ASIC/IC Design-for-Test Process Guide Software Version 8.6_1 December 1997 Copyright Mentor Graphics Corporation 1991—1997. All rights reserved. This document contains information that is proprietary to Mentor Graphics Corporation and may be duplicated in whole or in part by the original recipient for internal business purposes only, provided that this entire notice appears in all copies. In accepting this document, the recipient agrees to make every reasonable effort to prevent the unauthorized use of this information. This document is for information and instruction purposes. Mentor Graphics reserves the right to make changes in specifications and other information contained in this publication without prior notice, and the reader should, in all cases, consult Mentor Graphics to determine whether any changes have been made. 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Table of Contents TABLE OF CONTENTS About This Manual ............................................................................................xxxi Related Publications .........................................................................................xxxii General DFT Documentation .........................................................................xxxii Memory BIST Documentation.......................................................................xxxii IDDQ Documentation .................................................................................. xxxiii Mentor Graphics Documentation ..................................................................xxxiv Command Line Syntax Conventions ................................................................xxxv Acronyms Used in This Manual ......................................................................xxxvi Chapter 1 Overview............................................................................................................... 1-1 What is Design-for-Test?.................................................................................... 1-1 DFT Strategies ................................................................................................. 1-1 Top-Down Design Flow with DFT..................................................................... 1-2 DFT Design Tasks and Products ........................................................................ 1-5 User Interface Overview..................................................................................... 1-9 Command Line Window ................................................................................ 1-10 Control Panel Window................................................................................... 1-14 Getting Help ................................................................................................... 1-15 Running Batch Mode Using Dofiles .............................................................. 1-18 Generating a Log File..................................................................................... 1-19 Running UNIX Commands............................................................................ 1-20 Interrupting the Session.................................................................................. 1-20 Exiting the Session......................................................................................... 1-20 BIST Unified User Interface............................................................................. 1-21 MBISTArchitect User Interface ....................................................................... 1-23 LBIST User Interface ....................................................................................... 1-25 BSDArchitect User Interface ............................................................................ 1-27 DFTAdvisor User Interface .............................................................................. 1-29 FastScan User Interface .................................................................................... 1-31 FlexTest User Interface..................................................................................... 1-33 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 iii Table of Contents TABLE OF CONTENTS [continued] Chapter 2 Understanding DFT Basics................................................................................. 2-1 Understanding BIST ........................................................................................... 2-2 Benefits of Memory BIST................................................................................ 2-2 BIST Overview ................................................................................................ 2-3 Memory BIST Overview.................................................................................. 2-3 Simple Memory BIST Architecture ................................................................. 2-4 Memory BIST Insertion with MBISTArchitect............................................... 2-5 Understanding Boundary Scan ........................................................................... 2-7 Benefits of Boundary Scan............................................................................... 2-7 Boundary Scan Overview ................................................................................ 2-7 Boundary Scan Insertion with BSDArchitect ................................................ 2-13 Understanding Scan Design.............................................................................. 2-14 Internal Scan Circuitry ................................................................................... 2-14 Scan Design Overview ................................................................................... 2-15 Understanding Full Scan ................................................................................ 2-17 Understanding Partial Scan ............................................................................ 2-18 Choosing Between Full or Partial Scan ......................................................... 2-20 Understanding Partition Scan......................................................................... 2-21 Understanding Test Points ............................................................................. 2-23 Test Structure Insertion with DFTAdvisor .................................................... 2-25 Understanding ATPG ....................................................................................... 2-27 The ATPG Process ......................................................................................... 2-27 Mentor Graphics ATPG Applications............................................................ 2-29 Full-Scan and Scan Sequential ATPG with FastScan.................................... 2-29 Non- to Full-Scan ATPG with FlexTest ........................................................ 2-30 Understanding Test Types and Fault Models ................................................... 2-31 Test Types ...................................................................................................... 2-32 Fault Modeling ............................................................................................... 2-35 Fault Detection ............................................................................................... 2-43 Fault Classes................................................................................................... 2-44 Testability Calculations.................................................................................. 2-52 iv ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] Chapter 3 Understanding Common Tool Terminology and Concepts ............................. 3-1 Scan Terminology............................................................................................... 3-2 Scan Cells......................................................................................................... 3-2 Scan Chains...................................................................................................... 3-7 Scan Groups ..................................................................................................... 3-7 Scan Clocks...................................................................................................... 3-7 Scan Architectures .............................................................................................. 3-8 Mux-DFF.......................................................................................................... 3-9 Clocked-Scan ................................................................................................... 3-9 LSSD .............................................................................................................. 3-10 Test Procedure Files ......................................................................................... 3-11 Test Procedure File Rules .............................................................................. 3-11 Test Procedure Statements ............................................................................. 3-12 The Procedures............................................................................................... 3-15 Model Flattening............................................................................................... 3-28 The Flattening Process ................................................................................... 3-29 Simulation Primitives of the Flattened Model ............................................... 3-31 Learning Analysis ............................................................................................. 3-35 Equivalence Relationships ............................................................................. 3-35 Logic Behavior............................................................................................... 3-36 Implied Relationships..................................................................................... 3-36 Forbidden Relationships................................................................................. 3-37 Dominance Relationships............................................................................... 3-38 ATPG Design Rules Checking ......................................................................... 3-38 General Rules Checking................................................................................. 3-39 Procedure Rules Checking ............................................................................. 3-39 Bus Mutual Exclusivity Analysis................................................................... 3-39 Scan Chain Tracing ........................................................................................ 3-40 Shadow Latch Identification .......................................................................... 3-41 Data Rules Checking...................................................................................... 3-41 Transparent Latch Identification .................................................................... 3-41 Clock Rules Checking.................................................................................... 3-42 RAM Rules Checking .................................................................................... 3-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 v Table of Contents TABLE OF CONTENTS [continued] Bus Keeper Analysis ...................................................................................... 3-42 Extra Rules Checking..................................................................................... 3-43 Scannability Rules Checking ......................................................................... 3-43 BIST Rules Checking..................................................................................... 3-43 Constrained/Forbidden/Block Value Calculations......................................... 3-44 Chapter 4 Understanding Testability Issues ....................................................................... 4-1 Synchronous Circuitry ........................................................................................ 4-2 Synchronous Design Techniques ..................................................................... 4-2 Asynchronous Circuitry...................................................................................... 4-3 Scannability Checking ........................................................................................ 4-3 Scannability Checking of Latches.................................................................... 4-4 Support for Special Testability Cases................................................................. 4-4 Feedback Loops ............................................................................................... 4-5 Structural Combinational Loops and Loop-Cutting Methods.......................... 4-5 Structural Sequential Loops and Handling .................................................... 4-14 Redundant Logic ............................................................................................ 4-16 Asynchronous Sets and Resets....................................................................... 4-16 Gated Clocks .................................................................................................. 4-17 Tri-State Devices............................................................................................ 4-18 Non-Scan Cell Handling ................................................................................ 4-19 Clock Dividers ............................................................................................... 4-26 Pulse Generators............................................................................................. 4-27 JTAG-Based Circuits ..................................................................................... 4-28 Built-In Self-Test (FastScan Only) ................................................................ 4-28 Testing with RAM and ROM......................................................................... 4-34 Chapter 5 Memory BIST Synthesis ..................................................................................... 5-1 MBISTArchitect Overview ................................................................................ 5-2 Features ............................................................................................................ 5-2 Memory Test Problems .................................................................................... 5-3 MBISTArchitect Solutions............................................................................... 5-3 vi ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] BIST Concepts.................................................................................................... 5-4 BIST Memory Model....................................................................................... 5-5 Memory Testing and Fault Types....................................................................... 5-7 Stuck-at Faults.................................................................................................. 5-7 Transition Faults............................................................................................... 5-8 Coupling Faults ................................................................................................ 5-8 Neighborhood Pattern Sensitive Faults.......................................................... 5-10 Memory BIST Algorithms................................................................................ 5-11 March C.......................................................................................................... 5-12 March C-/March1........................................................................................... 5-14 March C+/March2.......................................................................................... 5-14 March3 ........................................................................................................... 5-17 Col_March1.................................................................................................... 5-17 Unique Address .............................................................................................. 5-18 Checkerboard ................................................................................................. 5-21 Topchecker Algorithm ................................................................................... 5-22 Diagonal ......................................................................................................... 5-23 ROM Test Algorithm ..................................................................................... 5-24 Port Interaction Test Algorithm ..................................................................... 5-24 MBISTArchitect Structures .............................................................................. 5-27 BIST Controller Inputs................................................................................... 5-28 BIST Controller Outputs ................................................................................ 5-29 Compressor Inputs ......................................................................................... 5-31 Compressor Outputs....................................................................................... 5-32 MBISTArchitect Input and Output ................................................................... 5-32 MBISTArchitect Inputs.................................................................................. 5-33 MBISTArchitect outputs................................................................................ 5-35 Examining the MBISTArchitect Flow.............................................................. 5-39 MBISTArchitect User Interface Overview....................................................... 5-42 Resetting the State of MBISTArchitect ......................................................... 5-42 Customizing the MBISTArchitect Output Filenames.................................... 5-42 Inserting Memory BIST Logic ......................................................................... 5-45 A Basic MBISTArchitect Session Using Defaults......................................... 5-46 BIST Circuitry Variations................................................................................. 5-48 Defining Algorithms ...................................................................................... 5-49 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 vii Table of Contents TABLE OF CONTENTS [continued] Generating BIST Structures Using Comparators ........................................... 5-49 Generating BIST Structures using Compressors............................................ 5-54 Adding Pipeline Registers.............................................................................. 5-56 Generating the Comparator Functional Test .................................................. 5-58 Performing Sequential Memory Tests ........................................................... 5-59 Address and Data Scrambling Support .......................................................... 5-60 Verifying Memory BIST Logic ........................................................................ 5-61 Synthesizing Your Design ................................................................................ 5-67 Verifying the Gate-Level Design...................................................................... 5-69 Chapter 6 Logic BIST Synthesis .......................................................................................... 6-1 LBISTArchitect Overview.................................................................................. 6-2 Features ............................................................................................................ 6-2 LBISTArchitect Solutions to the Test Challenge............................................. 6-3 LBISTArchitect Input and Output ................................................................... 6-4 BIST Concepts.................................................................................................... 6-5 Scan-based BIST Configuration ...................................................................... 6-6 Pattern Generation with LFSRs ....................................................................... 6-7 Test Signature Compression ............................................................................ 6-9 Common LFSR Considerations ..................................................................... 6-10 Issues with Pseudorandom Testing ................................................................ 6-11 Multiphase Test Point Insertion Analysis ...................................................... 6-12 Other Controls................................................................................................ 6-13 Design Considerations for BIST....................................................................... 6-15 X generation and propagation ........................................................................ 6-15 Logic BIST RAM Support ............................................................................. 6-17 How Logic BIST Handles Non-scan Elements.............................................. 6-17 Examining the BIST Insertion Flow................................................................. 6-18 Test Structures Within the Design ................................................................. 6-18 DFT Tool Support for BIST........................................................................... 6-19 BIST Insertion Flows ..................................................................................... 6-20 LBISTArchitect User Interface Overview........................................................ 6-22 Resetting the State of LBISTArchitect .......................................................... 6-22 Customizing the LBISTArchitect Output Filenames..................................... 6-22 viii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] LBISTArchitect Flow ....................................................................................... 6-24 Using the Default Configuration ...................................................................... 6-25 BIST Flow Example ......................................................................................... 6-27 Using MBISTArchitect .................................................................................. 6-27 Using DFTAdvisor Up Front in the Flow ...................................................... 6-27 Using LBISTArchitect ................................................................................... 6-33 Using BSDArchitect....................................................................................... 6-38 Synthesizing the Design................................................................................. 6-40 Using FastScan at the End of the Flow .......................................................... 6-42 Chapter 7 Boundary Scan Synthesis.................................................................................... 7-1 BSDArchitect Flow ............................................................................................ 7-2 BSDArchitect Output Model .............................................................................. 7-4 Design Issues ...................................................................................................... 7-4 Logic Type of Entity Ports............................................................................... 7-5 Handling Tri-state and Bidirectional Ports ...................................................... 7-5 Escaped Identifiers for Verilog ...................................................................... 7-13 Limitations ........................................................................................................ 7-14 Recommended Practices ................................................................................... 7-17 Preparing for Boundary Scan Insertion ............................................................ 7-17 Boundary Scan Example Design.................................................................... 7-17 Creating the HDL Description ....................................................................... 7-18 Creating the Package Mapping File ............................................................... 7-18 Invoking BSDArchitect.................................................................................. 7-19 Getting Help on BSDArchitect ...................................................................... 7-19 Resetting the State of BSDArchitect.............................................................. 7-20 Exiting the Tool.............................................................................................. 7-20 Setting Up the Boundary Scan Specification.................................................... 7-20 Running with System Defaults ......................................................................... 7-21 Boundary Scan Customizations ........................................................................ 7-23 Creating Customizations ................................................................................ 7-23 Using a Pin Mapping File .............................................................................. 7-26 Technology-Specific Cell Mapping ............................................................... 7-29 Using User-defined Instructions .................................................................... 7-33 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 ix Table of Contents TABLE OF CONTENTS [continued] Connecting Internal Scan Circuitry................................................................ 7-35 Using Memory BIST with Boundary Scan: ................................................... 7-46 Writing FlexTest Table Format Vectors........................................................... 7-49 Verifying the Boundary Scan Circuitry ............................................................ 7-50 Test Driver Overview..................................................................................... 7-50 Compiling the HDL Source ........................................................................... 7-51 Running the Verification................................................................................ 7-52 Synthesizing the Boundary Scan.................................................................... 7-55 Verifying the Gate-Level Boundary Scan Logic ........................................... 7-58 Chapter 8 Inserting Internal Scan and Test Circuitry................................................................................................ 8-1 Understanding DFTAdvisor ............................................................................... 8-2 The DFTAdvisor Process Flow........................................................................ 8-3 DFTAdvisor Inputs and Outputs...................................................................... 8-5 Test Structures Supported by DFTAdvisor...................................................... 8-7 Invoking DFTAdvisor.................................................................................... 8-10 Preparing for Test Structure Insertion .............................................................. 8-11 Selecting the Scan Methodology.................................................................... 8-11 Enabling Test Logic Insertion........................................................................ 8-11 Specifying Clock Signals ............................................................................... 8-14 Specifying Existing Scan Information ........................................................... 8-15 Deleting Existing Scan Circuitry ................................................................... 8-16 Handling Existing Boundary Scan Circuitry.................................................. 8-17 Changing the System Mode (Running Rules Checking) ............................... 8-17 Identifying Test Structures ............................................................................... 8-18 Selecting the Type of Test Structure .............................................................. 8-18 Setting Up for Full Scan Identification .......................................................... 8-19 Setting Up for Clocked Sequential Identification .......................................... 8-19 Setting Up for Sequential Transparent Identification .................................... 8-20 Setting Up for Partition Scan Identification................................................... 8-20 Setting Up for Sequential (ATPG, SCOAP, and Structure) Identification .... 8-23 Setting Up for Test Point Identification ......................................................... 8-24 Manually Including and Excluding Cells for Scan ........................................ 8-28 x ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] Reporting Scannability Information............................................................... 8-30 Running the Identification Process ................................................................ 8-31 Reporting Identification Information ............................................................. 8-31 Inserting Test Structures ................................................................................... 8-32 Setting Up for Internal Scan Insertion ........................................................... 8-32 Setting Up for Test Point Insertion ................................................................ 8-34 Buffering Test Pins ........................................................................................ 8-35 Running the Insertion Process........................................................................ 8-35 Saving the New Design and ATPG Setup ........................................................ 8-39 Writing the Netlist.......................................................................................... 8-39 Writing the Test Procedure File and Dofile for ATPG .................................. 8-40 Running Rules Checking on the New Design................................................ 8-40 Exiting DFTAdvisor....................................................................................... 8-41 Inserting Scan Block-by-Block......................................................................... 8-41 Verilog and EDIF Flow Example .................................................................. 8-42 Genie Flow Considerations ............................................................................ 8-44 Chapter 9 Generating Test Patterns .................................................................................... 9-1 Understanding FastScan and FlexTest................................................................ 9-2 FastScan and FlexTest Basic Tool Flow.......................................................... 9-3 FastScan and FlexTest Inputs and Outputs ...................................................... 9-6 Understanding FastScan’s ATPG Method ....................................................... 9-8 Understanding FlexTest’s ATPG Method ..................................................... 9-14 Performing Basic Operations............................................................................ 9-19 Invoking the Applications .............................................................................. 9-20 Issuing an Operating System Command ........................................................ 9-23 Setting the System Mode ............................................................................... 9-23 Setting Up Design and Tool Behavior.............................................................. 9-24 Setting Up the Circuit Behavior..................................................................... 9-24 Setting Up Tool Behavior .............................................................................. 9-27 Setting the Circuit Timing (FlexTest Only) ................................................... 9-33 Defining the Scan Data .................................................................................. 9-37 Setting Up for BIST (FastScan Only) ............................................................ 9-40 Checking Rules and Debugging Rules Violations............................................ 9-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xi Table of Contents TABLE OF CONTENTS [continued] Running Good/Fault Simulation on Existing Patterns...................................... 9-45 Fault Simulation ............................................................................................. 9-45 Good Machine Simulation ............................................................................. 9-50 Running Random/BIST Pattern Simulation (FastScan) ................................... 9-52 Random Pattern Simulation ........................................................................... 9-52 BIST Pattern Simulation ................................................................................ 9-53 Obtaining Optimum BIST Coverage ............................................................. 9-55 Example ATPG Run on a BIST Circuit......................................................... 9-58 Setting Up the Fault Information for ATPG..................................................... 9-61 Changing to the ATPG System Mode............................................................ 9-61 Setting the Fault Type .................................................................................... 9-62 Creating the Faults List .................................................................................. 9-62 Adding Faults to an Existing List................................................................... 9-63 Loading Faults from an External List ............................................................ 9-63 Writing Faults to an External File.................................................................. 9-64 Setting the Fault Sampling Percentage (FlexTest Only)................................ 9-64 Setting the Fault Mode ................................................................................... 9-64 Setting the Hypertrophic Limit (FlexTest Only)............................................ 9-65 Setting the Possible-Detect Credit ................................................................. 9-65 Running ATPG ................................................................................................. 9-66 Setting Up for ATPG ..................................................................................... 9-67 Performing a Default ATPG Run................................................................... 9-71 Compressing Patterns..................................................................................... 9-71 Approaches for Improving ATPG Efficiency ................................................ 9-73 Saving the Test Patterns ................................................................................. 9-78 Creating an IDDQ Test Set............................................................................... 9-79 Creating a Selective IDDQ Test Set............................................................... 9-79 Generating a Supplemental IDDQ Test Set ................................................... 9-82 Specifying IDDQ Checks and Constraints..................................................... 9-84 Creating a Path Delay Test Set (FastScan) ....................................................... 9-85 Path Delay Fault Detection ............................................................................ 9-85 The Path Definition File................................................................................. 9-90 Path Definition Checking............................................................................... 9-92 Basic Path Delay Test Procedure ................................................................... 9-93 Path Delay Testing Limitations...................................................................... 9-94 xii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] Generating Patterns for a Boundary Scan Circuit............................................. 9-94 Dofile and Explanation .................................................................................. 9-95 TAP Controller State Machine....................................................................... 9-96 Test Procedure File and Explanation ............................................................. 9-97 Creating Instruction-Based Test Sets (FlexTest) ............................................ 9-102 Instruction-Based Fault Detection................................................................ 9-102 Instruction File Format................................................................................. 9-104 Verifying Design and Test Pattern Timing..................................................... 9-106 Simulating the Design with Timing ............................................................. 9-106 Checking for Clock-Skew Problems with Mux-DFF Designs..................... 9-110 Chapter 10 Test Pattern Formatting and Timing ............................................................... 10-1 Test Pattern Timing Overview.......................................................................... 10-2 Timing Terminology......................................................................................... 10-2 Defining Scan-Related Event Timing............................................................... 10-3 Converting Test Procedures to Test Cycles ................................................... 10-4 Test Procedure Timing Examples .................................................................. 10-5 Test Procedure Timing Issues ...................................................................... 10-11 Defining Non-Scan Related Event Timing..................................................... 10-13 FastScan Non-Scan Event Timing ............................................................... 10-13 FlexTest Non-Scan Event Timing................................................................ 10-17 Global Timing Issues in the Timing File ..................................................... 10-19 Performing Timing Checks for Tester Formats.............................................. 10-20 Tester Format Restrictions for FastScan ...................................................... 10-21 Tester Format Restrictions for FlexTest ...................................................... 10-23 Saving the Patterns ......................................................................................... 10-23 Features of the Formatter ............................................................................. 10-24 Pattern Formatting Issues............................................................................ 10-25 Saving Patterns in Basic Test Data Formats ................................................ 10-27 Saving in ASIC Vendor Data Formats......................................................... 10-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xiii Table of Contents TABLE OF CONTENTS [continued] Chapter 11 Running Diagnostics ......................................................................................... 11-1 Understanding FastScan Diagnostic Capabilities ............................................. 11-1 Understanding Stuck Faults and Defects .......................................................... 11-3 Creating the Failure File ................................................................................... 11-4 Failure File Format......................................................................................... 11-5 Performing a Diagnosis .................................................................................... 11-6 Appendix A Design Rules Checking........................................................................................A-1 FastScan Rules Checking ...................................................................................A-1 DFTAdvisor Rules Checking .............................................................................A-1 FlexTest Rules Checking ....................................................................................A-2 Troubleshooting Rules Violations ......................................................................A-2 Setting the Handling of Rules ..........................................................................A-2 Turning on ATPG Analysis .............................................................................A-3 Setting the Level of Gate Data .........................................................................A-4 Setting the Gate Information Type...................................................................A-6 Reporting Gate Data.........................................................................................A-7 The Design Rules..............................................................................................A-11 General Rules .................................................................................................A-11 Procedure Rules .............................................................................................A-14 Scan Chain Trace Rules .................................................................................A-28 Scan Cell Data Rules......................................................................................A-35 Clock Rules ....................................................................................................A-46 RAM Rules.....................................................................................................A-72 BIST Rules .....................................................................................................A-78 Extra Rules .....................................................................................................A-82 Scannability Rules..........................................................................................A-93 Appendix B Using DFTInsight ................................................................................................B-1 Overview of DFTInsight.....................................................................................B-1 xiv ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] Inputs and Outputs ..........................................................................................B-3 DFTInsight Features.........................................................................................B-4 The User Interface ..............................................................................................B-6 The DFTInsight Session Window....................................................................B-6 Areas of the Session Window ..........................................................................B-7 Schematic Display Actions ..............................................................................B-7 Pulldown Menu Selections...............................................................................B-8 Tool Bar Selections ........................................................................................B-10 Palette Buttons ...............................................................................................B-11 Accessing Tool Functionality ...........................................................................B-12 Performing Basic Tasks ....................................................................................B-14 Invoking DFTInsight......................................................................................B-15 Interrupting Operations ..................................................................................B-15 Selecting the Design Level.............................................................................B-15 Selecting the Gate Data ..................................................................................B-17 Controlling the Displayed Information ..........................................................B-17 Reverting to a Previous Schematic View.......................................................B-19 Displaying Specific Instances ........................................................................B-19 Displaying Instances in a Path .......................................................................B-23 Troubleshooting DRC Violations ..................................................................B-26 Saving and Recalling a Schematic .................................................................B-28 Saving and Replaying the Session Transcript................................................B-28 Printing the Displayed Schematic ..................................................................B-29 Closing the DFTInsight Session.....................................................................B-29 Appendix C Design Library.....................................................................................................C-1 Defining Scan Information .................................................................................C-1 Defining a Scan Cell Model .............................................................................C-2 Example Scan Definitions................................................................................C-6 Defining a Model ..............................................................................................C-10 Model_name...................................................................................................C-10 List_of_pins....................................................................................................C-11 Interface Pins and Internal Nodes ..................................................................C-11 Cell Type........................................................................................................C-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xv Table of Contents TABLE OF CONTENTS [continued] Attributes........................................................................................................C-14 Internal Faults.................................................................................................C-31 Support of Arrays Within Library Models.....................................................C-36 Defining Macros ...............................................................................................C-37 Using Model Aliases.........................................................................................C-37 Reading Multiple Libraries...............................................................................C-38 Supported Primitives ........................................................................................C-39 AND Gate.......................................................................................................C-39 NAND Gate....................................................................................................C-40 OR Gate..........................................................................................................C-41 NOR Gate.......................................................................................................C-42 Inverter ...........................................................................................................C-43 Buffer .............................................................................................................C-44 Buffer With High Impedance Output.............................................................C-44 XOR Gate.......................................................................................................C-46 XNOR Gate ....................................................................................................C-47 Tri-State Buffer with Active Low Control.....................................................C-48 Inverted Tri-State Buffer with Active Low Control ......................................C-49 Tri-State Buffer with Active High Control ....................................................C-50 Inverted Tri-State Buffer with Active High Control......................................C-51 Multiplexer.....................................................................................................C-52 D Flip-Flop.....................................................................................................C-53 D Latch...........................................................................................................C-55 One Time Unit Delay Element.......................................................................C-57 Feedback Inverter...........................................................................................C-58 Wire Element .................................................................................................C-59 Pull-Up or Pull-Down Device........................................................................C-60 Power Signal ..................................................................................................C-61 Ground Signal ................................................................................................C-61 Unknown Signal.............................................................................................C-62 High Impedance Signal ..................................................................................C-62 Undefined .......................................................................................................C-63 Unidirectional NMOS Transistor...................................................................C-64 Unidirectional PMOS Transistor....................................................................C-65 Unidirectional Resistive NMOS Transistor ...................................................C-66 xvi ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents TABLE OF CONTENTS [continued] Unidirectional Resistive PMOS Transistor....................................................C-67 Unidirectional Feedback NMOS Transistor...................................................C-67 Unidirectional Feedback PMOS Transistor ...................................................C-68 Unidirectional CMOS1 Transistor .................................................................C-70 Unidirectional CMOS2 Transistor .................................................................C-71 Unidirectional Resistive CMOS1 Transistor .................................................C-72 Unidirectional Resistive CMOS2 Transistor .................................................C-73 Unidirectional Feedback CMOS1 Transistor.................................................C-74 Unidirectional Feedback CMOS2 Transistor.................................................C-75 Pulse Generators with User Defined Timing .................................................C-76 RAM and ROM..............................................................................................C-78 Appendix D Using VHDL.........................................................................................................D-1 Overview of VHDL Support ..............................................................................D-1 Reading VHDL ...................................................................................................D-2 Writing VHDL....................................................................................................D-4 Appendix E Spice Netlist Support........................................................................................... E-1 Spice Overview................................................................................................... E-1 Spice Netlist Reader ........................................................................................... E-1 Supported Elements & Control Spice Card Syntax ............................................ E-3 Title/END card ................................................................................................. E-3 Resistor Card.................................................................................................... E-3 Capacitor Card ................................................................................................. E-4 MOSFET Card ................................................................................................. E-5 MODEL Card................................................................................................... E-6 SUBCKT Card ................................................................................................. E-8 SUBCKT Call Card........................................................................................ E-10 OPTIONS Card .............................................................................................. E-10 Translation of Spice Netlists to ATPG Netlists ................................................ E-11 Procedures and Requirements ........................................................................ E-12 Matching Algorithm....................................................................................... E-13 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xvii Table of Contents TABLE OF CONTENTS [continued] Direction Assignment..................................................................................... E-13 Process Flow .................................................................................................. E-14 Spice Commands .............................................................................................. E-15 Index xviii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF FIGURES Figure 1. DFT Documentation Roadmap .......................................................xxxiv Figure 1-1. Top-Down Design Flow Tasks and Products ................................. 1-3 Figure 1-2. ASIC/IC Design-for-Test Tasks ..................................................... 1-6 Figure 1-3. Common Elements of the DFT Graphical User Interfaces ............. 1-9 Figure 1-4. BIST Unified User Interface Windows........................................ 1-22 Figure 1-5. MBISTArchitect Control Panel Window...................................... 1-24 Figure 1-6. LBISTArchitect Control Panel Window....................................... 1-26 Figure 1-7. BSDArchitect Control Panel Window .......................................... 1-28 Figure 1-8. DFTAdvisor Control Panel Window ............................................ 1-30 Figure 1-9. FastScan Control Panel Window .................................................. 1-32 Figure 1-10. FlexTest Control Panel Window................................................. 1-34 Figure 2-1. DFT Concepts ................................................................................. 2-1 Figure 2-2. Memory Block Diagram ................................................................. 2-4 Figure 2-3. Basic Memory BIST Block Diagram.............................................. 2-5 Figure 2-4. Boundary Scan Chips on Board ...................................................... 2-8 Figure 2-5. Boundary Scan Architecture ........................................................... 2-9 Figure 2-6. Design Before and After Adding Scan ......................................... 2-16 Figure 2-7. Full Scan Representation .............................................................. 2-17 Figure 2-8. Partial Scan Representation .......................................................... 2-19 Figure 2-9. Full, Partial, and Non-Scan Trade-offs ......................................... 2-20 Figure 2-10. Example of Partitioned Design ................................................... 2-22 Figure 2-11. Partition Scan Circuitry Added to Partition A ............................ 2-23 Figure 2-12. Uncontrollable and Unobservable Circuitry ............................... 2-24 Figure 2-13. Testability Benefits from Test Point Circuitry............................ 2-24 Figure 2-14. Manufacturing Defect Space for Design "X ............................... 2-32 Figure 2-15. Internal Faulting Example........................................................... 2-36 Figure 2-16. Single Stuck-At Faults for AND Gate ........................................ 2-37 Figure 2-17. IDDQ Fault Testing .................................................................... 2-40 Figure 2-18. Transition Fault Detection Process ............................................. 2-41 Figure 2-19. Fault Detection Process............................................................... 2-43 Figure 2-20. Path Sensitization Example......................................................... 2-44 Figure 2-21. Example of "Unused" Fault in Circuitry..................................... 2-45 Figure 2-22. Example of “Tied” Fault in Circuitry ......................................... 2-46 Figure 2-23. Example of “Blocked” Fault in Circuitry ................................... 2-46 Figure 2-24. Example of "Redundant" Fault in Circuitry................................ 2-47 xix ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF FIGURES [continued] Figure 2-25. Fault Class Hierarchy.................................................................. 2-51 Figure 3-1. Common Tool Concepts ................................................................. 3-1 Figure 3-2. Generic Scan Cell ........................................................................... 3-2 Figure 3-3. Generic Mux-DFF Scan Cell Implementation ................................ 3-3 Figure 3-4. LSSD Master/Slave Element Example ........................................... 3-4 Figure 3-5. Mux-DFF/Shadow Element Example............................................. 3-5 Figure 3-6. Mux-DFF/Copy Element Example ................................................. 3-6 Figure 3-7. Generic Scan Chain......................................................................... 3-7 Figure 3-8. Scan Clocks Example ..................................................................... 3-8 Figure 3-9. Mux-DFF Replacement .................................................................. 3-9 Figure 3-10. Clocked-Scan Replacement ........................................................ 3-10 Figure 3-11. LSSD Replacement ..................................................................... 3-10 Figure 3-12. Shift Procedure............................................................................ 3-15 Figure 3-13. Timing Diagram for Shift Procedure .......................................... 3-17 Figure 3-14. Load_Unload Procedure ............................................................. 3-18 Figure 3-15. Timing Diagram for Load_Unload Procedure ............................ 3-20 Figure 3-16. Shadow_Control Procedure ........................................................ 3-21 Figure 3-17. Master_Observe Procedure ......................................................... 3-22 Figure 3-18. Shadow_Observe Procedure ....................................................... 3-23 Figure 3-19. Sequential Transparent Circuitry Example ................................. 3-24 Figure 3-20. Skew_Load Procedure ................................................................ 3-26 Figure 3-21. Skew_load applied within Pattern .............................................. 3-27 Figure 3-22. Design Before Flattening ............................................................ 3-30 Figure 3-23. Design After Flattening............................................................... 3-30 Figure 3-24. 2x1 MUX Example ..................................................................... 3-32 Figure 3-25. LA, DFF Example....................................................................... 3-32 Figure 3-26. TSD, TSH Example .................................................................... 3-33 Figure 3-27. PBUS, SWBUS Example............................................................ 3-34 Figure 3-28. Equivalence Relationship Example ............................................ 3-35 Figure 3-29. Example of Learned Logic Behavior .......................................... 3-36 Figure 3-30. Example of Implied Relationship Learning ................................ 3-37 Figure 3-31. Forbidden Relationship Example................................................ 3-37 Figure 3-32. Dominance Relationship Example.............................................. 3-38 Figure 3-33. Bus Contention Example ............................................................ 3-39 Figure 3-34. Bus Contention Analysis............................................................. 3-40 xx ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF FIGURES [continued] Figure 3-35. Simulation Model with Bus Keeper............................................ 3-42 Figure 3-36. Constrained Values in Circuitry.................................................. 3-44 Figure 3-37. Forbidden Values in Circuitry .................................................... 3-44 Figure 3-38. Blocked Values in Circuitry........................................................ 3-45 Figure 4-1. Testability Issues............................................................................. 4-1 Figure 4-2. Structural Combinational Loop Example ....................................... 4-5 Figure 4-3. Loop Naturally-Blocked by Constant Value................................... 4-6 Figure 4-4. Cutting Constant Value Loops........................................................ 4-6 Figure 4-5. Cutting Single Multiple-Fanout Loops ........................................... 4-7 Figure 4-6. Loop Candidate for Duplication ..................................................... 4-8 Figure 4-7. TIE-X Insertion Simulation Pessimism .......................................... 4-8 Figure 4-8. Cutting Loops by Gate Duplication ................................................ 4-9 Figure 4-9. Cutting Coupling Loops................................................................ 4-10 Figure 4-10. Delay Element Added to Feedback Loop ................................... 4-11 Figure 4-11. "Fake" Feedback Loop................................................................ 4-12 Figure 4-12. Sequential Feedback Loop .......................................................... 4-14 Figure 4-13. Fake Sequential Loop ................................................................. 4-15 Figure 4-14. Test Logic Added to Control Asynchronous Reset .................... 4-17 Figure 4-15. Test Logic Added to Control Gated Clock ................................. 4-18 Figure 4-16. Tri-state Bus Contention ............................................................. 4-19 Figure 4-17. Requirement for Combinationally Transparent Latches............. 4-20 Figure 4-18. Example of Sequential Transparency ......................................... 4-22 Figure 4-19. Clocked Sequential Scan Pattern Events .................................... 4-23 Figure 4-20. Clock Divider.............................................................................. 4-26 Figure 4-21. Example Pulse Generator Circuitry ............................................ 4-27 Figure 4-22. LFSR Configuration.................................................................... 4-29 Figure 4-23. Simple BIST Configuration ........................................................ 4-30 Figure 4-24. Design with Embedded RAM ..................................................... 4-35 Figure 4-25. RAM Sequential Example .......................................................... 4-38 Figure 5-1. Memory BIST Insertion/Connection Procedures............................ 5-1 Figure 5-2. Circuit with Surrounding BIST Circuitry ....................................... 5-4 Figure 5-3. BIST Hierarchy ............................................................................... 5-6 Figure 5-4. Stuck-at Fault State Diagram .......................................................... 5-7 Figure 5-5. Transition Fault ............................................................................... 5-8 Figure 5-6. Transition Fault State Diagram ....................................................... 5-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxi Table of Contents LIST OF FIGURES [continued] Figure 5-7. Inversion Coupling Fault ................................................................ 5-9 Figure 5-8. Idempotent Coupling Fault ............................................................. 5-9 Figure 5-9. Neighborhood Pattern Sensitive Fault .......................................... 5-10 Figure 5-10. March C Algorithm..................................................................... 5-13 Figure 5-11. March C- (or March1) Algorithm ............................................... 5-14 Figure 5-12. Modified March C Algorithm ..................................................... 5-15 Figure 5-13. March C+ (or March2) Algorithm .............................................. 5-15 Figure 5-14. March2 Algorithm with Varied Background .............................. 5-16 Figure 5-15. March3 Algorithm ...................................................................... 5-17 Figure 5-16. Col_March1 Algorithm............................................................... 5-18 Figure 5-17. Unique Address Algorithm ......................................................... 5-20 Figure 5-18. Checkerboard Algorithm ............................................................ 5-21 Figure 5-19. Diagonal Algorithm .................................................................... 5-23 Figure 5-20. ROM Algorithm.......................................................................... 5-24 Figure 5-21. Memory BIST Architecture with Comparator ............................ 5-27 Figure 5-22. Memory BIST Architecture with a Compressor ......................... 5-30 Figure 5-23. Compressor Downstream from the Ram..................................... 5-31 Figure 5-24. MBISTArchitect Inputs and Outputs .......................................... 5-32 Figure 5-25. Memory BIST in a Larger DFT Design Flow ............................ 5-40 Figure 5-26. Internal Memory BIST Insertion Flow ....................................... 5-45 Figure 5-27. Two Memory Comparator-based Configuration ........................ 5-51 Figure 5-28. BIST Architecture Using Diagnostic Functionality.................... 5-52 Figure 5-29. One Compressor for Three Memories ........................................ 5-56 Figure 5-30. Pipeline Registers Example ........................................................ 5-57 Figure 5-31. Simulation Results Partial Waveform......................................... 5-66 Figure 6-1. Logic BIST Insertion/Connection Procedures ................................ 6-1 Figure 6-2. LBISTArchitect Inputs and Outputs ............................................... 6-4 Figure 6-3. Circuit with Surrounding BIST Circuitry ....................................... 6-5 Figure 6-4. Logic BIST Architecture................................................................. 6-7 Figure 6-5. Four-Stage LFSR with One Tap Point............................................ 6-8 Figure 6-6. Eight-Stage MISR Connecting to Two Scan Chains ...................... 6-9 Figure 6-7. Eight-Stage LFSR Configurations ................................................ 6-11 Figure 6-8. RUNBIST Function ...................................................................... 6-14 Figure 6-9. Hierarchy Reflecting Test Circuitry Layers.................................. 6-18 Figure 6-10. Logic BIST Synthesis Flow ........................................................ 6-21 xxii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF FIGURES [continued] Figure 6-11. Internal Logic BIST Insertion Flow............................................ 6-24 Figure 6-12. Tools in BIST.............................................................................. 6-27 Figure 6-13. Synthesis in the BIST Flow ........................................................ 6-40 Figure 7-1. Boundary Scan Insertion/Connection Procedure ............................ 7-1 Figure 7-2. BSDArchitect Design Flow ............................................................ 7-2 Figure 7-3. Boundary Scan Output Model ........................................................ 7-4 Figure 7-4. Handling of Enable Signals Not Used in Core ............................. 7-10 Figure 7-5. Handling of Enable Signals Used in Core .................................... 7-12 Figure 7-6. Accessing the Enable .................................................................... 7-13 Figure 7-7. Clocking Circuitry Created for Mux-DFF Architecture ............... 7-37 Figure 7-8. Clocking Circuitry Created for Clocked Scan Architecture ......... 7-38 Figure 7-9. Default Architecture for Testing Mode......................................... 7-39 Figure 7-10. Internal Scan Instruction Connections ........................................ 7-41 Figure 7-11. Connection of Multiple Scan Chains .......................................... 7-43 Figure 8-1. Internal Scan Insertion Procedure ................................................... 8-1 Figure 8-2. Basic Scan Insertion Flow with DFTAdvisor ................................. 8-3 Figure 8-3. The Inputs and Outputs of DFTAdvisor ......................................... 8-5 Figure 8-4. DFTAdvisor Supported Test Structures.......................................... 8-7 Figure 8-5. Test Logic Insertion ...................................................................... 8-12 Figure 8-6. Lockup Latch Insertion ................................................................. 8-38 Figure 8-7. Hierarchical Design Prior to Scan................................................. 8-41 Figure 8-8. Final Scan-Inserted Design ........................................................... 8-44 Figure 9-1. Test Generation Procedure.............................................................. 9-1 Figure 9-2. Overview of FastScan/FlexTest Usage ........................................... 9-3 Figure 9-3. FastScan/FlexTest Inputs and Outputs............................................ 9-6 Figure 9-4. Clock-PO Circuitry ....................................................................... 9-10 Figure 9-5. Cycle-Based Circuit with Single Phase Clock.............................. 9-15 Figure 9-6. Cycle-Based Circuit with Two Phase Clock................................. 9-16 Figure 9-7. Example Test Cycle ...................................................................... 9-18 Figure 9-8. Data Capture Handling Example .................................................. 9-31 Figure 9-9. Block Diagram of BIST Example Circuit..................................... 9-59 Figure 9-10. Efficient ATPG Flow .................................................................. 9-66 Figure 9-11. Circuitry with Natural “Select” Functionality ............................ 9-69 Figure 9-12. Launch and Capture Events ........................................................ 9-86 Figure 9-13. Robust Detection Example ......................................................... 9-88 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxiii Table of Contents LIST OF FIGURES [continued] Figure 9-14. Transition Detection Example .................................................... 9-89 Figure 9-15. Example of Ambiguous Path Definition..................................... 9-92 Figure 9-16. Example of Ambiguous Path Edges ........................................... 9-93 Figure 9-17. State Diagram of TAP Controller Circuitry................................ 9-96 Figure 9-18. Example Instruction File........................................................... 9-105 Figure 9-19. Clock-Skew Example................................................................ 9-110 Figure 10-1. Defining Timing Process Flow ................................................... 10-1 Figure 10-2. Test Cycle Timing for Test_Setup Procedure............................. 10-5 Figure 10-3. Timing for Non-Scan Events .................................................... 10-19 Figure 11-1. Diagnostics Procedure ................................................................ 11-1 Figure 11-2. Diagnostics Process Flow ........................................................... 11-6 Figure A-1. Example of Design Level...............................................................A-4 Figure A-2. Example of Low_Design Level .....................................................A-4 Figure A-3. Example of Primitive Level ...........................................................A-5 Figure A-4. Data Reported for a Specific Gate .................................................A-8 Figure A-5. Rule D10 Violation Example .......................................................A-44 Figure A-6. Rule D11 Violation Example .......................................................A-45 Figure A-7. C1 Rule Example Circuit .............................................................A-50 Figure A-8. C2 Rule Example Circuit .............................................................A-51 Figure A-9. C3 Rule Example Circuit .............................................................A-54 Figure A-10. C4 Rule Example Circuit ...........................................................A-57 Figure A-11. C5 Rule Example Circuit ...........................................................A-59 Figure A-12. C6 Rule Example Circuit ...........................................................A-61 Figure A-13. C7 Rule Example Circuit ...........................................................A-63 Figure A-14. C8 Rule Example Circuit ...........................................................A-65 Figure A-15. C9 Rule Example Circuit ...........................................................A-67 Figure A-16. C10 Rule Example Circuit .........................................................A-68 Figure B-1. DFTInsight Process Within the DFT Tools ...................................B-2 Figure B-2. DFTInsight Inputs and Outputs......................................................B-4 Figure B-3. DFTInsight Session Window .........................................................B-6 Figure B-4. DFTInsight Instance Information.................................................B-16 Figure B-5. DFF Displayed .............................................................................B-22 Figure B-6. Connected Circuitry .....................................................................B-22 Figure B-7. MUX and DFF .............................................................................B-27 Figure C-1. General Scan Definition Replacement Example ............................C-6 xxiv ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF FIGURES [continued] Figure C-2. Mux-Scan Definition Replacement Example.................................C-7 Figure C-3. Clocked-Scan Definition Replacement Example ...........................C-8 Figure C-4. LSSD Scan Definition Replacement Example...............................C-9 Figure C-5. Bidirectional Buffer......................................................................C-11 Figure C-6. Scan D Flip-Flop ..........................................................................C-11 Figure C-7. Design Example with Bus Keeper ...............................................C-24 Figure C-8. Simulation Model with ZHOLD Bus Keeper ..............................C-24 Figure C-9. Combinational Logic....................................................................C-25 Figure C-10. Creating an Internal Node ..........................................................C-26 Figure C-11. Tri-State Buffer ..........................................................................C-26 Figure C-12. Non-Inverting Buffer..................................................................C-27 Figure C-13. Two-input NAND Gate ..............................................................C-27 Figure C-14. Mux-DFF Scan Cell ...................................................................C-28 Figure C-15. The MUX ...................................................................................C-28 Figure C-16. The DFF .....................................................................................C-29 Figure C-17. Tri-State Gate (_buf primitive) ..................................................C-30 Figure C-18. Tri-State Gate (_bufz primitive).................................................C-30 Figure C-19. Tri-State Gate (_wire primitive).................................................C-31 Figure C-20. Internal Faults.............................................................................C-32 Figure C-21. AND Gate...................................................................................C-40 Figure C-22. NAND Gate................................................................................C-41 Figure C-23. OR Gate......................................................................................C-42 Figure C-24. NOR Gate ...................................................................................C-43 Figure C-25. Inverter .......................................................................................C-43 Figure C-26. Buffer .........................................................................................C-44 Figure C-27. Buffer with High-Impedance Output .........................................C-45 Figure C-28. XOR Gate ...................................................................................C-46 Figure C-29. XNOR Gate ................................................................................C-47 Figure C-30. Tri-State Buffer with Active Low Control .................................C-48 Figure C-31. Inverted Tri-State Buffer with Active Low Control...................C-49 Figure C-32. Tri-State Buffer with Active High Control ................................C-50 Figure C-33. Inverted Tri-State Buffer with Active High Control ..................C-51 Figure C-34. Multiplexer .................................................................................C-53 Figure C-35. D Flip-Flop .................................................................................C-55 Figure C-36. D Latch .......................................................................................C-56 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxv Table of Contents LIST OF FIGURES [continued] Figure C-37. One Time Unit Delay Element...................................................C-57 Figure C-38. Feedback Inverter .......................................................................C-58 Figure C-39. Wire Element..............................................................................C-60 Figure C-40. Pull-Up or Pull-Down Device ....................................................C-61 Figure C-41. Undefined Functional Block ......................................................C-64 Figure C-42. Unidirectional NMOS Transistor ...............................................C-65 Figure C-43. Unidirectional PMOS Transistor................................................C-66 Figure C-44. Unidirectional Resistive NMOS Transistor ...............................C-66 Figure C-45. Unidirectional Resistive PMOS Transistor ................................C-67 Figure C-46. Unidirectional Feedback NMOS Transistor...............................C-68 Figure C-47. Unidirectional Feedback PMOS Transistor ...............................C-69 Figure C-48. Unidirectional CMOS1 Transistor .............................................C-70 Figure C-49. Unidirectional CMOS2 Transistor .............................................C-71 Figure C-50. Unidirectional Resistive CMOS1 Transistor..............................C-72 Figure C-51. Unidirectional Resistive CMOS2 Transistor..............................C-73 Figure C-52. Unidirectional Feedback CMOS1F Transistor...........................C-75 Figure C-53. Unidirectional Feedback CMOS2F Transistor...........................C-76 Figure C-54. ROM...........................................................................................C-79 Figure C-55. RAM...........................................................................................C-80 Figure C-56. Flattened RAM Model with oen Set to 0 ...................................C-90 Figure D-1. Example dft.map File .....................................................................D-3 xxvi ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF TABLES Table 1-1. Session Transcript Popup Menu Items ........................................... 1-11 Table 1-2. Command Transcript Popup Menu Items ...................................... 1-12 Table 2-1. Test Type/Fault Model Relationship .............................................. 2-35 Table 4-1. FastScan BIST Commands ............................................................. 4-32 Table 4-2. FastScan and FlexTest RAM/ROM Commands ............................ 4-41 Table 5-1. Behavior of scan_out and fail_h ports during debug mode ........... 5-53 Table 6-1. Common LFSR Configuration ....................................................... 6-10 Table 8-1. Test Type Interactions ...................................................................... 8-9 Table 9-1. ATPG Constraint Conditions ........................................................ 9-69 Table 9-2. Pin Value Requirements for ADD Instruction ............................. 9-103 Table C-1. AND Truth Table ...........................................................................C-39 Table C-2. NAND Truth Table ........................................................................C-40 Table C-3. OR Truth Table ..............................................................................C-41 Table C-4. NOR Truth Table ...........................................................................C-42 Table C-5. Inverter Truth Table .......................................................................C-43 Table C-6. Buffer Truth Table .........................................................................C-44 Table C-7. BUFZ Truth Table .........................................................................C-45 Table C-8. XOR Truth Table ...........................................................................C-46 Table C-9. XNOR Truth Table ........................................................................C-47 Table C-10. TSL Truth Table ..........................................................................C-48 Table C-11. TSLI Truth Table .........................................................................C-49 Table C-12. TSH Truth Table ..........................................................................C-50 Table C-13. TSHI Truth Table ........................................................................C-51 Table C-14. MUX Truth Table ........................................................................C-52 Table C-15. D Flip-Flop Truth Table for FlexTest ..........................................C-53 Table C-16. D Flip-Flop Truth Table for FastScan .........................................C-54 Table C-17. D Latch Truth Table ....................................................................C-56 Table C-18. DELAY Truth Table ....................................................................C-57 Table C-19. INVF Truth Table ........................................................................C-58 Table C-20. WIRE Truth Table (for two inputs) .............................................C-59 Table C-21. PULL Truth Table .......................................................................C-60 Table C-22. UNDEFINED Truth Table ..........................................................C-63 Table C-23. NMOS Truth Table ......................................................................C-64 Table C-24. PMOS Truth Table ......................................................................C-65 Table C-25. RNMOS Truth Table ...................................................................C-66 xxvii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF TABLES [continued] Table C-26. RPMOS Truth Table ....................................................................C-67 Table C-27. NMOSF Truth Table ...................................................................C-68 Table C-28. PMOSF Truth Table ....................................................................C-69 Table C-29. CMOS1 Truth Table ....................................................................C-70 Table C-30. CMOS2 Truth Table ....................................................................C-71 Table C-31. RCMOS1 Truth Table .................................................................C-72 Table C-32. RCMOS2 Truth Table .................................................................C-73 Table C-33. CMOS1F Truth Table ..................................................................C-74 Table C-34. CMOS2F Truth Table ..................................................................C-75 Table E-1. MOSFET Model Parameters (Both N and P Channel) .................... E-6 Table E-2. Supported OPTIONS Card parameters ......................................... E-11 xxviii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxix ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Table of Contents LIST OF TABLES [continued] xxx ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 About This Manual The ASIC/IC Design-for-Test Process Guide gives an overview of ASIC/IC Design-for-Test (DFT) strategies and shows the use of Mentor Graphics ASIC/IC DFT products in the context of typical DFT design process flows. This document discusses the following Mentor Graphics DFT products: BISTArchitect, BSDArchitect, DFTAdvisor, FastScan, FlexTest, DFTInsight, and ASIC Vector Interfaces. Chapter 1 discusses the basic concepts behind DFT, establishes the framework in which Mentor Graphic ASIC DFT products are used, and briefly describes each of these products. Chapter 2 gives conceptual information necessary for determining what test strategy would work best for you. Chapter 3 provides tool methodology information, including common terminology and concepts used by the tools. Chapter 4 outlines characteristics of testable designs and explains how to handle special design situations that can affect testability. The remaining sections of the book, sections 5 through 11, discuss the common tasks involved at each step within a typical process flow using Mentor Graphics DFT tools. Appendix A lists and explains the design rules that several of the DFT tools check. Appendix B discusses using the optional schematic viewing tool, DFTInsight, for debugging rules violations. Appendix C provides DFT library modeling information. Appendixes D and E provides information on using VHDL and Spice repectively with Mentor Graphics DFT tools. This application uses the Adobe Acrobat Reader as its on-line documentation and help viewer. On-line help requires a Mentor Graphics-supplied software extension to the Acrobat Reader and also requires setting an environment variable. For more information, refer to Using Mentor Graphics Documentation with Adobe Acrobat. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxxi Related Publications Related Publications This section gives references to both industry DFT documentation and related Mentor Graphics product documentation. General DFT Documentation The ASIC/IC Design-for-Test Process Guide gives an overview of a variety of DFT concepts and issues. However, for more detailed information on any of the topics presented in this document, refer to the following: • Abramovici, Miron, Melvin A. Breuer, and Arthur D. Friedman. Digital Systems Testing and Testable Design. New York: Computer Science Press, 1990. • Huber, John P. and Mark W. Rosneck. Successful ASIC Design the First Time Through. New York: Van Nostrand Reinhold, 1991. • McCluskey, Edward J. Logic Design Principles with Emphasis on Testable Semicustom Circuits. Englewood Cliffs: Prentice-Hall, 1986. • IEEE Std 1149.1-1990, IEEE Standard Test Access Port and BoundaryScan Architecture. New York: IEEE, 1990. • Fujiwara, Hideo. Logic Testing and Design for Testability. Cambridge: The MIT Press, 1985. • Agarwal, V. D. and S. C. Seth. Test Generation for VLSI Chips. Computer Society Press, 1988. Memory BIST Documentation • van de Goor, A.J. Testing Semiconductor Memories. John Wiley & Sons, 1991. • Rob Decker, Frans Beenker, (Philips Research Laboratories), “Fault Modeling and Test Algorithm Development for Static Random Access Memories”, Proceedings ITC 1988, pp. 343-351. xxxii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Related Publications IDDQ Documentation • J. M. Soden, R. K. Treece, M.R. Taylor, C.F. Hawkins, "CMOS IC Stuckopen Faults Electrical Effects and Design Considerations", Proceedings International Test Conference 1989, pp. 423-430. • R. C. Aitken, "Fault Location with current monitoring", Proceedings ITC1991, pp. 623-632. • W. Mao, R.K. Gulati, D.K. Goel, M. D. Ciletti, "QUIETEST: A quiescent current testing methodology for detecting leakage faults", Proceedings ICCAD-90, pp. 280-283. • Chun-Hung Chen, J. Abraham, "High Quality tests for switch level circuits using current and logic test generation algorithms", Proceedings ITC-1991, pp. 615-622. • F. Joel Ferguson, Tracy Larrabee, "Test Pattern Generation for Realistic Bridge Faults in CMOS ICs", Proceedings ITC 1991, pp. 492 - 499. • Gregory Marston, "Automating IDDQ Test Generation", Private Communication, November 1993. • Peter Maxwell, Robert Aitken, "IDDQ testing as a component of a test suite: The need for several fault coverage metrics", Journal of Electronic Testing, theory and applications, 3, pp 305-116 (1992). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxxiii Related Publications Mentor Graphics Documentation Figure 1 shows the usage of Mentor Graphics DFT manuals and the relationship of this manual to other Mentor Graphics publications. Prerequisites for DFT Documentation Database and Design Capture Design Process and Modeling Documentation Documentation and Training and Training Simulation Products Documentation and Training Synthesis and Optimization Documentation and Training ASIC/IC Design-for-Test Process Guide DFT Products Reference Documentation FastScan & FlexTest Reference Manual DFTAdvisor Reference Manual BISTArchitect Reference Manual BSDArchitect Reference Manual Figure 1. DFT Documentation Roadmap xxxiv ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Command Line Syntax Conventions Command Line Syntax Conventions The notational elements used in this manual for command line syntax are as follows: Bold A bolded font indicates a required argument. [ ] Square brackets enclose optional arguments (in command line syntax only). Do not enter the brackets. UPPercase Required command letters are in uppercase; you may omit lowercase letters when entering commands or literal arguments and you need not use uppercase. Command names and options are case insensitive. Commands usually follow the 3-2-1 rule: the first three letters of the first word, the first two letters of the second word, and the first letter of the third, fourth, etc. words. Italic An italic font indicates a user-supplied argument. An underlined item indicates either the default argument or the default value of an argument. { } Braces enclose arguments to show grouping. Do not enter the braces. | The vertical bar indicates an either/or choice between items. Do not include the bar in the command. … An ellipsis follows an argument that may appear more than once. Do not include the ellipsis in commands. You should enter literal text (that which is not in italics) exactly as shown. