Knurr CoolLoop Manual

CoolLoop
Manual / Bedienungsanleitung
Manual
CoolLoop
Water-cooled cabinet for lateral
attachment to server cabinets
Effective cooling capacity
10 - 30 KW
date / Datum
2008-11-03
CoolLoop
issue / Ausgabe
01_998_335_0_a
author / erstellt
Carsten Dietze
01_998_335_0_a
reviewed / geprüft
Heiko Ebermann
page 1/88
CoolLoop
Manual / Bedienungsanleitung
Contents
page
0.
Abstract .............................................................................................................................................3
1.
1.1
1.2.
Safety.................................................................................................................................................3
Work safety Symbols .......................................................................................................................3
Safety notice .....................................................................................................................................4
2.
Application Conditions ....................................................................................................................6
3.
3.1
3.2
3.3
3.4
3.5
Description........................................................................................................................................7
General Function ..............................................................................................................................7
Principle of Cooling Operation – CoolLoop Arrangements.........................................................8
Overview and Dimensions.............................................................................................................11
Technical Specifications ...............................................................................................................16
Control.............................................................................................................................................19
4.
Storage and Handling ....................................................................................................................21
5.
5.1
5.2
5.3
5.4
5.7
Assembly and Commissioning .....................................................................................................23
Preparation for Assembly..............................................................................................................23
Setup of Devices.............................................................................................................................24
Connection of Chilled Water .........................................................................................................25
Connection to Condensed Water..................................................................................................30
Sealing of the Housing...................................................................................................................32
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
Options ............................................................................................................................................33
CoolCon - Eco Fan Control (optional) .........................................................................................33
CoolCon - Monitoring Premium (optional)..................................................................................33
CoolCon - Monitoring Premium Plus (optional) .........................................................................33
Connection Set (optional).............................................................................................................34
Touch Display, Monochromatic / Color (optional) ......................................................................35
Server Shut-down, Master (optional)............................................................................................37
Server Shut-down, Slave (optional)..............................................................................................37
A / B Changeover of Electrical Power Supply (optional)............................................................37
Automatic Door Opening (optional) .............................................................................................37
Additional Digital I/O (optional).....................................................................................................40
Flashlight (optional) ......................................................................................................................41
Door Contacts CoolLoop (optional) .............................................................................................41
Door Contacts Server Rack (optional) .........................................................................................41
Temperature Server Racks (optional) ..........................................................................................41
Humidity Sensor (optional) ...........................................................................................................41
Smoke Alarm (optional) .................................................................................................................41
Very Early Fire Detection (optional) .............................................................................................42
Very Early Fire Detection and Fire-Extinguishing (optional) .....................................................43
Heat Quantity Meter / Flow Rate Sensor (optional).....................................................................43
7.
Maintenance and Repair ................................................................................................................44
8.
Disassembly and Disposal ............................................................................................................46
9.
Customer Service, Manufacturer’s Address ...............................................................................46
10.
10.1
10.2.
10.3
10.4
10.5
10.6
Annexes...........................................................................................................................................47
Quality Requirements of Water Used in the CoolLoop ..............................................................47
Checklist for Setting up the Device ..............................................................................................48
Commissioning Protocol...............................................................................................................49
CoolLoop Characteristic Lines .....................................................................................................54
Default Control Settings ................................................................................................................55
CoolCon Control.............................................................................................................................56
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
0.
Abstract
The add-on CoolLoop cabinet is provided with an outlet for heat loads from 10 to 30 kW facilitating
both its closed and open operation in servicing the computer center.
It permits to be combined with closed server cabinets or to be applied as an “in-row cooler” in open
operation.
Cooling is effected via an air/water heat exchanger. The cooling capacity is adjusted to the emerging
heat load.
Cables can be guided through the bottom as well as through the top lid.
As a standard, the chilled water inlet is designed to go through the bottom opening.
1. Safety
1.1 Work safety Symbols
The following symbols refer to certain hazards or provide you with advice on safe operation.
Attention! Danger spot! Safety notice!
Hazard by electrical current or high voltage
Caution! Hot surface
Caution! Rotating parts / automatic start
Disconnect from power prior to works!
Attention! Refers to possible damage to the device
Hazard by electrical voltage
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Note! Marks possible hazards for the environment
Important note, information
1.2. Safety notice
Our engineers can give you comprehensive advice in assembling the CoolLoop.
Extensive material, functional and quality testing guaranty high benefit and
a long lifecycle.
Nonetheless, such devices may cause hazards if improperly handled by untrained
personnel and if used for purposes they are not intended for.
Carefully read this assembly and operational manual prior to assembling and
commissioning the CoolLoop.
The electrical equipment corresponds with applicable VDE and accident prevention regulations.
There are hazardous voltages (higher than 50V AC or higher than 100V DC):
→ behind cabinet doors
→ at the fans and their hook-ups
Use genuine fuses of the specified current.
Immediately switch OFF the device if there is any disturbance in the electrical supply or in the cold
water supply.
Hazard by electrical voltage.
Maintenance and cleaning works are only permitted to be performed
by trained personnel, whereby such personnel must safeguard that the
device is free from voltage at the time of maintenance and cleaning.
Therefore, prior to any works, please take the device out of operation in
accordance with instructions.
Hazard by works on the device carried out by non-experts.
Maintenance and cleaning works are only permitted to be performed
by trained personnel. In order to keep the device in operationally
safe condition and its long lifecycle, maintenance and cleaning intervals
must be observed by all means.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Operate the CoolLoop only in accordance with its specified purpose, within its limits of
capacity and approved operating means.
When performing any works on and with the device, please observe:
•
Any respectively applicable regulations
(e.g. VDE regulations or other nationally applicable guidelines)
•
Any applicable accident prevention regulations (BGV)
•
Any respective provisions
•
Any applicable environment protection acts
Operate the device only in its proper condition. In the event of functional disturbances
or deficiencies, the device must immediately be taken out of operation and the
operator’s responsible person must be informed of its state.
The device must only be taken into operation again after the flawless function of the
device has been restored.
Caution! Hot surface!
Defect fans, power supply units or control boards may have run hot.
Allow them to cool down prior to any works.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
2.
Application Conditions
Appropriate use
The device is an add-on/in-row cabinet for circulation cooling and is only used for the
removal heat from server cabinets to protect temperature-sensitive components.
The cooling system (cabinet – CoolLoop) works thermally independent of the room air or
as an open system in conjunction with open server racks.
The total heat load issued from the installed equipment is taken out to be absorbed by a
chilled water circuit in the building.
For reliable function of the CoolTherm, chilled water must be available in an
appropriate amount, at the appropriate temperature and pressure.
The water quality must be in accordance with VGB-R 455 P. (see Annex)
Ambient temperature at the site of installation: 10°C to 35°C
(other temperatures upon request)
Absolute humidity at the site of installation:
8 g H2O/ kg air recommended
Water temperature, feed:
4- 20°C
Nominal capacity at
12°C feed
18°C return and 20 – 25°C fresh air to server
Use of anti-freeze in chilled water:
not recommended (upon request)
Water connection:
from below
Condensed water connection:
from below
Nominal voltage at cooling capacity:
10 KW, 20 KW, 30 KW
200V to 264V/ 50 / 60 Hz
Max. operating pressure:
10 bar
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
3.
3.1
Description
General Function
CoolLoop complies with the conditions of EN 60950
Its modular design permits to be added on to the right, to the left or on both sides, and also
centrally between two server racks to be cooled.
Heat emitted by installed equipment (e. g. servers) is reliably removed using the cold water system
integrated in the CoolLoop. The cooling system is entirely safe in itself, so that water is prevented
from ever entering the server area.
The cooling system comprises a high-performance air/water heat exchanger, a tested droplet
separator, fans with fan control unit (fan-speed according to heat load) for the ducted supply of air.
In the closed mode of operation no heat (thermal load) is emitted to the ambient environment.
Attention! The CoolLoop only works if the cold fresh air to the server and heated
return air from the server have fully been separated. Height units not in use have to be
sealed using blanking panels.
Top view
Air inlet
Heat exchanger
Air separation
cold / warm
Droplet separator
server
Fan box
Air outlet
Server rack
CoolLoop
Figure CoolLoop, top view
Exemplary arrangement of a CoolLoop right of the server rack
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
3.2
Principle of Cooling Operation – CoolLoop Arrangements
a) CoolLoop L
closed mode of operation:
server
server
CoolLoop arranged to the right or to the left
server
Two CoolLoops for one server cabinet:
Maximum cooling capacity or n+1 redundance
server
server
CoolLoop serving two server cabinets,
splitting the cooling capacity
Figures
CoolLoop
CoolLoop, arrangement options “closed”
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CoolLoop
Manual / Bedienungsanleitung
b) CoolLoop T
Any of these arrangements may also be applied in open mode of
operation; however, in that case, perforated doors at both the rack and
the CoolLoop must be applied.
server
server
CoolLoop arranged to the right and to the left
server
Two CoolLoops for one server cabinet:
maximum cooling capacity or n+1 redundance
Return air from server or air sucked in by the CoolLoop (warm)
Cooled air or fresh feed air to server
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Server
Server
CoolLoop serves two server cabinets,
Splitting the cooling capacity
Figures
CoolLoop, arrangement options “open”
Air that has been heated by the server (e.g. 35°C) is led through the laterally arranged wall
openings or through the rear door to a special air/water heat exchanger.
Its heat is absorbed there and the air is cooled down to e.g. 20 - 25°C. Should deviation below the
dew-point generate droplets of condensed water, they will safely be removed by the subsequent
droplet separator.
The cooled air is now provided again by speed-controlled fan boxes at the front of the server. Nonreturn valves thereby prevent any re-circulation within the fan boxes. Louver-like blinds support to
direct the air to desired server cabinets.
The server fans can suck in the air and duct it via internal installations.
The chilled water is provided by a water chiller installed in the building.
Below the heat exchanger, there is a tub for collecting condensed water, with a 5/8“ outlet.
The CoolLoop can optionally come with a condensed water pump to pump the possibly
accumulating condensed water into the existing sewage system.
In the event of any failure of the cooling plant, the server cabinet doors are to be
opened in order to avoid any heat from piling up inside the rack housing. In such
a case, the heat is discharged as thermal load to the ambient room of installation.
In the event of any failure of the CoolLoop fans, the device doors are to be opened
in order to avoid any heat from piling up inside the housing. In such a case, the heat is
discharged as thermal load to the ambient room of installation.
Note: Optionally, automatic door opening at the server rack can be provided which would
facilitate the use of ambient air for cooling the server temporarily.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
For maintenance purposes, both the front and the rear doors can be opened
jointly or separately.
3.3
Overview and Dimensions
5
1
2
3
4
Figure CoolLoop 3D
1
front door (closed or perforated version)
2
fan plug in unit (max. 4, standard 3)
3
droplet separator
4
heat exchanger
5
rear door (closed or perforated version)
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Front
Rear
Fan plug in unit
(hot swapable)
Connectors for
power supply
Droplet
separator
Chilled water
connection /
internal set of
valves
Highperformance
heat exchanger
Condensed
water tub, with
outlet
connection
Control
components
(CoolCon)
Figure
CoolLoop
CoolLoop, side view (with sidewall removed)
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CoolLoop
Manual / Bedienungsanleitung
CooLoop bottom plate with openings
rear
1
2
3
front
Figure CoolLoop bottom plate
Legend:
1 chilled water inlet / cable inlet plate (to be closed by foaming)
2 ducts for condensed water outlets
3 feet, adjustable
The lead-in (1) is to be air-sealed after completing the works.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Figure Dimensions of the lid, bottom plate / openings
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Figure Air inlet / outlet openings in the separation wall
between the CoolLoop and the server cabinet
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
The air inlet/outlet opening must in any case be kept unobstructed to guarantee free air
circulation. Do not cover them by separate installation, such as socket strips.
