions. The Enhanced IntelliSense pins IS1 and IS2 provide a sophisticated diagnostic feedback signal including current sense function, over load and over temperature alerts in ON-state and open load alert in OFF-state. The diagnosis signals can be switched on and off by the sense enable pin SEN. An integrated ground resistor as well as integrated resistors at each input pin (IN1, IN2, SEN) reduce external components to a minimum. The power transistor is built by a N-channel vertical power MOSFET with charge pump. The inputs are ground referenced CMOS compatible. The device is monolithically integrated in Smart SIPMOS technology. VBB channel 1 load current sense internal power supply logic IN1 IS1 gate control & charge pump ESD protection SEN open load detection clamp for inductive load multi step load current limitation temperature sensor OUT1 over load detection channel 2 control and protection circuit equivalent to channel 1 IN2 IS2 OUT2 RGND GND Figure 1 Data Sheet Block Diagram 5 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Diagram 2.1 Terms Following figure shows all terms used in this data sheet. Vbb Ibb IIN1 IIN2 VIN1 VIN2 IIS1 IIS2 VIS1 VIS2 ISEN IN1 VBB IN2 IS1 OUT1 SEN V DS1 VOUT1 BTS5235-2L OUT2 IS2 I L1 I L2 V DS2 V OUT2 GND VSEN IGND Terms2ch.emf Figure 2 Terms In all tables of electrical characteristics is valid: Channel related symbols without channel number are valid for each channel separately. Data Sheet 6 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Pin Configuration 3 Pin Configuration 3.1 Pin Assignment BTS5235-2L (top view) GND 1 12 VBB IN1 2 11 OUT1 IS1 3 10 OUT1 IS2 4 9 OUT2 IN2 5 8 OUT2 VBB 6 7 SEN heat slug (VBB) Figure 3 Pin Configuration PG-DSO-12-9 3.2 Pin Definitions and Functions Pin Symbol I/O Function 2 IN1 I Input signal for channel 1 5 IN2 I Input signal for channel 2 3 IS1 O Diagnosis output signal channel 1 4 IS2 O Diagnosis output signal channel 2 7 SEN I Sense Enable input for channel 1&2 10,11 OUT1 1) O Protected high-side power output channel 1 1) O Protected high-side power output channel 2 – Ground connection – Positive power supply for logic supply as well as output power supply 8, 9 OUT2 1 GND 6,12, heat slug VBB 2) 1) All output pins of each channel have to be connected 2) All VBB pins have to be connected Data Sheet 7 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Electrical Characteristics 4 Electrical Characteristics 4.1 Absolute Maximum Ratings Absolute Maximum Ratings 1) Tj = -40 °C to +150 °C; all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Unit Conditions min. max. -16 28 V Supply Voltage 4.1.1 Supply voltage Vbb 4.1.2 Supply voltage for full short circuit protection (single pulse) (Tj(0) = -40 °C .. 150 °C) Vbb(SC) 0 28 V 4.1.3 Voltage at power transistor VDS – 52 V 4.1.4 Supply Voltage for Load Dump protection Vbb(LD) – 41 V RI = 2 Ω 3) RL = 6.8 Ω A 4) L = 8 µH, R = 0.2 Ω 2) Power Stages 4.1.5 Load current IL – IL(LIM) 4.1.6 Maximum energy dissipation single pulse EAS – 110 mJ IL(0) = 2 A 5) Tj(0) = 150 °C Vbb=13,5V 4.1.7 Power dissipation (DC) Ptot – 1.6 W Ta = 85 °C 6) Tj ≤ 150 °C Logic Pins 4.1.8 Voltage at input pin VIN -5 -16 10 V 4.1.9 Current through input pin IIN -2.0 -8.0 2.0 mA VSEN -5 -16 10 ISEN -2.0 -8.0 2.0 IIS -25 10 4.1.10 Voltage at sense enable pin 4.1.11 Current through sense enable pin 4.1.12 Current through sense pin t ≤ 2 min. t ≤ 2 min. V t ≤ 2 min. mA t ≤ 2 min. mA Temperatures 4.1.13 Junction Temperature Tj -40 150 °C 4.1.14 Dynamic temperature increase while switching ∆Tj – 60 °C 4.1.15 Storage Temperature Tstg -55 150 °C ESD Susceptibility 4.1.16 ESD