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxxv Acronyms Used in This Manual Acronyms Used in This Manual Below is an alphabetical listing of the acronyms used in this manual: ASIC - Application Specific Integrated Circuit ATE - Automatic Test Equipment ATPG - Automatic Test Pattern Generation AVI - ASIC Vector Interfaces BIST - Built-In Self Test BSDL - Boundary Scan Design Language CUT - Circuit Under Test DFT - Design-for-Test DRC - Design Rules Checking DUT - Device Under Test GUI - Graphical User Interface HDL - Hardware Description Language JTAG - Joint Test Action Group LFSR - Linear Feedback Shift Register MCM - Multi-Chip Module MISR - Multiple Input Signature Register PRPG - Pseudo-Random Pattern Generator SCOAP - Sandia Controllability Observability Analysis Program xxxvi ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Acronyms Used in This Manual SFP - Single Fault Propagation TAP - Test Access Port TCK - Test Clock TDI - Test Data Input TDO - Test Data Output TMS - Test Mode Select TRST - Test Reset VHDL - VHSIC (Very High Speed Integrated Circuit) Hardware Description Language WDB - Waveform DataBase ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 xxxvii Acronyms Used in This Manual xxxviii ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 1 Overview What is Design-for-Test? Testability is a design attribute that measures how easy it is to create a program to comprehensively test a manufactured design’s quality. Traditionally, design and test processes were kept separate, with test considered only at the end of the design cycle. But in contemporary design flows, test merges with design much earlier in the process, creating what is called a design-for-test (DFT) process flow. Testable circuitry is both controllable and observable. In a testable design; setting specific values on the primary inputs results in values on the primary outputs which indicate whether or not the internal circuitry works properly. To ensure maximum design testability, designers must employ special DFT techniques at specific stages in the development process. DFT Strategies At the highest level, there are two main approaches to DFT: ad hoc and structured. The following subsections discuss these DFT strategies. Ad Hoc DFT Ad hoc DFT implies using good design practices to enhance a design's testability, without making major changes to the design style. Some ad hoc techniques include: • Minimizing redundant logic • Minimizing asynchronous logic • Isolating clocks from the logic ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-1 Top-Down Design Flow with DFT Overview • Adding internal control and observation points Using these practices throughout the design process improves the overall testability of your design. However, using structured DFT techniques with Mentor Graphics DFT tools yields far greater improvement. Thus, the remainder of this document concentrates on structured DFT techniques. Structured DFT Structured DFT provides a more systematic and automatic approach to enhancing design testability. Structured DFT’s goal is to increase the controllability and observability of a circuit. Various methods exist for accomplishing this. The most common is the scan design technique, which modifies the internal sequential circuitry of the design. You can also use the Built-in Self-Test (BIST) method, which inserts a device’s testing function within the device itself. Another method is boundary scan, which increases board testability by adding circuitry to a chip. Chapter 2, “Understanding DFT Basics,” describes these methods in detail. Top-Down Design Flow with DFT Figure 1-1 shows the basic steps and the Mentor Graphics tools you would use during a typical ASIC top-down design flow. This document discusses those steps shown in grey; it also mentions certain aspects of other design steps, where applicable. This flow is just a general description of a top-down design process flow using a structured DFT strategy. The next section, “DFT Design Tasks and Products,” gives a more detailed breakdown of the individual DFT tasks involved. 1-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview Top-Down Design Flow with DFT System Architect AutoLogic BLOCKS QuickHDL Design Architect Create Initial Design Verify Functionality 1011 MBISTArchitect LBISTArchitect a < =b+c; QuickVHDL QuickSim II Insert/Verify Built-in Self Test Circuitry P/F Insert/Verify Boundary Scan Circuitry AutoLogic HDL AutoLogic Optimizer BSDArchitect Synthesize/Optimize Design DFTAdvisor Insert Internal Scan Circuitry AutoLogic HDL AutoLogic Optimizer Synthesize/Optimize Incrementally Generate/Verify Test Patterns Hand off to Vendor 0 1 1 0 FastScan FlexTest ASIC Vector Interfaces QuickHDL QuickSim II QuickPath Figure 1-1. Top-Down Design Flow Tasks and Products As Figure 1-1 shows, the first task in any design flow is creating the initial RTLlevel design, through whatever means you choose. In the Mentor Graphics environment, you may choose to create a very-high-level design using System Architect (or AutoLogic BLOCKS), a high-level VHDL or Verilog description ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-3 Top-Down Design Flow with DFT Overview using QuickHDL, or a schematic using Design Architect. You then verify the design’s functionality by performing a functional simulation, using either QuickSim II, QuickHDL, or another vendor's VHDL simulator. If your design’s format is in VHDL or Verilog format and it contains memory models, at this point you can add built-in self-test (BIST) circuitry. MBISTArchitect creates and inserts RTL-level customized internal testing structures for design memories. Additionally, if your design’s format is in VHDL, you can use LBISTArchitect to synthesizes BIST structures into its random logic design blocks. Also at the RTL-level, you can insert and verify boundary scan circuitry using BSDArchitect (BSDA). Then you can synthesize and optimize the design using either AutoLogic II or another vendor's synthesis tool. At this point in the flow you are ready to insert internal scan circuitry into your design using DFTAdvisor. You then perform a timing optimization on the design because you added scan circuitry. Once you are sure the design is functioning as desired, you can generate test patterns. You can use FastScan or FlexTest (depending on your scan strategy) and ASIC Vector Interfaces to generate a test pattern set in the appropriate format. Now you should verify that the design and patterns still function correctly with the proper timing information applied. You can use QuickSim II, QuickPath, or some other simulator to achieve this goal. You may then have to perform a few additional steps required by your ASIC vendor before handing the design off for manufacture and testing. Note: It is important for you to check with your vendor early on in your design process for specific requirements and restrictions that may affect your DFT strategies. For example, the vendor's test equipment may only be able to handle single scan chains (see page 2-14), have memory limitations, or have special timing requirements that affect the way you generate scan circuitry and test patterns. 1-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview DFT Design Tasks and Products DFT Design Tasks and Products Figure 1-2 gives a sequential breakdown of the understanding you should have of DFT, all the major ASIC/IC DFT tasks, and the associated Mentor Graphics DFT tools used for each task. Be aware that the test synthesis and ATPG design flow shown is not necessarily a Mentor Graphics flow, as Mentor Graphics DFT tools do work within other EDA vendor’s design flows. The following list briefly describes each of the tasks presented in Figure 1-2. 1. Understand DFT Basics —Before you can make intelligent decisions regarding your test strategy, you should have a basic understanding of DFT. Chapter 2, “Understanding DFT Basics,” prepares you to make decisions about test strategies for your design by presenting information about full scan, partial scan, boundary scan, partition scan, and the variety of options available to you. 2. Understand Tool Concepts — The Mentor Graphics DFT tools share some common functionality, as well as terminology and tool concepts. To effectively utilize these tools in your design flow, you should have a basic understanding of what they do and how they operate. Chapter 3, “Understanding Common Tool Terminology and Concepts,” discusses this information. 3. Understand Testability Issues — Some design features can enhance a design's testability, while other features can hinder it. Chapter 4, “Understanding Testability Issues,” discusses synchronous versus asynchronous design practices, and outlines a number of individual situations that require special consideration with regard to design testability. 4. Insert/Verify Memory BIST Circuitry — MBISTArchitect is a Mentor Graphics RTL-level tool you use to insert built-in self test (BIST) structures for memory devices. MBISTArchitect lets you specify the testing architecture and algorithms you wish to use, and creates and connects the appropriate BIST models to your VHDL or Verilog memory models. Chapter 5, “Memory BIST Synthesis,” discusses how to prepare for, insert, and verify memory BIST circuitry using MBISTArchitect. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-5 DFT Design Tasks and Products Overview Understand DFT Basics Understand Tool Concepts Understanding DFT and the DFT Tools Understand Testability Issues Insert/Verify Memory BIST (MBISTArchitect) Insert/Verify Logic BIST (LBISTArchitect) Insert/Verify BScan Circuitry (BSDArchitect) Performing Test Synthesis and ATPG Insert Internal Scan Circuitry (DFTAdvisor) Generate/Verify Test Patterns (FastScan/FlexTest) ASIC Vendor Creates ASIC, Runs Tests Hand Off to Vendor Run Diagnostics (FastScan) Plug ASIC into Board, Run Board Tests Figure 1-2. ASIC/IC Design-for-Test Tasks 1-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview DFT Design Tasks and Products 5. Insert/Verify Logic BIST Circuitry — LBISTArchitect is a Mentor Graphics RTL-level tool you use to insert built-in self-test (BIST) structures in VHDL format. LBISTArchitect lets you specify the testing architecture and algorithms you wish to use, and creates and connects the appropriate BIST models to your VHDL models. Chapter 6, “Logic BIST Synthesis,” discusses how to prepare for, insert, and verify logic BIST circuitry using LBISTArchitect. 6. Insert/Verify Boundary Scan Circuitry —BSDArchitect is a Mentor Graphics IEEE 1149.1 compliant boundary scan insertion tool. BSDA lets you specify the boundary scan architecture you wish to use and inserts it into your RTL-level design. It generates both VHDL and BSDL models with IEEE 1149.1 compliant boundary scan circuitry and a VHDL test bench for verifying those models. Chapter 7, “Boundary Scan Synthesis,” discusses how to prepare for, insert, and verify boundary scan circuitry using BSDA. 7. Insert Internal Scan Circuitry — Before you add internal scan or test circuitry to your design, you should analyze your design to ensure that it does not contain problems that may impact test coverage. Identifying and correcting these problems early in the DFT process can minimize design iterations downstream. DFTAdvisor is the Mentor Graphics testability analysis and test synthesis tool. DFTAdvisor can analyze, identify, and help you correct design testability problems early on in the design process. Chapter 8, “Inserting Internal Scan and Test Circuitry,” introduces you to DFTAdvisor and discusses preparations and procedures for adding scan circuitry to your design. 8. Generate/Verify Test Patterns — FastScan and FlexTest are Mentor Graphics ATPG tools. FastScan is a high performance, full-scan Automatic Test Pattern Generation (ATPG) tool. FastScan quickly and efficiently creates a set of test patterns for your (primarily full scan) scan-based design. FlexTest is a high-performance, sequential ATPG tool. FlexTest quickly and efficiently creates a set of test patterns for your full, partial, or non-scan design. FastScan and FlexTest both contain an embedded high-speed fault simulator that can verify a set of properly formatted external test patterns. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-7 DFT Design Tasks and Products Overview ASIC Vector Interfaces (AVI) is the optional ASIC vendor-specific pattern formatter available through FastScan and FlexTest. AVI generates a variety of ASIC vendor test pattern formats. FastScan and FlexTest can also generate patterns in a number of different simulation formats so you can verify the design and test patterns with timing. Within the Mentor Graphics environment, you can use QuickSim II and QuickPath for this verification. Chapter 9, “Generating Test Patterns,” discusses the ATPG process and formatting and verifying test patterns. 9. Vendor Creates ASIC and Runs Tests — At this point, the manufacture of your device is in the hands of the ASIC vendor. Once the ASIC vendor fabricates your design, it will test the device on automatic test equipment (ATE) using test vectors you provide. This manual does not discuss this process, except to mention how constraints of the testing environment might affect your use of the DFT tools. 10. Vendor Runs Diagnostics — The ASIC vendor performs a diagnostic analysis on the full set of manufactured chips. Chapter 11, “Running Diagnostics,” discusses how to perform diagnostics using FastScan to acquire information on chip failures. 11. Plug ASIC into Board and Run Board Tests—When your ASIC design is complete and you have the actual tested device, you are ready to plug it into the board. After board manufacture, the test engineer can run the board level tests, which may include boundary scan testing. This manual does not discuss these tasks. 1-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview User Interface Overview DFT products use two similar graphical user interfaces: one for BIST products and one for ATPG products. The BIST graphical user interface supports MBISTArchitect, LBISTArchitect, and BSDArchitect. The ATPG graphical user interface supports DFTAdvisor, FastScan, and FlexTest. Both of these user interfaces share many common elements. This subsection describes these common elements. Later in this chapter are descriptions of the product specific elements. Figure 1-3 shows a representation of the user interface elements that are common to both user interfaces. Notice that the graphical user interfaces consist of two windows: the Command Line window and the Control Panel window. Command Line Window File Setup Kernel <Tool_Name> Report Windows Control Panel <Tool_Name> Control Panel Help BISTA> dof nocomp.do // command: load library /tmp_mnt/user/dft/r // command: add memory -models ram4x4 // command: set synthesis environment synop // command: report memory -models // command: add me m ram4x4 // command: set mb con -nocompare -hold // command: set mb com -memory ram4x4 -hold // command: setup mbist patterns -in // command: setup file naming -b ram4x4_no // command: -con ram4x4_nocompare_bist_con.v // command: -t ram4x4_nocomp_tb.v \ // command: -script ram4x4_nocomp_synth.sc // command: -pattern ram4x4_nocompare_in.pats // command: run // command: save bist -pat -scr -r <Control Panel Name> dof nocomp.do Exit Prompt> Pulldown Menus Help | Command Line Command Transcript Session Transcript Graphic pane Functional or Process Flow block Button pane Figure 1-3. Common Elements of the DFT Graphical User Interfaces When you invoke a DFT product in graphical user interface mode, it opens both the Command Line and Control Panel windows. You can move these two ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-9 User Interface Overview Overview windows at the same time by pressing the left mouse button in the title bar of the Command Line window and moving the mouse. This is called window tracking. If you want to disable window tracking, choose the Windows > Control Panel > Tracks Main Window menu item. The following sections describe each of the user interface common elements shown in Figure 1-3. Command Line Window The Command Line window, shown in Figure 1-3 on page 1-9, provides several ways for you to issue commands to your DFT product. For those of you that are mouse oriented, there are pulldown and popup menu items. For those that are more command oriented, there is the command line. In either case, the session and command transcript windows provide a running log of your session. Pulldown Menus Pulldown menus are available for all the DFT products. The following lists the pulldown menus that are shared by most of the products and the types of actions typically supported by each menu: • File > menu contains menu items that allow you to load a library or design, read command files, view files or designs, save your session information, and exit your session. • Setup > menu contains menu items that allow you to perform various circuit or session setups. These may include things like setting up your session logfiles or output files. • Report > menu contains menu items that allow you to display various reports regarding your sessions setup or run results. • Window > menu contains menu items that allow you to toggle the visibility and tracking of the Control Panel Window. • Help > menu contains menu items that allow you to directly access the online manual set for the DFT tools. This includes, but is not limited to, the individual command reference pages, the user’s manual, and the release 1-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview notes. For more information about getting help refer to “Getting Help” on page 1-15. Within DFTAdvisor, FastScan, and FlexTest, you can add custom menu items. For information on how to add menu items, refer to either “DFTAdvisor User Interface” on page 1-29, “FastScan User Interface” on page 1-31, or “FlexTest User Interface” on page 1-33. Session Transcript The session transcript is the largest pane in the Command Line window, as shown in Figure 1-3 on page 1-9. The session transcript lists all commands performed and tool messages in different colors: • Black text - commands issued. • Red text - error messages. • Green text - warning messages. • Blue text - output from the tool other than error and warning messages. In the session transcript you can re-execute a command by triple-clicking the left mouse button on any portion of the command, then clicking the middle mouse button to execute it. You also have a popup menu available by clicking the right mouse button in the session transcript. The popup menu items are described in Table 1-1. Table 1-1. Session Transcript Popup Menu Items Menu Item Description Word Wrap Toggles word wrapping in the window. Clear Transcript Clears all text from the transcript. Save Transcript Saves the transcript to the specified file. Font Adjusts the size of the transcript text. Exit Terminates the application tool program. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-11 User Interface Overview Overview Command Transcript The command transcript is located near the bottom of the Command Line window, as shown in Figure 1-3 on page 1-9. The command transcript lists all of the commands executed. You can repeat a command by double-clicking on the command in the command transcript. You can place a command on the command line for editing by clicking once on the command in the command transcript. You also have a popup menu available by clicking the right mouse button in the command transcript. The menu items are described in Table 1-2. Table 1-2. Command Transcript Popup Menu Items Menu Item Description Clear Command History Clears all text from the command transcript. Save Command History Saves the command transcript to a file you specify. Previous Command Copies the previous command to the command line. Next Command Copies the next previous command to the command line. Exit Terminates the application tool program. Command Line The DFT products each support a command set that provide both user information and user-control. You enter these commands on the command line located at the bottom of the Command Line window, as shown in Figure 1-3 on page 1-9. You can also enter commands through a batch file called a dofile. These commands typically fall into one of the following categories: • Add commands - These commands let you specify architectural information, such as clock, memory, scan chain definition. • Delete commands - These commands let you individually “undo” the information you specified with the Add commands. Each Add command has a corresponding Delete command. • Report commands - These commands report on both system and user-specified information. 1-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview • Set and Setup commands - These commands provide user control over the architecture and outputs. • Miscellaneous commands - The DFT products provides a number of other commands that do not fit neatly into the previous categories. Some of these, such as Help, Dofile, and System, are common to all the DFT/ATPG tools. Others, are specific to the individual products. Most DFT product commands follow the 3-2-1 minimum typing convention. That is, as a short cut, you need only type the first three characters of the first command word, the first two characters of the second command word, and the first character of the third command word. For example, the DFTAdvisor command Add Nonscan Instance reduces to “add no i” when you use minimum typing. In cases where the 3-2-1 rule leads to ambiguity between commands, such as Report Scan Cells and Report Scan Chains (both reducing to “rep sc c”), you need to specify the additional characters to alleviate the ambiguity. For example, the DFTAdvisor command Report Scan Chains becomes “rep sc ch” and Report Scan Cells becomes “rep sc ce”. You should also be aware that when you issue commands with very long argument lists, you can use the “\” line continuation character. For example, in DFTAdvisor you could specify the Add Nonscan Instance command within a dofile (or at the system mode prompt) as follows: add no i\ /CBA_SCH/MPI_BLOCK/IDSE$2263/C_A0321H$76/I$2 \ /CBA_SCH/MPI_BLOCK/IDSE$2263/C_A0321H$76/I$3 \ /CBA_SCH/MPI_BLOCK/IDSE$2263/C_A0321H$76/I$5 \ /CBA_SCH/MPI_BLOCK/IDSE$2263/C_A0321H$76/I$8 For more information on dofile scripts, refer to “Running Batch Mode Using Dofiles” on page 1-18. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-13 User Interface Overview Overview Control Panel Window The Control Panel window, shown in Figure 1-3 on page 1-9, provides a graphical link to either the functional blocks whose setup you can modify or the flow process from which you can modify your run. The window also present a series of buttons that represent the actions most commonly performed. Graphic Pane The graphic pane is located on the left half of the Control Panel window, as shown in Figure 1-3 on page 1-9. The graphic pane can either show the functional blocks that represent the typical relationship between a core design and the logic being manipulated by the DFT product or show the process flow blocks that represent the groups of tasks that are a part of the DFT product session. Some tools, such as DFTAdvisor or FastScan, have multiple graphic panes that change based on the current step in the process. When you move the cursor over a functional or process flow block, the block changes color to yellow, which indicates that the block is active. When the block is active, you can click the left mouse button to open a dialog box that lets you perform a task, or click the right mouse button for popup help on that block. For more information on popup help, refer to “Popup Help” on page 1-15. Button Pane The button pane is located on the right half of the Control Panel window, as shown in Figure 1-3 on page 1-9. The button pane provides a list of buttons that are the actions commonly used while in the tool. You can click the left mouse button a button in the button pane to perform the listed task, or you can click the right mouse button that button for popup help specific to that button. For more information on popup help, refer to “Popup Help” on page 1-15. 1-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview Getting Help There are many different types of online help. These different types include query help, popup help, information messages, Tool Guide help, command usage, online manuals, and the Help menu. The following sections describe how to access the different help types. Query Help Note: Query help is only supported in the DFTAdvisor, FastScan, and FlexTest user interfaces. Query help provides quick text-based messages on the purpose of a button, text field, text area, or drop-down list within a dialog box. If additional information is available in the online PDF manual, a “Go To Manual” button is provided that opens that manual to that information. In dialog boxes that contain multiple pages, query help is also available for each dialog tab. You activate query help mode by clicking the Turn On Query Help button located at the bottom of the dialog box. The mouse cursor changes to a question mark. You can then click the left mouse button on the different objects in the dialog box to open a help window on that object. You leave query help mode by clicking on the same button, but now named Turn Off Query Help, or by hitting the Escape key. Popup Help Popup help is available on all active areas of the Control Panel. You activate this type of help by clicking the right mouse button on a functional block, process block, or button. To remove the help window: • Click on any other functional block or button in the control panel • Press any key while the control panel is active • Click anywhere in the window itself • Move the mouse outside of the control panel ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-15 User Interface Overview Overview Information Messages Information messages are provided in some dialog boxes to help you understand the purpose and use of the dialog box or its options. You do not need to do anything to get these messages to appear. Tool Guide Note: The Tool Guide is only available in the DFTAdvisor, FastScan, and FlexTest user interfaces. The Tool Guide provides quick information on different aspects of the application. You are currently using it to view this help topic. You can click on the different topics listed in the upper portion of the window to change the information displayed in the lower portion of the window. You can open the Tool Guide by clicking on the Help button located at the bottom of the Control Panel or from the Help > Open Tool Guide menu item. Command Usage You can get the command syntax for any command from the command line by using the Help command followed either by a full or partial command name. For example, to list all the “Add” commands in MBISTArchitect, enter: help add // ADD DAta Backgrounds // ADD MEmory ADD MBist Algorithms To see the usage line for a command, enter the Help command followed by the command name. For example, to see the usage for the DFTAdvisor Add Clocks command, enter: help add clocks // Add Scan Capture Clocks // usage: ADD CLocks <off_state> <primary_pin...> // legal system mode: SETUP To open the reference page for a command using the PDF viewer, execute the menu item: Help > On Commands > Reference Page 1-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview Next, select the desired command in the list. The PDF viewer opens to the reference page for the command. Online Manuals Application documentation is provided online in PDF format. You can open the manuals using the Help menu (all tools) or the Go To Manual button in query help messages (DFTAdvisor, FastScan, and FlexTest). You can also open a separate shell window and execute $MGC_HOME/bin/mgc_acroread. In the PDF viewer, you then execute the MGC > Bookcases > DFT Bookcase menu item to open the bookcase of DFT documentation. For information on using the Help menu to open a manual, refer to the following “Help Menu” section. Help Menu Many of the menu items use an PDF viewer to display the help text associated with the topic request. To enable the reader’s proper behavior you should ensure that you have the proper environment. To do so, select the following menu item: Help > Set Environment The Help pulldown menu provides help on the following topics: • Open Tool Guide - Opens the ASCII help tool. For more information, refer to the preceding Tool Guide section. This menu item is only supported in DFTAdvisor, FastScan, and FlexTest user interfaces. • On Commands > Open Reference Page - Displays a window that lists the commands for which help is available. Select or specify a command and click Display. Help opens the PDF viewer and displays the reference page for that command. • On Commands > Open Summary Table - Opens the PDF viewer and displays the Command Summary Table from the current tool’s reference manual. You can then click on the command name and jump to the reference page. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-17 User Interface Overview Overview • On Key Bindings - Displays the key binding definitions for the text entry boxes. • Open Bookcase - Opens the PDF viewer and displays a list of the manuals that apply to the current tool. • Open User’s Manual - Opens the PDF viewer and displays the user’s manual that applies to the current tool. • Open Reference Manual - Opens the PDF viewer and displays the reference manual that applies to the current tool. • Open Release Notes - Opens the PDF viewer and displays the release note information for this release of the current tool. • Customer Support - Displays helpful information regarding the Mentor Graphics Customer Support organization. • How to use Help - Displays text on how to use help. • Setup Environment - Displays a dialog box that assists you in setting up your Online Help environment and PDF viewer. Running Batch Mode Using Dofiles You can run your DFT application in batch mode by using a dofile to pipe commands into the application. Dofiles let you automatically control the operations of the tool. The dofile is a text file that you create that contains a list of application commands that you want to run, but without entering them individually. If you have a large number of commands, or a common set of commands that you use frequently, you can save time by placing these commands in a dofile. You can specify a dofile at invocation by using the -Dofile switch. You can also execute the File > Command File menu item, the Dofile command, or click on the Dofile button to execute a dofile at any time during a DFT application session. If you place all commands, including the Exit command, in a dofile, you can run the entire session as a batch process. Once you generate a dofile, you can run it at 1-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview User Interface Overview invocation. For example, to run MBISTArchitect as a batch process using the commands contained in my_dofile.do, enter: shell> $MGC_HOME/bin/bista -m -dofile my_dofile.do The following shows an example MBISTArchitect dofile: load library dft.lib add memory -models ram16X16 add mbist algorithms 1 march1 add mbist algorithms 2 unique report mbist algorithms set file naming -bist_model ram16X16.vhd run save bist -VHDL exit By default, if an ATPG application encounters an error when running one of the commands in the dofile, it stops dofile execution. However, you can turn this setting off by using the Set Dofile Abort command Generating a Log File Log files provide a useful way to examine the operation of the tool, especially when you run the tool in batch mode using a dofile. If errors occur, you can examine the log file to see exactly what happened. The log file contains all DFT application operations and any notes, warning, or error messages that occur during the session. You can generate log files in one of three ways: by using the -Logfile switch when you invoke the tool, by executing the Setup > Logfile menu item, or by issuing either the Set Logfile Handling command for ATPG products or the Set Message Handling command for BIST products. When setting up a log file, you can use instruct the DFT product to generate a new log file, replace an existing log file, or append information to a log file that already exists. Note: If you create a log file during a DFT product session, the log file will only contain notes, warning, or error messages that occur after you issue the command. Therefore, it should be entered as one of the first commands in the session. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-19 User Interface Overview Overview Running UNIX Commands You can run UNIX operating system commands within DFT applications by using the System command. For example, the following command executes the UNIX operating system command ls within a DFT application session: prompt> system ls Interrupting the Session To interrupt the invocation of a DFT product and return to the operating system, enter Control-C. You can also use the Control-C key sequence to interrupt the current operation and return control to the tool. Exiting the Session To exit a DFT application and return to the operating system, you can execute the File > Exit menu item, click on the Exit button in the Control Panel, or enter Exit at the command line: prompt> exit For information on an individual tool user interface, refer to the following sections: • “BIST Unified User Interface” on page 1-21 • “MBISTArchitect User Interface” on page 1-23 • “LBIST User Interface” on page 1-25 • “BSDArchitect User Interface” on page 1-27 • “DFTAdvisor User Interface” on page 1-29 • “FastScan User Interface” on page 1-31 • “FlexTest User Interface” on page 1-33 1-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview BIST Unified User Interface BIST Unified User Interface The Mentor Graphics BIST tools LBISTArchitect, BSDArchitect, and MBISTArchitect are available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by the BIST tools additionally has a unified interface called BISTArchitect that provides logic BIST task flow management. Many features employed by BISTArchitect are shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this subsection describes features unique to the BISTArchitect unified interface. When you invoke BISTArchitect, the Command Line and Control Panel windows are opened. An example of the Command Line window is shown in Figure 1-3 on page 1-9. The BISTArchitect Control Panel window, shown in Figure 1-4, lets you easily traverse from one tool to the next in a typical logic BIST flow. The BISTArchitect Control Panel contains two panes: a graphic pane and a button pane. The graphic pane contains the “Task Flow Manager” which consists of process blocks. You step through the major tasks in the logic BIST process flow by selecting the process blocks. Each of the process blocks invoke the tool required to perform the process task. You can get information on each of the these tasks, or on the buttons, by clicking the right mouse button on the object. For example, to get help on the Logic BIST Insertion process block in Figure 1-4, click the right mouse button on it. The arrows along with the Status column indicate each process blocks’ status. A hollow arrow and “Ready” indicate that you have not yet accessed the process block. A grey arrow and “Skipped” indicate that you have chosen not to perform the process tasks associated with a process block and have moved on to the next process block. A green arrow and “Complete” indicate that you have finished the tasks associated with a process block. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-21 BIST Unified User Interface Overview BISTArchitect Control Panel Task Flow Manager “Logic BIST” Flow Reset All Status Status Ready Ready Scan & Testpoint Insertion (Tool = DFTAdvisor) Logic BIST Insertion (Tool = BISTArchitect) Ready Boundary Scan Insertion (Tool = BISTArchitect) Logic Synthesized ??? Ready Fault Simulation & Signature Generation (Tool = DFTAdvisor) YES Return to Previous Panel Dofile... Exit... Help Figure 1-4. BIST Unified User Interface Windows 1-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview MBISTArchitect User Interface MBISTArchitect User Interface MBISTArchitect functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by MBISTArchitect has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to MBISTArchitect. When you invoke MBISTArchitect in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The MBISTArchitect Control Panel window, shown in Figure 1-5, lets you easily setup the different aspects of your design in order to insert built-in self-test (BIST). By using the panes in the control panels, you can perform multiple commands at once. The graphic pane, on the left of the MBISTArchitect Control Panel window, shows the functional blocks that represent the typical relationship between a core design and its BIST logic. You can click the left mouse button on an active functional block (highlighted in yellow) in the graphic pane and MBISTArchitect opens a dialog box that lets you set up the BIST configuration prior to performing a synthesis run. The button pane lists the actions most commonly used while in MBISTArchitect. Click the left mouse button on a button in the button pane and MBISTArchitect performs the appropriate run control. You can click the right mouse button on an active functional block in the graphic pane or on a button in the button pane and MBISTArchitect displays a help text window about the selected functional block or button. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-23 MBISTArchitect User Interface Overview Memory Model Setup Algorithm Selection BISTArchitect Control Panel Memory Models... Memory BIST Setup Controller Report Environment RAM DOUT March2 MBIST Controller Setup Run Report BIST Output File Names... 1 Added Save BIST... Hold View Saved Design Files Debug Compressor Comparator Connected Reset State... 0 Added Exit Help MBIST Compressor Setup Figure 1-5. MBISTArchitect Control Panel Window 1-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview LBIST User Interface LBIST User Interface LBISTArchitect functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by LBISTArchitect has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to LBISTArchitect. When you invoke LBISTArchitect in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The LBISTArchitect Control Panel window, shown in Figure 1-6, lets you easily setup the different aspects of your design in order to insert logic built-in self-test (BIST). By using the panes in the control panels, you can perform multiple commands at once. The graphic pane, on the left of the LBISTArchitect Control Panel window, shows the functional blocks that represent the typical relationship between a core design and its logic BIST. You can click the left mouse button on an active functional block (highlighted in yellow) in the graphic pane and LBISTArchitect opens a dialog box that lets you set up the BIST configuration prior to performing a synthesis run. The button pane lists the actions most commonly used while in LBISTArchitect. Click the left mouse button on a button in the button pane and LBISTArchitect performs the appropriate run control. You can click the right mouse button on an active functional block in the graphic pane or on a button in the button pane and LBISTArchitect displays a help text window about the selected functional block or button. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-25 LBIST User Interface Overview Scan Chains Configure PRPG (naming & connections) BISTArchitect Control Panel BIST Control Report Environment (pattern count) Logic BIST Setup Run PRPG BIST Controller Output File Names... Scan In Pins Save BIST... MTPI Setup Test Points Define Internal Scan Interface (clock, scan enable, # chains, length, tie-0/1 signals) View Saved Design Files Source Entity { Reset State... } Internal Scan Interface Arch { } Scan Out Pins MISR Define 1149.1 Interface (clockdr, updatedr, prpg-bsr interface) Task Flow Manager Exit BSR Ports Help View Source HDL Configure MISR Figure 1-6. LBISTArchitect Control Panel Window 1-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview BSDArchitect User Interface BSDArchitect User Interface BSDArchitect functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by BSDArchitect has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to BSDArchitect. When you invoke BSDArchitect in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The BSDArchitect Control Panel window, shown in Figure 1-7, lets you easily setup the different aspects of your design in order to insert boundary scan. By using the panes in the control panels, you can perform multiple commands at once. The graphic pane, on the left of the BSDArchitect Control Panel window, shows the functional blocks that represent the typical relationship between a core design and its boundary scan logic. You can click the left mouse button on an active functional block (highlighted in yellow) in the graphic pane and BSDArchitect opens a dialog box that lets you set up the boundary scan configuration prior to performing a synthesis run. The button pane lists the actions most commonly used while in BSDArchitect. Click the left mouse button on a button in the button pane and BSDArchitect performs the appropriate run control. You can click the right mouse button on an active functional block in the graphic pane or on a button in the button pane and BSDArchitect displays a help text window about the selected functional block or button. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-27 BSDArchitect User Interface Overview Define Internal Scan Interface Boundary Scan Cell Setup (scan clock pin, test clock name, tie-0/1 signals) BISTArchitect Control Panel Setup Environment Boundary Scan Setup Define BIST Interface Scan Cell Scan Cell (instructions, init val. chian length, pat #, BSR Ports Scan Cell Report Environment Run Source Internal Core Logic Scan Cell Entity { Save BSCAN Results... } Arch { Scan Cell Connect and Define ID Registers Scan Cell } BIST Interface Report BSCAN Reset State... Internal Scan Interface Bypass (ID code, user code) Identification Register Instruction Register TCK TRST TMS TAP Controller Define Instruction Registers (core registers, instructions, size) Task Flow Manager Exit Help Add/Remove TAP Reset Figure 1-7. BSDArchitect Control Panel Window 1-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview DFTAdvisor User Interface DFTAdvisor User Interface DFTAdvisor functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by DFTAdvisor has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to DFTAdvisor. When you invoke DFTAdvisor in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The DFTAdvisor Control Panel window, shown in Figure 1-8, lets you easily set up the different aspects of your design in order to identify and insert test structures. The DFTAdvisor Control Panel contains three panes: a graphic pane, a button pane, and a process pane. These panes are available in each of the process steps identified in the process pane at the bottom of the Control Panel window. You use the process pane to step through the major tasks in the process. Each of the process steps has a different graphic pane and a different set of buttons in the button pane. The current process step is highlighted in green. Within the process step, you have sub-tasks that are shown as functional or process flow blocks in the graphic pane. You can get information on each of the these tasks by clicking the right mouse button on the block. For example, to get help on the Clocks functional block in Figure 1-8, click the right mouse button on it. When you have completed the sub-tasks within a major task and are ready to move on to the next process step, simply click on the “Done with” button in the graphic pane or on the process button in the process pane. If you have not completed all of the required sub-tasks associated with that process step, DFTAdvisor asks you if you really want to move to the next step. Within DFTAdvisor, you can add custom pulldown menus in the Command Line window and help topics to the DFTAdvisor Tool Guide window. This gives you the ability to automate common tasks and create notes on tool usage. For more information on creating these custom menus and help topics, click on the Help button in the button pane and then choose the help topic “How can I add custom menus and help topics?”. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-29 DFTAdvisor User Interface Overview DFTAdvisor Control Panel Session Transcripting... DFTAdvisor Setup Modeling/DRC Setup... Internal Circuitry Test Synthesis Setup... Clocks Existing Scan Primary Outputs Report Environment Invoke DFTInsight Primary Inputs RAM RD WR Dout Done With Setup Dofile... Exit... Setup DRC and Circuit Learning Current Process DRC Violation Debugging Process Pane Test Synthesis Help... Graphic Pane Button Pane Figure 1-8. DFTAdvisor Control Panel Window 1-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview FastScan User Interface FastScan User Interface FastScan functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by FastScan has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to DFTAdvisor. When you invoke FastScan in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The FastScan Control Panel window, shown in Figure 1-9, lets you easily set up the different aspects of your design in order to identify and insert full-scan test structures. The FastScan Control Panel contains three panes: a graphic pane, a button pane, and a process pane. These panes are available in each of the process steps identified in the process pane at the bottom of the Control Panel window. You use the process pane to step through the major tasks in the process. Each of the process steps has a different graphic pane and a different set of buttons in the button pane. The current process step is highlighted in green. Within the process step, you have sub-tasks that are shown as functional or process flow blocks in the graphic pane. You can get information on each of the these tasks by clicking the right mouse button on the block. For example, to get help on the Clocks functional block in Figure 1-9, click the right mouse button on it. When you have completed the sub-tasks within a major task and are ready to move on to the next process step, simply click on the “Done with” button in the graphic pane or on the process button in the process pane. If you have not completed all of the required sub-tasks associated with that process step, FastScan asks you if you really want to move to the next step. Within FastScan, you can add custom pulldown menus in the Command Line window and help topics to the FastScan Tool Guide window. This gives you the ability to automate common tasks and create notes on tool usage. For more information on creating these custom menus and help topics, click on the Help button in the button pane and then choose the help topic “How can I add custom menus and help topics?”. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-31 FastScan User Interface Overview FastScan Control Panel Session Transcripting... FastScan Setup Modeling/DRC Setup... Internal Circuitry ATPG & Fault Sim Setup... Clocks Scan Circuitry Primary Outputs Report Environment Invoke DFTInsight... Primary Inputs RAM RD WR Dout Done With Setup Dofile... Exit... Setup DRC and Circuit Learning Current Process DRC Violation Debugging Process Pane ATPG or Simulation Help... Graphic Pane Button Pane Figure 1-9. FastScan Control Panel Window 1-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Overview FlexTest User Interface FlexTest User Interface FlexTest functionality is available in two modes: graphical user interface (GUI) or command-line user interface. The graphical mode employed by FlexTest has many features shared by all DFT products. These shared features are described in “User Interface Overview” on page 1-9. The remainder of this section describes features unique to DFTAdvisor. When you invoke FlexTest in graphical mode, the Command Line and Control Panel windows are opened. An example of these two windows is shown in Figure 1-3 on page 1-9. The FlexTest Control Panel window, shown in Figure 1-10, lets you easily set up the different aspects of your design in order to identify and insert partial-scan test structures. The FlexTest Control Panel contains three panes: a graphic pane, a button pane, and a process pane. These panes are available in each of the process steps identified in the process pane at the bottom of the Control Panel window. You use the process pane to step through the major tasks in the process. Each of the process steps has a different graphic pane and a different set of buttons in the button pane. The current process step is highlighted in green. Within the process step, you have sub-tasks that are shown as functional or process flow blocks in the graphic pane. You can get information on each of the these tasks by clicking the right mouse button on the block. For example, to get help on the Clocks functional block in Figure 1-10, click the right mouse button on it. When you have completed the sub-tasks within a major task and are ready to move on to the next process step, simply click on the “Done with” button in the graphic pane or on the process button in the process pane. If you have not completed all of the required sub-tasks associated with that process step, FlexTest asks you if you really want to move to the next step. Within FlexTest, you can add custom pulldown menus in the Command Line window and help topics to the FlexTest Tool Guide window. This gives you the ability to automate common tasks and create notes on tool usage. For more information on creating these custom menus and help topics, click on the Help button in the button pane and then choose the help topic “How can I add custom menus and help topics?”. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 1-33 FlexTest User Interface Overview FlexTest Control Panel Session Transcripting... FlexTest Setup Modeling/DRC Setup... Internal Circuitry ATPG & Fault Sim Setup... Clocks Scan Circuitry Primary Outputs Report Environment Cycle Timing... Primary Inputs Invoke DFTInsight... RAM RD WR Dout Done With Setup Dofile... Exit... Setup DRC and Circuit Learning Current Process DRC Violation Debugging Process Pane ATPG or Simulation Help... Graphic Pane Button Pane Figure 1-10. FlexTest Control Panel Window 1-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 2 Understanding DFT Basics Before you begin the DFT process, you must first have an understanding of certain DFT concepts. Once you understand these concepts, you can determine the best test strategy for your particular design. Figure 2-1 shows the concepts this section discusses.. 1. Understanding BIST Understand DFT Basics 2. Understanding Boundary Scan 3. Understanding Scan Design 4. Understanding ATPG Understand Tool Concepts 5. Understanding Test Types and Fault Models Figure 2-1. DFT Concepts Built-in self-test (BIST) circuitry, along with scan circuitry, greatly enhances a design’s testability. BIST leaves the job of testing up to the device itself, eliminating or minimizing the need for external test equipment. An introductory discussion of BIST begins on page 2-2. Scan circuitry facilitates test generation and can reduce external tester usage. There are two main types of scan circuitry: internal scan and boundary scan. Internal scan (also referred to as scan design) is the internal modification of your design’s circuitry to increase its testability. A detailed discussion of internal scan begins on page 2-14. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-1 Understanding BIST Understanding DFT Basics While scan design modifies circuitry within the original design, boundary scan adds scan circuitry around the periphery of the design to make internal circuitry on a chip accessible via a standard board interface. The added circuitry enhances board testability of the chip, the chip I/O pads, and the interconnections of the chip to other board circuitry. A discussion of boundary scan begins on page 2-7. Understanding BIST BIST is a structured DFT technique that places a device’s testing function within the device itself. BIST structures can test various types of circuitry, from random logic to regular structures such as memory devices. This section focuses on memory BIST, as the techniques and circuitry for logic and memory BIST vary greatly. Benefits of Memory BIST Large, complex circuits often contain difficult-to-test portions of logic. Even the most testable designs, if large, can require extensive test generation time, tester pattern memory, and tester application times—all of which are expensive, yet necessary, to adequately test devices in a classic test scenario. Additionally, because memory faults differ from random logic faults, and memories reside within larger designs, ATPG does not provide an adequate memory testing solution. Memory BIST addresses these issues. BIST provides a memory test solution without sacrificing test quality. In many cases, BIST structures can eliminate or minimize the need for external test pattern generation (and thus, tester pattern memory) and tester application time. In addition, a designer can exercise BIST circuitry within a design, running tests at speed due to the proximity of the BIST circuitry to the memory under test. A designer can also run a memory BIST process from within higher levels of the design. 2-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding BIST BIST Overview BIST circuitry varies greatly depending on its application, and yet all variations have a common purpose. BIST structures generate patterns and compare output responses for a dedicated piece of circuitry. Circuitry target types can vary. You can implement BIST on entire designs, design blocks, or structures within design blocks. Additionally, the pattern generation, as well as the output comparison circuitry, can vary. BIST circuitry can generate patterns based on a variety of algorithms, each focused on a particular type of circuitry or fault type. The comparison function has a number of unique implementations, including actual comparators as well as signature analyzers. Memory BIST Overview Memory BIST circuitry targets RAM and ROM models within a design. Testing RAM and ROM differs from testing random logic. Thus, memory BIST implements circuitry and algorithms effective for testing faults common to RAM and ROM. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-3 Understanding BIST Understanding DFT Basics Memory models consist of three basic blocks: an address decoder, read/write logic, and the memory cell array, as Figure 2-2 shows. Memory Model Row Decoder Address Register Column Decoder Refresh Logic Write Driver Memory Cell Array Data Registers Sense Amplifiers Figure 2-2. Memory Block Diagram To be most effective, memory BIST must detect faults in all three blocks. These faults include stuck-at, transient, coupling, and neighborhood pattern sensitive faults, as discussed in “Memory Testing and Fault Types” on page 5-7. Simple Memory BIST Architecture Memory BIST uses one or more algorithms specifically designed for testing memory faults. “MBISTArchitect Structures” on page 5-27 discusses memory BIST architectures in detail. 2-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding BIST In any case, memory BIST circuitry generates patterns and detects device failures as Figure 2-3 shows. n addr n di wen rst clk hold_l n di n addr wen Comparator test_h BIST Pattern Generator BIST Control Circuitry Memory Model do tst_done fail_h Figure 2-3. Basic Memory BIST Block Diagram This diagram shows an optional comparator that compares the actual memory model’s response against a known good memory’s response. Instead of a comparator, a compressor (MISR) could provide a response signature used for failure analysis. Memory BIST Insertion with MBISTArchitect MBISTArchitect is the Mentor Graphics memory BIST insertion tool. MBISTArchitect creates and interconnects RTL-level BIST logic to test your design’s memory. MBISTA features: • RTL-level BIST synthesis. Insertion of BIST circuitry at the RTL level, moving generation of test circuitry to earlier in the design process. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-5 Understanding BIST Understanding DFT Basics • Compliant VHDL. Generation of VHDL ('93 standard) output that complies with any standard VHDL simulator or synthesis tool, such as QuickHDL (VHDL), AutoLogic II, and Synopsys' Design Compiler. • Compliant Verilog. Generation of Verilog (OVI version 2.0) that complies with any standard Verilog simulator or synthesis tool, such as Verilog-XL simulator, QuickHDL (Verilog), Synopsys' Design Compiler, and AutoLogic II. • Customized BIST architecture. Generation of default or user-customized BIST architectures. • Variety of common algorithms. Generation of a finite state machine to produce deterministic patterns using March testing, diagonal, and unique address algorithms, among others. Also, the tool supports different algorithms applied to different ports of multi-port memories. • Varied data backgrounds. Allows user-specifiable data backgrounds for use in conjunction with March testing to target specific memory faults not proven detected by the standard algorithms. • Shared BIST controller. Generation of a single BIST controller for multiple memories, and parallel test data application for fast test application times. • Automatic connection. Automatic connection of BIST circuitry to memory models. • Testbench generation. Generation of a testbench, which allows testing of the BIST logic after interconnection with the memory models. • Common DFT library format. Utilizes the DFT library format common to DFTAdvisor, FastScan and FlexTest—with some additional constructs for describing the memories’ read/write cycles. 2-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Boundary Scan For information on using MBISTArchitect in your design flow, refer to “Memory BIST Synthesis” on page 5-1. For detailed information on the MBISTArchitect command set, refer to the BISTArchitect Reference Manual. Understanding Boundary Scan Boundary scan, sometimes referred to as JTAG (for Joint Test Action Group, the committee that formulated IEEE standard 1149.1 describing boundary scan), is a DFT technique that facilitates the testing of printed circuit board (and MCM) interconnect circuitry and, to a limited extent, the chips on those boards. Boundary scan test structures greatly improve board-level testing, thus shortening the manufacturing test and diagnostics processes. Benefits of Boundary Scan As the usefulness of in-circuit test diminishes owing to the increasing popularity of surface mount devices, boundary scan provides the same benefits, but without requiring physical access to each electrical network. Adding boundary scan logic to your board lets you detect the vast majority of board manufacturing process faults using boundary scan test methods. These faults include wrong components, missing components, misoriented components, components with stuck pins, shorts, opens, and blown wire bonds. Although your engineering costs may increase slightly because of the additional silicon and ports used for the boundary scan circuitry, implementing the IEEE 1149.1 standard can dramatically reduce a design’s manufacturing costs. Boundary Scan Overview When used on a board, boundary scan stitches the input and output ports of the chips together into a long scan path. Data shifts along the scan path, starting at the edge-connector input TDI (test data in) and ending at the edge-connector output TDO (test data out). In between, the scan path connects all the devices on the board that contain boundary scan circuitry. The TDO of one chip feeds the TDI of the next, all the way around the board. The inputs TCK (test clock) and TMS (test mode select) connect, in parallel, to each boundary scan device in the scan path. With this configuration you can test board interconnections, perform a snapshot of ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-7 Understanding Boundary Scan Understanding DFT Basics normal system data, or test individual chips. The TAP (test access port) controller is a state machine that controls the operation of the boundary scan circuitry. Boundary scan circuitry’s primary use is in board-level testing, but it can also control circuit-level test structures, such as BIST or internal scan. By adding boundary scan circuitry to your design, you create a standard interface for accessing and testing chips at the board level. Figure 2-4 shows a board containing two chips with boundary scan circuitry. Board Chip 2 Chip 1 TDI TCK TMS TAP Ctrl Circuit Prior to Boundary Scan Insertion TAP Ctrl Circuit Prior to Boundary Scan Insertion TDO Figure 2-4. Boundary Scan Chips on Board The next section, “Simple Boundary Scan Architecture,” discusses boundary scan circuitry in detail. 2-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Boundary Scan Simple Boundary Scan Architecture Figure 2-5 shows the general configuration of a chip after the addition of boundary scan logic. Boundary Scan Register (boundary scan path connecting boundary scan cells) Test Access Port (TAP) TDI TMS Boundary Scan Cell Boundary Scan Path I/O Pad Instruction Register Optional Test Data Registers TRST TAP Controller Circuit Prior to Boundary Scan TCK Bypass Register TDO MUX Figure 2-5. Boundary Scan Architecture ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-9 Understanding Boundary Scan Understanding DFT Basics A simple boundary scan architecture consists of the following: • Circuit Prior to Boundary Scan This is the application logic of the original design before boundary scan logic is added. This logic may already contain internal scan circuitry (or at least internal scan ports so boundary scan circuitry can connect to the internal scan circuitry). • Boundary Scan Cells Boundary scan cells contain memory elements for capturing data from the circuit, loading data into the circuit, or serially shifting data to the next scan cell in the path. The DFT tool places boundary scan cells between the internal logic and each input, bi-directional, and 2- or 3-state output pin. Boundary scan cells collectively comprise a parallel-in, parallel-out shift register that runs along the periphery, or boundary, of the original design. • Test Access Port (TAP) The TAP consists of a minimum of four pins for the four signals that make up the test bus. These signals include the test clock (TCK), the test data input (TDI), the test data output (TDO), the test mode selector (TMS). Not shown is an optional asynchronous test reset (TRST). • TAP Controller The TAP controller is a finite state machine that controls the operation of the instruction and test data registers. The TAP controller’s state depends on the value of the TMS line at each clock pulse (TCK). • Boundary Scan Register Considered the main test data register, the boundary scan register is a virtual shift register (consisting of the connection of the individual boundary scan cells) that can either serially or in parallel load and unload input and output data for the circuit. • Bypass register The bypass register shortens the serial path between TDI and TDO to one cell when there is no requirement to test a particular device. This shortened path in effect bypasses the chip, allowing more efficient data shifting to other ICs in the chain. 2-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Boundary Scan • Optional Test Data Registers These registers include the optional device identification register and dataspecific register. o Device identification (optional) The device identification register contains a device identification code or programming code used to check that the board has the proper chips. o Data-specific (optional) These registers allow access to the chip’s test support features, such as BIST and internal scan paths. • Instruction Register The instruction register controls the boundary scan circuitry by connecting a specific test data register between the TDI and TDO pins and controlling the operation affecting the data in that register, using a predefined set of instructions. Three instructions are mandatory, and several others are optional. The mandatory instructions include: o EXTEST This instruction tests circuitry external to the ICs themselves, such as board interconnect. EXTEST is the main test instruction for boundary scan testing. o SAMPLE/PRELOAD This instruction takes data from the chip's I/O pads and latches it in the boundary scan register (during normal board operation). o BYPASS This instruction enables bypassing of chips not being tested. For example, if a board contains 100 chips, 99 of those chips are bypassed (which means the data has to pass through only one shift register per chip, as opposed to each chip’s entire boundary register) when testing the selected chip. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-11 Understanding Boundary Scan Understanding DFT Basics The optional instructions include: o INTEST This instruction tests a chip’s internal circuitry by applying a test vector to, and capturing the output response from, the application logic. o IDCODE This instruction connects the device identification register between TDI and TDO. The device identification register contains the device ID number, which is normally used to determine if this chip belongs on the board. o USERCODE This instruction also selects the identification register, but the information placed in that register is now user-defined and is meant to expand on the IDCODE information. o CLAMP This instruction is used to force static 1s or 0s on selected nodes in order to create a testable situation or block interfering signals. o HIGHZ This instruction forces an IC’s output and bidirectional pins into a highimpedance state. In this condition, an in-circuit tester can test it safely without the potential for overdrive damage. o RUNBIST This instruction executes the circuit’s internal BIST procedure. This is a partial list of the defined boundary scan instructions, and does not attempt to cover user-defined instructions. This section is only an overview of boundary scan architecture. For a more comprehensive description of the boundary scan standard, refer to IEEE Standard 1149.1-1990 "Test Access Port and Boundary-Scan Architecture", available through IEEE, P.O. Box 1331, Piscataway, NJ 08855-1331. 2-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Boundary Scan Boundary Scan Insertion with BSDArchitect BSDArchitect (BSDA) is the Mentor Graphics boundary scan insertion tool. BSDA creates and interconnects RTL-level boundary scan logic compliant with the IEEE 1149.1 and 1149.1a standards. BSDA features: • Instruction support. Full support of required IEEE 1149.1 and 1149.1a instructions. • Extension support. Support of base extensions to IEEE 1149.1, such as the Device ID register. • Compliant VHDL. Generation of VHDL ('93 standard) output that is compliant with QuickHDL (VHDL), AutoLogic, AutoLogic II, and Synopsys' Design Compiler. • Compliant Verilog. Generation of Verilog (OVI version 2.0) that is compliant with the VerilogXL simulator, QuickHDL (Verilog), Synopsys' Design Compiler, and AutoLogic II. • RTL-level boundary scan generation. Insertion and interconnection of boundary scan circuitry at the RTL level, moving generation of test circuitry to earlier in the design process. • Customized boundary scan. Generation of default or user-customized boundary scan architectures. • Automatic connection. Automatic connection of boundary scan to internal scan logic. • Test bench generation. Generation of a test bench, which allows testing of the boundary scan logic after interconnection with the core application logic. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-13 Understanding Scan Design Understanding DFT Basics • Test vector generation. Generation of boundary scan test vectors in FlexTest Table format, a test pattern format accepted by FlexTest. • Setup file generation. Generation of ATPG setup files, for designs with generated boundary scan circuitry controlling internal scan circuitry. • Compliant BSDL. Production of BSDL output that is compliant with draft D10 of supplement (B) of the IEEE 1149.1 specification. • Generic element mapping. Mapping of boundary scan elements to generic boundary scan library cells (which enhances re-targetability of the boundary scan circuitry). • Technology-specific element mapping. Mapping of boundary scan elements to technology-specific library cells. For information on using BSDArchitect in your design flow, refer to “Boundary Scan Synthesis” on page 7-1. For detailed information on the BSDArchitect command set, refer to the BSDArchitect Reference Manual. Understanding Scan Design This section gives you an overview of scan design and how it works. For more detailed information on the concepts presented in this section, refer to the documentation references cited on page xxxii. Internal Scan Circuitry As previously discussed, internal scan (or scan design) is the internal modification of your design’s circuitry to increase its testability. Scan design uses either full or partial scan techniques, depending on design criteria. Full scan techniques are discussed on page 2-17. Partial scan techniques are discussed on page 2-18. 2-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Scan Design Scan Design Overview The goal of scan design is to make a difficult-to-test sequential circuit behave (during the testing process) like an easier-to-test combinational circuit. Achieving this goal involves replacing sequential elements with scannable sequential elements (scan cells) and then stitching the scan cells together into scan registers, or scan chains. You can then use these serially-connected scan cells to shift data in and out when the design is in scan mode. The design shown in Figure 2-6 contains both combinational and sequential portions. Before adding scan, the design had three inputs, A, B, and C, and two outputs, OUT1 and OUT2. This “Before Scan” version is difficult to initialize to a known state, making it difficult to both control the internal circuitry and observe its behavior using the primary inputs and outputs of the design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-15 Understanding Scan Design Understanding DFT Basics Before Scan A B OUT1 Combinational Logic D Q D Q D Q CLK Combinational Logic C OUT2 After Scan A B sc_in CLK Combinational Logic D Q sc_in sc_en sc_out D Q sc_in sc_en sc_out OUT1 D Q sc_in sc_en sc_out sc_out sc_en C Combinational Logic OUT2 Figure 2-6. Design Before and After Adding Scan After adding scan circuitry, the design has two additional inputs, sc_in and sc_en, and one additional output, sc_out. Scan memory elements replace the original memory elements so that when shifting is enabled (the sc_en line is active), scan data is read in from the sc_in line. 2-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Scan Design The operating procedure of the scan circuitry is as follows: 1. Enable the scan operation to allow shifting (to initialize scan cells). 2. After loading the scan cells, hold the scan clocks off and then apply stimulus to the primary inputs. 3. Measure the outputs. 4. Pulse the clock to capture new values into scan cells. 5. Enable the scan operation to unload and measure the captured values while simultaneously loading in new values via the shifting procedure (as in step 1). Understanding Full Scan Full scan is a scan design methodology that replaces all memory elements in the design with their scannable equivalents and then stitches (connects) them into scan chains. The idea is to control and observe the values in all the design’s storage elements so you can make the sequential circuit’s test generation and fault simulation tasks as simple as those of a combinational circuit. Figure 2-7 gives a symbolic representation of a full scan design. Scan Output Scan Input Figure 2-7. Full Scan Representation The black rectangles in Figure 2-8 represent scan elements. The line connecting them is the scan path. Because this is a full scan design, all storage elements were converted and connected in the scan path. The rounded boxes represent combinational portions of the circuit. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-17 Understanding Scan Design Understanding DFT Basics For information on implementing a full scan strategy for your design, refer to “Test Structures Supported by DFTAdvisor” on page 8-7. Full Scan Benefits The following are benefits of employing a full scan strategy: • Highly automated process. Using scan insertion tools, the process for inserting full scan circuitry into a design is highly-automated, thus requiring very little manual effort. • Highly-effective, predictable method. Full scan design is a highly-effective, well-understood, and well-accepted method for generating high test coverage for your design. • Ease of use. Using full scan methodology, you can both insert scan circuitry and run ATPG without the aid of a test engineer. • Assured quality. Full scan assures quality because parts containing such circuitry can be tested thoroughly during chip manufacture. If your end products are going to be used in market segments that demand high quality, such as aircraft or medical electronics--and you can afford the added circuitry--then you should take advantage of the full scan methodology. Understanding Partial Scan Because full scan design makes all storage elements scannable, it may not be acceptable for all your designs because of area and timing constraints. Partial scan is a scan design methodology where only a percentage of the storage elements in the design are replaced by their scannable equivalents and stitched into scan chains. Using the partial scan method, you can increase the testability of your design with minimal impact on the design's area or timing. In general, the amount of scan required to get an acceptable fault coverage varies from design to design. 2-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Scan Design Figure 2-8 gives a symbolic representation of a partial scan design. Scan Output Scan Input Figure 2-8. Partial Scan Representation The rectangles in Figure 2-8 represent sequential elements of the design. The black rectangles are storage elements that have been converted to scan elements. The line connecting them is the scan path. The white rectangles are elements that have not been converted to scan elements and thus, are not part of the scan chain. The rounded boxes represent combinational portions of the circuit. In the partial scan methodology, the test engineer, designer, or scan insertion tool selects the desired flip-flops for the scan chain. For information on implementing a partial scan strategy for your design, refer to “Test Structures Supported by DFTAdvisor” on page 8-7. Partial Scan Benefits • Reduced impact on area. If your design cannot tolerate full scan’s extra area overhead, you can instead employ partial scan to improve testability to the degree that you can afford. • Reduced impact on timing. If you cannot tolerate the extra delay added to your critical path (due to added scan component delay), you can exclude those critical flip-flops from the scan chain using partial scan. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-19 Understanding Scan Design Understanding DFT Basics • More flexibility between overhead and fault coverage. You can make trade-offs between area/timing overhead and acceptable testability improvements. • Re-use of non-scan macros. You can include an existing design block, or macro, that you want to use within your design "as-is" (with absolutely no changes). You can then employ whatever scan strategy you want within the rest of the design. This would be considered a partial scan strategy. Choosing Between Full or Partial Scan The decision to use a full scan or partial scan methodology has a significant impact on which ATPG tool you use. Full scan designs allow combinational ATPG methods, which require minimal test generation effort, but carry a significant amount of area overhead. On the other hand, partial to non-scan designs consume far less area overhead, but require sequential ATPG techniques, which demand significantly more test generation effort. Figure 2-9 gives a pictorial representation of these trade-offs. (Well-Behaved Sequential Scan) Full Scan (Mostly-Sequential Scan) Partial Scan AREA OVERHEAD Combinational and Scan-Sequential ATPG (FastScan) No Scan or Other DFT Techniques TEST GENERATION EFFORT Sequential ATPG (FlexTest) Figure 2-9. Full, Partial, and Non-Scan Trade-offs 2-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Scan Design Mentor Graphics provides two ATPG tools, FastScan and FlexTest. FastScan uses both combinational (for full scan) and scan-sequential ATPG algorithms. Wellbehaved sequential scan designs can use scan-sequential ATPG. Such designs normally contain a high percentage of scan but can also contain “well-behaved” sequential logic, such as non-scan latches, sequential memories, and limited sequential depth. Although you can use FastScan on other design types, its ATPG algorithms work most efficiently on full scan and scan-sequential designs. FlexTest uses sequential ATPG algorithms and is thus effective over a wider range of design styles. However, FlexTest works most effectively on primarily sequential designs; that is, those containing a lower percentage of scan circuitry. Because the ATPG algorithms of the two tools differ, you can use both FastScan and FlexTest together to create an optimal test set on nearly any type of design. “Understanding ATPG” on page 2-27 covers ATPG, FastScan, and FlexTest in more detail. Understanding Partition Scan The ATPG process on very large, complex designs can often be unpredictable. This problem is especially true of large sequential or partial scan designs. To reduce this unpredictability, a number of hierarchical techniques for test structure insertion and test generation are beginning to emerge. Partition scan is one of these techniques. Large designs, which are split into a number of design blocks, benefit most from partition scan. Partition scan adds controllability and observability to the design via a hierarchical partition scan chain. A partition scan chain is a series of scan cells connected around the boundary of a design partition that is accessible at the design level. The partition scan chain improves both test coverage and run time by converting sequential elements to scan cells at inputs (outputs) that have low controllability (observability) from outside the block. The architecture of partition scan is illustrated in the following two figures. Figure 2-10 shows a design with three partitions, A, B, and C. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-21 Understanding Scan Design Understanding DFT Basics Design Partition B Partition A Design Primary Inputs Partition C Design Primary Outputs Figure 2-10. Example of Partitioned Design The bold lines in Figure 2-10 indicate inputs and outputs of partition A that are not directly controllable or observable from the design level. Because these lines are not directly accessible at the design level, the circuitry controlled by these pins can cause testability problems for the design. Figure 2-11 shows how adding partition scan structures to partition A increases the controllability and observability (testability) of partition A from the design level. Note that only the first elements directly connected to the uncontrollable (unobservable) primary inputs (primary outputs) become part of the partition scan chain. 2-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Design-Level Scan In Pin Added Partition A Understanding Scan Design Design-Level Scan Out Pin Added Uncontrollable Inputs Unobservable Outputs Figure 2-11. Partition Scan Circuitry Added to Partition A The partition scan chain consists of two types of elements: sequential elements connected directly to uncontrolled primary inputs of the partition, and sequential elements connected directly to unobservable (or masked) outputs of the partition. The partition also acquires two design level pins, scan in and scan out, to give direct access to the previously uncontrollable or unobservable circuitry. You can also use partition scan in conjunction with either full or partial scan structures. Sequential elements not eligible for partition scan become candidates for internal scan. For information on implementing a partition scan strategy for your design, refer to “Setting Up for Partition Scan Identification” on page 8-20. Understanding Test Points A design can contain a number of points that are difficult to control or observe. Sometimes this is true even in designs containing scan. By adding special circuitry at certain locations called test points, you can increase the testability of the design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-23 Understanding Scan Design Understanding DFT Basics For example, Figure 2-12 shows a portion of circuitry with a controllability and observability problem. VCC Fault Effects Blocked From Observation 1 1 Uncontrollable Circuitry Test Point Test Point (for Observation) (for Controllability) Figure 2-12. Uncontrollable and Unobservable Circuitry In this example, one input of an OR gate is tied to a 1. This blocks the ability to propagate through this path any fault effects in circuitry feeding the other input. Thus, the other input must become a test point to improve observation. The tied input also causes a constant 1 at the output of the OR gate. This means any circuitry downstream from that output is uncontrollable. The pin at the output of the gate becomes a test point to improve controllability. Once identification of these points occurs, added circuitry can improve the controllability and observability problems. Figure 2-13 shows circuitry added at these test points. PO VCC Fault Effects can be Observed 1 1 MUX Controllable Circuitry PI Test_Mode Figure 2-13. Testability Benefits from Test Point Circuitry At the observability test point, an added primary output provides direct observation of the signal value. At the controllability test point, an added MUX 2-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Scan Design controlled by a test_mode signal and primary input controls the value fed to the associated circuitry. This is just one example of how test point circuitry can increase design testability. Refer to “Setting Up for Test Point Identification” on page 8-24 for information on identifying test points and inserting test point circuitry. Test point circuitry is similar to test logic circuitry. For more information on test logic, refer to “Enabling Test Logic Insertion” on page 8-11. Test Structure Insertion with DFTAdvisor DFTAdvisor, the Mentor Graphics internal scan synthesis tool, can identify sequential elements for conversion to scan cells and then stitch those scan cells into scan chains. DFTAdvisor contains the following features: • Multiple formats. Reads and writes the following design data formats: GENIE, EDIF (2.0.0), TDL, VHDL, or Verilog. • Multiple scan types. Supports insertion of three different scan types, or methodologies: muxDFF, clocked-scan, and LSSD. • Multiple test structures. Supports identification and insertion of full scan, partial scan (both sequential ATPG-based and scan sequential procedure-based), partition scan, and test points. • Scannability checking. Provides powerful scannability checking/reporting capabilities for sequential elements in the design. • Design rules checking. Performs design rules checking to ensure scan setup and operation are correct--before scan is actually inserted. This rules checking also ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-25 Understanding Scan Design Understanding DFT Basics guarantees that the scan insertion done by DFTAdvisor produces results that function properly in the ATPG tools, FastScan and FlexTest. • Interface to ATPG tools. Automatically generates information for the ATPG tools on how to operate the scan circuitry DFTAdvisor creates. • Optimal partial scan selection. Provides optimal partial scan analysis and insertion capabilities. • Flexible scan configurations. Allows flexibility in the scan stitching process, such as stitching scan cells in fixed or random order, creating either single- or multiple-scan chains, and using multiple clocks on a single-scan chain. • Test logic. Provides capabilities for inserting test logic circuitry on uncontrollable set, reset, clock, tri-state™ enable, and RAM read/write control lines. • User specified pins. Allows user-specified pin names for test and other I/O pins. • Multiple model levels. Handles gate-level, as well as gate/transistor-level models. • Online help. Provides online help for every command along with online manuals. For information on using DFTAdvisor to insert scan circuitry into your design, refer to “Inserting Internal Scan and Test Circuitry” on page 8-1. 2-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding ATPG Understanding ATPG ATPG stands for Automatic Test Pattern Generation. Test patterns, sometimes called test vectors, are sets of 1s and 0s placed on primary input pins during the manufacturing test process to determine if the chip is functioning properly. When the test pattern is applied, the Automatic Test Equipment (ATE) determines if the circuit is free from manufacturing defects by comparing the fault-free output-which is also contained in the test pattern--with the actual output measured by the ATE. The ATPG Process The goal of ATPG is to create a set of patterns that achieves a given test coverage, where test coverage is the total percentage of testable faults the pattern set actually detects (For a more precise definition of test coverage, see page 2-52.) The ATPG run itself consists of two main steps: 1) generating patterns and, 2) performing fault simulation to determine which faults the patterns detect. This section discusses only the generation of test patterns. “Fault Classes” on page 2-44 discusses the fault simulation process. The two most typical methods for pattern generation are random and deterministic. Additionally, the ATPG tools can fault simulate patterns from an external set and place those patterns detecting faults in a test set. The following subsections discuss each of these methods. Random Pattern Test Generation An ATPG tool uses random pattern test generation when it produces a number of random patterns and identifies only those patterns necessary to detect faults. It then stores only those patterns in the test pattern set. The type of fault simulation used in random pattern test generation cannot replace deterministic test generation because it can never identify redundant faults. Nor can it create test patterns for faults that have a very low probability of detection. However, it can be useful on testable faults aborted by deterministic test generation. Using a small number of random patterns as the initial ATPG step can improve ATPG performance. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-27 Understanding ATPG Understanding DFT Basics Deterministic Test Pattern Generation An ATPG tool uses deterministic test pattern generation when it creates a test pattern intended to detect a given fault. The procedure is to pick a fault from the fault list, create a pattern to detect the fault, fault simulate the pattern, and check to make sure the pattern detects the fault. More specifically, the tool assigns a set of values to control points that force the fault site to the state opposite the fault-free state, so there is a detectable difference between the fault value and the fault-free value. The tool must then find a way to propagate this difference to a point where it can observe the fault effect. To satisfy the conditions necessary to create a test pattern, the test generation process makes intelligent decisions on how best to place a desired value on a gate. If a conflict prevents the placing of those values on the gate, the tool refines those decisions as it attempts to find a successful test pattern. If the tool exhausts all possible choices without finding a successful test pattern, it must perform further analysis before classifying the fault. Faults requiring this analysis include redundant, ATPG-untestable, and possible-detected-untestable categories (see page 2-44 for more information on fault classes). Identifying these fault types is an important by-product of deterministic test generation and is critical to achieving high test coverage. For example, if a fault is proven redundant, the tool may safely mark it as untestable. Otherwise, it is classified as a potentially detectable fault and counts as an untested fault when calculating test coverage. External Pattern Test Generation An ATPG tool uses external pattern test generation when the preliminary source of ATPG is a pre-existing set of external patterns that already exists. The tool analyzes this external pattern set to determine which patterns detect faults from the active fault list. It then places these effective patterns into an internal test pattern set. The "generated patterns", in this case, include the patterns (selected from the external set) that can efficiently obtain the highest test coverage for the design. 2-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding ATPG Mentor Graphics ATPG Applications Mentor Graphics provides two ATPG applications: FastScan and FlexTest. FastScan is Mentor Graphics full-scan and scan sequential ATPG solution. FlexTest is Mentor Graphics non-scan to full-scan ATPG solution. The following subsections introduce the features of these two tools. Chapter 9, “Generating Test Patterns,” discusses FastScan and FlexTest in greater detail. Full-Scan and Scan Sequential ATPG with FastScan FastScan has many features, including: • Very high performance and capacity. In benchmarks, FastScan produced 99.9% fault coverage on a 100k gate design in less than 1/2 hour. In addition, FastScan has successfully benchmarked designs exceeding 1 million gates. • Reduced size pattern sets. FastScan produces an efficient, compact pattern set. • The ability to support a wide range of DFT structures. FastScan supports stuck-at, IDDQ, transition, toggle, and path delay fault models. FastScan also supports all scan styles, multiple scan chains, multiple scan clocks, plus gated clocks, set, and reset lines. Additionally, FastScan has some sequential testing capabilities for your design’s nonscan circuitry. • Additions to scan ATPG. FastScan provides easy and flexible scan setup using a test procedure file. FastScan also provides DFT rules checking (before you can generate test patterns) to ensure proper scan operation. FastScan's pattern compression abilities ensure that you have a small, yet efficient, set of test patterns. FastScan also provides diagnostic capabilities, so you not only know if a chip is good or faulty, but you also have some information to pinpoint problems. FastScan also supports built-in self-test (BIST) functionality, and supports both RAM/ROM components and transparent latches. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-29 Understanding ATPG Understanding DFT Basics • Tight integration in Mentor Graphics top-down design flow. FastScan is tightly coupled with DFTAdvisor and AutoLogic in the Mentor Graphics top-down design flow. • Support for use in external tool environments. You can use FastScan in many non-Mentor Graphics design flows, including Verilog and Synopsys. • Flexible packaging. FastScan is available in a variety of packages. The standard package, fastscan, runs under Falcon Framework and operates in both graphical and non-graphical modes. The non-Falcon product, fastscan_pt, is a much smaller package intended for use as a point tool in non-Mentor Graphics design flows. This package has the same licensing requirements and capabilities as the standard fastscan package, except for the exclusion of the SimView graphical user interface, EDDM input, and WDB output. FastScan also has a diagnostic-only package, which you install normally but which licenses only the setup and diagnostic capabilities of the tool; that is, you cannot run ATPG. Refer to the FastScan and FlexTest Reference Manual for the full set of FastScan functions. Non- to Full-Scan ATPG with FlexTest FlexTest has many features, including: • Flexibility of design styles. You can use FlexTest on designs with a wide-range of scan circuitry--from no internal scan to full scan. • Tight integration in the Mentor Graphics top-down design flow. FlexTest is tightly coupled with QuickSim II, DFTAdvisor, and AutoLogic in the Mentor Graphics top-down design flow. • Additions to scan ATPG. FlexTest provides easy and flexible scan setup using a test procedure file. 2-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models FlexTest also provides DFT rules checking (before you generate test patterns) to ensure proper scan operation. • Support for use in external tool environments. You can also use FlexTest as a point tool in many non-Mentor Graphics design flows, including Verilog and Synopsys. • Versatile DFT structure support. FlexTest supports a wide range of DFT structures. • Flexible packaging. FlexTest is available in a variety of packages. The standard FalconFramework package, flextest, operates in both graphical and non-graphical modes. The non-Falcon product, flextest_pt, is a much smaller package intended for use as a point tool in non-Mentor Graphics design flows. This package has the same capabilities and licensing requirements as the standard flextest package, excluding the SimView graphical user interface, EDDM input, WDB output, and SVDM. FlexTest also has a fault simulation-only package, which you install normally but which licenses only the setup, good, and fault simulation capabilities of the tool; that is, you cannot run ATPG and scan identification. Refer to the FastScan and FlexTest Reference Manual for the full set of FlexTest functions. Understanding Test Types and Fault Models A manufacturing defect is a physical problem that occurs during the manufacturing process, causing device malfunctions of some kind. The purpose of ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-31 Understanding Test Types and Fault Models Understanding DFT Basics test generation is to create a set of test patterns that detects as many manufacturing defects as possible. Figure 2-14 gives an example of possible device defect types. Functional Defects circuitry opens circuitry shorts At-Speed Defects IDDQ Defects CMOS stuck-on CMOS stuck-open bridging slow transistors resistive bridges Figure 2-14. Manufacturing Defect Space for Design "X Each of these defects has an associated detection strategy. The following subsection discusses the three main types of test strategies. Test Types Figure 2-14 shows three main categories of defects and their associated test types: functional, IDDQ, and at-speed. Functional testing checks the logic levels of output pins for a “0” and “1” response. IDDQ testing measures the current going through the circuit devices. At-speed testing checks the amount of time it takes for a device to change logic states. The following subsections discuss each of these test types in more detail. Functional Test Functional test continues to be the most widely-accepted test type. Functional test typically consists of user-generated test patterns, simulation patterns, and ATPG patterns. Functional testing uses logic levels at the device input pins to detect the most common manufacturing process-caused problem, static defects (open, short, stuck-on, and stuck-open conditions). Functional testing applies a pattern of 1s 2-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models and 0s to the input pins of a circuit and then measures the logical results at the output pins. In general, a defect produces a logical value at the outputs different from the expected output value. IDDQ Test IDDQ testing measures quiescent power supply current rather than pin voltage, detecting device failures not easily detected by functional testing--such as CMOS transistor stuck-on faults or adjacent bridging faults. IDDQ testing equipment applies a set of patterns to the design, lets the current settle, then measures for excessive current draw. Devices that draw excessive current may have internal manufacturing defects. Because IDDQ tests do not have to propagate values to output pins, the set of test vectors for detecting and measuring a high percentage of faults may be very compact. FastScan and Flextest efficiently create this compact test vector set. In addition, IDDQ testing detects some static faults, tests reliability, and reduces the number of required burn-in tests. You can increase your overall test coverage by augmenting functional testing with IDDQ testing. IDDQ test generation methodologies break down into three categories: • Every-vector This methodology monitors the power-supply current for every vector in a functional or stuck-at fault test set. Unfortunately, this method is relatively slow--on the order of 10-100 milliseconds per measurement--making it impractical in a manufacturing environment. • Supplemental This methodology bypasses the timing limitation by using a smaller set of IDDQ measurement test vectors (typically generated automatically) to augment the existing test set. • Selective This methodology intelligently chooses a small set of test vectors from the existing sequence of test vectors to measure current. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-33 Understanding Test Types and Fault Models Understanding DFT Basics Fastscan and Flextest support both supplemental and selective IDDQ test methodologies. Three test vector types serve to further classify IDDQ test methodologies: • Ideal Ideal IDDQ test vectors produce a nearly zero quiescent power supply current during test of a good device. Most methodologies expect such a result. • Non-ideal Non-ideal IDDQ test vectors produce a small deterministic quiescent power supply current in a good circuit. • Illegal If the test vector cannot produce an accurate current component estimate for a good device, it is an illegal IDDQ test vector. You should never perform IDDQ testing with illegal IDDQ test vectors. IDDQ testing classifies CMOS circuits based on the quiescent-current-producing circuitry contained inside as follows: • Fully static Fully static CMOS circuits consume close to zero IDDQ current for all circuit states. Such circuits do not have pullup or pull-down resistors, and there can be one and only one active driver at a time in tri-state buses. For such circuits, you can use any vector for ideal IDDQ current measurement. • Resistive Resistive CMOS circuits can have pullup/pull-down resistors and tristate buses that generate high IDDQ current in a good circuit. • Dynamic Dynamic CMOS circuits have macros (library cells or library primitives) that generate high IDDQ current in some states. Diffused RAM macros belong to this category. 2-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models Some designs have a low current mode, which makes the circuit behave like a fully static circuit. This behavior makes it easier to generate ideal IDDQ tests for these circuits. Fastscan and Flextest currently support only the ideal IDDQ test methodology for fully static, resistive, and some dynamic CMOS circuits. The tools can also perform IDDQ checks during ATPG to ensure the vectors they produce meet the ideal requirements. For information on creating IDDQ test sets, refer to“Creating an IDDQ Test Set” on page 9-79. At-Speed Test Timing failures can occur when a circuit operates correctly at a slow clock rate and then fails when run at the normal system speed. Delay variations exist in the chip due to statistical variations in the manufacturing process, resulting in defects such as partially conducting transistors and resistive bridges. The purpose of at-speed testing is to detect these types of problems. At-speed testing runs the test patterns through the circuit at the normal system clock speed. Fault Modeling Fault models are a means of abstractly representing manufacturing defects in the logical model of your design. Each type of testing--functional, IDDQ, and atspeed--targets a different set of defects. Test Types and Associated Fault Models Table 2-1 associates test types, fault models, and the types of manufacturing defects targeted for detection. Table 2-1. Test Type/Fault Model Relationship Test Type Fault Model Examples of Mfg. Defects Detected Functional Stuck-at, toggle Some opens/shorts in circuit interconnections ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-35 Understanding Test Types and Fault Models Understanding DFT Basics Table 2-1. Test Type/Fault Model Relationship [continued] Test Type Fault Model Examples of Mfg. Defects Detected IDDQ Pseudo stuckat CMOS transistor stuck-on/some stuck-open conditions, resistive bridging faults, partially conducting transistors At-speed Transition, path delay Partially conducting transistors, resistive bridges Fault Locations By default, faults reside at the inputs and outputs of gates within library cells. This is called internal faulting. However, faults can instead reside at the inputs and outputs of the library cell if you turn internal faulting off. Figure 2-15 shows the fault sites for both cases. Library Cell a b Library Cell n0 z c d n1 Set Internal Fault On (default) a b c d n0 z n1 Set Internal Fault Off = fault sites Figure 2-15. Internal Faulting Example To locate a fault site, you need a unique, hierarchical instance pathname plus the pin name. Fault Collapsing A circuit can contain a significant number of faults that behave identically to other faults. That is, the test may identify a fault, but may not be able to distinguish it from another fault. In this case, the faults are said to be equivalent, and the fault identification process reduces the faults to one equivalent fault in a process known as fault collapsing. For performance reasons, FastScan and FlexTest evaluate only the one equivalent fault, or collapsed fault, during fault simulation and test pattern 2-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models generation. However, these applications retain information on both collapsed and uncollapsed faults so they can still make fault reports and test coverage calculations. Supported Fault Model Types FastScan and FlexTest support stuck-at, pseudo stuck-at, toggle, and transition fault models. In addition to these, FastScan supports the path delay fault model. The following subsections discuss these supported fault models, along with their fault collapsing rules. Functional Testing and the Stuck-At Fault Model Functional testing uses the single stuck-at model, the most common fault model used in fault simulation, because of its effectiveness in finding many common defect types. The stuck-at fault models the behavior that occurs if the terminals of a gate are stuck at either a high (stuck-at-1) or low (stuck-at-0) voltage. The fault sites for this fault model include the pins of primitive instances. Figure 2-16 shows the possible stuck-at faults that could occur on a single AND gate. a c b Possible Errors: 6 "a" s-a-1, "a" s-a-0 "b" s-a-1, "b" s-a-0 "c" s-a-1, "c" s-a-0 Figure 2-16. Single Stuck-At Faults for AND Gate For a single-output, n-input gate, there are 2(n+1) possible stuck-at errors. In this case, with n=2, six stuck-at errors are possible. FastScan and FlexTest use the following fault collapsing rules for the single stuck-at model: • Buffer - input stuck-at-0 is equivalent to output stuck-at-0. Input stuck-at-1 is equivalent to output stuck-at-1. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-37 Understanding Test Types and Fault Models Understanding DFT Basics • Inverter - input stuck-at-0 is equivalent to output stuck-at-1. Input stuckat-1 is equivalent to output stuck-at-0. • AND - output stuck-at-0 is equivalent to any input stuck-at-0. • NAND - output stuck-at-1 is equivalent to any input stuck-at-0. • OR - output stuck-at-1 is equivalent to any input stuck-at-1. • NOR - output stuck-at-0 is equivalent to any input stuck-at-1. • Net between single output pin and single input pin - output pin stuck-at0 is equivalent to input pin stuck-at-0. Output pin stuck-at-1 is equivalent to input pin stuck-at-1. Functional Testing and the Toggle Fault Model Toggle fault testing ensures that a node can be driven to both a logical 0 and a logical 1 voltage. This type of test indicates the extent of your control over circuit nodes. Because the toggle fault model is faster and requires less overhead to run than stuck-at fault testing, you can experiment with different circuit configurations and get a quick indication of how much control you have over your circuit nodes. FastScan and FlexTest use the following fault collapsing rules for the toggle fault model: • Buffer - a fault on the input is equivalent to the same fault value at the output. • Inverter - a fault on the input is equivalent to the opposite fault value at the output. • Net between single output pin and multiple input pin - all faults of the same value are equivalent. 2-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models IDDQ Testing and the Pseudo Stuck-At Fault Model IDDQ testing, in general, can use several different types of fault models, including node toggle, pseudo stuck-at, transistor leakage, transistor stuck, and general node shorts. FastScan and FlexTest support the pseudo stuck-at fault model for IDDQ testing. Testing detects a pseudo stuck-at model at a node if the fault is excited and propagated to the output of a cell (library model instance or primitive). Because FastScan and FlexTest library models can be hierarchical, fault modeling occurs at different levels of detail. The pseudo stuck-at fault model detects all defects found by transistor-based fault models--if used at a sufficiently low level. The pseudo stuck-at fault model also detects several other types of defects that the traditional stuck-at fault model cannot detect, such as some adjacent bridging defects and CMOS transistor stuckon conditions. The benefit of using the pseudo stuck-at fault model is that it lets you obtain high defect coverage using IDDQ testing, without having to generate accurate transistor-level models for all library components. The transistor leakage fault model is another fault model commonly used for IDDQ testing. This fault model models each transistor as a four terminal device, with six associated faults. The six faults for an NMOS transistor include G-S, GD, D-S, G-SS, D-SS, and S-SS (where G, D, S, and SS are the gate, drain, source, and substrate, respectively). You can only use the transistor level fault model on gate-level designs if each of the library models contains detailed transistor level information. Pseudo stuck-at faults on gate-level models equate to the corresponding transistor leakage faults for all primitive gates and fanout-free combinational primitives. Thus, without the detailed transistor-level information, you should use the pseudo stuck-at fault model as a convenient and accurate way to model faults in a gate-level design for IDDQ testing. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-39 Understanding Test Types and Fault Models Understanding DFT Basics Figure 2-17 shows the IDDQ testing process using the pseudo stuck-at fault model. IDD 1) Apply Input Patterns 2) Measure IDDQ VDD VSS Figure 2-17. IDDQ Fault Testing The pseudo stuck-at model detects internal transistor shorts, as well as "hard" stuck-ats (a node actually shorted to VDD or GND), using the principle that current flows when you try to drive two connected nodes to different values. While stuck-at fault models require propagation of the fault effects to a primary output, pseudo stuck-at fault models allow fault detection at the output of primitive gates or library cells. IDDQ testing detects output pseudo stuck-at faults if the primitive or library cell output pin goes to the opposite value. Likewise, IDDQ testing detects input pseudo stuck-at faults when the input pin has the opposite value of the fault and the fault effect propagates to the output of the primitive or library cell. By combining IDDQ testing with traditional stuck-at fault testing, you can greatly improve the overall test coverage of your design. However, because it is costly and impractical to monitor current for every vector in the test set, you can supplement an existing stuck-at test set with a compact set of test vectors for measuring IDDQ. This set of IDDQ vectors can either be generated automatically or intelligently chosen from an existing set of test vectors. Refer to section “Creating an IDDQ Test Set” on page 9-79 for information. 2-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models The fault collapsing rule for the pseudo stuck-at fault model is as follows: for faults associated with a single cell, pseudo stuck-at faults are considered equivalent if the corresponding stuck-at faults are equivalent. At-Speed Testing and the Transition Fault Model Transition faults model large delay defects in the circuit under test. The transition fault model, which is only supported by FastScan (not FlexTest), behaves as a stuck-at fault for a temporary period of time. The slow-to-rise transition fault models a device pin that is defective because its value is slow to change from a 0 to a 1. The slow-to-fall transition fault models a device pin that is defective because its value is slow to change from a 1 to a 0. Figure 2-18 demonstrates the at-speed testing process using the transition fault model. In this example, the process could be testing for a slow-to-rise or slow-tofall fault on any of the pins of the AND gate. 1) Apply Initialization Vector 3) Wait Allotted Time 4) Measure Primary Output Value 2) Apply Transition Propagation Vector Figure 2-18. Transition Fault Detection Process A transition fault requires two test vectors for detection: an initialization vector and a transition propagation vector. The initialization vector sets the initial transition value at the fault site. The transition vector, which is identical to the stuck-at fault pattern, propagates the final transition value to the fault site. To detect the fault, you apply proper timing relative to the second vector and then measure the propagated effect at an external observation point. FastScan uses the following fault collapsing rules for the transition fault model: • Buffer - a fault on the input is equivalent to the same fault value at the output. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-41 Understanding Test Types and Fault Models Understanding DFT Basics • Inverter - a fault on the input is equivalent to the opposite fault value at the output. • Net between single output pin and single input pin - all faults of the same value are equivalent. At-Speed Testing and the Path Delay Fault Model Path delay faults (supported only by FastScan) model defects in circuit paths. Unlike the other fault types, path delay faults do not have localized fault sites. Rather, they are associated with testing AC performance of specific paths (typically critical paths). Path topology and edge type identify path delay faults. The path topology describes a user-specified path from beginning, or launch point, through a combinational path to the end, or capture point. The launch point is either a primary input or a state element. The capture point is either a primary output or a state element. State elements used for launch or capture points are either scan elements or non-scan elements that qualify for clock-sequential handling. A path definition file defines the paths for which you want patterns generated. The edge type defines the type of transition placed on the launch point that you want to detect at the capture point. A "0" indicates a rising edge type, which is consistent with the slow-to-rise transition fault and is similar to a temporary stuckat-0 fault. A "1" indicates a falling edge type, which is consistent with the slow-tofall transition fault and is similar to a temporary stuck-at-1 fault. FastScan targets only a single path delay fault for each pattern it generates. Within the (ASCII) test pattern set, patterns that detect path delay faults include comments after the pattern statement identifying the path fault, type of detection, time and point of launch event, time and point of capture event, and the observation point. For more information on generating path delay test sets “Creating a Path Delay Test Set (FastScan)” on page 9-85. 2-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models Fault Detection Figure 2-19 shows the basic fault detection process. Apply Stimulus Actual Circuit Good Circuit Compare Response N Difference? Repeat for Next Stimulus Y Fault Detected Figure 2-19. Fault Detection Process Faults detection works by comparing the response of a known-good version of the circuit to that of the actual circuit, for a given stimulus set. A fault exists if there is any difference in the responses. You then repeat the process for each stimulus set. The actual fault detection methods vary. One common approach is path sensitization. The path sensitization method, which is used by FastScan and FlexTest to detect stuck-at faults, starts at the fault site and tries to construct a vector to propagate the fault effect to a primary output. When successful, the tools create a stimulus set (a test pattern) to detect the fault. They attempt to do this for each fault in the circuit's fault universe. Figure 2-20 shows an example circuit for which path sensitization is appropriate. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-43 Understanding Test Types and Fault Models x1 x2 x3 Understanding DFT Basics s-a-0 y1 y2 Figure 2-20. Path Sensitization Example Figure 2-20 has a stuck-at-0 on line y1 as the target fault. The x1, x2, and x3 signals are the primary inputs, and y2 is the primary output. The path sensitization procedure for this example follows: 1. Find an input value that sets the fault site to the opposite of the desired value. In this case, the process needs to determine the input values necessary at x1 and/or x2 that set y1 to a 1, since the target fault is s-a-0. Setting x1 (or x2) to a 0 properly sets y1 to a 1. 2. Select a path to propagate the response of the fault site to a primary output. In this case, the fault response propagates to primary output y2. 3. Specify the input values (in addition to those specified in step 1) to enable detection at the primary output. In this case, in order to detect the fault at y1, the x3 input must be set to a 1. Fault Classes FastScan and FlexTest categorize faults into fault classes, based on how the faults were detected or why they could not be detected. Each fault class has a unique name and two character class code. When reporting faults, FastScan and FlexTest use either the class name or the class code to identify the fault class to which the fault belongs. Note: The tools may classify a fault in different categories, depending on the selected fault type. 2-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models Untestable Untestable (UT) faults are faults for which no pattern can exist to either detect or possible-detect them. Untestable faults cannot cause functional failures, so the tools exclude them when calculating test coverage. Because the tools acquire some knowledge of faults prior to ATPG, they classify certain unused, tied, or blocked faults before ATPG runs. When ATPG runs, it immediately places these faults in the appropriate categories. However, redundant fault detection requires further analysis. The following list discusses each of the untestable fault classes. • Unused (UU) The unused fault class includes all faults on circuitry unconnected to any circuit observation point. Figure 2-21 shows the site of an unused fault. Site of "Unused" Fault D Q Master CLK Latch QB s-a-1/s-a-0 Figure 2-21. Example of "Unused" Fault in Circuitry • Tied (TI) The tied fault class includes faults on gates where the point of the fault is tied to a value identical to the fault stuck value. The tied circuitry could be due to tied signals or AND and OR gates with complementary inputs. Another possibility is exclusive-OR gates with common inputs. The tools will not use line holds (pins held at a constant logic value during test and set by the FastScan and FlexTest Add Pin Constraints command) to determine tied circuitry. Line holds, or pin constraints, do result in ATPG_untestable faults. Figure 2-22 shows the site of a tied fault. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-45 Understanding Test Types and Fault Models Understanding DFT Basics Sites of “Tied” Faults A B C D s-a-0 GND Figure 2-22. Example of “Tied” Fault in Circuitry Because tied values propagate, the tied circuitry at A causes tied faults at A, B, C, and D. • Blocked (BL) The blocked fault class includes faults on circuitry for which tied logic blocks all paths to an observable point. This class also includes faults on selector lines of multiplexers that have identical data lines. Figure 2-23 shows the site of a blocked fault. Site of “Blocked” Fault s-a-0 GND Figure 2-23. Example of “Blocked” Fault in Circuitry Note: Tied faults and blocked faults can be equivalent faults. • Redundant (RE) The redundant fault class includes faults the test generator considers undetectable. After the test pattern generator exhausts all patterns, it 2-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models performs a special analysis to verify that the fault is undetectable under any conditions. Figure 2-24 shows the site of a redundant fault. Site of "Redundant" Fault VCC E A B C G D s-a-1 F GND Figure 2-24. Example of "Redundant" Fault in Circuitry In this circuit, signal G always has the value of 1, no matter what the values of A, B, and C. If D is stuck at 1, this fault is undetectable because the value of G can never change, regardless of the value at D. Testable Testable (TE) faults are all those faults that cannot be proven untestable. The testable fault classes include: • Detected (DT) The detected fault class includes all faults that the ATPG process identifies as detected. The detected fault class contains two subclasses: o det_simulation (DS) - faults detected when the tool performs fault simulation. o det_implication (DI) - faults detected when the tool performs learning analysis. The det_implication class normally includes faults in the scan path circuitry, as well as faults that propagate ungated to the shift clock input of scan cells. The scan chain functional test, which detects a binary difference at an observation point, guarantees detection of these faults. FastScan and FlexTest both provide the Update Implication Detections command, which ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-47 Understanding Test Types and Fault Models Understanding DFT Basics lets you specify additional types of faults for this category. Refer to the Update Implication Detections command description in the FastScan and FlexTest Reference Manual. For path delay testing, detected faults include another category, detected_robust (DR), to categorize robust detected faults. “Path Delay Fault Detection” on page 9-85 describes this fault class in more detail. • Posdet (PD) The posdet, or possible-detected, fault class includes all faults that fault simulation identifies as possible-detected but not hard detected. The posdet class contains two subclasses: o posdet_testable (PT) - potentially detectable posdet faults. o posdet_untestable (PU) - proven ATPG_untestable and hard undetectable posdet faults. A possible-detected fault results in a 0-X or 1-X difference at an observation point. By default, the calculations give 50% credit for Posdet faults. Note: If you use FlexTest and change the posdet credit to 0, the tool does not place any faults in this category. • Oscillatory (OS) -- FlexTest Only The oscillatory fault class includes all faults with unstable circuit status for at least one test pattern. Oscillatory faults require a great deal of CPU time to calculate their circuit status. To maintain fault simulation performance, the tool drops oscillatory faults from the simulation. The tool calculates test coverage by classifying oscillatory faults as posdet faults. The oscillatory fault class contains two subclasses: o osc_untestable (OU) - ATPG_untestable oscillatory faults o osc_testable (OT) - all other oscillatory faults. Note that these faults may stabilize after a long simulation time. 2-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models • Hypertrophic (HY) -- FlexTest Only The hypertrophic fault class includes all faults whose effects spread extensively throughout the design, causing divergence from good state machine status for a large percentage of the design. Hypertrophic faults require a large amount of memory and CPU time to calculate their circuit status. To maintain fault simulation performance, the tool drops hypertrophic faults from the simulation. The tool calculates fault coverage, test coverage, and ATPG effectiveness by treating hypertrophic faults as posdet faults. The hypertrophic fault class contains two subclasses: o hyp_untestable (HU) - ATPG_untestable hypertrophic faults. o hyp_testable (HT) - all other hypertrophic faults. FlexTest defines hypertrophic faults with the internal state difference between each faulty machine and good machine. You can use the Set Hypertrophic Limit command to specify the percentage of internal state difference required to classify a fault as hypertrophic. The default difference is 30%. • Uninitialized (UI) -- FlexTest Only The uninitialized fault class includes faults for which the test generator is unable to: o find an initialization pattern that creates the opposite value of the faulty value at the fault pin. o prove the fault is tied. In sequential circuits, these faults indicate that the tool cannot initialize portions of the circuit. • ATPG_untestable (AU) The ATPG_untestable fault class includes all faults for which the test generator is unable to find a pattern to create a test, and yet cannot prove the fault redundant. Testable faults become ATPG_untestable faults because of constraints placed on the ATPG tool (such as a pin constraint). These faults may be possible-detectable, or detectable, if you remove some constraint on ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-49 Understanding Test Types and Fault Models Understanding DFT Basics the test generator (such as a pin constraint). You cannot detect them by increasing the test generator abort limit. The tools place faults in the AU category based on the type of deterministic test generation method used. That is, different test methods create different AU fault sets. Likewise, FastScan and FlexTest can create different AU fault sets even using the same test method. Thus, if you switch test methods (that is, change the fault type) or tools, you should reset the AU fault list using the Reset AU Faults command. Note: FastScan and FlexTest place AU faults in the testable category, counting the AU faults in the test coverage metrics. You should be aware that most other ATPG tools drop these faults from the calculations, and thus may inaccurately report higher test coverage. • Undetected (UD) The undetected fault class includes undetected faults that cannot be proven untestable or ATPG_untestable. The undetected class contains two subclasses: o uncontrolled (UC) - undetected faults, which during pattern simulation, never achieve the value at the point of the fault required for fault detection--that is, they are uncontrollable. o unobserved (UO) - faults whose effects do not propagate to an observable point. There is no guarantee the ATPG process will retain patterns that make a fault controllable. Note: Uncontrolled and unobserved faults can be equivalent faults. 2-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models Fault Class Hierarchy Fault classes are hierarchical. The highest level, Full, includes all faults in the fault list. Within Full, faults are classified into untestable and testable fault classes, and so on, in the manner shown in Figure 2-25. Figure 2-25. Fault Class Hierarchy 1. Full (FU) 1.1 TEstable (TE) a. DETEcted (DT) i. DET_Simulation (DS) ii. DET_Implication (DI) iii. DET_Robust (DR)--Path Delay Testing Only b. POSDET (PD) i. POSDET_Untestable (PU) ii. POSDET_Testable (PT) c. OSCIllatory (OS)--FlexTest Only i. OSC_Untestable (OU) ii. OSC_Testable (OT) d. HYPErtrophic (HY)--FlexTest Only i. HYP_Untestable (HU) ii. HYP_Testable (HT) e. Uninitializable (UI)--FlexTest Only f. Atpg_untestable (AU) g. UNDetected (UD) i. UNControlled (UC) ii. UNObserved (UO) 1.2 UNTestable (UT) a. UNUsed (UU) b. TIed (TI) c. Blocked (BL) d. Redundant (RE) For any given level of the hierarchy, FastScan and FlexTest assign a fault to one-and only one--class. If the tools can place a fault in more than one class of the same level, they place it in the class that occurs first in the list of fault classes. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-51 Understanding Test Types and Fault Models Understanding DFT Basics Fault Reporting When reporting faults, FastScan and FlexTest identify each fault by three ordered fields: the stuck value (0 or 1), the 2 character fault class code, and the pin pathname of the fault site. If the tools report uncollapsed faults, they display faults of a collapsed fault group together, with the representative fault first followed by the other members (with EQ fault codes). Testability Calculations Given the fault classes explained in the previous sections, FastScan and FlexTest make the following calculations: • Test Coverage Test coverage, which is a measure of test quality, consists of the percentage of all testable faults that the test pattern set tests. Typically, this is the number of most concern when you consider the testability of your design. FastScan calculates test coverage using the formula: #DT + (#PD * posdet_credit) -------------------------------------#testable FlexTest calculates it using the formula: #DT + (#PD + #OS + #HY) * posdet_credit) -------------------------------------#testable In these formulas, posdet_credit is the user-selectable detection credit (the default is 50%) given to possible detected faults with the Set Possible Credit command. • Fault Coverage Fault coverage consists of the percentage of all faults that the test pattern set tests--treating untestable faults the same as undetected faults. FastScan calculates fault coverage using the formula: 2-52 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding DFT Basics Understanding Test Types and Fault Models #DT + (#PD * posdet_credit) -------------------------------------#full FlexTest calculates it using the formula: #DT + (#PD + #OS + #HY) * posdet_credit) -------------------------------------#full • ATPG Effectiveness ATPG effectiveness measures the ATPG tool’s ability to either create a test for a fault, or prove that a test cannot be created for the fault under the restrictions placed on the tool. FastScan calculates ATPG effectiveness using the formula: #DT + #UT + #AU + #PU +(#PT *posdet_credit) ------------------------------------------#full FlexTest calculates it using the formula: #DT+#UT+#AU+#UI+#PU+#OU+#HU+ ((#PT+#OT+#HT)*posdet_credit) ----------------------------------------------------------#full ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 2-53 Understanding Test Types and Fault Models 2-54 Understanding DFT Basics ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 3 Understanding Common Tool Terminology and Concepts Now that you understand the basic ideas behind DFT, scan design and ATPG, you can concentrate on the Mentor Graphics DFT tools and how they operate. DFTAdvisor, FastScan, and FlexTest not only work toward a common goal (to improve test coverage), they also share common terminology, internal processes, and other tool concepts, such as how to view the design and the scan circuitry. Figure 3-1 shows the range of subjects common to the three tools. Understand DFT Basics 1. Scan Terminology 2. Scan Architectures 3. Test Procedure Files Understand Tool Concepts 4. Model Flattening 5. Learning Analysis Understand Testability Issues 6. ATPG Design Rules Checking Figure 3-1. Common Tool Concepts The following subsections discuss common terminology and concepts associated with scan insertion and ATPG using DFTAdvisor, FastScan, and FlexTest. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-1 Scan Terminology Understanding Common Tool Terminology and Concepts Scan Terminology This section introduces the scan terminology common to DFTAdvisor, FastScan, and FlexTest. Scan Cells A scan cell is the fundamental, independently-accessible unit of scan circuitry, serving both as a control and observation point for ATPG and fault simulation. You can think of a scan cell as a black box composed of an input, an output and a procedure specifying how data gets from the input to the output. The circuitry inside the black box is not important as long as the specified procedure shifts data from input to output properly. Because scan cell operation depends on an external procedure, scan cells are tightly linked to the notion of test procedure files. “Test Procedure Files” on page 3-11 discusses test procedure files in detail. Figure 3-2 illustrates the black box concept of a scan cell and its reliance on a test procedure. sc_out sc_in Scan (scan (scan Cell data data in) sc_in -> sc_out out) specified by shift procedure Figure 3-2. Generic Scan Cell A scan cell contains at least one memory element (flip-flop or latch) that lies in the scan chain path. The cell can also contain additional memory elements that may or may not be in the scan chain path, as well as data inversion and gated logic between the memory elements. 3-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Scan Terminology Figure 3-3 gives one example of a scan cell implementation (for the mux-DFF scan type). MUX data sc_in sc_in clk sc_en data sc_en Q sc_out D DFF Q' clk data sc_in sc_en clk mux-DFF D1 Q sc_out D2 EN CK Q' Figure 3-3. Generic Mux-DFF Scan Cell Implementation Each memory element may have a set and/or reset line in addition to clock-data ports. The ATPG process controls the scan cell by placing either normal or inverted data into its memory elements. The scan cell observation point is the memory element at the output of the scan cell. Other memory elements can also be observable, but may require a procedure for propagating their values to the scan cell’s output. The following subsections describe the different memory elements a scan cell may contain. Master Element The master element, the primary memory element of a scan cell, captures data directly from the output of the previous scan cell. Each scan cell must contain one and only one master element. For example, Figure 3-3 shows a mux-DFF scan cell, which contains only a master element. However, scan cells can contain memory elements in addition to the master. Figures 3-4, 3-5, and 3-6 illustrate examples of master elements in a variety of other scan cells. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-3 Scan Terminology Understanding Common Tool Terminology and Concepts The shift procedure in the test procedure file controls the master element. If the scan cell contains no additional independently-clocked memory elements in the scan path, this procedure also observes the master. If the scan cell contains additional memory elements, you may need to define a separate observation procedure (called master_observe) for propagating the master element’s value to the output of the scan cell. Slave Element The slave element, an independently-clocked scan cell memory element, resides in the scan chain path. It cannot capture data directly from the previous scan cell. When used, it stores the output of the scan cell. The shift procedure both controls and observes the slave element. The value of the slave may be inverted relative to the master element. Figure 3-4 shows a slave element within a scan cell. Bclk Aclk sc_in sys_clk data Master Element Q Slave Element Latch Latch sc_out Figure 3-4. LSSD Master/Slave Element Example In the example of Figure 3-4, Aclk controls scan data input. Activating Aclk, with sys_clk (which controls system data) held off, shifts scan data into the scan cell. Activating Bclk propagates scan data to the output. 3-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Scan Terminology Shadow Element The shadow element, either dependently- or independently-clocked, resides outside the scan chain path. Figure 3-5 gives an example of a scan cell with an independently-clocked, nonobservable shadow element with a non-inverted value. sys_clk Master Element clk data sc_in sc_en FF MUX S FF Shadow Element sc_out Figure 3-5. Mux-DFF/Shadow Element Example You load a data value into the shadow element with either the shift procedure or, if independently clocked, with a separate procedure called shadow_control. You can optionally make a shadow observable using the shadow_observe procedure. A scan cell may contain multiple shadows but only one may be observable, because the tools allow only one shadow_observe procedure. A shadow element’s value may be the inverse of the master’s value. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-5 Scan Terminology Understanding Common Tool Terminology and Concepts Copy Element The copy element is a memory element that lies in the scan chain path and can contain the same (or inverted) data as any associated independent memory element in the scan cell. Figure 3-6 gives an example of a copy element within a scan cell in which the master is the independent state element. clk Master Element data sc_in sc_en FF MUX S FF sc_out Copy Element Figure 3-6. Mux-DFF/Copy Element Example The clock pulse that captures data into the copy’s associated scan cell element also captures data into the copy. Data transfers from the associated scan cell element to the copy element in the second half of the same clock cycle. During the shift procedure, a copy contains the same data as that in its associated memory element. However, during system data capture, some types of scan cells allow copy elements to capture independent data. When the copy’s value differs from its associated element, the copy becomes the observation point of the scan cell. When the copy holds the same data as its associated scan cell element, that independent element becomes the observation point. Extra Element The extra element is an additional independently-clocked memory element of a scan cell. An extra element is any element that lies in the scan chain path between the master and slave elements. The shift procedure controls data capture into the extra elements. These elements are not observable. Scan cells can contain multiple extras. Extras can contain inverted data with respect to the master element. 3-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Scan Terminology Scan Chains A scan chain is a set of serially linked scan cells. Each scan chain contains an external input pin and an external output pin that provide access to the scan cells. Figure 3-7 shows a scan chain, with scan input “sc_in” and scan output “sc_out”. sc_in clk sc_en data N-1 N-2 N-3 0 sc_out Figure 3-7. Generic Scan Chain The scan chain length (N) is the number of scan cells within the scan chain. By convention, the scan cell closest to the external output pin is number 0, its predecessor is number 1, and so on. Because the numbering starts at 0, the number for the scan cell connected to the external input pin is equal to the scan chain length minus one (N-1). Scan Groups A scan chain group is a set of scan chains that operate in parallel and share a common test procedure file. The test procedure file defines how to access the scan cells in all of the scan chains of the group. Normally, all of a circuit’s scan chains operate in parallel and are thus in a single scan chain group. Scan chains in a scan group can also share a common scan input pin. Scan Clocks Scan clocks are external pins capable of capturing values into scan cell elements. Scan clocks include set and reset lines, as well as traditional clocks. Any pin defined as a clock can act as a capture clock during ATPG. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-7 Scan Architectures Understanding Common Tool Terminology and Concepts Figure 3-8 shows a scan cell whose scan clock signals are shown in bold. D1 CLR Q1 D2 Q2 CK1 Q1' CK2 Q2' Figure 3-8. Scan Clocks Example In addition to capturing data into scan cells, scan clocks, in their off state, ensure that the cells hold their data. Design rule checks ensure that clocks perform both functions. A clock’s off-state is the primary input value that results in a scan element’s clock input being at its inactive state (for latches) or state prior to a capturing transition (for edge-triggered devices). In the case of Figure 3-8, the offstate for the CLR signal is 1, and the off-states for CK1 and CK2 are both 0. Scan Architectures You can choose from a number of different scan types, or scan architectures. DFTAdvisor, the Mentor Graphics internal scan synthesis tool, supports the insertion of mux-DFF (mux-scan), clocked-scan, and LSSD architectures. Additionally, DFTAdvisor supports all standard scan types, or combinations thereof, in designs containing pre-existing scan circuitry. You can use the Set Scan Type command (see page 8-11) to specify the type of scan architecture you want inserted in your design. Each scan style provides different benefits. Mux-DFF or clocked-scan are generally the best choice for designs with edge-triggered flip-flops. Additionally, clocked-scan ensures data hold for non-scan cells during scan loading. LSSD is most effective on latch-based designs. The following subsections detail the mux-DFF, clocked-scan, and LSSD architectures. 3-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Scan Architectures Mux-DFF A mux-DFF cell contains a single D flip-flop with a multiplexed input line that allows selection of either normal system data or scan data. Figure 3-9 shows the replacement of an original design flip-flop with mux-DFF circuitry. Replaced by mux-DFF Scan Cell Original Flip Flop data D Q CLK sc_in MUX S Q D sc_en clk DFF sc_out (Q) CLK Figure 3-9. Mux-DFF Replacement In normal operation (sc_en = 0), system data passes through the multiplexer to the D input of the flip-flop, and then to the output Q. In scan mode (sc_en = 1), scan input data (sc_in) passes to the flip-flop, and then to the scan output (sc_out). Clocked-Scan The clocked-scan architecture is very similar to the mux-DFF architecture, but uses a dedicated test clock to shift in scan data instead of a multiplexer. Figure 3-10 shows an original design flip-flop replaced with clocked-scan circuitry. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-9 Scan Architectures Understanding Common Tool Terminology and Concepts Replaced by Clocked-Scan Cell Original Flip Flop data D D sc_in Q Q sc_clk CLK sys_clk sc_out (Q) CLK Figure 3-10. Clocked-Scan Replacement In normal operation, the system clock (sys_clk) clocks system data (data) into the circuit and through to the output (Q). In scan mode, the scan clock (s_clk) clocks scan input data (sc_in) into the circuit and through to the output (sc_out). LSSD LSSD, or Level-Sensitive Scan Design, uses three independent clocks to capture data into the two polarity hold latches contained within the cell. Figure 3-11 shows the replacement of an original design latch with LSSD circuitry. Replaced by LSSD Scan Cell Original Latch Q D Latch data sys_clk sc_in Aclk Q D clk Master Latch clk Bclk Q Q D Slave Latch sc_out Figure 3-11. LSSD Replacement In normal mode, the master latch captures system data (data) using the system clock (sys_clk) and sends it to the normal system output (Q). In test mode, the two clocks (Aclk and Bclk) trigger the shifting of test data through both master and slave latches to the scan output (sc_out). There are several varieties of the LSSD architecture, including single latch, double latch, and clocked LSSD. 3-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files Test Procedure Files Test procedure files contain event-based procedures that tell FastScan or FlexTest how to operate the scan structures within a design. You specify scan circuitry operation using previously defined scan clocks and other control signals. Thus, in order to utilize the scan circuitry in your design, you must define the scan circuitry to the tool and provide a test procedure file to describe its operation. The design rules checking (DRC) process, which occurs when you exit from Setup mode, performs extensive checking to ensure the scan circuitry operates correctly. Once the scan circuitry operation (specified by the test procedure file) passes DRC, other processes of FastScan and FlexTest assume the scan circuitry works properly. After it inserts scan circuitry, DFTAdvisor can create test procedure files that you can use with FastScan or FlexTest. If your design contains scan circuitry, and if you have not already created a test procedure file, either by hand or by using DFTAdvisor, you must do so before running ATPG with FastScan and FlexTest. The following subsections describe the syntax and rules of test procedure files, give examples for the various types of scan architectures, and outline the checking that determines whether the circuitry is operating correctly. Test Procedure File Rules The test procedure file must conform to the following rules: • Each scan group needs a unique test procedure file. You associate the test procedure file with the scan group when you specify the Add Scan Group command. • Each statement must be on a single line. • Text following // is a comment and is ignored. • You can include blank lines. • All statements must be within the procedure and end statements. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-11 Test Procedure Files Understanding Common Tool Terminology and Concepts • You define a procedure type (with the exception of the seq_transparent procedure) only once in a test procedure file. • You can only have a single test_setup procedure, even if you define multiple scan groups for your design. • For each procedure, time begins at 0, and you must list all statements in chronological order; that is, the time in one statement cannot be less than the time in a previous statement. Statements with identical times execute simultaneously. Events must stabilize before the next time period. • For all test procedures, a time period with any clock pin forced on may only contain clock pins forced on. The time periods before and after this “on” state, must contain clock pins in their off states. Test Procedure Statements The following list describes the statements you can use in a test procedure: • procedure <procedure_type> = This statement marks the beginning of any procedure definition. The procedure_type is a keyword defining the type of procedure, such as shift, load_unload, and so on. You can specify multiple seq_transparent and clock procedures in a test procedure file. Thus, these procedure types require explicit procedure names for each procedure you define. The syntax for these procedure statements is as follows: procedure <procedure_type> <procedure_name> = • end; This statement indicates the end of a procedure definition. • force <pin_pathname> <value> <time>; This statement forces a value of 0, 1, X, or Z on the specified pin at the given time. The pin names you specify must be valid pin pathnames for primary inputs, and may optionally begin with a “/” or be contained in double-quotes. 3-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files • apply <shift|shadow_control> <#times> <time>; This statement tells the tool to apply the selected procedure the selected number of times starting at the specified time. You must use the apply shift statement at least once in the load_unload procedure. For the apply shift statement, you should enter a proper #times parameter, otherwise you will get a warning message. You must enter the apply shadow_control statement, if required, immediately after the apply shift procedure statement, and you must set the #times argument to 1. • force_sci <time>; This statement indicates the time in the shift procedure at which the tool places values on the scan chain inputs. This statement implements scan cell controllability. • force_sci_equiv <time>; This statement acts the same as the force_sci statement, except that it also forces all pins equivalent to the scan input pins. Using this statement places the complement value on the associated differential pin of a scan input during scan loading. This statement is necessary because the test procedures do not consider pin equivalence relationships (those specified with Add Pin Equivalence). • measure_sco <time>; This statement indicates when in the shift procedure to measure scan output values, thus implementing scan cell observability. • initialize <instance_name> [0|1]; This statement lets you initialize a memory element. This statement is particularly useful for initializing the finite state machine in the TAP controller of boundary scan circuitry, when the TAP does not contain the TRST signal. Once set to a binary state, the TCK and TMS pins can place the finite state machine in a desired state. If not set, these pins remain at X. You are restricted to specifying this statement only at time 0 of the test_setup procedure. A rules violation occurs if you use this command at any time other than 0, or if no instance is found with the specified name. If you do not specify a value, the tool chooses a random value to assign to all latches and flip-flops with the specified instance name. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-13 Test Procedure Files Understanding Common Tool Terminology and Concepts • condition <pin_pathname> <value>; You use this statement at the beginning of a seq_transparent procedure to identify the necessary scan cell states (conditions) to establish transparency (for a discussion of transparency, see page 4-22) in non-scan cells. You identify the scan cell by the pin pathname associated with the output of its state element. The path from the defined pin to the scan cell must only contain buffers and inverters. The value argument sets the value at the specified pin_pathname, which may be inverted relative to the associated scan cell value • restore_pis <time>; You use the restore_pis statement at the end of a seq_transparent procedure to return primary inputs to their original states (prior to this procedure’s execution). • restore_bidis <time>; You use the restore_bidis statement at the end of a clock procedure to return bidirectional pins to their original states (prior to this procedure’s execution). • break <time>; You use the break statement to explicitly initiate a new test cycle at the specified time. The test pattern data formatter must convert the event-based test procedures to cycles before it can write out patterns. By default, it uses an algorithm that places as many events as possible in each test cycle. The break statement gives you some control over how the formatter maps test procedure events into test cycles. For more information on the event-tocycle mapping algorithm, refer to “Converting Test Procedures to Test Cycles” on page 10-4. • break_repeat <time>; The break_repeat statement is identical to the break statement, except that it specifies to start a new test cycle at each multiple of the specified time. 3-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files The Procedures The following list describes the test procedures that can comprise a test procedure file: • Test_Setup (optional) This procedure, which may only contain force, period, break, and break_repeat statements, sets non-scan elements to the desired states for the load_unload procedure. You may use this procedure only once for all scan groups, and it appears only once at the beginning of the test pattern set. This procedure is particularly useful for initializing boundary scan circuitry. For an example using this procedure to set up boundary scan circuitry, refer to “Generating Patterns for a Boundary Scan Circuit” on page 9-94. If a scan out pin is bidirectional, you must force its value to the Z state (indicating it is operating in “output” mode) to properly sensitize the scan chain. Note: If you run ATPG after setting pin constraints, you should also constrain these pins within the test_setup procedure. If you do not properly constrain the pins prior to the end of the test_setup procedure the tools will automatically do this for you. However, as a result of the tools automatically handling this, you may encounter timing violations later on in the process. • Shift (required) This procedure describes how to shift data one position down the scan chain, by toggling the clock(s), forcing the scan input, and strobing the scan output. Figure 3-12 shows the data flow process for the shift procedure. sc_in Scan Cell sc_out data transfer Figure 3-12. Shift Procedure ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-15 Test Procedure Files Understanding Common Tool Terminology and Concepts Within this procedure, you must include force commands, the force_sci or force_sci_equiv command, and the measure_sco command. The times at which you apply the force_sci and measure_sco commands must allow proper operation of the load_unload process. The following list shows examples of the shift procedure for both the muxDFF and LSSD architectures: o Mux-DFF procedure shift = // force scan chain input at time 0 force_sci 0; // measure scan chain output at time 0 measure_sco 0; // pulse the clock force scan_clk 1 1; force scan_clk 0 2; // a unit of dead time for stability period 3; end; o LSSD procedure shift = // force scan chain input at time 0 force_sci 0; // measure scan chain output at time 0 measure_sco 0; // pulse master clock force scan_mclk 1 1; force scan_mclk 0 2; // pulse slave clock force scan_sclk 1 3; force scan_sclk 0 4; // add one dead time period for signal stability period 5; end; 3-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files The following example shows a shift procedure, which specifies the events required to shift scan data into and out of the scan chain: procedure shift = force_sci measure_sco force cp.0 1 force cp.0 0 period end; 20; 40; 100; 200; 400; Figure 3-13 graphically displays the waveforms for the clock pin, the scanin pin, and the scan-out pin derived from the defined shift procedure timing information. This timing diagram shows one scan chain shift cycle, assuming the time unit is 1ns. Force scan input values Pulse clock Start of shift procedure End of shift procedure Hold for 200ns CP.0 100NS SIN 200NS 20NS SOUT 40NS Measure scan output values 0 X+20 X+100 X X+40 400NS X+200 X+400 Timing Clock Figure 3-13. Timing Diagram for Shift Procedure The procedure contains four scan events: it forces scan input values at 20ns, strobes (or measures) scan output values at 40ns, pulses the capture clock cp.0 (turning it on at 100ns and off at 200ns), and holds the state of the last event until the procedure finishes at 400ns. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-17 Test Procedure Files Understanding Common Tool Terminology and Concepts A timing clock monitors when each significant event occurs. If the timing clock is at X when the shift procedure begins, the timing clock assigns those four events with time values X+20, X+40, X+100, and X+200. When the shift procedure finishes, the timing clock advances to X+400. The shift cycle ending time becomes the starting time for the next shift cycle. • Load_Unload (required) This key procedure describes how to load and unload the scan chains in the scan group. To load the scan chain, you must force the circuit into the appropriate state for the start of the shift sequence. This includes forcing clocks, resets, RAM write control signals, and any other signals that need to be at their off states for scan chain loading. Figure 3-14 shows the data flow for the load_unload procedure. sc_in Scan Cell N Scan Cell N-1 Scan Cell N-2 Scan sc_out Cell 0 Data shifts down N scan cells Figure 3-14. Load_Unload Procedure If the scan out pin is bidirectional, you must force its value to the Z state (indicating it is operating in “output” mode) to properly sensitize the scan chain. If there is a scan enable signal, you must force it on to enable the scan chain prior to the shift. You then use the apply shift statement to specify the number of shift cycles (which equals the number of scan elements in the chain). You must also include the apply command if you have optionally included the shadow_control procedure (which if used, immediately follows the shift procedure). 3-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files The following list includes the basic statements in the load_unload procedure for the various architectures: o Mux-DFF procedure load_unload = //force clocks off at time 1 force RST 0 0; force CLK 0 0; //activate scanning mode force scan_en 1 0; //shift data thru each of 7 cells apply shift 7 1; end; o LSSD procedure load_unload = // force all clocks off at time 0 force rst 0 0; force clk 0 0; force scan_sclk 0 0; force scan_mclk 0 0; // apply shift procedure 7 times starting at time 1 apply shift 7 1; end; The timing for the shift procedure is generally straightforward. The timing for the load_unload procedure, however, is slightly more complex. The load_unload procedure contains the apply statement. The time specified for an apply statement is only relative to the procedure in which it resides. Therefore, the total time specified for a load_unload procedure does not include the time required to execute the embedded apply commands. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-19 Test Procedure Files Understanding Common Tool Terminology and Concepts For example, examine the following load_unload procedure. procedure load_unload = force m0.0 0 0; force m1.0 0 0; force cp.0 0 0; force cp.1 0 0; apply shift 1 100; period 300; end; The load_unload procedure specifies the period is 300ns. However, the load_unload procedure includes an apply statement that executes one shift procedure. The shift procedure requires an additional 400ns. Thus, the load_unload procedure actually requires a total time of 700ns, as shown in Figure 3-15. Start load_unload procedure End shift procedure Force m0.0 0 Force m1.0 0 Force cp.0 0 Force cp.1 0 Start shift procedure period holds state shift procedure executes (400ns) 0 Y End load_unload procedure (200ns) 100 500 700 Y+100 Y+500 Y+700 Timing Clock Figure 3-15. Timing Diagram for Load_Unload Procedure Within the load_unload procedure, the shift procedure starts at 100ns, executes for 400ns, and ends at 500ns. The load_unload procedure then waits another 200ns before finishing. As with the shift procedure, the timing clock determines the event times for the load_unload procedure. If the timing clock is at Y when the load_unload procedure begins, the first four events happen at time Y. When the apply event executes, the timing clock advances to Y+100, 3-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files which is when the shift procedure begins. As mentioned previously, the shift procedure requires 400 time units. Therefore, when the apply event finishes the timing clock reads Y+500. Because it is the last event in the load_unload procedure, the apply event determines how long the state should hold before the next event. The state must hold for the difference between the total time (300) and the start time for the apply event (100). Thus, the hold time after finishing the apply event is equal to 200 (=300-100). Thus, Y+700 becomes the real ending time for the load_unload procedure. • Shadow_Control (optional) This procedure, which may only contain force commands and the period statement, describes how to load the contents of a scan cell into the associated shadow. If you use this procedure, you must also apply the shadow_control command in the load_unload procedure. This procedure must not disturb the contents of any of the scan cells. Figure 3-16 shows the data flow for the shadow_control procedure. Cell N+1 Shadow_Control Data Transfer Cell N-1 Scan Cell N Shadow sc_out sc_in Master Slave Figure 3-16. Shadow_Control Procedure ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-21 Test Procedure Files Understanding Common Tool Terminology and Concepts • Master_Observe (sometimes required) This procedure, which may only contain force commands and the period statement, describes how to place the contents of a master into the output of its scan cell, where you can observe it by using the unload operation. Figure 3-17 shows the data flow for the master_observe procedure. Scan Cell N Cell N+1 Cell N-1 Shadow sc_out sc_in Master Slave Master_Observe Data Transfer Figure 3-17. Master_Observe Procedure You do not need to use this procedure if the master element’s output is the output of the scan cell. The D1 rules ensures this procedure does not disturb master memory element’s contents. You can override this requirement by changing the D1 rule handling. The following example shows a master_observe procedure for the LSSD architecture: //LSSD architecture example procedure master_observe = // force all clocks off at time 0 force scan_sclk 0 0; force scan_mclk 0 0; force rst 0 0; force clk 0 0; // force slave clock on at time 1 force scan_sclk 1 1; // force slave clock off at time 2 force scan_sclk 0 2; // add some time for stability period 3; end; 3-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files • Shadow_Observe (optional) This procedure, which may only contain force commands and the period statement, describes how to place the contents of a shadow into the output of its scan cell, assuming the circuitry of the scan cell allows the transfer of data in this way. Once the data is at the scan cell output, you can observe it by applying the unload command. This procedure allows the shadow to be used as an observation point in the design. Figure 3-18 shows the data flow of the shadow_observe procedure. Shadow_Observe Data Transfer Scan Cell N Cell N+1 Cell N-1 Shadow sc_in sc_out MUX S MUX S Master Slave Figure 3-18. Shadow_Observe Procedure • Seq_Transparent (FastScan-only, optional) This procedure identifies how to make non-scan cells and RAM read ports functionally behave transparently. This procedure activates the clock inputs of non-scan cell inputs, thus pulsing data through the cells “transparently”. All clocks must be at their off-states and constrained pins at their constrained states before applying the seq_transparent procedure, and the procedure must immediately follow a force of all the primary inputs. For more information on the sequential transparent operation, refer to “Sequential Transparent Patterns” on page 9-13. You can use multiple clock cycles to create the sequential transparent conditions. You may define up to 32 different seq_transparent procedures ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-23 Test Procedure Files Understanding Common Tool Terminology and Concepts within a test procedure file. When simulation mode is set to RAM_sequential, each force_all statement in the pattern file can use any of the possible seq_transparent procedure choices. FastScan treats non-scan state elements that cannot utilize the sequential transparent procedures as tie-X gates. There may be occasions when you would want to use seq_transparent procedures when the design contains no scan chains. In this case, you would use the Add Scan Group command, specifying the name “dummy” for the chain name and the test procedure filename (which contains only the seq_transparent procedure). Refer to the Add Scan Groups command reference page in the FastScan and FlexTest Reference Manual for more details. Figure 3-19 shows some circuitry that could benefit from a seq_transparent procedure. Clock2 Clock1 Scan Cell NonScan FlipFlop Scan Cell Figure 3-19. Sequential Transparent Circuitry Example The basic stimuli necessary to create transparent behavior for the non-scan flip-flop shown in Figure 3-19 is: force all clocks off force non-scan cell clock Clock2 on force non-scan cell clock Clock2 off restore primary inputs to original values In more complex situations, you may need to set primary inputs to certain values, place conditions on scan cells, pulse multiple clocks, and so on. You can use the Report Seq_transparent Procedures command to display data defined by the seq_transparent procedures. Refer to the Report Seq_transparent Procedures command reference page in the FastScan and FlexTest Reference Manual for more details. 3-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Test Procedure Files • Clock (FastScan-only, optional) This procedure provides flexible clock handling during the test procedures. Using clock procedures, instead of pulsing a single clock during a capture cycle, you can serially exercise multiple clocks and force non-clock pins that do not affect captured data. The following example shows a clock procedure used to operate two clocks in sequence: procedure clock force clk1 1 force clk1 0 force clk2 1 force clk2 0 end; clock_proc1 = 1; //pulse first clock 2; 3; //pulse second clock 4; Clock procedures must abide by the following rules: o The procedure must activate at least one clock. o If you define multiple clock procedures, only one of these procedures can activate a specific clock. o The procedure events cannot violate pin constraints or equivalence conditions. o The procedure can only force non-clock pins if they do not affect data captured into state elements whose clocks may activate later in the procedure. o Multiple clocks that activate serially cannot logically interact. o The procedure must follow all standard rules for both clock and non- clock pin usage. o Each clock procedure must have a unique name. o If a state element can change state during the procedure, the element must be stable when all clocks are off and pins are constrained. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-25 Test Procedure Files Understanding Common Tool Terminology and Concepts o Transparent_capture cells are stable state elements that can capture data during the procedure and whose new data can affect other state elements later in the procedure. Design rules D10 and D11 ensure that these cells do not connect to state elements that capture old data or propagate data to primary outputs. Refer to “Scan Cell Data Rules” on page A-35 for more information on these checks. o The procedure must set all bidirectional pins to their input mode prior to executing the restore_bidis statement. • Skew_Load (optional) This optional procedure propagates the output value of the preceding scan cell into the master memory element of the current cell (without changing the slave), for all scan cells. Using only force and period commands, this procedure defines how to apply an additional pulse of the master shift clock after the scan chains are loaded. Figure 3-20 shows the data flow of the skew_load procedure. Skew_Load Data Transfer Scan Cell N Cell N+1 Cell N-1 Shadow sc_in Master Slave sc_out Figure 3-20. Skew_Load Procedure Figure 3-21 shows where you apply the skew_load procedure and the master_observe procedure within the basic scan pattern events. 3-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Skew_load Applied Here Master_observe Applied Here Test Procedure Files Basic Scan Pattern --------------------------Load scan chains Force primary inputs Measure primary outputs Pulse capture clock Unload scan chains Figure 3-21. Skew_load applied within Pattern Scan Chain Operation Checking As mentioned previously, FastScan and FlexTest do not care what the scan architecture of the design looks like. What matters is that the operations specified in the test procedure file work properly to transfer data to and from the scan chains. Thus, test procedure files are put through a variety of checks during design rules checking. Besides checking the test procedure file for syntax and basic rules violations, the design rules checker specifically: • Simulates the test_setup patterns, initializing the memory elements to the values necessary for simulation of the load_unload procedure. • Simulates, for each scan group, a portion of the load_unload procedure, which includes a single application of the shift procedure. • Performs a backtrace for each scan chain to identify all the scan cells in the scan chain. The trace begins at the scan chain output and continues tracing through gates that, during the shift procedure’s time period, have a single propagable input. You cannot specify a memory element in more than one scan chain. The trace of a scan chain must end at the defined scan chain input pin. During this trace, the rules checker identifies and classifies the scan cell memory elements in the scan path, taking inversion into consideration. • Checks each scan cell copy element to ensure it captures the value of its associated memory element. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-27 Model Flattening Understanding Common Tool Terminology and Concepts • Checks the force_sci and measure_sco statements to ensure they occur at the proper time. • Performs a backward trace (traceback) on all memory elements not in a scan path to determine if they capture data from a scan cell during the shift or shadow_control procedures. The checker classifies those that capture scan cell data as shadows and includes them as part of their corresponding scan cell. • If a master_observe procedure is present, checks to ensure that all master values successfully propagate to the output of their scan cells. If no master_observe procedure is present, the rules checker checks the observability of all master elements. • If a shadow_observe procedure is present, simulates the procedure to identify observable shadow elements. • Checks the load_unload, master_observe, and shadow_observe procedures to ensure they do not disturb the contents of scan cells except during the shift procedure. • Checks the test procedures of each scan group to ensure they do not disturb the scan cell contents of other scan chain groups. • Analyzes the remaining non-scan memory elements using the final simulated values of the last load_unload procedure. FastScan and FlexTest handle non-scan cells differently. Refer to “Non-Scan Cell Handling” on page 4-19 for details. • Issues a warning message if a bus contention occurs during any application of any test procedure, identifying the location of the bus contention. Model Flattening To work properly, FastScan, FlexTest, and DFTAdvisor must use their own internal representations of the design. The tools create these internal design models by flattening the model and replacing the design cells in the netlist (described in the library) with their own primitives. The tools flatten the model 3-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Model Flattening when you initially attempt to exit the Setup mode, just prior to design rules checking. FastScan and FlexTest also provide the Flatten Model command, which allows flattening of the design model while still in Setup mode. If a flattened model already exists when you exit the Setup mode, the tools will only reflatten the model if you have since issued commands that would affect the internal representation of the design. For example, adding or deleting primary inputs, tying signals, and changing the internal faulting strategy are changes that affect the design model. With these types of changes, the tool must re-create or reflatten the design model. If the model is undisturbed, the tool keeps the original flattened model and does not attempt to reflatten. For a list of the specific DFTAdvisor commands that cause flattening, refer to the Set System Mode command page in the DFTAdvisor Reference Manual. For FastScan and FlexTest related commands, see below: Related Commands Flatten Model - creates a primitive gate simulation representation of the design. Report Flatten Rules - displays either a summary of all the flattening rule violations or the data for a specific violation. Set Flatten Handling - specifies how the tool globally handles flattening violations. The Flattening Process The flattened model contains only simulation primitives and connectivity, which makes it an optimal representation for the processes of fault simulation and ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-29 Model Flattening Understanding Common Tool Terminology and Concepts ATPG. Figure 3-22 shows an example of circuitry containing and AND-ORInvert cell and an AND gate, before flattening. /Top A AOI1 B C D E AND1 A AOI Y Z B Figure 3-22. Design Before Flattening Figure 3-23 shows this same design once it has been flattened. Pin Pathname /Top/AOI1/B /Top/AOI1 B C /Top/AOI1 Y /Top/AOI1 /Top/AND1 A Z B D E Unnamed Pins Pin Pathname /Top/AND1/B Figure 3-23. Design After Flattening After flattening, only naming preserves the design hierarchy; that is, the flattened netlist maintains the hierarchy through instance naming. Figures 3-22 and 3-23 show this hierarchy preservation. /Top is the name of the hierarchy’s top level. The simulation primitives (two AND gates and a NOR gate) represent the flattened instance AOI1 within /Top. Each of these flattened gates retains the original design hierarchy in its naming--in this case, /Top/AOI1. 3-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Model Flattening The tools identify pins from the original instances by hierarchical pathnames as well. For example, /Top/AOI1/B in the flattened design specifies input pin B of instance AOI1. This naming distinguishes it from input pin B of instance AND1, which has the pathname /Top/AND1/B. By default, pins introduced by the flattening process remain unnamed and are not valid fault sites. If you request gate reporting on one of the flattened gates, the NOR gate for example, you will see a system-defined pin name shown in quotes. If you want internal faulting in your library cells, you must specify internal pin names within the library model. The flattening process then retains these pin names. You should be aware that in some cases, the design flattening process can appear to introduce new gates into the design. For example, flattening decompose a DFF gate into a DFF simulation primitive, the Q and Q’ outputs require buffer and inverter gates, respectively. If your design wires together multiple drivers, flattening would add wire gates or bus gates. Bi-directional pins are another special case that requires additional gates in the flattened representation. Simulation Primitives of the Flattened Model DFTAdvisor, FastScan, and FlexTest select from a number of simulation primitives when they create the flattened circuitry. The simulation primitives are multiple-input (zero to four), single-output gates, except for the RAM, ROM, LA, and DFF primitives. The following list describes these simulation primitives: • PI, PO - primary inputs are gates with no inputs and a single output, while primary outputs are gates with a single input and no fanout. • BUF - a single-input gate that passes the values 0, 1, or X through to the output. • ZVAL - a single-input gate that acts as a buffer unless Z is the input value. When a Z is the input value, the output is an X. You can modify this behavior with the Set Z Handling command. • INV - a single-input gate whose output value is the opposite of the input value. The INV gate cannot accept a Z input value. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-31 Model Flattening Understanding Common Tool Terminology and Concepts • AND, NAND - multiple-input gates (two to four) that act as standard AND and NAND gates. • OR, NOR - multiple-input (two to four) gates that act as standard OR and NOR gates. • XOR, XNOR - 2-input gates that act as XOR and XNOR gates, except that when either input is an X, the output is an X. • MUX - a 2x1 mux gate whose pins are order dependent, as shown in Figure 3-24. sel d1 d2 MUX out Figure 3-24. 2x1 MUX Example The sel input is the first defined pin, followed by the first data input and then the second data input. When sel=0, the output is d1. When sel=1, the output is d2. Note that FlexTest uses a different pin naming and ordering scheme, which is the same ordering as the _mux library primitive; that is, in0, in1, and cnt. In this scheme, cnt=0 selects in0 data and cnt=1 selects in1 data. • LA, DFF - state elements, whose order dependent inputs include set, reset, and clock/data pairs, as shown in Figure 3-25. set reset C1 D1 C2 D2 out Figure 3-25. LA, DFF Example Set and reset lines are always level sensitive, active high signals. DFF clock ports are edge-triggered while LA clock ports are level sensitive. When set=1, out=1. When reset=1, out=0. When a clock is active (for example C1=1), the output reflects its associated data line value (D1). If multiple 3-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Model Flattening clocks are active and the data they are trying to place on the output differs, the output becomes an X. • TLA, STLA, STFF - special types of learned gates that act as, and pass the design rule checks for, transparent latch, sequential transparent latch, or sequential transparent flip-flop. These gates propagate values without holding state. • TIE0, TIE1, TIEX, TIEZ - zero-input, single-output gates that represent the effect of a signal tied to ground or power, or a pin or state element constrained to a specific value (0,1,X, or Z). The rules checker may also determine that state elements exhibit tied behavior and will then replace them with the appropriate tie gates. • TSD, TSH - a 2-input gate that acts as a tri-state™ driver, as shown in Figure 3-26. en d TSD out Figure 3-26. TSD, TSH Example When en=1, out=d. When en=0, out=Z. The data line, d, cannot be a Z. FastScan uses the TSD gate, while FlexTest uses the TSH gate for the same purpose. • SW, NMOS - a 2-input gate that acts like a tri-state driver but can also propagate a Z from input to output. FastScan uses the SW gate, while FlexTest uses the NMOS gate for the same purpose. • BUS - a multiple-input (up to four) gate whose drivers must include at least one TSD or SW gate. If you bus more than four tri-state drivers together, the tool creates cascaded BUS gates. The last bus gate in the cascade is considered the dominant bus gate. • WIRE - a multiple-input gate that differs from a bus in that none of its drivers are tri-statable. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-33 Model Flattening Understanding Common Tool Terminology and Concepts • PBUS, SWBUS - a 2-input pull bus gate, for use when you combine strong bus and weak bus signals together, as shown in Figure 3-27. BUS (strong) (weak) PBUS ZVAL TIE0 Figure 3-27. PBUS, SWBUS Example The strong value always goes to the output, unless the value is a Z, in which case the weak value propagates to the output. These gates model pull-up and pull-down resistors. FastScan uses the PBUS gate, while FlexTest uses the SWBUS gate. • ZHOLD - a single-input buskeeper gate (see page 3-42 for more information on buskeepers) associated with a tri-state network that exhibits sequential behavior. If the input is a binary value, the gate acts as a buffer. If the input value is a Z, the output depends on the gate’s hold capability. There are three ZHOLD gate types, each with a different hold capability: o ZHOLD0 - When the input is a Z, the output is a 0 if its previous state was 0. If its previous state was a 1, the output is a Z. o ZHOLD1 - When the input is a Z, the output is a 1 if its previous state was a 1. If its previous state was a 0, the output is a Z. o ZHOLD0,1 - When the input is a Z, the output is a 0 if its previous state was a 0, or the output is a 1 if its previous state was a 1. In all three cases, if the previous value is unknown, the output is X. • XDET, ZDET - a single-input gate used to translate EDDM QuickPart Tables to model certain types of behavior. For the XDET gate, an X on the input results in a 1 on the output. Any other input value results in a 0 on the output. For the ZDET gate, a Z on the input results in a 1 on the output. Any other input value results in a 0 on the output. 3-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Learning Analysis • RAM, ROM- multiple-input gates that model the effects of RAM and ROM in the circuit. RAM and ROM differ from other gates in that they have multiple outputs. • OUT - gates that convert the outputs of multiple output gates (such as RAM and ROM simulation gates) to a single output. Learning Analysis After design flattening, FastScan and FlexTest perform extensive analysis on the design to learn behavior that may be useful for intelligent decision making in later processes, such as fault simulation and ATPG. You have the ability to turn learning analysis off, which may be desirable if you do not want to perform ATPG during the session. For more information on turning learning analysis off, refer to the Set Static Learning command page in the FastScan and FlexTest Reference Manual. The ATPG tools perform static learning only once--after flattening. Because pin and ATPG constraints can change the behavior of the design, static learning does not consider these constraints. Static learning involves gate-by-gate local simulation to determine information about the design. The following subsections describe the types of analysis performed during static learning. Equivalence Relationships During this analysis, simulation traces back from the inputs of a multiple-input gate through a limited number of gates to identify points in the circuit that always have the same values in the good machine. The example in Figure 3-28 shows an example of two of these equivalence points within some circuitry. Equivalence Points Figure 3-28. Equivalence Relationship Example ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-35 Learning Analysis Understanding Common Tool Terminology and Concepts Logic Behavior During logic behavior analysis, simulation determines a circuit’s functional behavior. For example, Figure 3-29 shows some circuitry that, according to the analysis, acts as an inverter. 1 0 1 Value Here 1 Has Compliment Here Figure 3-29. Example of Learned Logic Behavior During gate function learning, the tool identifies the circuitry that acts as gate types TIE (tied 0, 1, or X values), BUF (buffer), INV (inverter), XOR (2-input exclusive OR), MUX (single select line, 2-data-line MUX gate), AND (2-input AND), and OR (2-input OR). For AND and OR function checking, the tool checks for busses acting as 2-input AND or OR gates. The tool then reports the learned logic gate function information with the messages: Learned gate functions: Learned tied gates: #<gatetype>=<number> ... #<gatetype>=<number> ... If the analysis process yields no information for a particular category, it does not issue the corresponding message. Implied Relationships This type of analysis consists of contrapositive relation learning, or learning implications, to determine that one value implies another. This learning analysis simulates nearly every gate in the design, attempting to learn every relationship 3-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts Learning Analysis possible. Figure 3-30 shows the implied learning the analysis derives from a piece of circuitry. A 1 B 1 1 1 "1" here always means a "1" here Figure 3-30. Example of Implied Relationship Learning The analysis process can derive a very powerful relationship from this circuitry. If the value of gate A=1 implies that the value of gate B=1, then B=0 implies A=0. This type of learning establishes circuit dependencies due to reconvergent fanout and buses, which are the main obstacles for ATPG. Thus, implied relationship learning significantly reduces the number of bad ATPG decisions. Forbidden Relationships During forbidden relationship analysis, which is restricted to bus gates, simulation determines that one gate cannot be at a certain value if another gate is at a certain value. Figure 3-31 shows an example of such behavior. 0 1 Tie 1 TSD Tie 1 1 BUS 0 Tie 0 TSD Z TSD Z 1 BUS 1 Tie 0 0 0 TSD A 1 at each output would be forbidden Figure 3-31. Forbidden Relationship Example ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-37 ATPG Design Rules Checking Understanding Common Tool Terminology and Dominance Relationships During dominance relationship analysis, simulation determines which gates are dominators. If all the fanouts of a gate go to a second gate, the second gate is the dominator of the first. Figure 3-32 shows an example of this relationship. B A Gate B is Dominator of Gate A Figure 3-32. Dominance Relationship Example ATPG Design Rules Checking DFTAdvisor, FastScan, and FlexTest perform design rules checking after design flattening. While not all of the tools perform the exact same checks, design rules checking generally consists of the following processes, done in the order shown: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 3-38 General Rules Checking Procedure Rules Checking Bus Mutual Exclusivity Analysis Scan Chain Tracing Shadow Latch Identification Data Rules Checking Transparent Latch Identification Clock Rules Checking RAM Rules Checking Bus Keeper Analysis Extra Rules Checking Scannability Rules Checking BIST Rules Checking Constrained/Forbidden/Block Value Calculations ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts ATPG Design Rules General Rules Checking General rules checking searches for very-high-level problems in the information defined for the design. For example, it checks to ensure the scan circuitry, clock, and RAM definitions all make sense. General rules violations are errors and you cannot change their handling. “General Rules” on page A-11 describes the general rules in detail. Procedure Rules Checking Procedure rules checking examines the test procedure file. These checks look for parsing or syntax errors and ensure adherence to each procedure’s rules. Procedure rules violations are errors and you cannot change their handling. “Procedure Rules” on page A-14 describes the procedure rules in detail. Bus Mutual Exclusivity Analysis Buses in circuitry can cause two main problems for ATPG: 1) bus contention during ATPG, and 2) testing stuck-at faults on tri-state drivers of buses. This section addresses the first concern, that ATPG must place buses in a noncontending state. For information on how to handle testing of tri-state devices, see “Tri-State Devices” on page 4-18. Figure 3-33 shows a bus system that can have contention. 1 0 TSD 1 1 TSD 0 1 BUS Figure 3-33. Bus Contention Example Many designs contain buses, but good design practices usually prevent bus contention. As a check, the learning analysis for buses determines if a contention condition can occur within the given circuitry. Once learning determines that contention cannot occur, none of the later processes, such as ATPG, ever check for the condition. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-39 ATPG Design Rules Checking Understanding Common Tool Terminology and Buses in a Z-state network can be classified as dominant or non-dominant and strong or weak. Weak buses and pull buses are allowed to have contention. Thus the process only analyzes strong, dominant buses, examining all drivers of these gates and performing full ATPG analysis of all combinations of two drivers being forced to opposite values. Figure 3-34 demonstrates this process on a simple bus system. E1 D1 TSD BUS E2 D2 TSD Analysis tries: E1=1, E2=1, D1=0, D2=1 E1=1, E2=1, D1=1, D2=0 Figure 3-34. Bus Contention Analysis If ATPG analysis determines that either of the two conditions shown can be met, the bus fails bus mutual-exclusivity checking. Likewise, if the analysis proves the condition is never possible, the bus passes these checks. A third possibility is that the analysis aborts before it completes trying all of the possibilities. In this circuit, there are only two drivers, so ATPG analysis need try only two combinations. However, as the number of drivers increases, the ATPG analysis effort grows significantly. You should resolve bus mutual-exclusivity before ATPG. Extra rules E4, E7, E9, E10, E11, E12, and E13 perform bus analysis and contention checking. Refer to “Extra Rules” on page A-82 for more information on these bus checking rules. Scan Chain Tracing The purpose of scan chain tracing is for the tool to identify the scan cells in the chain and determine how to use them for control and observe points. Using the information from the test procedure file (which has already been checked for general errors during the procedure rules checks) and the defined scan data, the tool identifies the scan cells in each defined chain and simulates the operation specified by the load_unload procedure to ensure proper operation. Scan chain tracing takes place during the trace rules checks, which trace back through the 3-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts ATPG Design Rules sensitized path from output to input. Successful scan chain tracing ensures that the tools can use the cells in the chain as control and observe points during ATPG. Trace rules violations are either errors or warnings, and for most rules you cannot change the handling. “Scan Chain Trace Rules” on page A-28 describes the trace rules in detail. Shadow Latch Identification Shadows are state elements that contain the same data as an associated scan cell element, but do not lie in the scan chain path. So while these elements are technically non-scan elements, their identification facilitates the ATPG process. This is because if a shadow elements’s content is the same as the associated element’s content, you always know the shadow’s state at that point. Thus, a shadow can be used as a control point in the circuit. If the circuitry allows, you can also make a shadow an observation point by writing a shadow_observe test procedure. The section entitled “Shadow Element” on page 3-5 discusses shadows in more detail. Data Rules Checking Data rules checking ensures the proper transfer of data within the scan chain. Data rules violations are either errors or warnings, however, you can change the handling. “Scan Cell Data Rules” on page A-35 describes the data rules in detail. Transparent Latch Identification Transparent latches are latches that can propagate values but do not hold state. A basic scan pattern contains the following events: Latch must behave as transparent here 1. 2. 3. 4. 5. Load scan chain Force values on primary inputs Measure values on primary outputs Pulse the capture clock Unload the scan chain Between the PI force and PO measure, the tool constrains all pins and sets all clocks off. Thus, for a latch to qualify as transparent, the analysis must determine ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-41 ATPG Design Rules Checking Understanding Common Tool Terminology and that it can be turned on when clocks are off and pins are constrained. TLA simulation gates, which rank as combinational, represent transparent latches. Clock Rules Checking After the scan chain trace, clock rules checking is the next most important analysis. Clock rules checks ensure data stability and capturability in the chain. Clock rules violations are either errors or warnings, however, you can change the handling. “Clock Rules” on page A-46 describes the clock rules in detail. RAM Rules Checking RAM rules checking ensures consistency with the defined RAM information and the chosen testing mode. RAM rules violations are all warnings, however, you can change their handling. “RAM Rules” on page A-72 describes the RAM rules in detail. Bus Keeper Analysis Bus keepers model the ability of an undriven bus to retain its previous binary state. You specify bus keeper modeling with a bus_keeper attribute in the model definition. When you use the bus_keeper attribute, the tool uses a ZHOLD gate to model the bus keeper behavior during design flattening. In this situation, the design’s simulation model becomes that shown in Figure 3-35: Tri-State Device BUS ZHOLD Tri-State Device Figure 3-35. Simulation Model with Bus Keeper 3-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts ATPG Design Rules Rules checking determines the values of ZHOLD gates when clocks are off, pin constraints are set, and the gates are connected to clock, write, and read lines. ZHOLD gates connected to clock, write, and read lines do not retain values unless the clock off-states and constrained pins result in binary values. During rules checking, if a design contains ZHOLD gates, messages indicate when ZHOLD checking begins, the number and type of ZHOLD gates, the number of ZHOLD gates connected to clock, write, and read lines, and the number of ZHOLD gates set to a binary value during the clock off-state condition. Note: Only FastScan requires this type of analysis, because of the way it “flattens” or simulates a number of events in a single operation. For information on the bus_keeper model attribute, refer to “Inout and Output Attributes” on page C-23. Extra Rules Checking Excluding rule E10, which performs bus mutual-exclusivity checking, most extra rules checks do not have an impact on DFTAdvisor, FastScan, or FlexTest processes. However, they may be useful for enforcing certain design rules. By default, most extra rules violations are set to ignore, which means they are not even checked during DRC. However, you may change the handling. For more information, refer to “Extra Rules” on page A-82 for more information. Scannability Rules Checking Each design contains a certain number of memory elements. DFTAdvisor examines all these elements and performs scannability checking on them, which consists mainly of the audits performed by rules S1, S2, and S3. Scannability rules are all warnings, and you cannot change their handling. For more information, refer to “Scannability Rules” on page A-93. BIST Rules Checking BIST rules checking, a FastScan-only check, ensures that defined BIST circuitry information is correct and that the tool can apply the BIST patterns to the circuit. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-43 ATPG Design Rules Checking Understanding Common Tool Terminology and BIST rules violations are all warnings or errors, and you cannot change their handling. “BIST Rules” on page A-78 describes the BIST rules in detail. Constrained/Forbidden/Block Value Calculations This analysis determines constrained, forbidden, and blocked circuitry. The checking process simulates forward from the point of the constrained, forbidden, or blocked circuitry to determine its effects on other circuitry. This information facilitates downstream processes, such as ATPG. Figure 3-36 gives an example of a tie value gate that constrains some surrounding circuitry. 0 0 PI (TIE0) Constrained Value Resulting Constrained Value Figure 3-36. Constrained Values in Circuitry Figure 3-37 gives an example of a tied gate, and the resulting forbidden values of the surrounding circuitry. TIEX 1 0,1 Forbidden Values Resulting Forbidden Value Figure 3-37. Forbidden Values in Circuitry 3-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Common Tool Terminology and Concepts ATPG Design Rules Figure 3-38 gives an example of a tied gate that blocks fault effects in the surrounding circuitry. Fault effect from circuitry TIEX X Fault Effect Blocked X Tied Value Output Always X Figure 3-38. Blocked Values in Circuitry ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 3-45 ATPG Design Rules Checking Understanding Common Tool Terminology and 3-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 4 Understanding Testability Issues Testability naturally varies from design to design. Some features and design styles make a design difficult, if not impossible, to test, while others enhance a design's testability. Figure 4-1 shows the testability issues this section discusses. Understand Tool Concepts Understand Testability Issues Insert/Verify BS Circuitry 1. Synchronous Circuitry 2. Asynchronous Circuitry 3. Scannability Checking 4. Support for Special Testability Cases (BSDArchitect) Figure 4-1. Testability Issues The following subsections discuss these design features and describe their effect on the design's testability. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-1 Synchronous Circuitry Understanding Testability Issues Synchronous Circuitry Using synchronous design practices, you can help ensure that your design will be both testable and manufacturable. In the past, designers used asynchronous design techniques with TTL and small PAL-based circuits. Today, however, designers can no longer use those techniques because the organization of most gate arrays and FPGAs necessitates the use of synchronous logic in their design. A synchronous circuit operates properly and predictably in all modes of operation, from static DC up to the maximum clock rate. Inputs to the circuit do not cause the circuit to assume unknown states. And regardless of the relationship between the clock and input signals, the circuit avoids improper operation. Truly synchronous designs are inherently testable designs. You can implement many scan strategies, and run the ATPG process with greater success, if you use synchronous design techniques. Moreover, you can create most designs following these practices with no loss of speed or functionality. Synchronous Design Techniques Your design’s level of synchronicity depends on how closely you observe the following techniques: • The system has a minimum number of clocks--optimally only one. • You register all design inputs and account for metastability. That is, you should treat the metastability time as another delay in the path. If the propagation delay plus the metastability time is less than the clock period, the system is synchronous. If it is greater than or equal to the clock period, you need to add an extra flip-flop to ensure the proper data enters the circuit. • No combinational logic drives the set, reset, or clock inputs of the flipflops. • No asynchronous signals set or reset the flip-flops. • Buffers or other delay elements do not delay clock signals. 4-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Asynchronous Circuitry • Do not use logic to delay signals. • Do not assume logic delays are longer than routing delays. If you adhere to these design rules, you are much more likely to produce a design that is manufacturable, testable, and operates properly over a wide range of temperature, voltage, and other circuit parameters. Asynchronous Circuitry A small percentage of designs need some asynchronous circuitry due to the nature of the system. Because asynchronous circuitry is often very difficult to test, you should place the asynchronous portions of your design in one block and isolate it from the rest of the circuitry. In this way, you can still utilize DFT techniques on the synchronous portions of your design. Scannability Checking DFTAdvisor performs the scannability checking process on a design’s sequential elements. For the tool to insert scan circuitry into a design, it must replace existing sequential elements with their scannable equivalents. Before beginning substitution, the original sequential elements in the design must pass scannability checks; that is, the tool determines if it can convert sequential elements to scan elements without additional circuit modifications. Scannable sequential elements pass the following checks: 1. When all clocks are off, all clock inputs (including set and reset inputs) of the sequential element must be in their inactive state (initial state of a capturing transition). This prevents disturbance of the scan chain data before application of the test pattern at the primary input. If the sequential element does not pass this check, its scan values could become unstable when the test tool applies primary input values. This checking is a modification of rule C1. For more information on this rule, refer to “C1 (Clock Rule #1)” on page A-48. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-3 Support for Special Testability Cases Understanding Testability Issues 2. Each clock input (not including set and reset inputs) of the sequential element must be capable of capturing data when a single clock primary input goes active while all other clocks are inactive. This rule ensures that this particular storage element can capture system data. If the sequential element does not meet this rule, some loss of test coverage could result. This checking is a modification of rule C7. For more information on this rule, refer to “C7 (Clock Rule #7)” on page A-62. When a sequential element passes these checks, it becomes a scan candidate, meaning that DFTAdvisor can insert its scan equivalent into the scan chain. However, even if the element fails to pass one of these checks, it may still be possible to convert the element to scan. In many cases, you can add additional logic, called test logic, to the design to remedy the situation. For more information on test logic, refer to “Enabling Test Logic Insertion” on page 8-11. Note: If TIE0 and TIE1 nonscan cells are scannable, they are considered for scan. However, if these cells are used to hold off sets and resets of other cells so that another cell can be scannable, you must use the Add Nonscan Instances command to make them nonscan. Scannability Checking of Latches By default, DFTAdvisor performs scannability checking on all flip-flops and latches. When latches do not pass scannability checks, DFTAdvisor considers them non-scan elements and then classifies them into one of the categories explained in “Non-Scan Cell Handling” on page 4-19. However, if you want DFTAdvisor to perform transparency checking on the non-scan latches, you must turn off checking of rule D6 prior to scannability checking. For more information on this rule, refer to “D6 (Data Rule #6)” on page A-39. Support for Special Testability Cases The following subsections explain certain design features that can pose design testability problems and describe how Mentor Graphics DFT tools handle these situations. 4-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Feedback Loops Designs containing loop circuitry have inherent testability problems. A structural loop exists when a design contains a portion of circuitry whose output, in some manner, feeds back to one of its inputs. A structural combinational loop occurs when the feedback path, the path from the output back to the input, passes through only combinational logic. A structural sequential loop occurs when the feedback path passes through one or more sequential elements. The tools, FastScan, FlexTest, and DFTAdvisor, all provide some common loop analysis and handling. However, loop treatment can vary depending on the tool. The following subsections discuss the treatment of structural combinational and structural sequential loops. Structural Combinational Loops and Loop-Cutting Methods Figure 4-2 shows an example of a structural combinational loop. Notice that the A=1, B=0, C=1 state causes unknown (oscillatory) behavior, which poses a testability problem. A B C P ABC 0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1 P 0 1 0 0 0 X 0 0 Figure 4-2. Structural Combinational Loop Example The flattening process, which each tool runs as it attempts to exit Setup mode, identifies and cuts, or breaks, all structural combinational loops. The tools classify and cut each loop using the appropriate methods for each category. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-5 Support for Special Testability Cases Understanding Testability Issues The following list presents the loop classifications, as well as the loop-cutting methods established for each. The order of the categories presented indicates the least to most pessimistic loop cutting solutions. 1. Constant value This loop cutting method involves those loops blocked by tied logic or pin constraints. After the initial loop identification, the tools simulate TIE0/TIE1 gates and constrained inputs. Loops containing constant value gates as a result of this simulation, fall into this category. Figure 4-3 shows a loop with a constrained primary input value that blocks the loop’s feedback effects. Combinational Logic C0 PI 0 0 Figure 4-3. Loop Naturally-Blocked by Constant Value These types of loops lend themselves to the simplest and least pessimistic breaking procedures. For this class of loops, the tool inserts a TIE-X gate at a non-constrained input (which lies in the feedback path) of the constant value gate, as Figure 4-4 shows. Combinational Logic TIEX C0 PI 0 0 Figure 4-4. Cutting Constant Value Loops 4-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases This loop cutting technique yields good circuit simulation that always matches the actual circuit behavior, and thus, the tools employ this technique whenever possible. The tools can use this loop cutting method for blocked loops containing AND, OR, NAND, and NOR gates, as well as MUX gates with constrained select lines and tri-state drivers with constrained enable lines. 2. Single multiple fanout This loop cutting method involves loops containing only a single gate with multiple fanout. Figure 4-2 on page 4-5 shows the circuitry and truth table for a single multiple fanout loop. For this class of loops, the tool cuts the loop by inserting a TIE-X gate at one of the fanouts that lie in the loop path, as Figure 4-5 shows. TIEX A B C P ABC 0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1 P 0 1 0 0 0 X 0 0 Figure 4-5. Cutting Single Multiple-Fanout Loops Although not true of this example, the single multiple fanout loop cutting method can introduce some additional X states into the simulation model. 3. Gate duplication This method involves duplicating some of the loop logic—when it proves practical to do so. The tools use this method when it can reduce the simulation pessimism caused by breaking combinational loops with TIE-X gates. The process analyzes a loop, picks a connection point, duplicates the logic (inserting a TIE-X gate into the copy), and connects the original circuitry to the copy at the connection point. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-7 Support for Special Testability Cases Understanding Testability Issues Figure 4-6 shows a simple loop that the tools would target for gate duplication. P Q A R B AB 0 0 0 1 1 0 1 1 PQR 0 0 1 XX X 0 1 0 0 1 0 Figure 4-6. Loop Candidate for Duplication Figure 4-7 shows how TIE-X insertion would add some pessimism to the simulation at output P. A 1 1 B 1 X X X TIEX 0 X P 1 Q 0 R AB 0 0 0 1 1 0 1 1 PQR 0 0 1 XX X 0 1 0 X 1 0 Ambiguity added by TIE-X Insertion Figure 4-7. TIE-X Insertion Simulation Pessimism The loop breaking technique proves beneficial in many cases. In the Figure 4-8 example, it provides a more accurate simulation model than the direct TIE-X insertion approach. 4-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues A 1 Support for Special Testability Cases 1 B 1 0 R AB 0 0 0 1 1 0 1 1 X X 0 X TIEX 1 1 0 0 1 0 PQR 0 0 1 XX X 0 1 0 0 1 0 Q P Ambiguity removed by duplication technique Figure 4-8. Cutting Loops by Gate Duplication However, it also has some drawbacks. While less pessimistic than the other approaches (except breaking constant value loops), the gate duplication process can still introduce some pessimism into the simulation model. Additionally, this technique can prove costly in terms of gate count as the loop size increases. Also, the tools cannot use this method on complex or coupled loops—those loops that connect with other loops. By default, the tools use the gate duplication loop cutting process when appropriate. 4. Coupling loops The tools use this technique to break loops when two or more loops share a common gate. This method involves inserting a TIE-X gate at the input of one of the components within a loop. The process selects the cut point carefully to ensure the TIE-X gate cuts as many of the coupled loops as possible. For example, assume the SR latch shown in Figure 4-6 was part of a larger, more complex, loop coupling network. In this case, loop circuitry ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-9 Support for Special Testability Cases Understanding Testability Issues duplication would turn into an iterative process that would never converge. So, the tools would have to cut the loop as shown in Figure 4-9. A P Q B Modified Truth Table AB 0 0 0 1 1 0 1 1 PQ 1 1 1 X 0 1 X X TIEX Figure 4-9. Cutting Coupling Loops The modified truth table shown in Figure 4-9 demonstrates that this method yields the most pessimistic simulation results of all the loop-cutting methods. Because this is the most pessimistic solution to the loop cutting problem, the tools use this technique only when they cannot use any of the previous methods. FastScan-Specific Combinational Loop Handling Issues While FastScan, by default, uses gate duplication when appropriate, it does provide the Set Loop Duplication command, which lets you restrict the use of this technique. However, you should be cautious when turning gate duplication off, because this forces FastScan to use the more pessimistic coupling loops technique for all cases that would normally benefit from the gate duplication method. FlexTest-Specific Combinational Loop Handling Issues The following list itemizes and describes some of the issues specific to FlexTest concerning combinational loop handling: • TIEX or DELAY gate insertion Because of its sequential nature, FlexTest can insert a DELAY element, instead of a TIE-X gate, as a means to break loops. The DELAY gate 4-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases retains the new data for one timeframe before propagating it to the next element in the path. Figure 4-10 shows a DELAY element inserted to break a feedback path. Delay Figure 4-10. Delay Element Added to Feedback Loop Because FlexTest simulates multiple timeframes per test cycle, DELAY elements often provide a less pessimistic solution for loop breaking as they do not introduce additional X states into the good circuit simulation. Thus, by default, FlexTest inserts DELAY elements to break loops. Note that in some cases inserted DELAY elements can cause mismatches between FlexTest simulation and a full-timing logic simulator, or additionally they can sometimes cause circuitry oscillation that reduces performance. If you experience either of these problems, you can use the Set Loop Handling command to force FlexTest to use TIE-X gates instead of DELAY gates for loop cutting. • Turning gate duplication off By default, FlexTest, like FastScan, uses the gate duplication loop breaking method when appropriate. And, similar to FastScan, it provides the Set Loop Handling command (as well as the -Duplication ON|OFF switch to the Set Loop Handling command) as a user-specifiable means to turn the gate duplication method off. • Screening out fake loops The loop analysis that FlexTest performs during flattening determines and classifies all combinational loops, and breaks them by one of the methods ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-11 Support for Special Testability Cases Understanding Testability Issues specified in “Structural Combinational Loops and Loop-Cutting Methods” on page 4-5. The first method, cutting constant value loops, does not introduce any ambiguity into the design. As a result, it does not impact simulation results and only minimally impacts test coverage (for example, the tool can categorize faults in the constrained logic as AU). The other methods, however, can introduce X states into the design, thereby reducing the achievable test coverage. This basic loop cutting process does not consider the actual loop behavior. The process operates on the premise that all structural loops pose problems and therefore breaks them all. However, structural loops may or may not actually behave as loops, and its the loop behavior that actually impacts test coverage. When simulated, a real loop can exhibit loop behavior while a fake loop cannot. Figure 4-11 shows an example of a structural feedback loop that does not actually exhibit loop behavior in the good circuit. Combinational Logic 0 1 0 1 Figure 4-11. "Fake" Feedback Loop The inverter shown in Figure 4-11 ensures mutually-exclusive select lines, which naturally break the loop (in a good circuit). Note that fake loops can pose fault simulation problems. For example, a fault injected on the inverter in Figure 4-11 can cause the circuit to exhibit loop behavior. 4-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Classifying loops as real or fake provides both an understanding of their testability impact and the best solution for their handling. In addition to the basic loop classification and cutting, FlexTest can perform an ATPG analysis process in an attempt to sensitize each identified combinational loop. Those which it cannot sensitize to exhibit loop behavior, FlexTest classifies as fake. FlexTest does not introduce new circuitry to break fake loops. By default, FlexTest does not perform this additional ATPG-based loop analysis. It simply performs the basic loop analysis and breaks the identified loops using the current settings of the Set Loop Handling command. To get FlexTest to perform the additional loop analysis, you must turn loop duplication off, using the -Duplication Off switch with the Set Loop Handling command–prior to design flattening. Note that in some cases, the ATPG analysis may abort, in which case FlexTest considers the loop real and breaks it appropriately. DFTAdvisor-Specific Combinational Loop Handling Issues As with FastScan and FlexTest, DFTAdvisor identifies combinational loops during flattening. By default, it performs TIE-X insertion using the methods specified in “Structural Combinational Loops and Loop-Cutting Methods” on page 4-5 to break all loops detected by the initial loop analysis. You can turn loop duplication off using the Set Loop Duplication command. You can report on loops using the Report Loops or the Report Feedback Paths commands. While both involved with loop reporting, these commands behave somewhat differently. Refer to the DFTAdvisor Reference Manual for details. You can write all identified structural combinational loops to a file using the Write Loops command. You can use the loop information DFTAdvisor provides to handle each loop in the most desirable way. For example, assuming you wanted to improve the test coverage for a coupling loop, you could use the Add Test Points command within DFTAdvisor to insert a test point to control or observe values at a certain location within the loop. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-13 Support for Special Testability Cases Understanding Testability Issues Structural Sequential Loops and Handling Sequential feedback loops occur when the output of a latch or flip-flop feeds back to one of its inputs, either directly or through some other logic. Figure 4-12 shows an example of a structural sequential feedback loop. RST D Q Latch Figure 4-12. Sequential Feedback Loop Note: The tools model RAM and ROM gates as combinational gates, and thus, they consider loops involving only combinational gates and RAMs (or ROMs) as combinational loops–not sequential loops. The following sections provide tool-specific issues regarding sequential loop handling. FastScan-Specific Sequential Loop Handling While FastScan can suffer some loss of test coverage due to sequential loops, these loops do not cause FastScan the extensive problems that combinational loops do. By its very nature, FastScan re-models the non-scan sequential elements in the design using the simulation primitives described in “FastScan Handling of Non-Scan Cells” on page 4-20. Each of these primitives, when inserted, automatically breaks the loops in some manner. Within FastScan, sequential loops typically trigger C3 and C4 design rules violations. When one sequential element (a source gate) feeds a value to another sequential element (a sink gate), FastScan simulates old data at the sink. You can change this simulation method using the Set Capture Handling command. For 4-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases more information on the C3 and C4 rules, refer to “Clock Rules” on page A-46. For more information on the Set Capture Handling command refer to its reference page in the FastScan and FlexTest Reference Manual. FlexTest-Specific Sequential Loop Handling FlexTest identifies sequential loops after both combinational loop analysis and design rules checking. As part of the design rules checking and sequential loop analysis, FlexTest determines both the real and fake sequential loops. Similar to fake combinational loops, fake sequential loops do not exhibit loop behavior. For example, Figure 4-13 shows a fake sequential loop. RST PH1 D Latch Q Combinational Logic RST Q D Latch PH2 Figure 4-13. Fake Sequential Loop While this circuitry involves latches that form a structural loop, the two-phase clocking scheme (assuming properly-defined clock constraints) ensures clocking of the two latches at different times. Thus, FlexTest does not treat this situation as a loop. FlexTest handles real sequential loops in much the same way as combinational loops--it inserts either TIE-X gates to block the feedback or DELAY elements to delay the transfer of feedback data and retain the circuitry’s original state until the next timeframe. Only the timeframe considerations vary between the two loop cutting methods. Different timeframes may require different loop cuts. FlexTest additively keeps track of the loop cuts needed, and inserts them at the end of the analysis process. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-15 Support for Special Testability Cases Understanding Testability Issues You set whether FlexTest uses a TIE-X gate or DELAY element for sequential loop cutting with the Set Loop Handling command. By default, FlexTest inserts DELAY elements to cut loops. DFTAdvisor-Specific Sequential Loop Handling If you have selected one of the partial scan identification types, DFTAdvisor may perform some sequential loop analysis during the scan cell identification process. If you have set the type to atpg-based scan cell identification (Setup Scan Identification sequential atpg), DFTAdvisor performs the same sequential loop analysis and cutting as FlexTest. If you have set the type to sequential transparent (Setup Scan Identification seq_transparent), DFTAdvisor cuts sequential loops by inserting a scan cell in place of one the latches in the loop. This sets up the design so it can take advantage of the scan-sequential capabilities of FastScan. Redundant Logic In most cases, you should avoid using redundant logic because a circuit with redundant logic poses testability problems. First, classifying redundant faults take a great deal of analysis effort. Additionally, redundant faults, by their nature, are untestable and therefore lower your fault coverage. Figure 2-24 on page 2-47 gives an example of redundant circuitry. Some circuitry requires redundant logic; for example, circuitry to eliminate race conditions or circuitry which builds high reliability into the design. In these cases, you should add test points to remove redundancy during the testing process. Asynchronous Sets and Resets Scannability checking treats sequential elements driven by uncontrollable set and reset lines as unscannable. You can remedy this situation in one of two ways: you can add test logic to make the signals controllable, or you can use initialization patterns during test to control these internally-generated signals. DFTAdvisor provides capabilities to aid you in both solutions. Figure 4-14 shows a situation with an asynchronous reset line and the test logic added to control the asynchronous reset line. 4-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases B B Q D Clk RST A D Clk R Q Clk Q D A RST D R Q Clk test_mode Figure 4-14. Test Logic Added to Control Asynchronous Reset In this example, DFTAdvisor adds an OR gate that uses the test_mode (not scan_enable) signal to keep the reset of flip-flop B inactive during the testing process. You would then constrain the test_mode signal to be a 1, so flip-flop B could never be reset during testing. To insert this type of test logic, you can use the DFTAdvisor command Set Test Logic (see page 8-11 for more information). DFTAdvisor also allows you to specify an initialization sequence in the test procedure file to avoid the use of this additional test logic. Gated Clocks Primary inputs typically cannot control the gated clock signals of sequential devices. In order to make some of these sequential elements scannable, you may need to add test logic to modify their clock circuitry. For example, Figure 4-15 shows an example of a clock that requires some test logic to control it during test mode. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-17 Support for Special Testability Cases Understanding Testability Issues D D Q Clk Q Clk D D Q Clk Q Clk test_clock test_mode Figure 4-15. Test Logic Added to Control Gated Clock In this example, DFTAdvisor makes the element scannable by adding a test clock, for both scan loading/unloading and data capture, and multiplexing it with the original clock signal. It also adds a signal called test_mode to control the added multiplexer. The test_mode signal differs from the scan_mode or scan_enable signals in that it is active during the entire duration of the test--not just during scan chain loading/unloading. To add this type of test logic into your design, you can use the Set Test Logic and Setup Scan Insertion commands. For more information on these commands, refer to pages 8-11 and 8-33, respectively. Tri-State Devices Tri-state buses are another testability challenge. Faults on tri-state bus enables can cause one of two problems: bus contention, which means there is more than one active driver, or bus float, which means there is no active driver. Either of these conditions can cause unpredictable logic values on the bus, which allows the 4-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases enable line fault to go undetected. Figure 4-16 shows a tri-state bus with bus contention caused by a stuck-at-1 fault. Enable line stuck-at-1 0 Enable line active 1 0 Unpredictable voltage on bus may cause fault to go unnoticed. 1 Figure 4-16. Tri-state Bus Contention DFTAdvisor can add gating logic that turns off the tri-state devices during scan chain shifting. The tool gates the tri-state device enable lines with the scan_enable signal so they are inactive and thus prevent bus contention during scan data shifting. To insert this type of gating logic, you can use the DFTAdvisor command Set Test Logic (see page 8-11 for more information). In addition, FastScan and FlexTest let you specify the fault effect of bus contention on tri-state nets. This capability increases the testability of the enable line of the tri-state drivers. Refer to the Set Net Dominance command in the FastScan and FlexTest Reference Manual for details. Non-Scan Cell Handling During rules checking and learning analysis, FastScan and FlexTest learn the behavior of all state elements that are not part of the scan circuitry. This learning involves how the non-scan element behaves after the scan loading operation. As a result of the learning analysis, FastScan and FlexTest categorize each of the nonscan cells. This categorization differs depending on the tool, as shown in the following subsections. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-19 Support for Special Testability Cases Understanding Testability Issues FastScan Handling of Non-Scan Cells FastScan places non-scan cells in one of the following categories: • TIEX - In this category, FastScan considers the output of a flip-flop or latch to always be an X value during test. This condition may prevent the detection of a number of faults. • TIE0 - In this category, FastScan considers the output of a flip-flop or latch to always be a 0 value during test. This condition may prevent the detection of a number of faults. • TIE1 - In this category, FastScan considers the output of a flip-flop or latch to always be a 1 value during test. This condition may prevent the detection of a number of faults. • Transparent (combinational) -In this category, the non-scan cell is a latch, and the latch behaves transparently. When a latch behaves transparently, it acts, in effect, as a buffer--passing the data input value to the data output. The TLA simulation gate models this behavior. Figure 4-17 shows the point at which the latch must exhibit transparent behavior. Transparent Behavior Here Basic Scan Pattern --------------------------Load scan chains Force primary inputs Measure primary outputs Pulse capture clock Unload scan chains Figure 4-17. Requirement for Combinationally Transparent Latches Transparency occurs if the clock input of the latch is inactive during the time between the force of the primary inputs and the measure of the primary outputs. If your latch is set up to behave transparently, you should not experience any significant fault detection problems (except for faults on the clock, set, and reset lines). However, only in limited cases do non-scan cells truly behave transparently. For FastScan to consider the latch transparent, it must meet the following conditions: 4-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases o The latch must not create a potential feedback path, unless the path is broken by scan cells or non-scan cells (other than transparent latches). o The latch must have a path that propagates to an observable point. o The latch must be able to pass a data value to the output when all clocks are off. o The latch must have clock, set, and reset signals that can be set to a determined value. For more information on the transparent latch checking procedure, refer to “D6 (Data Rule #6)” on page A-39. • Sequential transparent - Sequential transparency extends the notion of transparency to include non-scan elements that can be forced to behave transparently at the same point in which natural transparency occurs. In this case, the non-scan element can be either a flip-flop, a latch, or a RAM read port. A non-scan cell behaves as sequentially transparent if, given a sequence of events, it can capture a value and pass this value to its output, without disturbing critical scan cells. Sequential transparent handling of non-scan cells lets you describe the events that place the non-scan cell in transparent mode. You do this by specifying a procedure, called seq_transparent, in your test procedure file. This procedure contains the events necessary to create transparent behavior of the non-scan cell(s). After the tool loads the scan chain, forces the primary inputs, and forces all clocks off, the seq_transparent procedure pulses the clocks of all the non-scan cells or performs other specified events to pass data through the cell “transparently” (see “The Procedures” on page 3-15 for details). Figure 4-18 shows an example of a scan design with a non-scan element that is a candidate for sequential transparency. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-21 Support for Special Testability Cases SI clock2 Understanding Testability Issues SO Seq_trans Procedure scan cell1 Region 1 ------------------------ DFF PIs/scan cells Region 2 scan cell2 force clock2 0 0; force clock2 1 1; force clock2 0 2; restore_pis; PIs/scan cells Figure 4-18. Example of Sequential Transparency The DFF shown in Figure 4-18 behaves sequentially transparent when the tool pulses its clock input, clock2. The sequential transparent procedure shows the events that enable transparent behavior. Note that to be compatible with combinational ATPG, the value on the data input line of the non-scan cell must have combinational behavior, as depicted by the combinational Region 1. Also, the output of the state element, in order to be useful for ATPG, must propagate to an observable point. Benefits of sequential transparent handling include more flexibility of use compared to transparent handling, and the ability to use this technique for creating "structured partial scan" (to minimize area overhead while still obtaining predictable high test coverage). Also, the notion of sequential transparency supports the design practice of using a cell called a transparent slave. A transparent slave is a non-scan latch that uses the slave clock to capture its data. Additionally, you can define and use up to 32 different, uniquely-named seq_transparent procedures in your test procedure file to handle the various types of non-scan cell circuitry in your design. Rules checking determines if non-scan cells qualify for sequential transparency via these procedures. Specifically, the cells must satisfy rules P5, P6, P41, P44, P45, P46, D3, and D9. For more information on these rules, refer to Appendix A, “Design Rules Checking." Clock rules checking treats sequential transparent elements the same as scan cells. 4-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Limitations of sequential transparent cell handling include the following: o Impaired ability to detect AC defects (transition fault type causes sequential transparent elements to appear as tie-X gates). o Cannot make non-scan cells clocked by scan cells sequentially transparent without condition statements. o Limited usability of the sequential transparent procedure if applying it disturbs the scan cells (contents of scan cells change during the seq_transparent procedure). o Feedback paths to non-scan cells, unless broken by scan cells, prevent treating the non-scan cells as sequentially transparent. • Clocked sequential - If a non-scan cell obeys the standard scan clock rules—that is, if the cell holds its value with all clocks off—FastScan treats it as a clocked sequential cell. In this case, after the tool loads the scan chain, it forces the primary inputs and pulses the clock/write/read lines multiple times (based on the sequential depth of the non-scan cells) to set up the conditions for a test. A normal observe cycle then follows. Figure 4-19 shows a clock sequential scan pattern. Repeat "N" times for sequential depth Clock Sequential Scan Pattern -------------------------------------------Load scan chains Force primary inputs Pulse clock/read/write signals Force primary inputs Measure primary outputs Pulse capture clock Unload scan chains Figure 4-19. Clocked Sequential Scan Pattern Events This technique of repeating the primary input force and clock pulse allows FastScan to keep track of new values on scan cells and within feedback paths. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-23 Support for Special Testability Cases Understanding Testability Issues When DRC performs scan cell checking, it also checks non-scan cells. When the checking process completes, the rules checker issues a message indicating the number of non-scan cells that qualify for clock sequential handling. You instruct FastScan to use clocked sequential handling by selecting the -Depth option to the Set Simulation Mode command. During test generation, FastScan generates test patterns for target faults by first attempting combinational, and then RAM sequential techniques. If unsuccessful with these techniques, FastScan performs clocked sequential test generation (if you specify a non-zero sequential depth). To report on clocked sequential cells, you use the Report Nonscan Cells command. For more information on setting up and reporting on clocked sequential test generation, refer to the Set Simulation Mode and Report Nonscan Cells reference pages in the FastScan and FlexTest Reference Manual. Limitations of clocked sequential non-scan cell handling include: o You cannot use ATPG compression via the Set Atpg Compression command (although Compress Patterns allows static compression of the test pattern set). o The maximum allowable sequential depth is 255 (a typical depth would range from 2 to 5). o Copy and shadow cells cannot behave sequentially. o The tool cannot detect faults on clock/set/reset lines. o You cannot use the read-only mode of RAM testing with clock sequential pattern generation. o There is no capability to hold the state of tristate devices. o You must set sequential depth before rules checking. o FastScan simulates cells that capture data on a trailing clock edge (when data changes on the leading edge) using the original values on the data inputs. 4-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases o This type of testing has high memory and performance costs. FlexTest Handling of Non-Scan Cells During circuit learning, FlexTest places non-scan cells in one of the following categories: • HOLD - The learning process separates non-scan elements into two classes: those that change state during scan loading and those that hold state during scan loading. The HOLD category is for those non-scan elements that hold their values: that is, FlexTest assumes the element retains the same value after scan loading as prior to scan loading. • INITX - When the learning process cannot determine any useful information about the non-scan element, FlexTest places it in this category and initializes it to an unknown value for the first test cycle. • INIT0 - When the learning process determines that the load_unload procedure forces the non-scan element to a 0, FlexTest initializes it to a 0 value for the first test cycle. • INIT1 - When the learning process determines that the load_unload procedure forces the non-scan element to a 1, FlexTest initializes it to a 1 value for the first test cycle. • TIE0 - When the learning process determines that the non-scan element is always a 0, FlexTest assigns it a 0 value for all test cycles. • TIE1 - When the learning process determines that the non-scan element is always a 1, FlexTest assigns it a 1 value for all test cycles. • DATA_CAPTURE - When the learning process determines that the value of a non-scan element depends directly on primary input values, FlexTest places it in this category. Because primary inputs (other than scan inputs or bi-directionals) do not change during scan loading, FlexTest considers their values constant during this time. The learning process places the non-scan cells into one of the preceding categories. You can report on the non-scan cell handling with the Report Nonscan ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-25 Support for Special Testability Cases Understanding Testability Issues Handling command. You can override the default categorization with the Add Nonscan Handling command. Clock Dividers Some designs contain uncontrollable clock circuitry; that is, internally-generated signals that can clock, set, or reset flip-flops. If these signals remain uncontrollable, DFTAdvisor will not consider the sequential elements controlled by these signals “scannable”. And consequently, they could disturb sequential elements during scan shifting. Thus, the system cannot convert these elements to scan. Figure 4-20 shows an example of a sequential element (B) driven by a clock divider signal and with the appropriate circuitry added to control the divided clock signal. DATA DATA D B D CLK Q A Q' D Q D Q' CLK Q A Q B Q' Q' TST_CLK TST_EN Figure 4-20. Clock Divider DFTAdvisor can assist you in modifying your circuit for maximum controllability (and thus, maximum scannability of sequential elements) by inserting special circuitry, called test logic, at these nodes when necessary. DFTAdvisor typically gates the uncontrollable circuitry with chip-level test pins. In the case of uncontrollable clocks, DFTAdvisor adds a MUX controlled by the test_clk and test_en signals. For more information on test logic, refer to “Enabling Test Logic Insertion” on page 8-11. 4-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Pulse Generators Pulse generators are circuitry that create pulses when active. Figure 4-21 gives an example of pulse generator circuitry. A A C B B C Figure 4-21. Example Pulse Generator Circuitry When designers use this circuitry in clock paths, there is no way to create a stable on state. Without a stable on state, the fault simulator and test generator have no way to capture data into the scan cells. Pulse generators also find use in write control circuitry. This use impedes RAM testing FastScan and FlexTest identify the reconvergent pulse generator sink gates, or simply "pulse generators", during the learning process. For the tools to support "pulse generators", it must satisfy the following requirements: • The "pulse generator" gate must have a connection to a clock input of a memory element or a write line of a RAM. • The "pulse generator" gate must be an AND, NAND, OR, or NOR gate. • Two inputs of the "pulse generator" gate must come from the reconvergent source gate. • The two reconvergent paths may only contain inverters and buffers. • There must be an inversion difference in the two reconvergent paths. • The two paths must have different lengths. • The input gate of the "pulse generator" gate in the long path must only go to gates of the same gate type. The tools model this input gate as tied to the non-controlling value of the "pulse generator" gate. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-27 Support for Special Testability Cases Understanding Testability Issues FastScan and FlexTest provide two commands that deal with pulse generators: Set Pulse Generators, which controls the identification of the “pulse generator” gates, and Report Pulse Generators, which displays the list of “pulse generator” gates. Refer to the FastScan and FlexTest Reference Manual for information on the Set Pulse Generators and Report Pulse Generators commands. Additionally, rules checking includes some checking for “pulse generator” gates. Specifically, Trace rules #16 and #17 check to ensure proper usage of “pulse generator” gates. Refer to page A-32 for more details on these rules. JTAG-Based Circuits Boundary scan circuitry, as defined by IEEE standard 1149.1, can result in a complex environment for the internal scan structure and the ATPG process. The two main issues with boundary scan circuitry are 1) connecting the boundary scan circuitry with the internal scan circuitry, and 2) ensuring that the boundary scan circuitry is set up properly during ATPG. For information on connecting boundary scan circuitry to internal scan circuitry, refer to page 7-35. For an example test procedure file that sets up a JTAG-based circuit, refer to page 9-94. Built-In Self-Test (FastScan Only) Built-In Self-Test, or BIST, which is becoming increasingly popular with designers, gives a circuit the ability to test itself. Although predominantly used for regular structures, such as embedded RAM and ROM, designers are using BIST technology more and more for random logic testing. BIST circuitry can perform burn-in testing and at-speed testing, and allows for self-checking on critical portions of a design. BIST can minimize the need for ATPG, shorten the amount of ATE time, and require less complex external test equipment. Sections “Setting Up for BIST (FastScan Only)” on page 9-40 and “Running Random/BIST Pattern Simulation (FastScan)” on page 9-52 give task-oriented information on testing with BIST. 4-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Example BIST Configuration BIST structures do not require externally generated ATPG patterns to test the circuitry. Using the BIST technique, the device itself generates test patterns and applies them to the circuitry. There are many different BIST architectures and strategies. However, this discussion covers an architecture that includes the capability to generate random patterns to test the device. The component that performs this task is a linear feedback shift register, or LFSR. An LFSR is an N bit register with feedback from the last bit back to the first bit. Instead of just shifting bits around the register, a special technique applies an XORing of the value of two or more register cells and places this value in the new data position. The XORed register bits, known as tap points, are either external to the register or an internal part of the register. The shift register, along with the tap points, create a pseudorandom pattern generator, or PRPG, which generates patterns for BIST testing. Figure 4-22 shows an N bit LFSR with three external tap points used as a PRPG in BIST circuitry. + N-1 + + . . . . 