3.4
Technical Specifications
Housing material:
frame from aluminum profile /
steel sheet, galvanized and coated
Applicable temperature range:
10°C to 35°C
(other temperatures upon request)
Absolute humidity:
8 g/kg recommended
Cold air outlet after heat exchanger:
20 - 25°C acc. to ASHRAE
Temperature difference via server:
approx. 15K, depending on server equipment
Noise level:
60,4 dB(A) noise pressure in 1m distance
(CoolLoop (L), 4 fans 75% fan speed)
74,4 dB(A) noise pressure in 1m distance
(CoolLoop (T), 4 fans, 75% fan speed)
Chilled water
Cooling capacity depending on
number of fans:
10, 20, 30 KW
Chilled water temperature, feed:
4 - 20°C
Nominal capacity at
12°C feed
18°C return and 20 – 25°C fresh air to server
Max. operating pressure, chilled water: 10 bar
Connection feed/return:
CoolLoop
1 ¼“, male thread
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CoolLoop
Manual / Bedienungsanleitung
CoolLoop Data Overview, Table A
General data
HE
Bar
bar
m³/h
Data of electrical
Connections
Voltage / Current /
Capacity / Frequency
Fusing / power
supply
m³/h
Flow quantity at )*
Weight (empty)
kg
Quanity of circulated
air in server cabinet
mm
Effective height
In server cabinet
Depth
Width
mm
10bar
8.6l
8g/kg recommended
8 = RAL 7021 (black gray)
Pressure loss
connection set
mm
Max. operating pressure of heat exchanger:
Water contained:
Absolute humidity on location:
Color code standard colors:
Pressure loss
CoolLoop
kW
4 to 20°C
12 / 18°C (design conditions)
20 - 25°C
1 1/4“ male thread
5/8“ hose connection
Height
Number of
fan rack units
Effective cooling
capacity-
Chilled water temperature:
Spread of chilled water:
Fresh air temperature to server:
Connection heat exchanger:
Connection condensed water tub:
V / A /
Watt / Hz
A / mm²
10
1
2000
2200
300
1200/
1300
42
46
50
127
1.49
0.05
0.01
1800
200 to 264
1.7
410
50 / 60
16 /
3 x 2.5
20
2
2000
2200
300
1200/
1300
42
46
50
138
2.98
0.19
0.03
3600
200 to 264
3.4
810
50 / 60
16 /
3 x 2.5
30
3
2000
2200
300
1200/
1300
42
46
50
149
4.48
0.43
0.07
5400
200 to 264
5.1
1230
50 / 60
16 /
3 x 2.5
30
3+1
(n+1)
2000
2200
300
1200/
1300
42
46
50
160
4.43
0.42
0.07
5400
200 to 264
4.1
990
50 / 60
16 /
3 x 2.5
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
CoolLoop Data Overview, Table B (Article Nos.)
CoolLoop Overview
(Standard)
Article No.
Specification Function
Height
[mm]
Width
[mm}
Depth
[mm] Remarks
08.011.001.8
08.011.002.8
CoolLoop (L)
CoolLoop (L)
closed air duct (Loop)
closed air duct (Loop)
2000
2200
300
300
1200
1200
metal sheet doors, closed
metal sheet doors, closed
08.011.006.8
08.011.007.8
CoolLoop (L)
CoolLoop (L)
closed air duct (Loop)
closed air duct (Loop)
2000
2200
300
300
1300
1300
metal sheet doors, closed
metal sheet doors, closed
08.011.501.8
08.011.502.8
CoolLoop (T)
CoolLoop (T)
open system, (through)
open system, (through)
2000
2200
300
300
1200
1200
perforated doors
perforated doors
08.011.506.8
08.011.507.8
CoolLoop (T)
CoolLoop (T)
open system, (through)
open system, (through)
2000
2200
300
300
1300
1300
perforated doors
perforated doors
Color code standard colors:
CoolLoop
8 = RAL 7021 (black-gray)
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CoolLoop
Manual / Bedienungsanleitung
3.5
Control
The main task of the control is to provide constant temperature conditions to the installations in the
server cabinet at varying loads as well as to run the supporting system in an energy-saving mode.
Another task is the comprehensive visualization and transfer of monitored parameter with process
decisions derived therefrom to guarantee availability; everything with view of data exchange and
access via the network.
A series of control and monitoring options complements the basic concept for all applications that
occur and that are to be safeguarded.
Temperature is controlled depending on the inside temperature in the server cabinet.
Fan control:
A temperature sensor permanently measures the temperature at the rear of the server in the
server cabinet (return air side of the server). The circulated amount is adjusted by the fans to
the current cooling requirement.
Air temperature
sensor, suction
side
Figure CoolLoop, temperature sensor at rear
The fans start at a minimum speed of 25% of the maximum speed rate. The speed increases to
100% proportionately to temperature to achive max. 40°C at the server outlet side.
In case of a failure or short circuit of the temperature sensor, the fans are tunred up to
maximum speed.
Control of the cooling capacity:
A three-way or two-way valve (the respective version is an order option) adjusts the chilled
water flow to the de-heating capacity. This is mainly of advantage for avoiding low temperatures
in a partial load operation.
In the event of failure, the valve will open and the entire volume flow will be run via the register.
To keep 20°C at the air supply side the valve controls the water flow between 0% and 100% of
the designed flow rate (distribution and quantity control).
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Air temperature
sensor after the
heat exchanger
Figure CoolLoop, temperature sensor ont the fresh air side;
View to the heat exchanger through extended fan shaft
Valve drive
Bypass (direction
of flow)
Three-way valve
Chilled water
connections
1 ¼“ male
Figure CoolLoop, set of valves / three-way valve,
chilled water connection
Please note the detailed manual of the “CoolCon” Control at the annex.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
4.
Storage and Handling
•
Keep CoolLoop in its original packaging dry and weather-protected.
•
Cover open pallets with plastic sheeting and protect functional component from being soiled
(e.g. sand, rain, dust, etc.).
•
Observe storage temperatures between –30°C and +50°C.
•
The heat exchanger must be emptied completely (frost damage hazard).
•
When stored for more than a year, check the fan bearings for easy movement prior to
assembly (⇒ turn them by hand).
•
CoolLoop can be transported by forklift or crane. When transporting it by crane, use belts. The
weight of each CoolLoop is, depending on its model, up to 160 kg (empty).
•
Avoid warping the housing or other damaging.
•
Use appropriate means during assembly, e.g. proper scaffolding.
•
Prior to lifting the CoolLoop with the help of a crane or forklift, close all maintenance doors.
•
Do not step underneath any hoisted loads.
•
Hooks to be hooked on hoisting eye-bolts must be suitable and be able to withstand the tensile
force.
•
CoolLoop must not be pulled transversely by the crane.
•
Prior to commissioning the CoolLoop, any packaging must have been removed.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Safety notice for transport by crane
< 680 kg
CoolLoop
> 680 kg
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CoolLoop
Manual / Bedienungsanleitung
5.
5.1
Assembly and Commissioning
Preparation for Assembly
Before assembling the device, you will need to check a few items.
These checks will serve the safety and flawless function of the cabinet.
Apply your greatest care to these checks to guarantee that the device will run smoothly.
Check the device for damage during delivery:
Upon receipt of the CoolLoop, its packing must not show any visible damage on the outside
pörobably caused by trannsport. Any damage of the packaging may hint at possible damage
suffered during transport. In the worst case, this may result in functional failure.
Return of the device in the possible event of transport damage
Should the device not be returned in its original packaging, the return packaging must meet the
following requirements:
The distance of the device to its packaging must at least be 30 mm.
For your support during assembly, a checklist has been enclosed, which you should fill in prior to
commissioning.
Commissioning can also be carried out by a specialized firm. For this purpose, the enclosed
commissioning protocol is to be used.
The CoolLoop is to be installed on a level basis. Therefore, prior to assembly, check its
horizontal alignment.
Please note that the basis must be able to bear the mass of the CoolLoop as well as
of the added on rack or racks.
In order to obtain proper air circulation, make sure that there is no packaging material
or other installations
•
in the fan rack units
•
in the cooler area
•
at the air inlet
•
at the air inlet,
which could obstruct or hinder any air circulation.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
5.2
Setup of Devices
Make sure that access to connections (chilled water, condensed water, electrical and data
cables) is not hindered by the floor design.
After its setting up, the feet of the CoolLoop are to be adjusted in such a way that the cabinet is
standing upright in perfectly vertical position. After aligning it, its doors must close easily.
The feet are adjusted by means of a spanner (SW 65mm). Consider the length of thread.
Distance of
feet
D
1
W1
(mm)
D1
(mm)
W300 D1200
264
1164
W300D1300
264
1264
Adjustable feet
W1
Figure Position of feet
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Adding-on
Figure Connecting set
Figure Rear of the server cabinet with an upper and lower
point of connection (the front needs to be fastened
similarly)
CoolLoop and the added-on server cabinet or cabinets are bolted with each other by means of the
connecting set in order to reach the required stability. The add-on set comes enclosed with the
server cabinet.
A total of four points is fixed by the ventilation grids.
5.3
Connection of Chilled Water
Principally, there are two connection systems:
Set of internal valves:
All the control and measuring armatures are installed within the CoolLoop.
Their connection is made about 10 cm above the bottom of the CoolLoop.
For connection to the piping system that may exist in the building’s false flooring, we
recommend to use the optional connecting set (flexible reinforced stainless stell tubes, ball
valve, and control valve)
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Set of external valves:
Control and measuring armatures are installed outside the CoolLoop, i.e. in the ridesd
floor.
The connection between CoolLoop and pipework is made via “connecting set” (Including
1.5-m flexible reinforced stainless steel tubes, a ball valve and a control valve)
Control valve as a two-way or three-way valve:
Depending on the requirements of the hydraulic network, the chilled water control
valve can be ordered as a three-way valve (by-pass control / control of amounts being
constant in the sytem) or as a two-way valve (quantity control / variable volume flow in the
system).
When making the order, the respective version has to be specified with the configuration of
the CoolLoop.
Set of internal valves
with a two-way or threeway valve,
optional volume flow
meter as well as
temperature recording
CoolLoop connecting set
(optional)
With ball valve, shut-off and
control valve with bleed outlet,
measuring nipple,
with two 1.5-m flex tubes
Limit of scope
of delivery
to piping network:
1 ¼“, female thread
CoolLoop connection
feed and return
1 ¼“, male thread, flatsealed
Figure CoolLoop side view with set of internal valves
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
CoolLoop connection
feed and return
1 ¼“, male thread, flatsealed
CoolLoop connecting set
(optional)
With ball valve, shut-off and
control valve with bleed outlet,
measuring nipple,
with two 1.5-m flex tubes
Limit of scope
of delivery
to piping network:
1 ¼“, female thread
Figure CoolLoop side view with set of external valves
Set of external valves
with a two-way or threeway valve,
optional volume flow
meter as well as
temperature recording
Figure CoolLoop, set of external valves
(Figure
Project Implementation)
Should the heat exchanger be thread-connected to the chilled water net, the pipe
socket must be counter-fixed when fastening the connection.
Prior to commissioning the cabinet, all piping connections must be tested
for being leak-proof.
CoolLoop
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Manual / Bedienungsanleitung
Preparation of the heat exchanger for its initial commissioning:
-
Appropriate assembly and connection with supply lines.
When filling the system with water, carefully bleed the cooler.
For this purpose, open the bleeding valve until the water stream is free from bubbles.
After bleeding, close the valve carefully again.
If required, fasten bolted connections again
- For longer downtimes or in the event of frost hazard, completely empty the heat exchanger
and supply lines. Make sure it has completely been emptied by blowing it out with
compressed air and by removing all bleeding and draining screws.
Bleeding at set of internal valves:
Figure
Bleeding valves at set of internal valves
Fasten bolted
connections again
Bleeding at set of external valves:
Bleeding valve
at control
valve
Figure CoolLoop connection to set of external valves
Note:
CoolLoop
Use of the optional connecting set with the set of internal valves simplifies beeding;
the use of the internal bleeding valves in the CoolLoop will not be required then.