susceptibility HBM kV VESD IN, SEN IS OUT -1 -2 -4 1 2 4 according to EIA/JESD 22-A 114B 1) Not subject to production test, specified by design. Data Sheet 8 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Electrical Characteristics 2) R and L describe the complete circuit impedance including line, contact and generator impedances 3) Load Dump is specified in ISO 7636, RI is the internal resistance of the Load Dump pulse generator 4) Current limitation is a protection feature. Operation in current limitation is considered as “outside” normal operating range. Protection features are not designed for continuous repetitive operation. 5) Pulse shape represents inductive switch off: IL(t) = IL(0) * (1 - t / tpulse); 0 < t < tpulse 6) Device mounted on PCB (50 mm × 50 mm × 1.5mm epoxy, FR4) with 6 cm2 copper heatsinking area (one layer, 70 µm thick) for Vbb connection. PCB is vertical without blown air. Note: Stresses above the ones listed here may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Note: Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are not designed for continuous repetitive operation. Data Sheet 9 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Description and Electrical Characteristics 5 Block Description and Electrical Characteristics 5.1 Power Stages The power stages are built by N-channel vertical power MOSFETs (DMOS) with charge pumps. 5.1.1 Output On-State Resistance The on-state resistance RDS(ON) depends on the supply voltage as well as the junction temperature Tj. Figure 4 shows that dependencies for the typical on-state resistance. The behavior in reverse polarity mode is described in Section 6.2. = 13.5 V Tj 90 160 80 140 RDS(ON) /mΩ RDS(ON) /mΩ Vbb 70 60 50 40 = 25 °C 120 100 80 60 30 40 -50 -25 0 25 50 75 100 125 150 T /°C Figure 4 Typical On-State Resistance 5.1.2 Input Circuit 0 5 10 15 Vbb /V 20 25 Figure 5 shows the input circuit of the BTS5235-2L. There is an integrated input resistor that makes external components obsolete. The current sink to ground ensures that the device switches off in case of open input pin. The zener diode protects the input circuit against ESD pulses. IN RIN IIN RGND GND Input.emf Figure 5 Data Sheet Input Circuit (IN1 and IN2) 10 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Description and Electrical Characteristics A high signal at the input pin causes the power DMOS to switch on with a dedicated slope, which is optimized in terms of EMC emission. IN VOUT tON tOFF t 90% 70% 70% dV /dtON dV /dtOFF 30% 30% 10% t Figure 6 Switching a Load (resistive) 5.1.3 Inductive Output Clamp SwitchOn.emf When switching off inductive loads with high-side switches, the voltage VOUT drops below ground potential, because the inductance intends to continue driving the current. V bb VBB IL GND OUT V OUT L, RL OutputClamp.emf Figure 7 Output Clamp (OUT1 and OUT2) To prevent destruction of the device, there is a voltage clamp mechanism implemented that keeps that negative output voltage at a certain level (VOUT(CL)). See Figure 7 and Figure 8 for details. Nevertheless, the maximum allowed load inductance is limited. V OUT IN = 5V IN = 0V Vbb 0 t V OUT(CL) IL t Figure 8 Data Sheet InductiveLoad.emf Switching an Inductance 11 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Description and Electrical Characteristics Maximum Load Inductance While demagnetization of inductive loads, energy has to be dissipated in the BTS5235-2L. This energy can be calculated with following equation: V OUT(CL) RL ⋅ IL L - ⋅ ln 1 – ---------------------E = ( V bb – V OUT(CL) ) ⋅ ---------------------- + I L ⋅ -----RL RL V