KIT09XS3400EVBE, Evaluation Board - User Guide

Freescale Semiconductor
User’s Guide
Document Number: KT09XS3400UG
Rev. 2.0, 8/2012
KIT09XS3400EVBE Evaluation Board
User Guide Featuring the MC09XS3400
Figure 1. KIT09XS3400EVBE Evaluation Board
Table of Contents
1 Kit Contents / Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Important Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Installing SPIGen Freeware on your Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 EVB Setup Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6 Using the EVB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 Using Hardware and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 Jumper Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10 Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
© Freescale Semiconductor, Inc., 2012. All rights reserved.
Kit Contents / Packing List
1
Kit Contents / Packing List
•
•
•
Evaluation Board
CD 09XS3400
Warranty Card
KT09XS3400UG, Rev. 2.0
2
Freescale Semiconductor
Important Notice
2
Important Notice
Freescale provides the enclosed product(s) under the following conditions:
This evaluation kit is intended for use of ENGINEERING DEVELOPMENT OR EVALUATION
PURPOSES ONLY. It is provided as a sample IC pre-soldered to a printed circuit board to make it easier
to access inputs, outputs, and supply terminals. This EVB may be used with any development system or
other source of I/O signals by simply connecting it to the host MCU or computer board via off-the-shelf
cables. This EVB is not a Reference Design and is not intended to represent a final design
recommendation for any particular application. Final device in an application will be heavily dependent
on proper printed circuit board layout and heat sinking design as well as attention to supply filtering,
transient suppression, and I/O signal quality.
The goods provided may not be complete in terms of required design, marketing, and or manufacturing
related protective considerations, including product safety measures typically found in the end product
incorporating the goods. Due to the open construction of the product, it is the user's responsibility to take
any and all appropriate precautions with regard to electrostatic discharge. In order to minimize risks
associated with the customers applications, adequate design and operating safeguards must be provided
by the customer to minimize inherent or procedural hazards. For any safety concerns, contact Freescale
sales and technical support services.
Should this evaluation kit not meet the specifications indicated in the kit, it may be returned within 30 days
from the date of delivery and will be replaced by a new kit.
Freescale reserves the right to make changes without further notice to any products herein. Freescale
makes no warranty, representation or guarantee regarding the suitability of its products for any particular
purpose, nor does Freescale assume any liability arising out of the application or use of any product or
circuit, and specifically disclaims any and all liability, including without limitation consequential or
incidental damages. “Typical” parameters can and do vary in different applications and actual
performance may vary over time. All operating parameters, including “Typical”, must be validated for each
customer application by customer’s technical experts.
Freescale does not convey any license under its patent rights nor the rights of others. Freescale products
are not designed, intended, or authorized for use as components in systems intended for surgical implant
into the body, or other applications intended to support or sustain life, or for any other application in which
the failure of the Freescale product could create a situation where personal injury or death may occur.
Should the buyer purchase or use Freescale products for any such unintended or unauthorized
application, the buyer shall indemnify and hold Freescale and its officers, employees, subsidiaries,
affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable
attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with
such unintended or unauthorized use, even if such claim alleges that Freescale was negligent regarding
the design or manufacture of the part. Freescale™ and the Freescale logo are trademarks of Freescale
Semiconductor, Inc. All other product or service names are the property of their respective owners. ©
Freescale Semiconductor, Inc. 2012.
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
3
Introduction
3
Introduction
This Evaluation Board demonstrates the capability of the MC09XS3400 as a 12 V quad high side switch
product family, with integrated control and a high number of protective and diagnostic functions.
The MC09XS3400 is one in a family of devices designed for low-voltage automotive lighting applications.
Its four low RDS(ON) MOSFETs (quad 9.0 mΩ) can control four separate 55 W / 28 W bulbs, and/or Xenon
modules, and/or LEDs.
Programming, control and diagnostics are accomplished using a 16-bit SPI interface. Output slew rates
are selectable to control electromagnetic emissions. Additionally, each output has its own parallel input
or SPI control for pulse-width modulation (PWM) control if desired. The MC09XS3400 allows the user to
program via the SPI the fault current trip levels and duration of acceptable lamp inrush. The device has
fail-safe mode to provide fail-safe functionality of the outputs in case of MCU damage.
The four channels can be controlled individually by external/internal clock-signals or by direct inputs.