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CoolLoop
Manual / Bedienungsanleitung
Heat exchanger connection
Chilled water, feed
1 ¼“, male, flat-sealing
Chilled water, return
1 ¼“, male, flat-sealing
Figure Rear of CoolLoop
With set of internal valves
Pipe insulation
Chilled water pipes should be provided with diffusion-proof insulation against the emergence of
condensate and loss of energy.
Insulation thickness: “F” (9 - 12mm) at λ = 0.037 W/mK (10°C)
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
5.4
Connection to Condensed Water
If CoolLoop operates below the dew-point, condensed water may accrue. For draining such
condensed water, a condensed water connection of a diameter of 5/8“ is provided for in the
condensed water tub.
Preparation for connection:
Condensate
connection
Step 3)
Move the
nipple into the
opening and
snap it in
Step 1)
Remove the
cap
Step 2)
Connect the
nipple with the
5/8” drain
hose
When connecting the condensed water tube take care that the condensed water line is
connected to a siphon trap with a non-return valve and self-filling and that the condensed water
line is inclined.
The level of installation of the respective siphon trap must be designed for negative or excess
pressure, respectively, of 800 Pa so that sucking in air or releasing it from the sewage asystem
is prevented. Condensed water is drained depressurized or optionally by means of a
condensed water pump.
Condensed water pump (optional):
Quantity pumped:
Pump height:
Suction height:
CoolLoop
installed in the condensed water tub
10 l/h
14 m
2m
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CoolLoop
Manual / Bedienungsanleitung
5.6
Electrical Connection
The circuit diagram comes enclosed with the device.
Make sure that during the assembly of the CooLoop, it is disconnected
from power supply. Therefore, take the cabinet out of operaion prior to assembly and
secure it against unauthorized re-connection.
As soon as all precautions for assembly have been taken, you may start to install the electrical
connection.
The device must only be connected electrically by authorized personnel
(electrically skilled staff). Thereby, the personnel must make sure that
during such connecting works the cabinet remains free from voltage and
is secured against being switched ON by unauthorized parties.
Check whether the voltage and frequency as provided by the customer as well as the size of prefusing correspond with the specifications on the nameplate.
The connection to the power supply will be effected via a connection line to be provided and which
is to be connected to the terminal board.
Connection terminals
and fuse(s)
power supply unit
Fusing
fan
per rack unit
Attention:
High discharge current!
Before connection to electric
circuit connect to the
grounding point.
Figure CoolLoop side view
For connection of the device to power:
•
•
•
•
CoolLoop
Switch off all automatic safety cutouts (4 x fans, power supply unit)
Derive the connection scheme from the power flow diagram
Connect the connecting line to the computer room.
Check for safe grounding connection.
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CoolLoop
Manual / Bedienungsanleitung
Put the CoolLoop into operation again in accordance with instructions.
Switch all automatic safety cutouts ON.
The device fans start turning clock-wise.
Status LED at the fan front will shine green.
This device has no own switch to mains, the switch must be installed in the building
electrical network. Please use a protect switch 16 A according to the wiring sceme.
(EN 60950-1, 3.4.3
5.7
Sealing of the Housing
The air-tightness of the housing corresponds with RAL 652.
In order to guarantee optimum cooling performance, the housing must be sealed as follows:
CoolLoop
o
Cut pipe duct into the foam, seal it expertly with foam panel material.
o
Seal cable bushings by foaming.
o
Keep air carefully separated between the cold and warm sides of the CoolLoop and the
server cabinet.
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CoolLoop
Manual / Bedienungsanleitung
6.
Options
6.1
CoolCon - Eco Fan Control (optional)
By means of Eco Fan Control function the six-grade fan control will be transformed to linear
setting. This enables run method with continuously controlled speed and thus optimisation of
power consumption
Advantages:
- Continuous control of fan speed in relation to thermal load values
- Optimal system operation point
- Operating costs decrease
6.2
CoolCon - Monitoring Premium (optional)
This optional software provides connection to 10/100Mbit Ethernet for communication.
This supports TCP/IP, HTTP, FTP, SNMP and NTP protocols. Configuration and check is
carried out by means of integrated web server, FTP server, as well as by means of SNMP
agent. No additional software is required for configuration and check. All setting and state
queries are realised by means of web browser.
Installation of Java-Runtime min. of version 1.4 is required. Following options are available:
check up to four plug-in fan components, one release sensor, temperature sensors for inlet air
to server, return air, as well as box control.
Access is protected by two-level password. User may configure and parameterise values
related to temperature, humidity and alarms within tolerances defined in factory configuration
process. Logic configuration may be connected by four logic functions AND/OR at two levels
and it may be issued with delay as needed.
CooLCon supports SNMP and SNMP-Traps in version v2c
Language for indication may be selected between German and English
Advantages:
- Settings, access and display are possible by means of web browser
- Parameterisation of values for alarms and control settings
- SNMP (V2C) functions, incl. Traps
- Two-level protection by means of password
- Two-level logic configuration for connection
The detailed manual follows in the annex.
6.3
CoolCon - Monitoring Premium Plus (optional)
As supplement CoolCon Monitoring Premium - software, this option enables data recording into
MS SQL databank and store them into memory.
Advantages:
- Data storage in external memory assessment, resp. archiving
- Recording of parameters, messages, and alarms in time
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
6.4
Connection Set (optional)
CoolLoop connection set consisting of:
a) Two flexible, armored tubes, plaited in stainless steel, EPDM-resistant against water and
anti-freeze anti-freeze, tube connections nickel-plated,
Temperature range:
Operating pressure:
Inner diameter:
Connections:
Length:
0 - 110°C
max. 10 bar
31 mm
Screw connection, 1 ¼“, female, flat-sealing
1500 mm
b) Ball valve
Connections:
1 1/4“, female thread
c) Shut-off and control valve with draining and bleeding connection of ¾“ as well as a
nipple for measuring pressure and temperature
Connections:
1 1/4“, female thread
d) Two double nipples of 1 ¼“
Connection to
CoolLoop
heat exchanger
Chilled water
return
Chilled
water feed
Connection to piping
system installed in
building
Figure Connection set
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Draining and bleeding valve as
well as nipple for measuring
connection (3/4“, female)
(for measuring the volume flow)
Ball valve
Shut-off and
control valve
(for adjusting the
volume flow)
Figure Ball valve, valve (parts of the connection set) (optional)
Note:
6.5
All parts of the connection set are delivered as individual parts and
are to be connected by the customer.
Touch Display, Monochromatic / Color (optional)
The optional display will show status information depending on the version of equipment:
Example “Basic Level“:
- doors on the CoolLoop or server cabinet open / closed
- speed rate of fans
- status of each fan (failure) or rack unit unpopulated
- temperatures of blowing off / sucking in
- humidity of blowing off
- temperatures of feed / return chilled water
- flow rate of chilled water
- water indicator
In case of occurrence, alarms have a red or black (monochromatic) background.
By pressing the field “Alarms”, you will get to the display for “Alarms“.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Figure Monochrome display “Basic Level”
Example “Alarm Level”:
In case of occurrence, alarms have a red or black (monochromatic) background.
- Sensoric error: Error with sensors for temperature, flow rate, humidity
By pressing the field “Back”, you will return to the “Basic Level”.
Figure Monochrome display “Alarm Level”
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
6.6
Server Shut-down, Master (optional)
The signal excess temperature from the control circuit board enables to shut down the primary
power supply. This shut-down is effected by high-performance breakers at the power input; push
buttons in the cabinet principally serve to reset.
A total of four servers can be shut down; each power supply 3x400V, external pre-fusing max.
3x32A . Use this option for the first server power supply (grid A) only.
There are various possibilities to control and signal this function. Please inquire about the version
provided for in your model in the enclosed circuit diagram.
6.7
Server Shut-down, Slave (optional)
Extension for the “Server Shut-down, Master” if more than on server power supply is to be
disconnected (max. 4).
6.8
A / B Changeover of Electrical Power Supply (optional)
The A+B changeover provides for the possibility of self-supplying the CoolLoop out of two
independent grids.
6.9
Automatic Door Opening (optional)
Gas struts
Upper bushings
(standard)
Upper magnet
Fastening plate
Figure Rooftop with automatic door opener [here CoolTherm]
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Function
The front und rear doors of the server cabinet are kept closed by two electrical magnets each. Up
to four doors can be controlled.
If the power supply of the electrical magnets is interrupted, the door is gently opened by a gas
strut.
The electrical door opening can prevent damage to the inside of the cabinet caused by excess
temperature as well as in the emergence of moisture. When doors open automatically, the heat
load is transferred to the ambient room. Hence, servers cannot overheat.
Such door opening also prevents sucking in air with water droplets due to feedback on humidity.
In the event of fire or smoke developing inside the cabinet, the doors will remain closed and the
fans are shut down. The opening of doors resulting from excess temperature due to fire will be
suppressed.
Alternatively, intended opening of the doors in the event of smoke is also possible in order to
extinguish fire by means of the existing gas fire extinguishing system.
It is possible that the doors can open themselves at any time.
Bear that in mind when you are within the pivoting range of the doors.
Triggering door opening:
- via the temperature sensor at the front (standard)
- optionally via the smoke alarm
- optionally via the moisture alarm
- or by a separate thermostat
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
Adjustment
screw for upper
magnet plate
Upper and lower
securing bolts
for transport
Door opening
switch with LED
(green)
Adjustment
screw for lower
magnet plate
Figure Automatic door opening [here Miracel light grey]
Initial commissioning:
-
Loosen the upper and lower securing bolts for transport
Connect the wiring of the server cabinet / CoolLoop
Facilitate general power supply
See: Manual closing
Attention! In the event of further power disruptions during the commissioning stage,
doors will open by themselves; if the securing bolts for transport are to be reused, use
them both by all means, since otherwise this will cause the doors to warp!
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
-
Adjustment opf magnet plates:
After transportation and placing the rack, the positioning of the magnet plates must be
checked. It may become necessary to adjust the magnets with the fastening plate. For
this purpose, turn the adjustment screws (A) accordingly until the magnets have been
aligned absolutely parallel to the fastening plate and the doors remain closed.
This adjustment must be fixed by a locknut (B) against the threaded insert.
A
B
Figure Detail of the closing magnet
Manual closing:
-
Push the green LED switch to activate the electrical magnets.
The LED will shine.
Slide the doors smoothly shut, both surfaces of the magnets must stick.
Manual opening:
-
Push the LED switch – the green LED will be OFF.
The cabinet door will open by itself.
6.10 Additional Digital I/O (optional)
Four digital inputs are provided. Isolated contacts available for connection relate to the internal
operational voltage (+24 V DC). (WARNING! - Supply voltage of CoolCon Control relate to PE).
Furthermore four digital relay outputs as isolated contacts are available (max. 30 V AC/DC, 1 A
AC/DC).
Configuration to be performed by the client via web-visualization. Logic configuration of CoolCon
enables the user to set logic functions for the switching of four relay outputs or the generation of
software messages (trap / SNMP variable). E.g. in case of breakdown of the air conditioning unit
AND alarm due to overheating, a trap can be generated or a relay can be switched. A total of four
logic gates in two levels each are available. These signals can be released and inverted
individually. By means of AND/OR the inputs selected are consequentially interconnected; if
necessary, signals and interconnection outcomes can be delayed.
Outputs of the first logic level can be interconnected AND/OR once more in the second level,
which enables extensive logic functions.
Logic interconnection outcomes can be assigned to relays or software messages (trap / SNMP
variable).
CoolLoop
01_998_335_0_a
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CoolLoop
Manual / Bedienungsanleitung
Advantages:
- Integration into the building monitoring system of the customer
- Logic interconnections of events/alarms for message generation
- via relay contacts or as software messages (trap / SNMP variable)
- Access to alarms/messages generated by CoolCon control
6.11 Flashlight (optional)
Flashing light “Emergency”, mounted on the CoolLoop rooftop
For the laying and installation, the light can be solved by the connector.
6.12 Door Contacts CoolLoop (optional)
Consisting of two door contacts for CoolLoop, imnstalled at front and rear door.
6.13 Door Contacts Server Rack (optional)
Consisting of four door contacts for two server cabinets, for front and rear each.
6.14 Temperature Server Racks (optional)
Consisting of four temperature sensors Pt100.
