DEMO MANUAL DC1051A LTC4217 2A Integrated Hot Swap Controller Description Demonstration circuit 1051A includes two separate circuits for performance evaluation of the LTC®4217 2A integrated Hot Swap™ controller. This integrated circuit includes a power MOSFET to save board area and to minimize external component count. The standard version of the controller (LTC4217) is intended to operate with 2.9V to 26.5V rails, while the LTC4217-12 has internal adjustment for 12V applications. The circuit of DC1051A located on the upper board area is assembled with the LTC4217 configured for operation with a 24V rail. The lower circuit includes the LTC4217-12. Current limit features of both circuits are identical, with 5% accuracy and a distinctive foldback property. The LTC4217 features a ground-referred current monitor. The current monitor sources a current that is proportional Performance Summary SYMBOL to the sense voltage and it may be converted to a voltage signal with an appropriate resistor. The current limit may be reduced by placing an external resistor between GND and the ISET pin. The DC1051A schematic allows the LTC4217 to operate in turn-on and turn-off modes as well as in the steady-state mode with different loads, and in the fault mode. The LTC4217 features an overtemperature protection circuit, and protects the load from overvoltage and undervoltage conditions. Design files for this circuit board are available at http://www.linear.com/demo L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and Hot Swap is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Specifications are at TA = 25°C PARAMETER CONDITIONS MIN TYP MAX UNITS VDD Input Supply Range Typical Value 19.9 24 26.3 V VDD(UVL) Input Supply Undervoltage Range VDD Rising 19.12 19.9 20.30 V VDD(OVH) Input Supply Overvoltage Range VDD Rising 25.32 26.3 27.38 V tTIMER Timer Period ILIM Current Limit Value CMAX24 Maximal Load Capacitance For Successful Power-Up 900 µF CMIN24 Minimal Load Capacitance For Unsuccessful Power-Up 3500 µF VDD Input Supply Range Typical Value 9.88 12 15.05 V VDD(UVL) Input Supply Undervoltage Range VDD Rising 9.6 9.88 10.2 V VDD(OVH) Input Supply Overvoltage Range VDD Rising 14.7 15.05 15.4 V tTIMER Timer Period VTIMER Rising 0.9 1.235 1.76 ms ILIM Current Limit Value 24V Circuit 0.9 1.235 1.76 ms VFB = 1.235V (VOUT in the Range 20.3V to 21.2V) 1.9 2 2.1 A VFB = 0V to 0.15V (VOUT in the Range 0V to 2.5V) 0.35 0.5 0.7 A 12V Circuit VFB = 1.235V (VOUT in the Range 10.15V to 10.6V) 1.9 2 2.1 A VFB = 0V to 0.15V (VOUT in the Range 0V to 1.15V) 0.35 0.5 0.7 A CMAX12 Maximal Load Capacitance For Successful Power-Up 1000 µF CMIN12 Minimal Load Capacitance For Unsuccessful Power-Up 4000 µF dc1051af 1 DEMO MANUAL DC1051A Operating Principles The LTC4217 is suited for low voltage applications such as hot board insertion and removal. The LTC4217 has a rich set of features to support Hot Swap applications including: • Integrated power MOSFET for a compact Hot Swap solution • 2% accurate undervoltage and overvoltage protection • Adjustable inrush current control • Load current monitoring • Adjustable current limit timer before power is turned off • Power good signaling • Adjustable 5% accurate current limit Quick Start Procedure Demonstration circuit 1051 is easy to set up to evaluate the performance of the LTC4217. Refer to Figure 1 for the proper measurement equipment setup and follow the procedure below. For the 24V circuit: 