Using the internal clock allows fully autonomous device operation. Programmable output voltage slew
rates (individually programmable) helps improve EMC performance. To avoid shutting off the device upon
inrush current, while still being able to closely track the load current, a dynamic over-current threshold
profile is featured. Switching current of each channel can be sensed with a programmable sensing ratio.
Whenever communication with the external microcontroller is lost, the device enters a fail-safe operation
mode, but remains operational, controllable, and protected.
3.1
Evaluation Board Features
This family of devices is designed for low-voltage automotive lighting applications. Its four low RDS(ON)
MOSFETs can control:
•
•
•
•
Four separate 55 W / 28 W bulbs
Four separate Xenon modules
Four separate LEDs
Four separate Other type of loads
In addition, this family of devices has the following features:
• Programming, control, and diagnostics are accomplished using a 16-bit SPI interface
• Its output with selectable slew-rate allows to satisfy electromagnetic compatibility (EMC) requirements
• Each output can be controlled with an internal PWM modulated clock signal, instead of an external
clock
3.2
Device Description/Features
• Four protected high side switches
• Operating voltage range of 6.0 to 20 V with sleep current < 5.0 μA, extended mode from 4.0 to 28 V
• 8.0 MHz 16-bit 3.3 V and 5.0 V SPI control and status reporting with daisy chain capability
• PWM module using external clock or calibratable internal oscillator with programmable outputs delay
management
• Smart over-current shutdown, severe short-circuit, over-temperature protections with time limited
auto-retry, and fail-safe mode in case of MCU damage
• Output OFF or ON open-load detection compliant to bulbs or LEDs and short-to-battery detection.
Analog current feedback with selectable ratio and board temperature feedback
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Introduction
3.3
Required Equipment
Minimum required equipment:
•
•
•
•
•
Power DC supply 40 A/20 V
Optional DC supply 1.0 A/ 5.0 V
Typical load (lamps,...)
USB enabled computer with Windows XP, Windows 2000, or Windows NT
KITUSBSPIEVME
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
5
Installing SPIGen Freeware on your Computer
4
Installing SPIGen Freeware on your Computer
There current version of SPIGen is designed to run on a USB enabled computer with Windows XP,
Windows 2000, or Windows NT.
This version of SPIGen includes a README.txt file which will describe the operating systems where the
software should be installed. Before you install the program, refer to the SPIGen README.txt file to check
the compatibility of the installation program and your computer operating system.
To install the software from the CD-ROM, insert the CD-ROM into your CD drive. Click the Start button,
and then click “Run…”.
While running Windows NT, Windows 2000, or Windows XP, type
“D:\SPIGen_Win_NT_2000_XP\Setup.exe” in the box, and then click “OK”.
Several temporary files will be copied to your computer, and then the Installation Wizard will guide you
through the rest of the process.
To use SPIGen, Go to the Windows Start menu, then Programs, then SPIGen, and click on the SPIGen
icon. The SPIGen “Generic SPI Generator” graphic user interface (GUI) will appear. Go to the File menu
in the upper left hand corner of the GUI, and select Open, then browse the CD to find and select the
SPIGen Configuration “.spi” file for the EVB you are using. Click Open, and SPIGen will open a
specifically configured SPI command generator for your EVB.
SPI word sent
SPI word received
Extra Pin configuration
Predefined SPI commands
Figure 2. SPIGen GUI
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
EVB Setup Configuration
5
EVB Setup Configuration
Power Supply
SPI
Communication
KITUSBSPIEVBE
25 Pin Parallel
Connector
PC
via
USB
KIT09XS3400EVBE
Figure 3. KIT09XS3400EVBE Setup Configuration Diagram
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
7
Using the EVB
6
Using the EVB
Warning: Always wear Safety Glasses when working around electronic modules and when soldering.
Remove the capacitor C4 when testing reverse supply on VPWR.
1. The EVB allows the customer to quickly evaluate features of the device with a simple bench top setup. All
switch inputs may be evaluated using the onboard switch banks or actual system switches connected to the
switch input edge connector.
2. Using a standard 25 pin Sub-D parallel port cable and the enclosed SPIGen SPI Driver software, you can
use a personal computer to provide the serial peripheral interface (SPI) communication with this EVB (see
SETUP_EVB).