6.15 Humidity Sensor (optional)
Analog measurement of relative air humidity at the heat exchanger output. (chilled air)
6.16 Smoke Alarm (optional)
Conservative smoke sensor (optical detection) installed at the rear side of CoolLoop, under the
roof.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
6.17 Very Early Fire Detection (optional)
The 1U 19” very early fire detection system has especially been designed to fit the conditions of
rack monitoring with changing volume air flow, but it can be evenly well applied in conventional
racks. Its ultra-flat design does not require the full height of 19” rack units.
Figure 1HE very early fire detection system (front control panel)
Main features:
Very early fire detection (sensibility 0.1 to 2.0 % light blur/m)
Simple installation in a vertical or horizontal 1U 19” rack unit
Power supply
24V DC
Main dimensions
length 370 mm, weight just less than 4 kg
2 alarm levels (pre-alarm, main alarm)
Signal passed on via potential-free contacts or optional network interface card
Air outlet
Air sucked in
Figure 1U very early fire detection system (rear with cable connectors)
CoolLoop
01_998_335_0_a
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CoolLoop
Manual / Bedienungsanleitung
6.18 Very Early Fire Detection and Fire-Extinguishing (optional)
Detection system as above, but with an integrated fire-extinguishing system for closed server
cabinets (combined CoolLoop / server cabinet)
Figure 2 U fire detection and extinguishing insert
(Figure with optional special equipment)
Main features:
Very early fire detection (Sensibility 0.1 to 2.0 % light blur/m)
Simple installation in a vertical or horizontal 2U 19” rack unit
Power supply:
230V AC
Emergeny power supply:
4h
Main dimensions:
length 670mm, weight just less than 35 kg
2 alarm levels (pre-alarm, main alarm)
Signal passed on via potential-free contacts or optional network interface card
Extinguishing gas:
Novec 1230
Extinguishing volume:
2.2 – 4.4 m³
(enough for one Rack, for more racks extensionl units
are needed)
For succesful fire supression all rack cut-outs, cable and pipe entries must be closed or
sealed after installation on site, also after every change of it.
Furthermore it is necessary to shut off the energy for any fire: server powersupply.
This must be done at the same time when the extinguishing starts.
6.19 Heat Quantity Meter / Flow Rate Sensor (optional)
Measurement of the chilled water volume flow as well as of the chilled water feed and return
temperatures
The sensor wheel of the direction of measurement only partially, i.e. by a few millimeters, intrudes
into the pipe's cross-section, so that impurifications will not clog or impair the hydraulic system.
Advantages:
- The indication of the instant current cooling output through the web and/or display.
- Indication/check of the instant current water flow temperatures of the forward and backward flow
for the purpose of the setting or diagnosis.
- The high safety and none flowmeter pressure loss thanks to the side placement of the rotating
part
- The system maintenance-free arrangement without additional filter
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
7.
Maintenance and Repair
Maintenance and repair shall only be performed by trained and
Instructed specialists and in accordance with the manufacturer’s
respectively applicable regulations!
Use only genuine spareparts tested and released by us.
(If required, request a full list of spareparts from the manufacturer.)
For cleaning purposes, use only commercial cleaning agents observing their
respective safety instructions. Do not use any scratching or scraping tools (the surface
protection will suffer!)
-
Prior to any maintenance works:
Properly switch OFF all fans and other electrical components and
disconnect them from their power supply!
Wait until rotating wheels stop!
Protect them against re-connecting them!
Stop the water circuit and prevent it from being re-started.
General checks of fans (annually)
- unusual noise during operation (clearance of bearing too wide?)
Replace fans
(their normal lifecycle is approx. 40,000 operating hours at a temperatur of 40°C)
1. Check which fan is failing, e.g. by checking the fan’s surface temperature; then take out the
respective fuse at the front
2. Loosen the two fastening bolts
3. Exchange fans
CoolLoop
01_998_335_0_a
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CoolLoop
Manual / Bedienungsanleitung
Step 3:
Step 2:
Evenly pull out
the fan unit
and support it
Loosen the
two fastening
bolts
Step 1:
Switch OFF
fuse
Figure
Replacement of fan units
To insert the replacing fan, proceed in reverse sequence.
- Fasten the bolts fixing the fan
- Switch fuse ON again
Properly dispose of the replaced fan!
General check of the cooler (annually)
- Check heat exchanger for being soiled on the air side or for damage.
- Check feed and return if functional.
- If required, clean the air side.
- Check the smell trap (external) regularly if functional.
- Visually check the water circuit at regular intervals for tightness.
Heavily soiled heat exchangers are largely limited in their operation
and must immediately be cleaned.
For cleaning their lamellas, use a vacuum cleaner, compressed air or a soft brush.
When cleaning the lamellas, do not bend them. This will increase pressure loss.
Regularly check the condensed water drain and, if necessary, clean it.
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
8.
Disassembly and Disposal
The CoolLoop must be disassembled by qualified staff only.
-
Prior to any disassembling works:
Properly switch OFF all fans and other electrical components and
disconnect them from their power supply!
Protect them against re-connecting them!
Stop the water circuit and prevent it from being re-started.
Separate the device from the external water circuit by closing the shut-off valves and drain the
system‘s water circuit.
Transport the device, as described in the chapter on “Transport”, by means of a hoisting apparatus
of sufficient carrying capacity.
Dispose of the A/C device in accordance with locally applicable waste disposal and safety
regulations. For this purpose, we recommend to employ a company specializing in recycling.
All parts can be dismantled and consist of:
- Aluminum, steel, brass, copper
- marked plastic parts
- electronic components
9.
Customer Service, Manufacturer’s Address
All Knürr products are subject to permanent quality testing and correspond with applicable
regulations.
Please relate any queries you may have with view of our products to the provider of your system or
directly to:
Knürr AG
Glashüttenstraße 1
01623 Lommatzsch
Phone: +49 (0) 800 000 6295
E-mail: [email protected]
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
10. Annexes
10.1 Quality Requirements of Water Used in the CoolLoop
In order to safeguard the maximum lifetime of air/water heat exchangers, the water applied for
chilling purposes must meet the VGB Chilled Water Guidelines (VGB-R 455 P). The chilled water
used must be soft enough to prevent deposits, but it must not be too soft which would lead to
corrosion of the heat exchanger.
The following table contains the most important impurities and counter-measures for their removal:
Water impurification
Mechanical impurification (dp < 1 mm)
Excess hardness
Moderate level of mechanical impurities and hardeners
Moderate level of chemical impurities
Biological impurities (bacterian and algae)
Method for removal
Filter the water
Soften the water by ion exchange
Add dispersion or stabilizing agents
Add deadening agents and inhibitors
Add biocides
It is recommended to get as closest as possible to the following hydrological parameters:
Hydrological data
pH values
Carbonate hardness
Free carbondioxide
Comnined carbondioxide
Aggressive carbondioxide
Sulfides
Oxygen
Chloride ions
Sulfate ions
Nitrates and nitrites
COB
Ammonia
Iron
Manganese
Cunductivity
Solid residue from evapration
Potassium manganate consumption
Suspended matter
(partial flow cleaning is recommended)
(permanent cleaning)
CoolLoop
>7
>3 <8
8 - 15
8 - 15
0
< 10
< 50
< 250
< 10
<7
<5
<5
< 0.2
< 0.2
< 30
< 500
< 25
<3
> 3 < 15
> 15
01_998_335_0_a
°dH
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
μS/cm
mg/dm3
mg/dm3
mg/dm3
mg/dm3
mg/dm3
page 47/88
CoolLoop
Manual / Bedienungsanleitung
10.2. Checklist for Setting up the Device
Performed checks
Done
Remarks
(to be signed upon
completion)
Check device for damage upon receipt.
Check the ground for being horizontal.
Check bearing capacity of ground.
Add-on and align, connect to server cabinet, position
feet of CoolLoop and adjust them horizontally
Cables connected with server cabinet:
- Temperature sensors (optional)
- Server shut-down (optional)
- Automatic door opening
- Door contact (optional)
- Fire alarm systems (optional)
Cable connected with set of external valves (optional):
- Valve drive
- Flowmeter with temperature sensors (optional)
Optional automatic door opening adjusted at server
cabinet
No remainders of packaging inside CoolLoop
All assembly tools removed
Cable bushings into the device proper and air-tight
Cable connections checked (power supply)
Chilled water connection leak-proof / pressure-tested
Chilled water system deaerated
Volume flow of chilled water adjusted
Condensed water line unobstructed
Smell trap of chilled water system functional
Cooler tub connected to condensed water line
Fans checked for dunction
All front panels closed (air ducts technically separated)
.............................................
Place:
CoolLoop
........................................
Date:
01_998_335_0_a
....................
Signature
of Tester
page 48/88
CoolLoop
Manual / Bedienungsanleitung
10.3 Commissioning Protocol
CoolLoop Commissioning Protocol
1.
General Details
1.1
Customer/Site of installation
Customer’s name:
………………………..
Customer’s address:
………………………..
………………………..
………………………..
1.2
Contact partner:
………………………..
Phone number:
………………………..
Site of installation / room number:
..................................
Humidity at site of installation:
................................... % rel. humidity
Ambient temperature
................................... ° C
Configuration
Cabinet type:
CoolLoop 10 kW
□
Commisson number:
Serial number:
CoolLoop 20 kW
□
CoolLoop 30 kW
□
...................................
...................................
Special remarks:
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
2.
State Check
2.1
General State
Customer’s proof of bearing capacity of ground / transport ways
Check of alignment
CoolLoop
01_998_335_0_a
□
□
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CoolLoop
Manual / Bedienungsanleitung
Transport damage to housing:
yes
□
□
no
Remarks
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
Residual packaging removed:
yes
□
no
□
Assembly tools removed:
yes
□
no
□
□
no
□
with anti-freeze
□
without anti-freeze
□
Circuit in building, direct
□
□
Chilled water temperature
(primary):
Feed: .........
°C
Return: .........
°C
Chilled water pressure
Feed: .........
bar
Return: .........
bar
Air ducts checked:
yes
(Server cabinet front plates closed, lamellas at fan rack unit aligned,
Connecting opening CoolLoop / server cabinet)
2.2
Chilled Water System within the Facility
Chilled water:
CoolLoop
Connected to:
Connection:
CTU
set of interne valves
with Knürr connection set
set of external valves
□
cold water system, direct
□
□
□
Customer’s hydraulic plant OK
(visual check):
Remarks:
CoolLoop
□
yes
no
□
……………………………………………………..
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CoolLoop
Manual / Bedienungsanleitung
2.3
Electrical Data/ Documents
□
Power circuit diagram enclosed:
yes
no
Remarks:
.........................................................................................................................................
□
Cabling checked:
Acceptance protocol for electrical installation available:
yes
□
□
no
Remarks:
.........................................................................................................................................
3.
3.1
Functional Check
Mechanical Functions
□
□
□
□
□
□
□
□
□
□
□
□
□
□
Damage to heat exchanger/
existing
Connections/ lamellas / surface:
none
Remarks:
.........................................................................................................................................
no
Add-on screwed to fit, stiffening wall:
yes
remarks:
.........................................................................................................................................
no
Front door, closing:
yes
Remarks:
.........................................................................................................................................
no
Rear door, closing:
yes
Remarks:
.........................................................................................................................................
no
Pipe duct inlets / cable bushings closed:
yes
Remarks:
.........................................................................................................................................
no
Condensed water drain open / connected:
yes
remarks:
.........................................................................................................................................
Fans run perfectly (bearings OK)
no
Visual check
yes
Remarks:
.........................................................................................................................................
CoolLoop
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CoolLoop
Manual / Bedienungsanleitung
3.2
Electrical Functions
□
□
□
□
□
□
□
□
□
□
□
□
□
□
□
□
Functional check of valve / fan control
yes
no
Remarks:
.........................................................................................................................................
no
Fans shut down when doors open
yes
Remarks:
........................................................................................................................................
no
Functional check of smoke alarm (optional)
yes
Remarks:
.........................................................................................................................................