6. Use a 900μF capacitive load to demonstrate that power up mode completes successfully. Use a current probe to verify that inrush current is limited initially by the foldback characteristic and later by the low output voltage slew rate. JP1 FAULT Signal 7. Use a 3500μF capacitive load to demonstrate that the part not only enters into the current limit state but operates in this state until the timer period expires. JP2 AUX_UV ON For the 12V circuit: 1. Place jumpers in the following positions: 2. With power off, connect the 24V power supply terminals to the 24VIN (E1) and GND (E3) turrets. 3. Turn on the 24V supply and verify the output voltage between the VOUT (E7) and GND (E8) turrets. Two green LEDs, 24VIN (D2) and VOUT (D6), should light up. 4. Check the current limit using an electronic or resistive load. It should be in the range of 1.9A to 2.1A if an overcurrent condition occurs while the output is high (after powering up properly). If the output is shorted initially, the load current will be limited in the range of 0.475A to 0.525A due to the foldback characteristic. Current may be monitored on the IMON test point during this measurement. The IMON signal scale is 1V/A. An overcurrent condition is indicated by red LED FAULT (D3) and red LED PG (D4). 5. Check the output voltage slew rate with an oscilloscope, without a load connected. It takes 43.6ms to 160ms for the output voltage to power up completely. 8. Place jumpers in the following positions: JP3 FAULT Signal JP4 AUX_UV ON 9. With power off, connect the 12V power supply terminals to the 12VIN (E9) and GND (E12) turrets. 10.Turn on the 12V supply and verify the output voltage at the VOUT (E15) and GND (E16) turrets. Green LEDs 12VIN (D8) and VOUT (D12) should light. 11.Check the current limit using an electronic or resistive load. It should be in the range of 1.9A to 2.1A. During this measurement verify the current monitor performance. The monitor signal related to the current limit level should be 1.9V to 2.1V. 12.Check the output voltage slew rate with an oscilloscope, without a load connected. It should take from 21ms to 80ms for the output voltage to rise to 12V. dc1051af 2 DEMO MANUAL DC1051A Quick Start Procedure 13.Use a 1000μF capacitive load to demonstrate that the part powers up without fault. Use a current probe to observe that inrush current is limited by the low output voltage slew rate. 14.Use a 4000μF capacitive load to demonstrate that the part enters the current limit state, and operates in this state until the timer period expires. The FAULT red LED (D9) indicates this state accompanied by the PG red LED, which shows that the output voltage is lower than the power good level. Figure 1. Measurement Equipment Setup dc1051af 3 DEMO MANUAL DC1051A Parts List ITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER 1 3 C2, C3, C5 CAP., CER X7R 0.1µF 16V 0603 AVX 0603YC104KAT2A 2 0 C1, C4, CIN1, CIN2, COUT1, COUT2 OPTIONAL 3 8 E2, E4, E5, E6, E10, E11, E13, E14 TURRET, TEST PIN, .061" MILL-MAX 2308-2-00-44 4 8 E1, E3, E7, E8, E9, E12, E15, E16 TURRET, TEST PIN, .095" MILL-MAX 2501-2 5 4 JP1 - JP4 JUMPER, 0.079, 3PIN SAMTEC, TMM-103-02-L-S 6 4 JP1 - JP4 SHUNT SAMTEC, 2SN-BK-G 7 4 D3, D4, D9, D10 LED, SMT RED PANASONIC, LN1251C 8 4 D2, D6, D8, D12 LED, SMT GREEN PANASONIC, LN1351C 9 1 D1 DIODE, 400W TRANSIENT VOLTAGE SUPPRESSOR DIODES INC., SMAJ24A 10 1 D7 DIODE, 400W TRANSIENT VOLTAGE SUPPRESSOR DIODES INC., SMAJ12A 11 1 R6 