3. Connect the power supply to the VPWR and GND terminals on the EVB. Make sure the voltages provided
are in accordance with the device data sheet and that the supply currents are sufficient to supply the switch
contact wetting current. For the SPI communication is needed +5.0 V. This voltage can be provided from
PC via parallel cable (JP9 must be inserted) or through external power supply via connector VDD. Without
+5.0 V, the device will be in Fail-safe mode.
4. Connect desired external load between one of the output (OUT0 - OUT3) and power supply ground.
5. For direct control of the outputs, apply +5.0 V on connectors IN0 - IN3. The corresponding high side output
turns-on. Each IN input wakes the device.
6. To prepare the evaluation board for SPIGen, place jumpers JP9 and JP10 in the 1-2 position.
7. To use SPIGen, Go to the Windows Start menu, then Programs, then SPIGen, and click on the SPIGen
icon. The SPIGen “Generic SPI Generator” GUI will appear. Go to the File menu in the upper left hand
corner of the GUI, and select Open, then browse the CD to find and select the
Device_EVB_CONFIGURATION_FILE.spi. file for the Kit. Click Open, and SPIGen will open a specifically
configured SPI command generator for the Kit. The configuration file will set all parameters for SPI signals
from the PC and provide a list of commands that may be sent to the EVB.
8. To set up the device to read switch inputs the user may use the batch commands from the “Send a Batch
of Commands” tab. In the “Send a Batch of Commands” window, the Full Initialize batch will appear. To
send the batch of commands to the EVB, click the Send Once tab. To quickly evaluate the EVB and device,
simply click on the “Send one Command at a Time” tab, select the switch status command from the Quick
Commands list, and click the Send Continuous tab. The opening and closing of switches may now be seen
on the Word Received bits window field. Refer to the device data sheet for detailed information on I/O
communication and device operation.
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Using Hardware and Software
7
Using Hardware and Software
The KIT09XS3400EVBE operates with a single DC power supply from 4.0 to 28 V, and is fully controlled
via SPI with the help of an USB-SPI KITUSBSPIEVME EVB kit requiring a 5.0 V DC power supply.
Starting up the KIT09XS3400EVBE:
To Start working with the KIT09XS3400EVBE, provide the 12 V input voltage between 4.0 to 28 V,
connecting the (+) probe to the VPWR terminal and the (-) probe to the GND terminal on the Input power
terminal block. Then apply a 5.0 V input voltage between VDD and the GND terminal.
The load is connected between the HS0 (or HS1) terminal and the (-) terminal of 12 V power supply.
Controlling the KIT09XS3400EVBE via the SPI:
The KITUSBSPIEVME EVB kit allows interaction with the KIT09XS3400EVBE using the graphical user
interface (GUI) developed by Freescale to fully operate the MC09XS3400 device.
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
9
Jumper Connections
8
Jumper Connections
Name
Description
JP1
JP2
JP3
JP4
Allows independent control of each high side switch output
1-2 selection: outputs are controlled via SPIGen or connectors J7 - J10
2-3 selection: direct control of the output, appropriate output is ON
JP5
FSI selection
1-2: FSI terminal connected through 6.8 kOhm resistor to ground
2-3: FSI terminal connected to ground
JP6
Allows wake-up function of IC.
1-2 selection will give external control through connector J12.
2-3 selection is to wake-up from battery voltage, i.e. in the case of ignition.
JP7
Selection of supplying of FSB LED
1-2: FSB LED D1 connected to VDD (5.0 V)
2-3: FSB LED D1 connected to VPWR (12 V)
JP9
Source of VDD (+5.0 V)
1-2: +5.0 V is provided by PC via parallel cable
Floating: +5.0 V must be connected to J11, otherwise the device is in fail-safe mode (the output states depend on R11
value)
JP10
Connection of RSTB input
1-2 position: control through SPIGen
Floating: RSTB is ground. This means that the IC is in Sleep mode
JP11
Connection of VDD to the device
1-2 position: VDD connected to the device
Floating: Device without VDD
JP12
R8 bypassing
1-2 position: R8 is bypassed with 0 Ohm. For higher speed of SPI (MCU control of the device only)
Floating: Low speed SPI operation with SPIGen software
TEST POINTS
Several test points are presented on the evaluation board to check some signals using an oscilloscope if necessary.