Functional check of temperature control (optional):
no
yes
Remarks:
.........................................................................................................................................
Functional check
no
of automatic door opening (optional)
yes
Adjustment of electric magnets – see Operation Manual “Automatic Door Opening / Initial
Commissioning”
Remarks:
.........................................................................................................................................
no
Functional check of water alarm (optional)
yes
Remarks:
.........................................................................................................................................
no
Check for error / disturbance alarms
yes
Remarks:
.........................................................................................................................................
3.3
Thermodynamic Checks
Condensed wate forming at heat exchanger
yes
no
Remarks:
.........................................................................................................................................
Chilled water entering heat exchanger:
...............° C
Chilled water leaving heat exchanger:
...............° C
Cabinet temperature in front of heat exchanger:
...............° C
Cabinet temperature behind of heat exchanger:
...............° C
Chilled water network bleeded:
CoolLoop
yes
□
01_998_335_0_a
no
□
page 52/88
CoolLoop
Manual / Bedienungsanleitung
Pressure of chilled water network tested:
(customer’s protocol available)
yes
□
no
Volume flow adjusted:
yes
□
no
□
□
□
□
external
Volume flow:
…………. l / min
external
Remarks:
.........................................................................................................................................
Correctness of above values is hereby confirmed.
Commissioning was performed during on-going operation.
.........................................
Commissioning firm
................................
Date
.............................................
Signature
.........................................
Customer
................................
Date
..............................................
Signature
CoolLoop
01_998_335_0_a
page 53/88
CoolLoop
Manual / Bedienungsanleitung
10.4 CoolLoop Characteristic Lines
performance chart 10kW CoolLoop - 1,49m³/h
35
30
air supply temperature (°C)
25
20
15
10
5
0
0
2
4
6
8
10
12
14
16
18
20
heat load (kW)
18°C cw supply temperature
15°C cw supply temperature
12°C cw supply temperature
performance chart 20kW CoolLoop - 2,98m³/h
35
30
air supply temperature (°C)
25
20
15
10
5
0
0
5
10
15
20
25
30
heat load (kW)
18°C cw supply temperature
CoolLoop
15°C cw supply temperature
01_998_335_0_a
12°C cw supply temperature
page 54/88
CoolLoop
Manual / Bedienungsanleitung
performance chart 30kW CoolLoop - 4,43m³/h
35
30
air supply temperature (°C)
25
20
15
10
5
0
0
5
10
15
20
25
30
heat load (kW)
18°C cw supply temperature
15°C cw supply temperature
12°C cw supply temperature
10.5 Default Control Settings
Fan speed
25 to 100%
Designed value:
Upper warning:
Upper alarm:
40°C at suction side (warm)
45°C
50°C
0 to 100% flow volume
Designed value:
Upper warning:
Upper alarm:
Door opening:
Server shut-down:
22°C at blow side (cold)
26°C
30°C
32°C (optional)
35°C (optional)
Humidity sensor*)
(optional)
Upper alarm
Lower alarm
85% rel. humidity
25% rel. humidity
Chilled water temperature monitoring
(optional)
Upper feed alarm
Lower feed alarm
Upper return alarm
Lower return warning
16°C
10°C
22°C
10°C
Front LED at fan
Permanent green
Slowly flashing
Quickly flashing
Status OK
Front door closed, rear open
Front door open, rear closed
Front and rear doors open
Attention:
All adjustments may vary depending on the project.
Chilled water valve
*) CoolLoop does not actively affect humidity. There is no controlled humidifying or de-humidifying.
CoolLoop
01_998_335_0_a
page 55/88
35
CoolLoop
Manual / Bedienungsanleitung
10.6 CoolCon Control
Introduction
The CoolCon control serves the control of air conditioning and the monitoring of the CoolLoop and
the server cabinets attached to it.
It is a mnodularly expandable monitoring and control system.
A 10/100MBit Ethernet connection is available for communication to support TCP/IP, HTTP, FTP,
SNMP and NTP protocols. It is configured and monitored via an integrated Web server, an FTP
server as well as an SNMP agent. The basic variant enables the monitoring of up to four fan racks,
a leakage sensor, temperature sensors for supply and return air as well as air conditioning of the
cabinet. Thereby, the chilled water quantity is adjusted to the required cooling by means of a
control valve; the fan speed is likewise variable.
The fans supply only the actually required air flow.
-
The basic version may additionally be expanded by the following options:
server shutdown:
shutdown of the power supply to connected servers
-
A/B toggling:
automatic toggling of supply voltage in the event of mains failure (in the case of two supply mains)
-
automatic door opening:
emergency door opening in the event of excess temperature
-
digital inputs/ouputs at free disposal:
for hooking up further monitoring systems
-
safety package Basic:
door contact switch at CoolLoop and a flashing light for error warning
-
safety package Max.:
as saftey package Basic plus two additional temperature sensors per each server cabinet
-
humidity measuring
measuring and monitoring of relative humidity
-
smoke alarm:
in the CoolLoop for smoke warning
-
very early fire detection:
sensitive system for very early fire detection
-
fire extinction:
as with very early fire detection plus additional fire extinction system
-
heat meter:
monitoring of power input of server cabinet
-
display, monochrome:
visualisation of the most essential system parameters directly on the cabinet
-
display, color:
as with display, monochrome, but color display for better visualisation of values and alarms
-
power/voltage/capacity measuring:
for monitoring the power and capacity input of the server cabinet
CoolLoop
01_998_335_0_a
page 56/88
CoolLoop
Manual / Bedienungsanleitung
Visualisation
Configuration and monitoring do not require additonal software. All adjustments and status queries
are requested via a Web browser. Java-Runtime, from version 1.4, is required to be installed.
When using version 6, please note that, in the Java control panel under General – Temporary
Internet files – Settings, the entry Keep temporary files on my compouter is disabled. Should any
access have been made already without disabling above setting, temporary files must be deleted
from Java and the Internet browser after disabling it.
Login
Control can be accessed by simply entering the IP address into the browser. Default setting as a
standard is 1.1.199.88.
Within the opening login window, authorised users can register on two possible levels.
Level 1:
authorises to only watch
User name: user
Password:
1111
Level 2:
Auhtorises to watch and to configure
Password
knuerr
User name: admin
After logging in onto Level 2, user names and passwords can be changed in the window User.
They should not exceed 10 characters.
German and English are supported as languages of display; choose between the flag symbol
buttons on the Login page.
Status page
CoolLoop
01_998_335_0_a
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CoolLoop
Manual / Bedienungsanleitung
Status
After successful login, the status page will open displaying all the current state temperatures. This
page can be seen by users authorised for both Levels and 1 and 2; setting changes are not
possible here.
18
12
71
Status page
All contacts are displayed green in their normal status and, in the event of an alarm, turn red. The
name fields of analog values are not coloured in their normal states;
they will turn
yellow when exceeding their upper warning limits,
red when reaching their upper warning values
and blue at their lower alarm values.
Depending on the number of inserted fan racks and the options installed, the display may vary
from the figure.
The value settings for upper and lower alarms and warnings are possible only on User Level 2 on
the Service page within the scope of adjustment (Æ Table default setting).
The set values for server supply air (valve control) and server return air (fan control), the threshold
values for alarms and warnings are also default here.
CoolLoop
01_998_335_0_a
page 58/88
CoolLoop
Manual / Bedienungsanleitung
Here, in columns Input Names and digital inputs/outputs, messages and contacts can be specified
individually. They will then appear in further configuration windows and be dispersed as additional
text in the trap messages. Such specifications must not exceed a length of 24 characters.
The specification of the cabinet can be entered in the box Rack Name. It will then be displayed at
the top of the Status page, shown on the display (optionally) and can be requested by SNMP.
Service page
The value settings for server supply air (valve control) and server return air (fan control) as well as
the threshold values for alarms and warnings are default in the column Temperature / humidity
settings.
CoolLoop
01_998_335_0_a
page 59/88
CoolLoop
Manual / Bedienungsanleitung
Default values:
Value
Warm air:
Value setting
Upper temperature
warning
Upper temperature alarm
Cold air:
Value setting
Upper temperature
warning
Upper temperature alarm
Emergency opening doors
Server shutdown
Lower temperature alarm
Relative humidity:
Upper alarm
Lower alarm
Water temperature:
Feed, upper temperature
alarm
Feed, lower temperature
alarm
Return, upper temperature
alarm
Return, lower temperature
alarm
CoolLoop
Basic setting
Range
40°C
35 - 45°C
45°C
35 - 50°C
50°C
35 - 55°C
22°C
20 - 25°C
26°C
20 - 35°C
30°C
32°C
35°C
10°C
20 - 40°C
30 - 40°C
25 - 40°C
1 - 15°C
85%rel.hum.
25%rel.hum.
50 - 90%rel.hum.
20 - 30%rel.hum.
16°C
10 - 25°C
10°C
5 - 20°C
22°C
15 - 30°C
10°C
5 - 20°C
01_998_335_0_a
page 60/88
CoolLoop
Manual / Bedienungsanleitung
Mains setting
The network settings can be altered after successful login on Level 2 via the button Network. The
following are default values:
IP address:
Net mask:
1.1.199.88
255.255.255.0
Mains settings
For any change, the new values need to be entered into the respective boxes and to be
transferred by using the send button. After a short waiting time, the control needs to be started
anew by means of the reset button in order to activate the changed data.
NTP server:
For synchronising the internal realtime clock with a time server, its address is entered here as well
as the updating interval in seconds. As another option, the clock can be set manually via the RTC
page.
CoolLoop
01_998_335_0_a
page 61/88
CoolLoop
Manual / Bedienungsanleitung
Trap Host and NMS:
The settings required for SNMP management for the trap receiver, community names and SNMP
port are made here. Trap recipients may be activated individually via the respective buttons. A
detailed description of SNMP functions can be found in Section SNMP.
Note:
Due to the system, the SNMP communication cannot be effected at its standard port 161. In the
box SNMP port any port may be selected; Port 160 is the default port.
Traps are sent on via Port 162 as a standard.
SQL:
With the database functions enabled, the required entries for access to a database can be made
here. Only the link-in to Microsoft SQL is possible. As a standard, the values for the server supply
air and return air are written into a table. Further values may be implemented upon request.
CoolLoop
01_998_335_0_a
page 62/88
CoolLoop
Manual / Bedienungsanleitung
Logics configuration
The Logics configuration of CoolCon permits the user to determine logic functions for circuiting the 4 relay
outputs (optional) or to generate an SNMP trap (traps are also possible, if option digital inputs/ouputs is not
available). If an alarm is received, e.g. failure of a conditioning unit AND an alarm due to overheating, a trap
and the switching ON of a contact can be configured in an additional alarm system. A total of four logic
functions (AND / OR) on two levels each as well as four optional relay outputs are available. The outputs of
the first logic level may be linked on the second level once again by AND/OR, which enables extensive logic
linking.
The Logics configuration can be accessed via the Logic button: The Logics survey will appear showing a
scheme. The various logic units can be accessed by clicking on the coloured boxes.
Start page Logics configuration
On Logics level 1, the following input conditions can be used for generating an output signal:
-
Error message fans 1 to 4
Water alarm
Smoke alarm
Mains A
Mains B
Upper temperature warning and alarm for server supply air
Upper temperature warning and alarm for server return air
Door contact switch CoolLoop
Door contact switch server cabinet
Free digital inputs
These signals can be enabled (enable) or inverted (inv) individually. The selected inputs can then
logically be linked by means of AND / OR; if required, the reaction time (in seconds) in which the
linking result is put out can be delayed by means of enable delay and ON delay or OFF delay.
CoolLoop
01_998_335_0_a
page 63/88
CoolLoop
Manual / Bedienungsanleitung
Logics level 1
The Next (vor) button will take you to the next field of configuration on Logics level 1 where the
same inputs are available, but can be logically linked otherwise.
CoolLoop
01_998_335_0_a
page 64/88
CoolLoop
Manual / Bedienungsanleitung
Clicking onto the output Logic 2.x will take you to Logics level 2. Its default setting is configured in
such a way that the results from Logic levels 1 are passed on directly to outputs 1 to 4. Each
output must now only be enabled by means of enable out. The linked result will then be available
at the relay outputs (optional) or is sent out as an SNMP trap if trap dispatch has been enabled.