OUT(CL) (1) This equation simplifies under the assumption of RL = 0: V bb 2 1 E = --- LI L ⋅ 1 – ---------------------- 2 V OUT(CL) (2) The energy, which is converted into heat, is limited by the thermal design of the component. See Figure 9 for the maximum allowed energy dissipation. VBB = 13.5V 10000 EAS [mJ] 1000 100 10 1 0 2 4 6 8 10 12 IL [A] Figure 9 Data Sheet Maximum Energy Dissipation Single Pulse, Tj,Start = 150 °C 12 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Description and Electrical Characteristics 5.1.4 Electrical Characteristics Unless otherwise specified: Vbb = 9 V to 16 V, Tj = -40 °C to +150 °C, typical values: Vbb = 13.5 V, Tj = 25 °C Pos. Parameter Symbol Limit Values min. typ. max. 4.5 – 28 – – 1.8 3.6 4.0 8.0 Unit Test Conditions General Vbb 5.1.1 Operating voltage IGND 5.1.2 Operating current one channel active all channels active 5.1.3 Standby current for whole device with load Ibb(OFF) – – – 1.5 – – 2.5 2.5 15 – – 45 90 60 115 – 40 – V VIN = 4.5 V RL = 12 Ω VDS < 0.5 V mA VIN = 5 V µA VIN = 0 V VSEN = 0 V Tj = 25 °C Tj = 85 °C1) Tj = 150 °C mΩ IL = 2.5 A Tj = 25 °C Tj = 150 °C mV IL < 0.25 A A Ta = 85 °C Tj ≤ 150 °C 2) 3) A Tc = 85 °C VDS = 0.5 V 3) Output Characteristics 5.1.4 On-State resistance per channel RDS(ON) 5.1.5 Output voltage drop limitation at small load VDS(NL) currents IL(nom) 5.1.6 Nominal load current per channel one channel active two channels active IL(ISO) ISO load current per channel one channel active two channels active 5.1.7 Output clamp 5.1.8 Output leakage current per channel 5.1.9 Inverse current capability 3.5 2.6 – – – – 5.3 5.3 VOUT(CL) IL(OFF) -IL(inv) -24 -20 -17 V IL = 40 mA – 0.1 6.0 µA VIN = 0 V – 3 – A 1) RIN VIN(L) VIN(H) IIN(L) IIN(H) 1.8 3.5 5.5 kΩ -0.3 – 1.0 V 2.5 – 5.7 V 3 18 75 µA VIN = 0.4 V 10 38 75 µA VIN = 5 V Input Characteristics 5.1.10 Input resistor 5.1.11 L-input level 5.1.12 H-input level 5.1.13 L-input current 5.1.14 H-input current Timings 5.1.15 Turn-on time to 90% Vbb tON – 100 250 µs RL = 12 Ω Vbb = 13.5 V 5.1.16 Turn-off time to 10% Vbb tOFF – 120 250 µs RL = 12 Ω Vbb = 13.5 V Data Sheet 13 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Block Description and Electrical Characteristics Unless otherwise specified: Vbb = 9 V to 16 V, Tj = -40 °C to +150 °C, typical values: Vbb = 13.5 V, Tj = 25 °C Pos. Parameter Symbol Limit Values min. typ. max. Unit Test Conditions 5.1.17 slew rate 30% to 70% Vbb dV/ dtON 0.1 0.25 0.5 V/µs RL = 12 Ω Vbb = 13.5 V 5.1.18 slew rate 70% to 30% Vbb -dV/ dtOFF 0.1 0.25 0.5 V/µs RL = 12 Ω Vbb = 13.5 V 1) Not subject to production test, specified by design 2) Device mounted on PCB (50 mm × 50 mm × 1.5mm epoxy, FR4) with 6 cm2 copper heatsinking area (one layer, 70 µm thick) for Vbb connection. PCB is vertical without blown air. 3) Not subject to production test, parameters are calculated from RDS(ON) and Rth Note: Characteristics show the deviation of parameter at the given supply voltage and junction temperature. Typical values show the typical parameters expected from manufacturing. 5.2 Pos. 5.2.1 5.2.2 Thermal Resistance Parameter Symbol 1) Junction to Case Junction to Ambient one channel active all channels active Limit Values Unit Min. Typ. Max. – – 2.2 RthJC RthJA – – – 45 40 – – – Conditions K/W – K/W 2) 1) Not subject to production test, specified by design. 2) Device mounted on PCB (50 mm × 50 mm × 1.5mm epoxy, FR4) with 6 cm2 copper heatsinking area (one layer, 70 µm thick) for Vbb connection. PCB is vertical without blown air. Data Sheet 14 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Protection Functions 6 Protection Functions The device provides embedded protective functions. Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are neither designed for continuous nor repetitive operation. 6.1 Over Load Protection The load current IOUT is limited by the device itself in case of over load or short circuit to ground. There are three steps of current limitation which are selected automatically depending on the voltage VDS across the power DMOS. Please note that the voltage at the OUT pin is Vbb - VDS. Please refer to following figure for details. IL 25 20 15 10 5 5 10 15 20 25 V DS CurrentLimitation.emf Figure 10 Current Limitation (minimum values) Current limitation is realized by increasing the resistance of the device which leads to rapid temperature rise inside. A temperature sensor for each channel causes an overheated channel to switch off to prevent destruction. After cooling down with thermal hysteresis, the channel switches on again. Please refer to Figure 11 for details. IN t IL IL(LIM) IL(SCr) tOFF(SC) t IIS t Figure 11 OverLoad .emf Shut Down by Over Temperature with Current Limitation In short circuit condition, the load current is initially limited to IL(LIM). After thermal restart, the current limitation level is reduced to IL(SCr). The current limitation level is reset to IL(LIM) by switching off the device (VIN = 0 V). Data Sheet 15 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Protection Functions 6.2 Reverse Polarity Protection In case of reverse polarity, the intrinsic body diode causes power dissipation. Additional power is dissipated by the integrated ground resistor. Use following formula for estimation of total power dissipation Pdiss(rev) in reverse polarity mode. 2 P diss(rev) = ∑ V R GND bb ( V DS(rev) ⋅ I L ) + ------------- all channels (3) The reverse current through the intrinsic body diode has to be limited by the connected load. The current through sense pins IS1 and IS2 has to be limited (please refer to maximum ratings on Page 8). The current through the ground pin (GND) is limited internally by RGND. The over-temperature protection is not active during reverse polarity. 6.3 Over Voltage Protection In addition to the output clamp for inductive loads as described in Section 5.1.3, there is a clamp mechanism for over voltage protection. Because of the integrated ground resistor, over voltage protection does not require external components. As shown in Figure 12, in case of supply voltages greater than Vbb(AZ), the power transistor switches on and the voltage across logic part is clamped. As a result, the internal ground potential rises to Vbb - Vbb(AZ). Due to the ESD zener diodes, the potential at pin IN1, IN2 and SEN rises almost to that potential, depending on the impedance of the connected circuitry. IN ZDAZ RIN VBB IS logic SEN RSEN ZDESD internal ground RGND OUT V OUT GND OverVoltage .emf Figure 12 Over Voltage Protection 6.4 Loss of Ground Protection In case of complete loss of the device ground connections, but connected load ground, the BTS5235-2L securely changes to or stays in off state. Data Sheet 16 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Protection Functions 6.5 Electrical Characteristics Unless otherwise specified: Vbb = 9 V to 16 V, Tj = -40 °C to +150 °C, typical values: Vbb = 13.5 V, Tj = 25 °C Pos. Parameter Symbol Limit Values min. Unit Conditions typ. max. Over Load Protection 6.5.1 Load current limitation 6.5.2 Repetitive short circuit current limitation 6.5.3 Initial short circuit shut down time 6.5.4 Thermal shut down temperature IL(LIM) IL(SCr) tOFF(SC) Tj(SC) 23 – 42 A VDS = 7 V 14 – 28 A VDS = 14 V 3 – 14 A VDS = 28 V 1) 2) – 6 – A Tj = Tj(SC) 2) ms TjStart = 25 °C 2) 0.8 150 170 – °C – K 2) ∆Tj – 7 6.5.6 Drain-Source diode voltage (VOUT > Vbb) -VDS(rev) – – 6.5.7 Reverse current through GND pin -IGND – 65 RGND 115 220 350 Ω Vbb(AZ) 41 47 53 V Ibb = 2 mA IL(GND) – – 1 mA IIN = 0, ISEN = 0, IIS = 0, IGND = 0 2) 3) 6.5.5 Thermal hysteresis 2) Reverse Battery 900 mV – mA IL = -3.5 A Vbb = -13.5 V Tj = 150 °C Vbb = -13.5 V 2) Ground Circuit 6.5.8 Integrated Resistor in GND line Over Voltage 6.5.9 Over voltage protection Loss of GND 6.5.10 Output leakage current while GND disconnected 1) Please note that an external forced VDS must not exceed Vbb + |VOUT(CL)| 2) Not subject to production test, specified by design 3) Pins not connected Data Sheet 17 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Diagnosis 7 Diagnosis For diagnosis purpose, the BTS5235-2L provides an Enhanced IntelliSense signal at pins IS1 and IS2. This means in detail, the current sense signal IIS, a proportional signal to the load current (ratio kILIS = IL / IIS), is provided as long as no failure mode (see Table 1) occurs. In case of a failure mode, the voltage VIS(fault) is fed to the diagnosis pin. S OL VBB IIS1 IN1 Rlim ROL gate control RIN1 IS1 OUT1 0 latch 1 over temperature over load SEN µC 0 1 RSEN V IS(fault) VOUT(OL) channel 1 IN2 Rlim open load @ off gate control RIN2 IS2 0 diagnosis 1 RIS1 RIS2 GND IIS2 OUT2 channel 2 load Sense.emf Figure 13 Block Diagram: Diagnosis Table 1 Truth Table1) Operation Mode Input Level Normal Operation (OFF) L Output Level Diagnostic Output SEN = H SEN = L GND Z Z GND Z Z Over Temperature Z Z Z Short Circuit to Vbb Vbb < VOUT(OL) > VOUT(OL) VIS = VIS(fault) Z Z Z Z Short Circuit to GND Open Load Normal Operation (ON) H ~Vbb Current Limitation < Vbb Short Circuit to GND ~GND Over Temperature Z Short Circuit to Vbb Vbb Vbb Open Load VIS = VIS(fault) IIS = IL / kILIS VIS = VIS(fault) VIS = VIS(fault) VIS = VIS(fault) IIS < IL / kILIS Z Z Z Z Z Z Z 1) L = Low Level, H = High Level, Z = high impedance, potential depends on leakage currents and external circuit Data Sheet 18 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Diagnosis 7.1 ON-State Diagnosis The standard diagnosis signal is a current sense signal proportional to the load current. The accuracy of the ratio (kILIS = IL / IIS) depends on the temperature. Please refer to following Figure 14 for details. Usually a resistor RIS is connected to the current sense pin. It is recommended to use sense resistors RIS > 500 Ω. A typical value is 4.7 kΩ. 8000 dummy Tj = 150°C dummy Tj = -40°C 7000 6000 kILIS 5000 4000 3000 2000 1000 0 Figure 14 0.5 1 1.5 2 IL /A 2.5 3 3.5 4 Current sense ratio kILIS1) Details about timings between the diagnosis signal IIS and the output voltage VOUT and load current IL in ON-state can be found in Figure 15. normal operation IN V OUT OFF over load (current limitation) ON t tON t IL IIS tsIS(ON) tsIS(LC) t tsIS(OVL) VIS(fault) / RS t SwitchOn .emf Figure 15 Timing of Diagnosis Signal in ON-state In case of over-load as well as over-temperature, the voltage VIS(fault) is fed to the diagnosis pins as long as the according input pin is high. This means, even if the overload disappears after the first thermal shutdown or when the device keeps switching on and off in over-load condition (thermal toggling), the diagnosis signal (VIS(fault)) is constantly available. Please refer to Figure 16 for details. Please note, that if the overload disappears before the first thermal shutdown, the diagnosis signal (VIS(fault)) may remain for approximately 300 µs longer than the duration of the overload. 