KT09XS3400UG, Rev. 2.0
10
Freescale Semiconductor
Schematic
9
Schematic
JP1
HDR 3X1
Schematic net marking
C4,C13,C14,C15 not populated
by default
VDD
Test point mark
1
2
3
R1
VDD
JP2
HDR 3X1
2
1
10K
1
2
3
R4
10K
CSB
R5
CSB
GND
10K
U1
2
IN0
3
IN1
5
IN2
SI
R6
10K
R7
10K
R8
SO
SI
SO
10K
FSI
2
1
RSTB
RSTB
JP12
HDR 2X1
JP5
HDR 3X1
1
2
3
J13
VPWR
HS0
21 OUT0
10
CS
HS1
19 OUT1
11
SCLK
12
HS2
22 OUT2
SI
16
SO
HS3
18 OUT3
24
FSI
9
RST
7
FS
8
WAKE
1
CSNS
GND
C4
100nF
50V
GND
GND
C9
xnF
50V
IN3
SPQ15
R11 6.8k
GND
6
SCLK
SCLK
C3
100nF
50V
GND
15
GND
C13
100nF
50V
VPWR
GND
IN0
VPWR
2
3
1
4
5
SMA
C14
xnF
50V
NC
NC
OUT0
OUT1
OUT2
C5
22nF
50V
GND
GND
GND
OUT3
GND
C6
22nF
50V
C10
xnF
50V
C11
xnF
50V
GND
GND
GND
2
3
1
4
5
J3
J14
OUT0
SMA
2
3
1
4
5
J4
J15
OUT1
SMA
2
3
1
4
5
J5
J16
OUT2
SMA
C7
22nF
50V
GND
4
20
P_GND
JP4
HDR 3X1
IN3
VPWR
14
10K
C2
100nF
50V
13
1
2
3
R3
C15
100nF
50V
VDD
JP3
HDR 3X1
IN2
VPWR
HDR 2X1
GND
GND
R2
1
2
3
IN1
J2
JP11
17
23
IN0
10K
GND
2
3
1
4
5
J6
J17
OUT3
SMA
C8
22nF
50V
C12
xnF
50V
GND
GND
C9-C12 not populated
by default
GND
GND
GND
JP7
HDR 3X1
VPWR
1
2
3
VDD
FSB
R10 10K
D1
RED
JP6
HDR 3X1
VPWR
1
2
3
WAKE
R9
WAKE
10K
CSNS
C Sense
10K R13
C1
22nF
50V
R12
4.7K
GND
GND
Figure 4. Schematic Part One
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
11
Schematic
J18
JP10
HDR 2X1
J1
5
4
1
3
2
SMA
M2
RSTB
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
1 2
CSB
GND
SI
J19
SCLK
5
4
1
3
2
SMA
IN0
IN1
IN2
GND
IN3
VDD
J20
2 1
5
4
1
3
2
SMA
JP9
HDR 2X1
SO
GND
J21
5
4
1
3
2
SMA
M1
DB25
GND
Schematic net marking
GND
J22
5
4
1
3
2
SMA
GND
VDD
VDD
1nF
C21 16V
R18
C26
VPWR
10nF
50V
10
1nF
C22 16V
R19
C27
OUT0
10nF
50V
10
1nF
C23 16V
R20
C28
OUT1
10nF
50V
10
1nF
C24 16V
R21
C29
OUT2
10nF
50V
10
1nF
C25 16V
R22
C30
OUT3
10nF
50V
10
GND
GND
U2
PROTOTYPE AREA
8
7
6
5
4
3
2
1
VPWR
16
15
14
13
12
11
10
9
VDD
24
23
22
21
20
19
18
17
J7
IN0
J8
J10
IN0
IN3
J11
J23
IN3
VDD
IN1
J9
GND
IN2
IN1
IN2
GND
GND
J12
WAKE
VDD
RSTB
J24
RSTB
WAKE
VPWR
C16
XnF
50V
C17
XnF
50V
C18
XnF
50V
C19
XnF
50V
Horizontal banana test jack
connectors
GND
Figure 5. Schematic Part Two
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Board Layout
10 Board Layout
10.1
Top Assembly Layer
Figure 6. Top Assembly Layer
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
13
Board Layout
10.2
Bottom Assembly Layer
Figure 7. Bottom Assembly Layer
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Board Layout
10.3
PCB Top Layer
Figure 8. PCB Top Layer
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
15
Board Layout
10.4
PCB Bottom Layer
Figure 9. PCB Bottom Layer
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Bill of Material
11 Bill of Material
Table 1. KIT09XS3400EVBE Bill of Material (1)
PART NUMBER
VALUE/RATING
QTY
PART DESIGNATION
Resistor 5% SMD 0805
10 k
11
R1, R2, R3, R4, R5, R6, R7, R8, R9, R10, R13