For further logical linking, proceed analog to Logic level 1.
Logic level 2
CoolLoop
01_998_335_0_a
page 65/88
CoolLoop
Manual / Bedienungsanleitung
SNMP
CoolCon supports SNMP and SNMP traps in Version v2c. The MIB file required for integration into
a network management system can be downloaded via ftp://<Adresse CoolLoop> from control.
The file is located in the root directory of control and is named KNUERR-COOLCONTROLMIB_Vx.mib.
Note: Download this file only; all other files must not be altered or renamed in order to guarantee
the system to work flawlessly.
Trap configuration
The trap configuration can be found in window SNMP. It be specified there for the respective
inputs and threshold levels whether a trap shall be sent at each change of state. Incoming and
outgoing traps are always triggered for one event.
Trap configuration
The names displayed correlate to those that have been specified in the Service window.
A trap can be triggered manually for each event by using the buttons in the Test column. Before
using this function, release of the desired input must be disabled and, by subsequently clicking on
it, be tested. An incoming and outgoing trap, respectively, is sent.
CoolLoop
01_998_335_0_a
page 66/88
CoolLoop
Manual / Bedienungsanleitung
SNMP MIB
In order to monitor the CoolLoop and the server cabinet attached to it by SNMP it is necessary to
link the MIB into the network management system in use. The following table lists all elements
contained in the MIB. Depending on the option applied, not all OIDs are used.
Object Object Object
1
2
3
Content
enterprises.knuerr.cooling.coolControl
1.3.6.1.4.1.2769.2.1.
coolEnvironment
temp1
temp1Name
temp1CalibrationOffset
temp1Current
temp1SettingLevel
temp1WarningLevel
temp1AlarmLevel
1
2
temp3
temp3Name
temp3CalibrationOffset
temp3Current
temp3WarningLevel
temp3AlarmLevel
3
temp4
temp4Name
temp4CalibrationOffset
temp4Current
temp4WarningLevel
temp4AlarmLevel
4
temp5
temp5Name
temp5CalibrationOffset
temp5Current
temp5WarningLevel
temp5AlarmLevel
5
temp6
temp6Name
6
1
2
3
4
5
6
7
8
Temperature server supply air CL / CT
Cold air
Offset temperature
Temperature value, supply air
Normal value
Upper warning threshold
Upper alarm value
Door opening value
Server shutdown value
1
2
3
4
5
Temperature server return air, right rack
Warm air, left
Offset temperature
Temperature value, return air
Upper warning threshold
Upper alarm value
1
2
3
4
5
Temperature supply air, right rack
Cold air, left
Offset temperature
Temperature value, supply air
Upper warning threshold
Upper alarm value
1
2
3
4
5
Temperature server return air, left rack
Warm air, right
Offset temperature
Temperature value, return air
Upper warning threshold
Upper alarm value
1
temp6CalibrationOffset
CoolLoop
1
2
3
4
5
6
Analog inputs
Temperature server return air CL / CT
Warm air
Offset temperature
Temperature value, return air
Normal value
Upper warning threshold
Upper alarm value
1
temp2
temp2Name
temp2CalibrationOffset
temp2Current
temp2NormLevel
temp2WarningLevel
temp2AlarmLevel
temp2DoorsOpenLevel
temp2ServerOFFLevel
01_998_335_0_a
Explanation
Temperature server, supply air, left rack
Cold air, right
Offset temperature
2
page 67/88
CoolLoop
Manual / Bedienungsanleitung
temp6Current
temp6WarningLevel
temp6AlarmLevel
hum1
hum1Name
hum1Current
hum1LowAlarmLevel
hum1UpperAlarmLevel
7
tempOutWater
tempOutWaterName
tempOutWaterCurrent
tempOutWaterLoAlarmLevel
tempOutWaterHiAlarmLevel
8
tempInWater
tempInWaterName
tempInWaterCurrent
tempInWaterLoAlarmLevel
tempInWaterHiAlarmLevel
9
flowWater
flowWaterName
flowWaterCurrent
10
energyConsumptionMainsA
activePowerMainsA
currentL1A
currentL2A
currentL3A
voltageL1A
voltageL2A
voltageL3A
cosphiA
apparentPowerMainsA
reactivePowerMainsA
11
energyConsumptionMainsB
activePowerMainsB
currentL1B
currentL2B
currentL3B
voltageL1A
voltageL2A
voltageL3A
cosphiB
apparentPowerMainsB
reactivePowerMainsB
12
coolContacts
contactBasisNames
fan1Name
fan2Name
CoolLoop
3
4
5
Temperature value, supply air
Upper warning threshold
Upper alarm value
1
2
3
4
Relative humidity
Name humidity
Humidity value, air
Lower alarm value
Upper alarm value
1
2
3
4
Chilled water, return
Name chilled water, return
Temperature value chilled water, return
Lower alarm value
Upper alarm value
1
2
3
4
Chilled water, feed
Name chilled water, feed
Temperature
Lower alarm value
Upper alarm value
1
2
Chilled water, flow rate
Name water flow rate
Water flow rate
1
2
3
4
5
6
7
8
9
10
Power mains A
Effective power mains A
Current mains A L1
Current mains A L2
Current mains A L3
Voltage mains A L1 - N
Voltage mains A L2 - N
Voltage mains A L3 - N
Power factor mains A
Apparent power mains A
Idle power mains A
1
2
3
4
5
6
7
8
9
10
Energy mains B
Effective power mains B
Current mains B L1
Current mains B L2
Current mains B L3
Voltage mains B L1 - N
Voltage mains B L2 - N
Voltage mains B L3 - N
Power factor mains B
Apparent power mains B
Idle power mains B
1
2
Digital system inputs
Names inputs basic device
Name fan 1
Name fan 2
.2
1
01_998_335_0_a
page 68/88
CoolLoop
Manual / Bedienungsanleitung
fan3Name
fan4Name
waterName
smokeName
mainsAName
mainsBName
CoolLoop
contactSmokeExtingNames
smokePreAlarmName
smokeMainAlarmName
smokeDefectName
smokeExtinguishedName
2
contactDoorNames
doorLeftFrontName
doorLeftRearName
doorRightFrontName
doorRightRearName
doorCoolFrontName
doorCoolRearName
3
contactBasisCurrentStates
fan1CurrentStates
fan2CurrentStates
fan3CurrentStates
fan4CurrentStates
waterCurrentStates
smokeCurrentStates
mainsACurrentStates
mainsBCurrentStates
4
contactSmokeExtingCurrentStates
smokePreAlarmCurrentStates
smokeMainAlarmCurrentStates
smokeDefectCurrentStates
smokeExtinguishedCurrentStates
5
contactDoorCurrentStates
doorLeftFrontCurrentStates
doorLeftRearCurrentStates
doorRightFrontCurrentStates
doorRightRearCurrentStates
doorCoolFrontCurrentStates
doorCoolRearCurrentStates
6
contactBasisTraps
fan1Trap
fan2Trap
fan3Trap
fan4Trap
waterTrap
smokeTrap
mainsATrap
mainsBTrap
7
01_998_335_0_a
3
4
5
6
7
8
Name fan 3
Name fan 4
Name water
Name smoke
Name mains A
Name mains B
1
2
3
4
Namen contacts very early fire detection
Name pre-alarm
Name main alarm
Name device defect
Name extinction triggered
1
2
3
4
5
6
Namen door contacts
Name door, front left
Name door, rear left
Name door, front right
Name door, rear right
Name door C, front
Name door C, rear
1
2
3
4
5
6
7
8
Status inputs basic device
Status fan 1
Status fan 2
Status fan 3
Status fan 4
Status water sensor
Status smoke sensor
Status mains A
Status mains B
1
2
3
4
Status very early fire detection
Status pre-alarm
Status main alarm
Status device defect
Status extinction triggered
1
2
3
4
5
6
Status door contacts
Status door, front left
Status door, rear left
Status door, front right
Status door, rear right
Status door C, front
Status door C, rear
1
2
3
4
5
6
7
8
Trap release inputs, basic device
Trap release fan 1
Trap release fan 2
Trap release fan 3
Trap release fan 4
Trap release water sensor
Trap release smoke sensor
Trap release mains A
Trap release mains B
page 69/88
CoolLoop
Manual / Bedienungsanleitung
contactSmokeExtingTraps
smokePreAlarmTrap
smokeMainAlarmTrap
smokeDefectTrap
smokeExtinguishedTrap
8
contactDoorTraps
doorLeftFrontTrap
doorLeftRearTrap
doorRightFrontTrap
doorRightRearTrap
doorCoolFrontTrap
doorCoolRearTrap
9
contactBasisTrapRepeat
fan1TrapRepeat
fan2TrapRepeat
fan3TrapRepeat
fan4TrapRepeat
waterTrapRepeat
smokeTrapRepeat
mainsATrapRepeat
mainsBTrapRepeat
10
contactSmokeExtingTrapRepeat
smokePreAlarmTrapRepeat
smokeMainAlarmTrapRepeat
smokeDefectTrapRepeat
smokeExtinguishedTrapRepeat
11
contactDoorTrapRepeat
doorLeftfrontTrapRepeat
doorLeftRearTrapRepeat
doorRightFrontTrapRepeat
doorRightRearTrapRepeat
doorCoolFrontTrapRepeat
doorCoolRearTrapRepeat
12
coolOutput
outputEnables
out1Enable
out2Enable
out3Enable
out4Enable
CoolLoop
1
2
3
4
Trap release very early fire detection
Trap release pre-alarm
Trap release main alarm
Trap release device defect
Trap release extinction triggered
1
2
3
4
5
6
Trap release door contacts
Trap release door, front left
Trap release door, rear left
Trap release door, front right
Trap release door, rear right
Trap release door C, front
Trap release door C, rear
1
2
3
4
5
6
7
8
Trap repeat inputs basic device
Trap repeat time fan 1
Trap repeat time fan 2
Trap repeat time fan 3
Trap repeat time fan 4
Trap repeat time water
Trap repeat time smoke
Trap repeat time mains A
Trap repeat time mains B
1
2
3
4
Trap repeat very early fire detection
Trap repeat time pre-alarm
Trap repeat time main alarm
Trap repeat time device defect
Trap repeat time extinction triggered
1
2
3
4
5
6
Trap repeat door contacts
Trap repeat time door, front left
Trap repeat time door, rear left
Trap repeat time door, front right
Trap repeat time door, rear right
Trap repeat time door C, front
Trap repeat time door C, rear
.3
Digital outputs
1
outputNames
out1Name
out2Name
out3Name
out4Name
2
outputStates
out1State
3
01_998_335_0_a
1
2
3
4
Output 1
Output 2
Output 3
Output 4
1
2
3
4
Name output 1
Name output 2
Name output 3
Name output 4
1
Status outputs
Status output 1
page 70/88
CoolLoop
Manual / Bedienungsanleitung
out2State
out3State
out4State
outputTraps
out1Trap
out2Trap
out3Trap
out4Trap
4
outputTrapRepeat
out1TrapRepeat
out2TrapRepeat
out3TrapRepeat
out4TrapRepeat
5
coolSystem
coolsystem
systemManufacturer
systemType
systemLocation
systemName
.4
coolTrap
.5
Status output 2
Status output 3
Status output 4
1
2
3
4
Trap release outputs
Trap release output 1
Trap release output 2
Trap release output 3
Trap release output 4
1
2
3
4
Trap repeat outputs
Trap repeat time output 1
Trap repeat time output 2
Trap repeat time output 3
Trap repeat time output 4
System data
1
1
2
3
4
fan1Norm
fan1Alarm
fan2Norm
fan2Alarm
fan3Norm
fan3Alarm
fan4Norm