RES., CHIP, 3.24k 1/16W 1% 0603 VISHAY, CRCW06033K24FKTA 12 4 R11, R13, R14, R15 RES., CHIP, 3.30k 1/16W 5% 0603 VISHAY, CRCW06033K30JEA 13 4 R1, R3, R4, R8 RES., CHIP, 6.80k 1/4W 5% 1206 VISHAY, CRCW12066K80JNEA 14 2 R7, R10 RES., CHIP, 10k 1/16W 1% 0603 VISHAY, CRCW060310K0FEA 15 2 RMON1, RMON2 RES., CHIP, 20k 1/16W 5% 0805 VISHAY, CRCW080520K0JEA 16 1 R9 RES., CHIP, 158k 1/16W 1% 0603 VISHAY, CRCW0603158KFEA 17 1 R5 RES., CHIP, 200k 1/16W 1% 0603 VISHAY, CRCW06032003F 18 0 RSET1, RSET2, R2, R12 OPTIONAL OPT 19 1 U1 IC., HOT SWAP CONTROLLER LINEAR, LTC4217CFE 20 1 U2 IC., HOT SWAP CONTROLLER LINEAR, LTC4217CDHC-12 dc1051af 4 Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. D C B A E1 E9 E3 GND 1 E12 D7 SMAJ12A 12VIN GND D1 SMAJ24A 24VIN 1 2 1 2 1 2 1 2 D8 LED (GRN) R11 3.3K D2 LED (GRN) R1 6.8K 1206 2 + CIN2 (Opt.) JP1 C4 (Opt.) R12 (Opt.) 1 2 3 C1 (Opt.) R2 (Opt.) AUX_UV ON OFF + CIN1 (Opt.) C5 0.1uF 16V 8 7 6 5 4 3 2 1 C3 0.1uF 16V C2 0.1uF 16V OUT OUT GND 3 2 INTVCC TIMER OV UV VDD D12 LED (GRN) OUT GATE PG FAULT FB IMON ISET VDD 1 4 4 R8 6.8K 1206 11 12 13 14 15 16 17 18 19 20 E16 E15 GND VOUT 12V/2A RMON2 20K 1% RSET2 (Opt.) 1 SENSE OUT GATE PG FAULT FB IMON ISET VDD SENSE D6 LED (GRN) R15 3.3K 9 10 11 12 13 14 15 16 2 SENSE OUT OUT GND INTVCC TIMER OV UV VDD SENSE U1 LTC4217CFE C6 2.2uF 35V 10 9 8 7 6 5 4 3 2 1 U2 LTC4217CDHC C7 2.2uF 35V R7 10K 1% R6 3.24K 1% R5 200K 1% 3 R10 10K 1% R9 158K 1% E8 E7 JP3 GND 5 D10 LED (RED) PG R14 3.3K D4 LED (RED) PG R4 6.8K 1206 Customer Notice 6 E14 E13 E11 E10 E6 E5 E4 E2 ISET IMON PG FAULT SIGNAL ISET IMON PG FAULT SIGNAL 7 8 7 Wednesday, February 15, 2006 Date: Sheet 1 Demo Circuit 1051A 8 of 1 Positive 24V, Positive 12V Integrated Hot Swap Document Number Size 1630 McCARTHY BLVD. MILPITAS, CA. 95035 PHONE (408) 954-8400 FAX (408) 434-0507 Title LINEAR TECHNOLOGY CORPORATION LTC CONFIDENTIAL - FOR CUSTOMER USE ONLY Signal Auto-Retry FAULT JP2 Signal Auto-Retry FAULT VOUT 24V/2A 3 2 1 D3 LED (RED) FAULT R3 6.8K 1206 6 Linear Technology Has Made A Best Effort To Design A Circuit That Meets Customer-Supplied Specifications; However, It Remains The Customer's Responsibility To Verify Proper And Reliable Operation In The Actual Application. Component Substitution And Printed Circuit Board Layout May Significantly Affect Circuit Performance Or Reliability. Contact Linear Technology Applications Engineering For Assistance. This Circuit Is Proprietary To Linear Technology And Supplied For Use With Linear Technology Parts. 3 2 1 5 D9 LED (RED) FAULT R13 3.3K RMON1 20K 1% RSET1 (Opt.) 1 2 1 2 2 1 2 1 2 1 Rev D C B A DEMO MANUAL DC1051A Schematic Diagram dc1051af 5 DEMO MANUAL DC1051A DEMONSTRATION BOARD IMPORTANT NOTICE Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions: This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations. If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or agency certified (FCC, UL, CE, etc.). No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind. LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive. Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and observe good laboratory practice standards. Common sense is encouraged. This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer. Mailing Address: Linear Technology 1630 McCarthy Blvd. Milpitas, CA 95035 Copyright © 2004, Linear Technology Corporation dc1051af 6 Linear Technology Corporation LT 0513 • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2013