Resistor 1% SMD 0805
6.8 k
1
R11
Resistor 1% Thru-hole 10mm
2.7 k
1
R12
Resistor 5% 1.0 W Thru-hole 10 mm
10 R
5
R18, R19, R20, R21, R22
Ceramic Capacitor 50 V SMD 0805 AVX
10 nF
1
C1
Ceramic Capacitor 50 V SMD 1206 AVX
10 nF
5
C26, C27, C28, C29, C30
Ceramic Capacitor 50 V SMD 0805 AVX
100 nF
4
C2, C3, C13, C15
Electrolytic Capacitor 63 V Thru - hole 5.0 mm
10 μF
2
C4, C20
Ceramic Capacitor 50 V SMD 0805 AVX
22 nF
4
C5, C6, C7, C8
Ceramic Capacitor SMD 0805
For EMC tuning
9
C9, C10, C11, C12, C14, C16, C17, C18, C19
Ceramic Capacitor 50 V SMD 1206 AVX
1.0 nF
5
C21, C22, C23, C24, C25
SMD 0805 Lumex
Red LED
1
D1
Freescale Quad High Side Switch
MC09XS3400AFK
1
U1
Samtec
Header 3x1
7
JP1, JP2, JP3, JP4, JP5, JP6, JP7
Samtec
Header 2x1
4
JP9, JP10, JP11, JP12
PCB connector 90° ZEDB25PBA ITT CANNON
25-pin
1
J1
SMA 19-46-1-TGG MULTICOMP
Jack
10
J2, J3, J4, J5, J6, J18, J19, J20, J21, J22
Horizontal Test jack 105-0752-001 Johnson Components
YES
8
J7, J8, J9, J10, J11, J12, J23, J24
Screw diameter + 2 nuts + 2 washers each for power
connector
4.0 mm
5
J13, J14, J15, J16, J17
PCB Test Terminal 200-203 William Hughes
YES
18
OUT1,OUT2, OUT3, WAKE, VPWR, VDD, SO,
SI, SCLK, RSTB, OUT0, IN0, GND, FSI, FSB,
CSNS, CSB, C Sense
Notes
1. Freescale does not assume liability, endorse, or warrant components from external manufacturers that are referenced in circuit
drawings or tables. While Freescale offers component recommendations in this configuration, it is the customer’s responsibility to
validate their application.
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
17
References
12 References
The following table contains URLs where you can obtain information on other Freescale products and
MC09XS3400 product solutions:
DESCRIPTION
URL
MC09XS3400 Product Summary Page
http://www.freescale.com/webapp/sps/site/prod_summary.jsp?code=MC09XS3400
MC09XS3400 Data Sheet
www.freescale.com/files/analog/doc/data_sheet/MC09XS3400.pdf
MC09XS3400 Fact Sheet
www.freescale.com/files/analog/doc/fact_sheet/MC09XS3400FS.pdf
SPIGEN Reference
http://www.freescale.com/files/soft_dev_tools/software/device_drivers/SPIGen.html
Freescale’s Analog Web Site
www.freescale.com/analog
Freescale’s Automotive Applications Web Site
www.freescale.com/automotive
12.1
Support
Visit Freescale.com/support for a list of phone numbers within your region.
12.2
Warranty
Visit Freescale.com/warranty for a list of phone numbers within your region.
KT09XS3400UG, Rev. 2.0
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Freescale Semiconductor
Revision History
13 Revision History
REVISION
DATE
DESCRIPTION OF CHANGES
1.0
8/2012
•
Initial Release
2.0
8/2012
•
Minor text edits, no technical changes
KT09XS3400UG, Rev. 2.0
Freescale Semiconductor
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Document Number: KT09XS3400UG
Rev. 2.0
8/2012