fan4Alarm
waterNorm
waterAlarm
smokeNorm
smokeAlarm
mainsANorm
mainsAAlarm
mainsBNorm
mainsBAlarm
smokePreAlarmNorm
smokePreAlarmAlarm
smokeMainAlarmNorm
smokeMainAlarmAlarm
smokeDefectNorm
smokeDefectAlarm
smokeExtinguishedNorm
smokeExtinguishedAlarm
doorLeftFrontNorm
doorLeftFrontAlarm
doorLeftRearNorm
doorLeftRearAlarm
doorRightFrontNorm
doorRightFrontAlarm
CoolLoop
2
3
4
01_998_335_0_a
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
mib-2.system.sysContact
mib-2.system.sysDescr
mib-2.system.sysLocation
mib-2.system.sysName
Traps
Fan 1 normal
Fan 1 alarm
Fan 2 normal
Fan 2 alarm
Fan 3 normal
Fan 3 alarm
Fan 4 normal
Fan 4 alarm
Water normal
Water alarm
Smoke normal
Smoke alarm
Mains A normal
Mains A alarm
Mains B normal
Mains B alarm
Very early fire detection, normal
Very early fire detection, alarm
Very early fire detection, normal
Very early fire detection, alarm
Device defect, normal
Device defect, alarm
Extinction triggered, normal
Extinction triggered, alarm
Door, front left, normal
Door, front left, alarm
Door, rear left, normal
Door, rear left, alarm
Door, front right, normal
Door, front right, alarm
page 71/88
CoolLoop
Manual / Bedienungsanleitung
doorRightRearNorm
doorRightRearAlarm
doorCfrontNorm
doorCfrontAlarm
doorCrearNorm
doorCrearAlarm
spare1Norm
spare1NotNorm
spare2Norm
spare2NotNorm
out1Norm
out1NotNorm
out2Norm
out2NotNorm
out3Norm
out3NotNorm
out4Norm
out4NotNorm
temp1UpperNoWarning
temp1UpperWarning
temp1UpperNoAlarm
temp1UpperAlarm
temp2UpperNoWarning
temp2UpperWarning
temp2UpperNoAlarm
temp2UpperAlarm
temp3UpperNoWarning
temp3UpperWarning
temp3UpperNoAlarm
temp3UpperAlarm
temp4UpperNoWarning
temp4UpperWarning
temp4UpperNoAlarm
temp4UpperAlarm
temp5UpperNoWarning
temp5UpperWarning
temp5UpperNoAlarm
temp5UpperAlarm
temp6UpperNoWarning
temp6UpperWarning
temp6UpperNoAlarm
temp6UpperAlarm
temp1LowNoAlarm
temp1LowAlarm
temp2LowNoAlarm
temp2LowAlarm
humidityUpperNormal
humidityUpperAlarm
humidityLowNormal
humidityLowalarm
coldwaterLowNormal
coldwaterLowAlarm
coldwaterUpperNormal
coldwaterUpperAlarm
warmwaterLowNormal
CoolLoop
01_998_335_0_a
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Door, rear right, normal
Door, rear right, alarm
Door C, front, normal
Door C, front, alarm
Door C, rear, normal
Door C, rear, alarm
Reserve
Reserve
Reserve
Reserve
Output1, normal
Output 1, abnormal
Output 2, normal
Output 2, abnormal
Output 3, normal
Output 3, abnormal
Output 4, normal
Output 4, abnormal
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Upper non-warning threshold
Upper warning threshold
Upper non-alarm value
Upper alarm value
Lower non-alarm value
Lower alarm value
Lower non-alarm value
Lower alarm value
Humidity upper normal value
Humidity upper alarm value
Humidity lower normal value
Humidity lower alarm value
Chilled water lower normal value
Chilled water lower alarm value
Chilled water upper normal value
Chilled water upper alarm value
Warm water lower normal value
page 72/88
CoolLoop
Manual / Bedienungsanleitung
warmwaterLowAlarm
warmwaterUpperNormal
warmwaterUpperAlarm
temp2DoorOpenNorm
temp2DoorOpenAlarm
temp2ServerOFFNorm
temp2ServerOFFAlarm
in1Normal
in1NotNormal
in2Normal
in2NotNormal
in3Normal
in3NotNormal
in4Normal
in4NotNormal
currentL1aNorm
currentL1aAlarm
currentL2aNorm
currentL2aAlarm
currentL3aNorm
currentL3aAlarm
currentL1bNorm
currentL1bAlarm
currentL2bNorm
currentL2bAlarm
currentL3bNorm
currentL3bAlarm
voltageMainsANorm
voltageMainsAAlarm
voltageMainsBNorm
voltageMainsBAlarm
powerMainsANorm
powerMainsAAlarm
powerMainsBNorm
powerMainsBAlarm
coolInput
inputNames
in1Name
in2Name
in3Name
in4Name
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
.6
1
2
3
4
Digital inputs
Namen digital inputs
Name input 1
Name input 2
Name input 3
Name input 4
1
2
3
4
Status digital inputs
Status input 1
Status input 2
Status input 3
Status input 4
1
inputStates
in1State
in2State
in3State
in4State
2
inputTraps
in1Trap
3
1
in2Trap
in3Trap
in4Trap
CoolLoop
Warm water lower alarm value
Warm water upper normal value
Warm water upper alarm value
Door opening value normal
Door opening value Alarm
Server shutdown value normal
Server shutdown value Alarm
Input 1 normal
Input 1 abnormal
Input 2 normal
Input 2 abnormal
Input 3 normal
Input 3 abnormal
Input 4 normal
Input 4 abnormal
Mains A current L1 normal
Mains A current L1 too high
Mains A current L2 normal
Mains A current L2 too high
Mains A current L3 normal
Mains A current L3 too high
Mains B current L1 normal
Mains B current L1 too high
Mains B current L2 normal
Mains B current L2 too high
Mains B current L3 normal
Mains B current L3 too high
Mains A phase returned
Mains A phase failed
Mains B phase returned
Mains B phase failed
Mains A effective power normal
Mains A effective power too high
Mains B effective power normal
Mains B effective power too high
2
3
4
01_998_335_0_a
Trap release digital inputs
Trap release input 1
Trap release input 2
Trap release input 3
Trap release input 4
page 73/88
CoolLoop
Manual / Bedienungsanleitung
inputTrapRepeat
in1TrapRepeat
in2TrapRepeat
in3TrapRepeat
in4TrapRepeat
CoolLoop
4
1
2
3
4
01_998_335_0_a
Trap repeat digital inputs
Trap repeat time input 1
Trap repeat time input 2
Trap repeat time input 3
Trap repeat time input 4
page 74/88
CoolLoop
Manual / Bedienungsanleitung
Functionality of the Basic Variant
Component
Function
Assembly
Connection
Variables
SNMP
Fan 1
Status fan 1
ILC150:I1
5.1.1
ONBOARD_
INPUT_BIT0
Status check
(Alarm. = 0)
Failure is signaled:
Web visualisation
display
flashing light
SNMP trap
Fan 2
Status fan 2
(Alarm. = 0)
Failure is signaled:
Web visualisation
display
flashing light
SNMP trap
Fan 3
Status fan 3
(Alarm. = 0)
Failure is signaled:
Web visualisation
display
flashing light
SNMP trap
Fan 4
Status fan 4
(Alarm. = 0)
Failure is signaled:
Web visualisation
display
flashing light
SNMP trap
B8 water sensor
Message when water level in
condensate collection tub
high
Trap in case of
status change
ILC150:I2
6.2.1
ONBOARD_
INPUT_BIT1
Status check
Trap in case of
status change
ILC150:I3
5.1.4
ONBOARD_
INPUT_BIT2
Status check
Trap in case of
status change
ILC150:I4
6.2.4
ONBOARD_
INPUT_BIT3
Status check
Trap in case of
status change
ILC150:I5
7.3.1
ONBOARD_
INPUT_BIT4
Status check
Trap in case of
status change
(Alarm = 1)
is signaled:
Web visualisation
display
flashing light
SNMP trap
B7 smoke sensor
(Alarm = 1)
(optional)
Q12 Mains contactor
mains A
Signaling smoke; if required,
doors can be opened and
server shut down
ILC150:I6
8.4.1
ONBOARD_
INPUT_BIT5
Trap in case of
status change
is signaled:
Web visualisation
display
flashing light
SNMP trap
Mains supply failed
ILC150:I7
7.3.4
ONBOARD_
INPUT_BIT6
is signaled:
Web visualisation
(Mains A avail. = display
1)
flashing light
SNMP trap
K15 Standby net failed
Monitoring mains
B
is signaled:
Web visualisation
(Mains B avail. = display
1)
flashing light
CoolLoop
Status check
Status check
Trap in case of
status change
ILC150:I8
8.4.4
ONBOARD_
INPUT_BIT7
Status check
Trap in case of
status change
01_998_335_0_a
page 75/88
CoolLoop
Manual / Bedienungsanleitung
SNMP trap
P1 Status LED
System o.k. = permanent light ILC150:O1
3.1.1
ONBOARD_
OUTPUT_BIT0
No
4.2.1
ONBOARD_
OUTPUT_BIT1
No
warning = flashing slowly
Active if:
doors, front, are open
warm air upper warning value
cold air upper warning value
fire detection pre-alarm
(optional)
fire detection defect (optional)
alarm = flashing rapidly
active if:
see flashlight
K12 Fan emergency
mode
(Störung = 0)
Fan in emergency mode if:
ILC150:O2
supply SPS OFF
SPS in STOP
failure of temperature sensors
CoolLoop
cold or warm air
K30 Extinction blocked if at least
Bridging of
one door open
doorm opening if
fire extinction
active
(optional)
ILC150:O4
4.2.4
ONBOARD_
OUTPUT_BIT3
No
B1 Temperature
sensor
heat exchanger
input
1-2RTD:Ch1
9.1.1 rt
9.1.2 bn
9.1.3 sw
9.1.4 sh
Tmp_1 / tmp_1r
Value requested
10.1.1 rt
10.1.2 bn
10.1.3 sw
10.1.4 sh
Tmp_2 / tmp_2r
Value requested
set_norm_temp2
set_warn_temp2
set_fail_temp2
set_off_temp2
serv_off_temp2
set_loalarm_tem
p2
Trap if falling
short of or
exceeding limit
values
Measuring/display
calibration value
set value
upper warning value
Upper alarm value
set_norm_temp1 Trap if falling
set_warn_temp1 short of or
set_fail_temp1
exceeding limit
values
Exceeding the threshold
levels is signaled:
Web visualisation
display
flashing light
SNMP trap
B2 Temperature
sensor
Heat exchanger
output
Measuring/display
calibration value
set value
upper uUpper alarm value
door-OPEN value
server-OFF value
lower alarm value
1-2RTD:Ch2
Falling short of or exceeding
threshold values is signaled:
Web visualisation
Display
Flashing light
SNMP trap
Fan 1 ... 4 Joint control of fans
control voltage 010V
1-AO2/U:Ch1
11.1.1
fan_out
No
M9 Control voltage
0-10V
1-AO2/U:Ch2
12.2.1
mix_out
No
CoolLoop
Valve control
01_998_335_0_a
page 76/88
CoolLoop
Manual / Bedienungsanleitung
Fan 1 (existing = 1)
Detection of fan 1 plugged
1-DI4:1
13.1.1
fan_1_en
No
1-DI4:2
14.2.1
fan_2_en
No
1-DI4:3
13.1.4
fan_3_en
No
1-DI4:4
14.2.4
fan_4_en
No
visible by:
Web visualisation
Display
Fan 2 (existing = 1)
Detection of fan 2 plugged
visible by:
Web visualisation
Display
Fan 3 (existing = 1)
Detection of fan 3 plugged
visible by:
Web visualisation
Display
Fan 4 (existing = 1)
Detection of fan 4 plugged
visible by:
Web visualisation
Display
CoolLoop
01_998_335_0_a
page 77/88
CoolLoop
Manual / Bedienungsanleitung
CoolLoop name
Button bar
Door, front, CoolLoop
Fan rate in %
Door, rear, CoolLoop
Server return air
temperature, limit values are
signaled by changing colour
Server supply air
temperature, limit values are
signaled by changing colour
Status page basic equipment
Three-port valve with flow
display in %
Water sensor
Fan display:
field and graphic only visible
if fan insert has been
plugged
green: fan o.k.