1) The curves show the behavior based on characterization data. The marked points are guaranteed in this Data Sheet in Section 7.4 (Position 7.4.6). Data Sheet 19 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Diagnosis As a result open load and over load including over temperature can be differentiated in ON-state. Consideration must be taken in the selection of the sense resistor in order to distinguish nominal currents from the overload/short circuit fault state. A potential of 5 V at the sense pin can be achieved with a big sense resistor even with currents being much smaller than the current limitation. over load (current limitation) IN OFF over temperature ON OFF IL(LIM) IL t tsIS(OVL) IIS VIS(fault) / RS t OverLoad.emf Figure 16 Timing of Diagnosis Signal in Over Load Condition 7.2 OFF-State Diagnosis Details about timings between the diagnosis signal IIS and the output voltage VOUT and load current IL in OFF-state can be found in Figure 17. For open load diagnosis in OFF-state an external output pull-up resistor (ROL) is necessary. IN ON OFF t V OUT pull-up resistor inactive Open Load, pull-up resistor active IIS td(fault) ts(fault) t VIS(fault) / RS t SwitchOff.emf Figure 17 Timing of Diagnosis Signal in OFF-state For calculation of the pull-up resistor, just the external leakage current Ileakage and the open load threshold voltage VOUT(OL) has to be taken into account. V bb(min) – V OUT(OL,max) R OL = ---------------------------------------------------------I leakage (4) Ileakage defines the leakage current in the complete system e.g. caused by humidity. There is no internal leakage current from out to ground at BTS5235-2L. Vbb(min) is the minimum supply voltage at which the open load diagnosis in off state must be ensured. To reduce the stand-by current of the system, an open load resistor switch (SOL) is recommended. Data Sheet 20 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Diagnosis 7.3 Sense Enable Function The diagnosis signals have to be switched on by a high signal at sense enable pin (SEN). See Figure 18 for details on the timing between SEN pin and diagnosis signal IIS. Please note that the diagnosis is disabled, when no signal is provided at pin SEN. SEN IIS tsIS(SEN) tdIS(SEN) tsIS(SEN) tdIS(SEN) t t Figure 18 SEN.emf Timing of Sense Enable Signal The SEN pin circuit is designed equally to the input pin. Please refer to Figure 5 for details. The resistors Rlim are recommended to limit the current through the sense pins IS1 and IS2 in case of reverse polarity and over voltage. Please refer to maximum ratings on Page 8. The stand-by current of the BTS5235-2L is minimized, when both input pins (IN1 and IN2) and the sense enable pin (SEN) are on low level. 7.4 Electrical Characteristics Vbb = 9 V to 16 V, Tj = -40 °C to +150 °C, VSEN = 5 V, (unless otherwise specified) typical values: Vbb = 13.5 V, Tj = 25 °C Pos. Parameter Symbol Limit Values min. Unit Conditions typ. max. General Definition 7.4.1 Diagnostics signal in failure mode VIS(fault) 5 – 9 V VIN = 0 V VOUT = Vbb IIS = 1 mA 7.4.2 Diagnostics signal current limitation in failure mode IIS(LIM) 3 – – mA VIN = 0 V VOUT = Vbb VOUT(OL) Open Load at OFF-State 7.4.3 Open load detection threshold voltage 1.6 2.8 4.4 V 7.4.4 Sense signal invalid after negative input slope td(fault) – – 1.2 ms 7.4.5 Fault signal settling time ts(fault) – – 200 µs Data Sheet 21 VIN = 5 V to 0 V VOUT = Vbb VIN = 0 V VOUT = 0 V to > VOUT(OL) IIS = 1 mA Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Diagnosis Vbb = 9 V to 16 V, Tj = -40 °C to +150 °C, VSEN = 5 V, (unless otherwise specified) typical