red: fan error
CoolLoop
01_998_335_0_a
page 78/88
CoolLoop
Manual / Bedienungsanleitung
Options
Display
Component
Function
A27 monochrome
(optional)
Visualisation of the actual
RS485
operational mode and of alarm
messages:
in its normal status, all fields for
contacts and limit values are
transparent, background colour is
orange;
in case of failure, the causing
element changes to a dark
background, the background
colour will turn red
55.1.2
56.2.2
Visualisation of the actual
operational mode and of alarm
messages:
in its normal status, all fields for
contacts and limit values are
green,
in case of failure, the causing
element changes to a red
background
55.1.2
56.2.2
A27 colour (optional)
CoolLoop
Assembly Connection Variables
RS485
01_998_335_0_a
RS485_I_
ProcessData
SNMP
No
RS485_Q_
ProcessData
RS485_I_
ProcessData
No
RS485_Q_
ProcessData
page 79/88
CoolLoop
Manual / Bedienungsanleitung
Cabinet name
CoolLoop symbol,
serves to select
language
fanstatus
Doorswitch, rear
Door switch, rear
Temperature, front
Temperature, rear
Humidity
Chilled water
supply and return
Proceed to alarm
page
Colour display: Status page
Water sensor
Cooling capacity
Temperature
alarms
Door switches
Smoke sensor/
water sensor
triggered
Door emergency
open temperature
reached
fans failed
to network page
Temperature
sensors failed
to status page
power for sensors
failed
Colour display: alarm page
Mains A or B
failed (if installed)
CoolLoop
01_998_335_0_a
flow sensor failed
page 80/88
CoolLoop
Manual / Bedienungsanleitung
Cabinet name
fanstatus
CoolLoop symbol,
serves to select
language
Doorswitch, rear
Door switch, rear
Temperature, front
Temperature, rear
Humidity
Chilled water
supply and return
Proceed to alarm
page
Monochrome display: status page
Water sensor
Cooling capacity
Temperature
alarms
Door switches
Smoke sensor/
water sensor
triggered
Door emergency
open temperature
reached
fans failed
to network page
Temperature
sensors failed
to status page
power for sensors
failed
Monochrome display: alarm page
Mains A or B
failed (if installed)
CoolLoop
01_998_335_0_a
flow sensor failed
page 81/88
CoolLoop
Manual / Bedienungsanleitung
Server shutdown
Component
Function
Assembly Connection Variables
SNMP
K111 –
Rack, left
server shutdown mains A
1-DO4:1
21.1.1
serv_1a
No
K121 –
Rack, left
server shutdown mains B
1-DO4:2
22.2.1
serv_1b
No
K211
Rack, right
server shutdown mains A
1-DO4:3
21.1.4
serv_2a
No
K212
Rack, right
server shutdown mains B
1-DO4:4
22.2.4
serv_2b
No
Q111
(contactor ON = 1)
Rack, left
contactor server mainsA
2-DI4:1
23.1.1
serv_1a_fb
No
Q121
(contactor ON = 1)
Rack, left
contactor server mainsB
2-DI4:2
24.2.1
serv_1b_fb
No
Q211
(contactor ON = 1)
Rack, right
contactor server mainsA
2-DI4:3
23.1.4
serv_2a_fb
No
Q212
(contactor ON = 1)
Rack, right
contactor server mainsA
2-DI4:4
24.2.4
serv_2b_fb
No
CoolLoop
01_998_335_0_a
page 82/88
CoolLoop
Manual / Bedienungsanleitung
Automatic door opening
Component
Function
Assembly Connection Variables
SNMP
K50 –
Rack, left, door opening, front
2-DO4:1
25.1.1
tuer_1v_open
No
K51 –
Rack, left, door opening, rear
2-DO4:2
26.2.1
tuer_1h_open
No
K52 –
Rack, right, door opening, front
2-DO4:3
25.1.4
tuer_2v_open
No
K53 –
Rack, right, door opening, rear
2-DO4:4
26.2.4
tuer_2h_open
No
Digital inputs/outputs, freely configurable
Component
Function
K40 –
digitaler output 1
1 changer
Output of messages generated
3-DO4:1
via the internal logic configuration
K41 –
digitaler output 2
1 changer
3-DO4:2
62.2.1
out_11
K42 –
digitaler output 3
1 changer
3-DO4:3
61.1.4
out_12
K43 –
digitaler output 4
1 changer
3-DO4:4
62.2.4
out_13
6-DI4:1
59.1.1
ctmr_in_10
Status check
6-DI4:2
60.2.1
ctmr_in_11
6-DI4:3
59.1.4
ctmr_in_12
Trap in case of
status change
6-DI4:4
60.2.4
ctmr_in_13
Joint voltage (+24V) for digital
inputs
6DI4:24V1
6DI4:24V2
60.1.2
60.2.2
Fusing of +24V for digital inputs
2-PWR IN
digital input 1
digital input 2
digital input 3
Assembly Connection Variables
Digital inputs, can be linked via
the logic configuration with
internal variables AND / OR; the
result is available from the digital
outputs
digital input 4
Voltage supply
for digital
inputs/outputs
CoolLoop
01_998_335_0_a
61.1.1
out_10
SNMP
Status check
Trap in case of
status change
No
page 83/88
CoolLoop
Manual / Bedienungsanleitung
Sicherheitspaket Basis
Component
Function
Assembly Connection Variables
SNMP
S10 – S1 0–
contact switches
CoolLoop /-Therm,
front
(door closed = 1)
Status door, front CoolLoop / Therm
3-DI4:1
Status check
S11 –
contact switches
CoolLoop /-Therm,
rear
(door closed = 1)
Status door, rear CoolLoop / Therm
S14 –
contact switches
server cabinet, left,
front
(door closed = 1)
Status door, front,
server cabinet, left
S15 –
contact switches
Serverschrank, left,
rear
(door closed = 1)
- Status report
door server cabinet
S16 –
contact switches
Serverschrank
right, front
(door closed = 1)
- Status report
door server cabinet
S17 –
contact switches
server cabinet
right, rear
(door closed = 1)
- Status report
door server cabinet
P2 Flashlight
collective error
Activ if at least one of the
following alarms occurs:
(alarm = 1)
CoolLoop
27.1.1
tuer_c_v
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
3-DI4:2
28.2.1
tuer_c_h
Status check
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
4-DI4:1
29.1.1
tuer_1_v
Status check
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
4-DI4:2
30.2.1
tuer_1_h
Status check
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
4-DI4:3
29.1.4
tuer_2_v
Status check
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
4-DI4:4
30.2.4
( Segment
29,30 )
tuer_2_h
ILC150:O3 3.1.4
ONBOARD_
OUTPUT_BIT2
Status check
Trap in case of
status change
signaling:
Web visualisation
display (optional)
flashing light (optional)
relay contact (optional)
No
water alarm
smoke alarm
warm air upper alarm
cold air upper alarm
cold air lower alarm
humidity upper alarm
humidity lower alarm
flowmeter deficient
01_998_335_0_a
page 84/88
CoolLoop
Manual / Bedienungsanleitung
fire detection main alarm
Sensorfehler
fan 1 failure
fan 2 failure
fan 3 failure
fan 4 failure
voltage supply of optional
packages missing (optional)
server shutdown at excess
temperature was not working
Saftey package Max.
Component
Function
Assembly Connection Variables
SNMP
B21
Server return air
cabinet, left
Measurement of return air
server cabinet, left
14/8RTD:C
h1
39.1.1
39.1.2
Temp_3
Value requested
14/8RTD:C
h2
40.2.1
40.2.2
Temp_4
Value requested
14/8RTD:C
h3
41.1.1
41.1.2
Temp_5
Value requested
Measurement of supply air server 1cabinet, right
4/8RTD:C
h4
is signaled:
Web visualisation
display
42.2.1
42.2.2
Temp_6
Value requested
is signaled:
Web visualisation
display
B22
Server supply air
cabinet, left
Measurement of supply air
server cabinet, left
is signaled:
Web visualisation
display
B23
Server return air
cabinet, right
Measurement of return air
server cabinet, right
is signaled:
Web visualisation
display
B24
Server supply air
cabinet, right
CoolLoop
01_998_335_0_a
page 85/88
CoolLoop
Manual / Bedienungsanleitung
Very early fire
detection
top: disturbance device
bottom: normal, prealarm or main alarm
Door switch server
cabinet, rear, right
and/or left,
Door switch
server cabinet, front,
right and/or left
Relative humidity
Cabinet supply, mains
and auxiliary supply
Temperatures server
cabinet, rear, right
and/or left
Temperatures
server cabinet, front,
right and/or left
18
12
71
Statuspage with safety package Max. and very early fire detection
Cooling capacity
Temperatures supply
and return, flowrate,
valve position
(0% = closed
100% = fully open)
CoolLoop
01_998_335_0_a
page 86/88
CoolLoop
Manual / Bedienungsanleitung
Relative humidity
Component
Function
SPS
assembly
B5 –
Sensor humidity
Measurement of relative humidity 1-AI2:Ch 1
calibration value
upper alarm value
lower alarm value
SPS
SPS variable
connection
SNMP
47.1.1
47.1.3
Value requested
hum_1
Trap in the event
of falling short of
or exceeding limit
values
falling short of or exceeding
threshold levels is signaled:
Web visualisation
display
flashing light
SNMP trap
Smoke sensor
Component
Function
Assembly
B7 smoke sensor
Signalng amoke,
ILC150:I6
if necessary, doors can be
opened and server shut down
Connection
Variable
SNMP
8.4.1
ONBOARD_
INPUT_BIT5
Status check
Trap in case of
status change
(alarm = 1)
is signaled:
Web visualisation
display
flashing light
SNMP trap
Very early fire detection / fire extinction
Component
Function
Assembly Connection Variables
SNMP
A30:2
pre-alarm
Goes off in case of smoke, from
light diffusion of 60% of the main
alarm value
5-DI4:1
Status check
31.1.1
rauch_valm
Trap in case of
status change
(alarm = 1)
is signaled:
Web visualisation
SNMP trap
A30:4
main alarm
Goes off when smoke occurs,
from 0.5% of light diffusion/m
(alarm = 1)
is signaled:
Web visualisation
SNMP trap
A30:32
disturbance
Internal defect of very early fire
detection
(alarm = 0)
is signaled:
Web visualisation
SNMP trap
32.2.1
rauch_halm
Status check
Trap in case of
status change
5-DI4:3
31.1.4
rauch_fail
Status check
Trap in case of
status change
Extinction triggered When fire extinction is installed,
report when extinction has been
triggered
(message = 1)
is signaled:
Web visualisation
SNMP trap
CoolLoop
5-DI4:2
5-DI4:4
01_998_335_0_a
32.2.4
rauch_glt
Status check
Trap in case of
status change
page 87/88
CoolLoop
Manual / Bedienungsanleitung
Heat flowmeter
Component
Function
Assembly Connection Variables
SNMP
B11
Temperature measurement
temperature chilled
water feed
is signaled:
Web visualisation
display
SNMP
22RTD:Ch
1
49.1.1
49.1.2
Value requested
B12
Temperature measurement
temperature chilled
water return
is signaled:
Web visualisation
display
SNMP
22RTD:Ch
2
50.2.1
50.2.2
B26
Flowmeter
2-AI2:Ch 1 51.1.2
51.1.3
Measurement of water flow
was_klt_in
Trap in the event
of falling short of
or exceeding limit
values
was_wrm_in
Value requested
Trap in the event
of falling short of
or exceeding limit
values
was_flow_in
Value requested
is signaled:
Web visualisation
display
SNMP
Leistungsmessung
Component
Function
Assembly Connection Variables
Measurement of current, voltage, RS485
effective power, apparent power,
power factor; for mains A and B
each
CoolLoop
01_998_335_0_a
55.1.2
56.2.2
RS485_I_
ProcessData
RS485_Q_
ProcessData
SNMP
Value requested
Trap in the event
of falling short of
or exceeding limit
values
page 88/88