values: Vbb = 13.5 V, Tj = 25 °C Pos. Parameter Symbol Limit Values min. Unit Conditions typ. max. Load Current Sense ON-State 7.4.6 Current sense ratio – 2870 – IL = 40 mA IL = 1.3 A IL = 2.2 A IL = 4.0 A 1000 2300 2410 2465 4035 3050 2920 2850 8000 3580 3380 3275 Tj = -40 °C IL = 40 mA IL = 1.3 A IL = 2.2 A IL = 4.0 A 1400 2465 2520 2580 3410 2920 2875 2870 6000 3275 3220 3160 Tj = 150 °C kILIS VIN = 5 V 7.4.7 Current sense voltage limitation VIS(LIM) 5.0 6.2 7.5 V IIS = 0.5 mA IL = 3.5 A 7.4.8 Current sense leakage/offset current IIS(LH) – – 3.5 µA VIN = 5 V IL = 0 A 7.4.9 Current sense leakage, while diagnosis disabled IIS(dis) – – 1 µA VSEN = 0 V IL = 3.5 A 7.4.10 Current sense settling time to IIS static ±10% after positive input slope tsIS(ON) – – 350 µs VIN = 0 V to 5 V IL = 3.5 A 1) 7.4.11 Current sense settling time to IIS static ±10% after change of load current tsIS(LC) – – 50 µs VIN = 5 V IL = 1.3 A to 2.2 A 1) IL(OVL) 8 – IL(LIM) A VIN = 5 V VIS = VIS(fault) Over Load in ON-State 7.4.12 Over load detection current 1) 7.4.13 Sense signal settling time in overload condition tsIS(OVL) – – 200 µs VOUT = 2 V VIN = 0 V to 5 V Sense Enable 7.4.14 Input resistance RSEN 1.8 3.5 5.5 kΩ 7.4.15 L-input level VSEN(L) -0.3 – 1.0 V 7.4.16 H-input level VSEN(H) 2.5 – 5.7 V 7.4.17 L-input current ISEN(L) 3 18 75 µA VSEN = 0.4 V 7.4.18 H-input current ISEN(H) 10 38 75 µA VSEN = 5 V 7.4.19 Current sense settling time tsIS(SEN) – 3 25 µs VSEN = 0 V to 5 V VIN = 0 V VOUT > VOUT(OL) 7.4.20 Current sense deactivation time tdIS(SEN) – – 25 µs VSEN = 5 V to 0 V IL = 3.5 A RS = 5 kΩ 1) 1) Not subject to production test, specified by design Data Sheet 22 Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Package Outlines BTS5235-2L 0.1 0.1 C 12x Seating Plane 1 5x 1 = 5 0.4 M C 0.7 ±0.15 (0.2) (4.4) CAB 10.3 ±0.3 0.25 B 4.2 ±0.1 7 1.6 ±0.1 (1.8) 5.1 ±0.1 12 -0.035 8˚ +0.13 0.25 7.5 ±0.1 1) 5˚ ±3˚ B 0.25 +0.075 2.6 MAX. (1.55) 2) 0.8 8˚ 0 +0.1 6.4 ±0.1 1) A 2.35 ±0.1 Package Outlines BTS5235-2L 0.1 ±0.05 3) 8 ø0.8 x 0.1 -0.05 Depth 4) 1 6 7.8 ±0.1 (Heatslug) 1) Does not include 2) Stand OFF 3) Stand OUT 4) plastic or metal protrusion of 0.15 max. per side Pin 1 Index Marking; Polish finish All package corners max. R 0.25 Figure 19 PG-DSO-12-9 (Plastic Dual Small Outline Package) Green Product (RoHS compliant) To meet the world-wide customer requirements for environmentally friendly products and to be compliant with government regulations the device is available as a green product. Green products are RoHS-Compliant (i.e Pb-free finish on leads and suitable for Pb-free soldering according to IPC/JEDEC J-STD-020). For further information on alternative packages, please visit our website: http://www.infineon.com/packages. Data Sheet 23 Dimensions in mm Rev.1.1, 2008-09-01 Smart High-Side Power Switch BTS5235-2L Revision History 9 Revision History Version Date Changes Rev. 1.1 2008-09-01 Modification of the Figure 9 Rev.1.0 all pages: added new Infineon logo Creation of the green data sheet. First page: Adding the green logo and the AEC qualified Adding the bullet AEC qualified and the RoHS compliant features Package page Modification of the package to be green. 2007-06-29 Data sheet derived from the BTS5235L grey Revision 1.0: parameter 4.1.6: change to 110mJ at 12V; added conditions Vbb=13.5V changed Figure 9. parameter 4.1.7: -24V min. -17V max. Data Sheet 24 Rev.1.1, 2008-09-01 Edition 2008-09-01 Published by Infineon Technologies AG 81726 Munich, Germany © 9/1/08 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. 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