3 2 1 0 Figure 4-22. LFSR Configuration BIST circuitry also uses another type of LFSR, the multiple input signature register, or MISR. The PRPG generates patterns for the logic and the MISR compresses the logic response of the circuit into a signature. The circuitry compares the signature of the actual circuit to a known good circuit response and then generates either a “go” or “no-go” signal. A “no-go” signal indicates a problem with the circuitry. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-29 Support for Special Testability Cases Understanding Testability Issues Figure 4-23 shows an example of a design containing BIST circuitry. PRPG C O N T R O L L E R PIs SI Circuit Under SO Test POs MISR Figure 4-23. Simple BIST Configuration Scan chain inputs and outputs typically connect to the LFSRs. More specifically, the BIST circuitry tests the circuit under test (CUT) by performing the following tasks: 1. Initialize the LFSR. 2. Load a pseudo-random pattern into the CUT via the scan path. 3. Generate and apply a new pseudo-random test pattern to the primary inputs. 4. Capture the response into the internal scan cells. 5. Load the response from the internal scan cells to the MISR. FastScan's BIST Support The BIST support features of FastScan include: • Random pattern fault simulation, which predicts the expected BIST test coverage for a given number of random patterns. 4-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases • Simulation of user-defined LFSRs to calculate the actual BIST test coverage and expected signatures that result from the application of BIST patterns. • Controllability analysis to identify points of low controllability and suggest where to add controllability to improve BIST test coverage. • Observability analysis to identify points of low observability and suggest where to add observability to improve BIST test coverage. • Insertion of control and observe points to evaluate their effect on test coverage. • Automatic BIST testability analysis and circuit modifications to maximize test coverage given a selected number of inserted control and observe points. • User-control of the primary input weighting factors to increase fault coverage during random pattern generation. The limitations of FastScan's BIST support include: • Use of only the user-defined LFSRs, not the physical BIST structure, when simulating BIST patterns. • No checking of the operations of BIST circuitry or consistency with the user-defined LFSRs. • No support of LFSRs connected to bidirectional pins. • Ignored effect of MISR masking. • BIST pattern support of only a single scan chain group. • No support of a single LFSR used as both a PRPG and MISR. • No support of circular BIST (configuration where internal scan cells function as the PRPG and MISR). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-31 Support for Special Testability Cases Understanding Testability Issues • RAM support includes only two methods: 1) initialize RAM and hold states during BIST test, and 2) disable the RAM outputs from propagating to observe points. • Limited fault detection due to pin constraints or requirements of different capture clock or observe points. For more information on FastScan's support of BIST structures, refer to “Setting Up for BIST (FastScan Only)” on page 9-40. Table 4-1 shows the FastScan BIST support commands. Table 4-1. FastScan BIST Commands Command Name Description Add Control Points Adds control points to output pins. Add LFSRs Adds LFSRs for use as PRPGs or MISRs. Add LFSR Connections Connects an external pin to an LFSR. Add LFSR Taps Adds the tap configuration to an LFSR. Add Notest Points Adds circuit points that cannot be used for testability insertion. Add Observe Points Adds observe points to output pins. Add Random Weights Specifies the random pattern weighting factors for primary inputs. Analyze Control Calculates zero and one-state controllability. Analyze Observe Calculates observability coverage. Delete LFSRs Deletes previously defined LFSRs. Delete LFSR Connections Deletes connections between LFSRs and primary pins. Delete LFSR Taps Deletes tap positions from an LFSR. Delete Notest Points Deletes added circuit points that cannot be used for testability insertion. Delete Observe Points Deletes added observe points. Insert Testability Performs testability analysis to achieve maximum test coverage. 4-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Table 4-1. FastScan BIST Commands [continued] Command Name Description Report Control Data Displays information from the specified Analyze Control command. Report Control Points Displays a list of control points. Report LFSRs Displays a list of all defined LFSRs. Report LFSR Connections Displays a list of all connections between LFSRs and primary pins. Report Notest Points Displays a list of all added circuit points. Report Observe Data Displays information from the preceding Analyze Observe command. Report Observe Points Displays a list of all observe points. Report Random Weights Displays current weighting factors for primary inputs. Report Testability Data Analyzes collapsed faults for a selected fault class. Set Bist Initialization Specifies the states of the scan cells before applying BIST patterns. Set Capture Clock Specifies the capture clock name for random pattern simulation. Set Control Threshold Specifies the controllability value. Set Observation Point Specifies the observation point. Set Observe Threshold Specifies the minimum number of observations. Set Pattern Source Specifies the pattern source for a future ATPG or fault simulation run. Set Random ATPG Specifies random pattern usage. Set Random Patterns Specifies the number of random patterns to be simulated. Setup LFSRs Sets the default setting for the shift-type and tap-type switches. For more information on any of these commands, refer to the Command Dictionary chapter in the FastScan and FlexTest Reference Manual. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-33 Support for Special Testability Cases Understanding Testability Issues Checking BIST Rules If your circuit contains BIST (with at least one defined LFSR), the rules checker performs BIST rules checking in addition to the normal rules checks. You must correct all BIST rules violations, or remove the defined LFSRs, to pass rules checking. A BIST design must satisfy the following conditions: • All LFSRs must have at least one tap point. • Each scan chain input pin must connect to an LFSR that has a shift type of either serial or both. The tool supports deterministic scan chains controlled by a global template pattern, but you must change the handling of rule B2 to allow for this. • Each scan chain output pin must connect to a MISR that has a shift type of either serial or both. • LFSRs not connected to either a scan chain input or scan chain output must have a shift type of either parallel or both. • LFSRs should not repeat during the first 32 patterns. For more information on BIST rules checking, refer to “BIST Rules” on page A-78. Testing with RAM and ROM The three basic problems of testing designs with RAM and ROM are 1) modeling the behavior, 2) passing rules checking to allow testing, and 3) detecting faults during ATPG. “RAM and ROM” on page C-78 discusses modeling RAM and ROM behavior. “RAM Rules” on page A-72 discusses RAM rules checking. This section primarily discusses the techniques for detecting faults in circuits with RAM and ROM during ATPG. The ATPG tools, FastScan and FlexTest, do not test the internals of the RAM/ROM, because stuck-at fault models are not effective in testing for the internal defects of RAM/ROM. Either direct access with chip pins (in test mode), self-test structures within the chip itself, or scan circuitry are the best methods of testing the internal RAM or ROM circuitry. 4-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases However, FastScan and FlexTest need to model the behavior of the RAM/ROM so that faults can propagate through the RAM/ROM for detection at an observation point. This allows FastScan and FlexTest to generate tests for the circuitry around the RAM/ROM, as well as the read and write controls, data lines, and address lines of the RAM/ROM unit itself. Figure 4-24 shows a typical configuration for a circuit containing embedded RAM. PIs L O G I C B L O C K CONTROL ADDR DATA IN D E C O D E R RAM A DATA OUT L O G I C POs B L O C K B Figure 4-24. Design with Embedded RAM If a fault occurs in Logic Block A, the tools cannot detect it unless they somehow propagate it through the RAM and Logic Block B and measure it at the primary outputs. FastScan and FlexTest each have unique strategies for handling this situation. FastScan RAM/ROM Support FastScan treats a ROM as a strictly combinational gate. Once a ROM is initialized, it is a simple task to generate tests because the contents of the ROM do not change. Testing RAM however, is more of a challenge, because of the sequential behavior of writing data to and reading data from the RAM. FastScan supports the following strategies for propagating fault effects through the RAM: ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-35 Support for Special Testability Cases Understanding Testability Issues • Read-only mode - FastScan assumes the RAM is initialized prior to scan test and this initialization must not change during scan. This assumption allows the tool to treat a RAM as a ROM. As such, there is no requirement to write to the RAM prior to reading, so the test pattern only performs a read operation. Important considerations for read-only mode test patterns are as follows: o The read-only testing mode of RAM only tests for faults on data out and read address lines, just as it would for a ROM. The tool does not test the write port I/O. o To use read-only mode, the circuit must pass rules A1 and A6. o Values placed on the RAM are limited to initialized values. o Random patterns can be useful for all RAM configurations. o You must define initial values and assume responsibility that those values are successfully placed on the correct RAM memory cells. The tool does not perform any audit to verify this is correct, nor will the patterns reflect what needs to be done for this to occur. o Because the tester may require excessive time to fully initialize the RAM, it is allowed to do a partial initialization. • Pass-through mode - FastScan has two separate pass-through testing modes: o Static pass-through - To detect faults on data input lines, you must write a known value into some address, read that value from the address, and propagate the effect to an observation point. In this situation the tool handles RAM transparently, similar to the handling of a transparent latch. This requires several simultaneous operations. The write and read operations are both active and thus writing to and reading from the same address. While this is not compatible with the actual behavior of a RAM it is adequate for testing faults on the data input and data output lines. It is not adequate for testing faults on read and write address lines. 4-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases o Dynamic pass-through - This testing technique is similar to static pass-through testing except one pulse of the write clock performs both the write and read operation (if the write and read control lines are complimentary). While static pass-through testing is comparable to transparent latch handling, dynamic pass-through testing compares to sequential transparent testing. • Sequential RAM test mode - This is the recommended approach to RAM testing. While the previous testing modes provide techniques for detecting some faults, they treat the RAM operations as combinational. Thus, they are generally inadequate for generating tests for circuits with embedded RAM. In contrast, this testing mode tries to separately model all events necessary to test a RAM, which requires modeling sequential behavior. This enables testing of faults that require detection of multiple pulses of the write control lines. These faults include RAM address and write control lines. RAM sequential testing requires its own specialized pattern type. RAM sequential patterns consist of one scan pattern with multiple scan chain loads. A typical RAM sequential pattern contains the events shown in Figure 4-25. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-37 Support for Special Testability Cases Understanding Testability Issues RAM Sequential Pattern write into one address load scan chains force primary inputs pulse write control lines write into second address load scan chains force primary inputs pulse write control lines get data on outputs load scan chains force primary inputs pulse read control lines basic pattern events load scan chain force primary inputs measure primary outputs pulse capture clock unload scan chains Figure 4-25. RAM Sequential Example In this example of an address line test, the first write would write data into a specific address, such as 1000. The second write operation would write different data into another address, such as 0000. The read operation then reads from the first address, 1000. If the highest order address bit is stuckat-O, the faulty circuitry data would instead read data from 0000. Another technique that may be useful for detecting faults in circuits with embedded RAM is clock sequential test generation. It is a more flexible technique, which effectively detects faults associated with RAM. “Clock Sequential Patterns” on page 9-11 discusses clock sequential test generation in more detail. 4-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases Common Read and Clock Lines Ram_sequential simulation supports RAMs whose read line is common with a scan clock. FastScan assumes that the read and capture operation can occur at the same time and that the value captured into the scan cell is a function of the value read out from the RAM. If the clock that captures the data from the RAM is the same clock which is used for reading, FastScan issues a C6 clock rules violation. This indicates that you must set the clock timing so that the scan cell can successfully capture the newly read data. If the clock which captures the data from the RAM is not the same clock which is used for reading, then you will likely need to turn on multiple clocks to detect faults. If you issue the Set Clock Restriction Off command, FastScan will not allow these patterns, resulting in a loss in test coverage. If you issue the Set Clock Restriction On command, FastScan will allow these patterns, but there is a risk of inaccurate simulation results since the simulator will not propagate captured data effects. Common Write and Clock Lines FastScan supports common write and clock lines. The following shows the support for common write and clock lines: • You can define a pin as both a write control line and a clock if the off-states are the same value. FastScan then displays a warning message indicating that a common write control and clock has been defined. • The rules checker issues a C3 clock rule violation if a clock can propagate to a write line of a RAM, and the corresponding address or data-in lines are connected to scan latches which has a connection to the same clock. • The rules checker issues a C3 clock rule violation if a clock can propagate to a read line of a RAM, and the corresponding address lines are connected to scan latches which has a connection to the same clock. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-39 Support for Special Testability Cases Understanding Testability Issues • The rules checker issues a C3 clock rule violation if a clock can capture data into a scan latch that comes from a RAM read port that has input connectivity to latches which has a connection to the same clock. • If you set the simulation mode to Ram_sequential, the rules checker will not issue an A2 RAM rule violation if a clock is connected to a write input of a RAM. Any clock connection to any other input (including the read lines) will continue to be a violation. • The test generator uses ram_sequential patterns to detect faults that propagate through RAM data lines or that require justification of values on the outputs of RAMs. • If a RAM write line is connected to a clock, you cannot use the dynamic pass through test mode. • Patterns which use a common clock and write control for writing into a RAM will be in the form of ram_sequential patterns. This requires you to set the simulation mode to Ram_sequential. • If you change the value of a common write control and clock line during a test procedure, you must hold all write, set, and reset inputs of a RAM off. FastScan will consider failure to satisfy this condition as an A6 RAM rule violation and will disqualify the RAM from being tested using read_only and ram_sequential patterns. FlexTest RAM/ROM Support Like FastScan, FlexTest treats ROMs as strictly combinational gates. Once you initialize a ROM, it is a simple task to generate tests because the contents of the ROM do not change. However, testing RAM is more of a challenge because of the sequential behavior that occurs when writing data to and reading data from the RAM. Testing designs with RAM is a challenge for FastScan because of the combinational nature. FlexTest, however, due to its sequential nature, is able to handle designs with RAM without complication. RAMs are just treated as nonscan sequential blocks. However, in order to generate the appropriate RAM tests, you do need to specify the appropriate control lines. 4-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases FastScan and FlexTest RAM/ROM Support Commands FastScan and FlexTest require certain knowledge about the design prior to test generation. For circuits with RAM, you must define write controls, and if the RAM had data hold capabilities, you must also define read controls. Just as you must define clocks so the tool can effectively write scan patterns, you must also define these control lines so it can effectively write patterns for testing RAM. And similar to clocks, you must define these signals in Setup mode, prior to rules checking. The FastScan (FS) and FlexTest(FT) commands in Table 4-2 support the testing of designs with RAM and/or ROM. Table 4-2. FastScan and FlexTest RAM/ROM Commands Command Name FS FT Description • • • • • Delete Read Controls • • Delete Write Controls • • Read Modelfile • • • • Set Ram Initialization • • • Set Ram Test • Set Simulation Mode • Write Modelfile • Add Read Controls Add Write Controls Create Initialization Patterns Report Read Controls Report Write Controls Adds an off-state value to read control lines. Adds an off-state value to specified write control lines. Creates RAM initialization patterns for places them in the internal pattern set. Removes the read control line definitions from the specified primary input pins. Removes the write control line definitions from the specified primary input pins. Initializes the specified RAM or ROM gate using the memory states contained in the specified modelfile. Displays all of the currently defined read control lines. Displays all of the currently defined write control lines. Specifies whether to initialize RAM and ROM gates that do not have initialization files. Sets the RAM testing mode to either read_only, pass_thru, or static_pass_thru. Specifies whether the ATPG simulation run uses combinational or sequential RAM test patterns. • Writes all internal states for a RAM or ROM gate into the file that you specify. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-41 Support for Special Testability Cases Understanding Testability Issues For more information on any of these commands, refer to the Command Dictionary chapter in the FastScan and FlexTest Reference Manual. Basic ROM/RAM Rules Checking The rules checker performs the following audits for RAMs and ROMs: • The checker reads the RAM/ROM initialization files and checks them for errors. If you selected random value initialization, the tool gives random values to all RAM and ROM gates without an initialized file. If there are no initialized RAMs, you cannot use the read-only test mode. If any ROM is not initialized, an error condition occurs. A ROM must have an initialization file but it may contain all Xs. Refer to the Read Modelfile command in the FastScan and FlexTest Reference Manual for details on initialization of RAM/ROM. • The RAM/ROM instance name given must contain a single RAM or ROM gate. If no RAM or ROM gate exists in the specified instance, an error condition occurs. • If you define write control lines and there are no RAM gates in the circuit, an error condition occurs. To correct this error, delete the write control lines. • When the write control lines are off, the RAM set and reset inputs must be off and the write enable inputs of all write ports must be off. You cannot use RAMs that fail this rule in read-only test mode. If any RAM fails this check, you cannot use dynamic pass-through. If you defined an initialization file for a RAM that failed this check, an error condition occurs. To correct this error, properly define all write control lines or use lineholds (pin constraints). You can ignore this error by using the -Force switch. If you use the -Force switch, you can only use the RAM for detection in static pass-through mode. • A RAM gate must not propagate to another RAM gate. If any RAM fails this check, you cannot use dynamic pass-through. 4-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Understanding Testability Issues Support for Special Testability Cases • A defined scan clock must not propagate directly (unbroken by scan or nonscan cells) to a RAM gate. If any RAM fails this check, you cannot use dynamic pass-through. • The tool checks the write and read control lines for connectivity to the address and data inputs of all RAM gates. It gives a warning message for all occurrences and if connectivity fails, there is a risk of race conditions for all pass-through patterns. • A RAM that uses the edge-triggered attribute must also have the read_off attribute set to hold. Failure to satisfy this condition results in an error condition when the design flattening process is complete. • If the RAM rules checking identifies at least one RAM that the tool can test in read-only mode, it sets the RAM test mode to read-only. Otherwise, if the RAM rules checking passes all checks, it sets the RAM test mode to dynamic pass-through. If it cannot set the RAM test mode to read-only or dynamic pass-through, it sets the test mode to static pass-through. • A RAM with the read_off attribute set to hold must pass Design Rule A7 (when read control lines are off, place read inputs at 0). The tool treats RAMs that fail this rule as: o a TIE-X gate, if the read lines are edge-triggered. o a read_off value of X, if the read lines are not edge-triggered. • The read inputs of RAMs that have the read_off attribute set to hold must be at 0 during all times of all test procedures, except the test_setup procedure. • The read control lines must be off at time 0 of the load_unload procedure. • A clock cone stops at read ports of RAMs that have the read_off attribute set to hold, and the effect cone propagates from its outputs. For more information on the RAM rules checking process, refer to “RAM Rules” on page A-72. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 4-43 Support for Special Testability Cases 4-44 Understanding Testability Issues ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 5 Memory BIST Synthesis MBISTArchitect is the Mentor Graphics memory BIST (Built-In Self-Test) synthesis tool. This chapter discusses general information about MBISTArchitect and the tasks outlined in Figure 5-1. 1. MBISTArchitect Overview 2. BIST Concepts 3. Memory Testing and Fault Types Understand Testability Issues 4. Memory BIST Algorithms 5. MBISTArchitect Structures Insert/Verify Memory BIST Logic (MBISTArchitect) Insert/Verify Logic BIST (LBISTArchitect) 6. MBISTArchitect Input and Output 7. Examining the MBISTArchitect Flow 8. Inserting Memory BIST Logic 9. BIST Circuitry Variations 10. Verifying Memory BIST Logic 11. Synthesizing Your Design 12. Verifying the Gate-Level Design Figure 5-1. Memory BIST Insertion/Connection Procedures ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-1 MBISTArchitect Overview Memory BIST Synthesis MBISTArchitect Overview MBISTArchitect synthesizes BIST structures in memory models. The tool requires only a library model description, from which it creates one or more BIST models. Because MBISTArchitect does not use a design netlist, you can create and add memory models with BIST to your library and instantiate these in the designs you create. The BIST circuitry interfaces with the higher-level system. In system mode, it passes system data on to the core circuitry, essentially bypassing the BIST circuitry. When in test mode, the circuitry runs the self-test function, providing pass/fail and “test done” indicators back to the system. Features MBISTArchitect provides: • VHDL output that you can use with any standard VHDL simulator or synthesis tool, such as QuickHDL, AutoLogic II, and the Synopsys Design Compiler. • Verilog output that you can use with any standard Verilog simulator or synthesis tool, such as QuickHDL, AutoLogic II, Verilog XL, and the Synopsys Design Compiler. • Both default and custom BIST circuitry to support a wide variety of memory configurations. With minimal interaction, the tool creates a basic, or default, BIST architecture. It also provides a number of application commands that let you maintain architectural control of the generated circuitry. • VHDL or Verilog testbench for the BISTed memory model it creates. • The capability to generate architectures with either a comparator or one or more compressors. 5-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Overview Memory Test Problems As deep submicron ASIC and IC technology evolves, these devices contain greater numbers of embedded memories. Consequently, the industry requires an automated test strategy for these memories. Classic DFT and ATPG approaches can neither support memory test nor provide a complete solution to the challenges of systems-on-silicon. The types of faults that occur in memory structures differ from those in standard logic design. Memorybased address faults, stuck-at faults, transition faults, and coupling faults within the cell array require different fault models and algorithms than those supported by scan techniques. Furthermore, using external Automatic Test Equipment (ATE) to apply test patterns is also an impractical solution. Controlling and observing each memory from the primary pins of the device often requires too much silicon overhead and results in performance degradation. The large pattern count needed to effectively test some memories is not an efficient use of ATE. Also, if you apply test patterns via external testers, you cannot take advantage of design re-use for future systems. MBISTArchitect Solutions By building self-test logic into the design itself, MBISTArchitect provides a solution to many of these test problems. MBISTArchitect creates an on-chip BIST structure that generates and applies patterns and compares chip responses. Self-testing provides a number of benefits. First, placing the test circuitry on the chip reduces external tester time and expense. Second, it minimizes the difficulty of testing embedded circuitry by providing system-level control signals that run, and report the status of, the test operation. Third, the on-chip circuitry generates the test stimulus, thus eliminating or reducing expensive test pattern generation time. This, in turn, eliminates or reduces the amount of required external test data storage. Also, the silicon area overhead for the BIST structure is relatively small compared to the size of these deep submicron devices. Moreover, because BIST blends both the design and test disciplines, it merges test into the design process flow far earlier, thus reducing the product development cycle. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-3 BIST Concepts Memory BIST Synthesis BIST Concepts Device testing requires stimulus, a mechanism to apply the stimulus to the device (or circuit) under test, and some means to analyze or compare the device’s responses with a known good (non-faulty) response. Classical testing uses external test patterns as stimulus, and applies the patterns to the device via a tester. The tester examines the device’s response, comparing it against the known good response stored as part of the test pattern data. Figure 5-2 shows how BIST places all these functions within circuitry surrounding the circuit under test (CUT). BIST implements a state machine to generate stimulus and analyze the response of the CUT. from system Circuit Under Test Response Analyzer Pattern Generator MUX to system BIST Controller Figure 5-2. Circuit with Surrounding BIST Circuitry 5-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Concepts BIST Memory Model Memories can fail in a number of different ways. Memory faults behave differently than the classical stuck-at faults, and thus, require different types of testing. The reduced functional memory model targets these different fault types. The functional memory model contains three main parts: an address decoder, a memory cell array, and read/write control logic. This model associates all memory failures with faults in one or more of these three blocks. Memory testing can often prove more challenging than random logic testing. The embedded nature of memories within higher-level systems makes them difficult to control and observe. Testing memories from the system level requires test logic to multiplex and route memory pins to external pins. And even if the test logic provides direct memory access, the size and density of the cell array and its associated faults results in very large external pattern sets for adequate test coverage. Memory BIST provides a solution to the memory test challenge by adding test circuitry to the memory itself. The memory cell array, address and decoder logic, and read/write circuitry together become the circuit under test. Thus, memory BIST adds a layer of test circuitry around the memory, as Figure 5-3 shows. This circuitry becomes the interface between the high-level system and the memory. This interface minimizes the controllability and observability challenges of testing embedded memories. And the built-in, finitestate machine that provides the test stimulus for the memory greatly reduces the need for an external test set for memory testing. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-5 BIST Concepts Memory BIST Synthesis Address BIST Circuitry Address Register Column Decoder Refresh Logic Row Decoder SYSTEM Memory Cell Array Write Driver Refresh Data Registers Sense Amplifiers Data in/out Read/write and chip enable Address Decoder Circuitry Read/Write Control Circuitry Figure 5-3. BIST Hierarchy 5-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory Testing and Fault Types Memory Testing and Fault Types Memories fail in a number of different ways. The three main parts, address decode logic, memory cell array, and read/write logic, can each have flaws that cause the device to fail. Memory testing, while similar to random logic testing, focuses on testing for these memory-specific failures. The basic types of memory faults include stuck-at, transition, coupling, and neighborhood pattern sensitive. The next several sections discuss each of these fault types in more detail. Stuck-at Faults A memory fails if one of its control signals or memory cells remains stuck at a particular value. Stuck-at faults model this behavior, where a signal or cell appears to be tied to power (stuck-at-1) or ground (stuck-at-0). Figure 5-4 shows the state diagram for a Stuck-at fault. w1 w0 S0 w1 S1 w0 Good Cell State Diagram w0 w0 S 1 S0 w1 Cell Stuck-at-0 w1 Cell Stuck-at-1 Figure 5-4. Stuck-at Fault State Diagram To detect stuck-at faults, you must place the value opposite to that of the stuck-at fault at the fault location. To detect all stuck-at-1 faults, you must place 0s at all fault locations. To detect all stuck-at-0 faults, you must place 1s at all fault locations. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-7 Memory Testing and Fault Types Memory BIST Synthesis Transition Faults A memory fails if one of its control signals or memory cells cannot make the transition from either 0 to 1 or 1 to 0. Figure 5-5 shows an up transition fault, the inability to change from 0 to 1, and a down transition fault, the inability to change from a 1 to a 0. 1 1 X X 0 0 Figure 5-5. Transition Fault Figure 5-6 shows a cell that might behave normally when a test writes and then reads a 1. It may even transition properly from 1 to 0. However, when undergoing a 0->1 transition, the cell could remain at 0—exhibiting stuck-at-0 behavior from that point on. However, a stuck-at-0 test might not detect this fault if the cell was at 1 originally. w0 w0 w1 S1 S0 w1 Good Cell State Diagram w0 w0 w1 S1 S0 w1 Cell with 0->1 (up) Transition Fault Figure 5-6. Transition Fault State Diagram To detect all transition faults in the memory array, a test must write a 1, followed by a 0, and then read (detects up transition). The test must then write a 0, followed by a 1 and then read (detects down transition). Coupling Faults Memories also fail when a write operation in one cell influences the value in another cell. Coupling faults model this behavior. Coupling faults fall into several categories: inversion, idempotent, bridging, and state. 5-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory Testing and Fault Types Figure 5-7 shows that inversion coupling faults, commonly referred to as CFins, occur when one cell’s transition causes inversion of another cell’s value. For example, a 0->1 transition in cell_n causes the value in cell_m to invert its state. 0 1 C Cell_n change C Cell_m change Figure 5-7. Inversion Coupling Fault Figure 5-8 shows that idempotent coupling faults, commonly referred to as CFids, occur when one cell’s transition forces a particular value onto another cell. For example, a 0->1 transition in cell_n causes the value of cell_m to change to 1 if the previous value was 0. However, if the previous value was 1, the cell remains a 1. 0 1 Cell_n change C 1 Cell_m change Figure 5-8. Idempotent Coupling Fault Bridge coupling faults (BFs) occur when a short, or bridge, exists between two or more cells or signals. In this case, a particular logic value triggers the faulty behavior, rather than a transition. Bridging faults fall into either the AND bridging fault (ABF) or OR bridging fault (OBF) subcategories. ABFs exhibit AND gate behavior; that is, the bridge has a 1 value only when all the connected cells or signals have a 1 value. OBFs exhibit OR gate behavior; that is, the bridge has a 1 value when any of the connected cells or signals have a 1 value. State coupling faults, abbreviated as SCFs, occur when a certain state in one cell causes another specific state in another cell. For example, a 0 value in cell i causes a 1 value in cell j. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-9 Memory Testing and Fault Types Memory BIST Synthesis Coupling faults involve cells affecting adjacent cells. Therefore, to sensitize and detect coupling faults, the March tests (see “Memory BIST Algorithms” on page 5-11) perform a write operation on one cell (j) and later read cell (i). The write/read operation performed in ascending order detects a coupling fault of the lower addresses. Likewise the write/read operation performed in descending order detects a coupling fault of the higher addresses. Neighborhood Pattern Sensitive Faults Another way in which memory cells can fail involves a write operation on a group of surrounding cells that affects the values of one or more neighboring cells, as Figure 5-9 shows. Neighborhood pattern sensitive faults model this behavior. Neighborhood pattern sensitive faults break down into three categories: active, passive, and static. Figure 5-9. Neighborhood Pattern Sensitive Fault An active fault occurs when, given a certain pattern of neighboring cells, one cell value change causes another cell value to change. A passive fault occurs when a certain pattern of neighboring cells cause one cell value to remain fixed. A static fault occurs when a certain pattern of neighboring cells forces another cell to a certain state. The complexity of neighborhood pattern sensitive faults requires a variety of different detection methods. The test algorithms available for detection of this fault type do not readily lend themselves to BIST, as they require significant area overhead and produce very long test sets. Currently, no single, commerciallyavailable tool supports algorithms to detect neighborhood pattern sensitive faults. 5-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms Memory BIST Algorithms There are memory test algorithms known to detect the majority of commonly occurring faults in memories. Many of these algorithms lend themselves well to BIST because the hardware to generate the patterns is relatively small and can serve multiple on-chip memories. The algorithms in most common use are the March tests. March tests generate patterns that “march” up and down the memory addresses, writing values to and reading values from know locations. These algorithms can retrieve the proper parameters from the memory model, automatically determining the memory size and word length. The test industry draws from a variety of different algorithms for memory testing. The following list gives a brief description of some of the more popular algorithms: • ATS and Modified ATS (MATS) These algorithms detect unlinked stuck-at faults. Knaizuk (1977) developed the Algorithm Test Sequence (ATS), Nair (1979) improved it and renamed it MATS. The MATS algorithm provides the shortest march test for unlinked stuck-at faults. Abadir (1983) developed The MATS+ algorithm, which enhances the MATS algorithm by making no assumptions on the memory technology in use. • GALPAT and Walking 1/0 The Galpat (GALloping PATtern) and Walking 1/0 algorithms consist of similar operations. First, they fill the memory with 0s or 1s, except for the base cell, which contains a 1 or 0, respectively. During the test, the base cell walks through the memory. The difference between GALPAT and Walking1/0 is how they read the base cell. Walking 1/0 reads all cells after each step—with the base cell last. GALPAT also reads all cells, but reads the base cell after each one. • March A and March B The march A and march B algorithms cover some linked faults, such as idempotent linked faults, transition faults linked with idempotent coupling faults, and inverting faults coupled with idempotent coupling faults. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-11 Memory BIST Algorithms Memory BIST Synthesis • March C, March C-, March C+, Unique Address, Diagonal, and Checkerboard MBISTArchitect supports most of these algorithms along with a few others, which the following sections describe in more detail. March C First presented at the ITC in 1982, the March C algorithm, and its modifications, is now the most popular algorithm for memory testing. This algorithm, which consists of 11 operations (11n), writes and reads words of 0s, followed by writing/reading words of 1s, in both descending and ascending address spaces (see Figure 5-10). Specifically, the algorithm consists of the following steps: 1. Write 0s to all locations starting at the lowest address (initialization). 2. Read 0 at lowest address, write 1 at lowest address, repeating this series of operations until reaching the highest address. 3. Read 1 at lowest address, write 0 at lowest address, repeating this series of operations until reaching the highest address. 4. Read 0 from the lowest address to the highest address. 5. Read 0 at highest address, write 1 at highest address, repeating this series of operations until reaching the lowest address. 6. Read 1 at highest address, write 0 at highest address, repeating this series of operations until reaching the lowest address. 5-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms Write 0s (to initialize) Increasing address space Read 0s, Write 1s Read 1s, Write 0s Read 0s Read 0s, Write 1s Decreasing address space Write Read 1s, Write 0s Read 0s Read 0000 0000 0000 0000 ... Write Write Read 1111 1111 1111 1111 ... Read 0000 0000 0000 0000 Figure 5-10. March C Algorithm The March C Algorithm detects the following faults: • stuck-at • transition • coupling - unlinked idempotent and inversion, and other coupling faults on bit-oriented addresses ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-13 Memory BIST Algorithms Memory BIST Synthesis March C-/March1 Figure 5-11 shows the March C- algorithm, which MBISTArchitect refers to as “March 1”. The March1 algorithm modifies the March C algorithm by eliminating the redundant Read 0 operation between the ascending and descending address operations. Removing this operation reduces the algorithm from 11n to 10n, without sacrificing any fault coverage. The March C- algorithm detects the same faults as March C. Write 0s (to initialize) Eliminate redundant read Read 0s, Write 1s Read 1s, Write 0s Read 0s Read 0s, Write 1s Read 1s, Write 0s Read 0s Figure 5-11. March C- (or March1) Algorithm March C+/March2 The March C+ algorithm, which MBISTArchitect refers to as “March2”, is derived from the modified March C algorithm described by Rob Dekker and Frans Beenker in their 1990 IEEE paper, “A Realistic Fault Model and Test Algorithms for Static Random Access Memories.” Figure 5-12 shows the modified March C algorithm, which modifies the original March C algorithm by adding an extra read operation after each stage of the march. While increasing the algorithm from 10n (for the March C-) to 13n, this extra read allows additional fault detection, most notably, stuck-open faults for all types of RAM. Figure 5-13 shows the March C+ (or March2) algorithm that MBISTArchitect supports and which further modifies the modified March C algorithm by adding one more read operation at the end of the final stage. This increases the algorithm from 13n to 14n. 5-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms Write 0s (to initialize) Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Extra Read Operations Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Figure 5-12. Modified March C Algorithm Write 0s (to initialize) Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Read 0s Extra Read Operation Figure 5-13. March C+ (or March2) Algorithm The March C+ and March2 algorithms detect the same faults as March C, plus stuck-open faults, and some timing faults, if you perform the test at speed. Varying Data Backgrounds The March2 algorithm normally writes and reads words of either all 0s or all 1s. However, you can vary the value the March2 test uses for each write/read operation. By varying the data values, or data backgrounds, you can increase the fault detection. For example, by intelligently choosing the data background from inductive fault analysis of the memory, the enhanced algorithm can detect state coupling faults between two cells of the same address, for which the March2 algorithm cannot normally prove detection. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-15 Memory BIST Algorithms Memory BIST Synthesis For each specific data background, the March2 test uses this pattern instead of all 0s, and then uses the pattern inverse instead of all 1s. For example, assume your target memory is a 4X4 RAM with data background 0101 (see Figure 5-14). The March2 algorithm with a varied background becomes: 1. Write 0101 to all locations starting at address 0 up to address 3. 2. Read 0101 at address 0, write 1010 at address 0, read 1010 at address 0, repeating this series of operations in addresses 1, 2, and 3. 3. Read 1010 at address 0, write 0101 at address 0, read 0101 at address 0, repeating this series of operations in addresses 1, 2, and 3. 4. Repeat steps 2 and 3, but this time begin at address 3 working down to address 0. Write Read Write 0101 0101 0101 0101 ... data background=0101 Read 1010 1010 1010 1010 inverse=1010 Figure 5-14. March2 Algorithm with Varied Background 5-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms March3 Figure 5-15 shows the March3 algorithm which modifies the March2 algorithm by eliminating the final two stages of the march. This decreases the algorithm from 14n (for the March2) to 10n. Write 0s (to initialize) Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Eliminate final two stages Read 0s, Write 1s, Read 1s Read 1s, Write 0s, Read 0s Read 0s Figure 5-15. March3 Algorithm The March3 algorithm detects the same faults as March2. Col_March1 The Col_March1 algorithm modifies the March C algorithm by changing the address incrementation used during each stage of the march. You change the incrementation value by placing the following line in your memory model file: addr_inc=<value>; The <value> can be any integer greater than 0 and less than the memory’s address size. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-17 Memory BIST Algorithms Memory BIST Synthesis Where as the March C algorithm increments by one, reading and writing at address 1, then at address 2, then 3, etc., the Col_March1 algorithm allows you to increment by any value less than the address size. For example, Figure 5-16 shows that if you set the algorithm to increment by 4, then it reads and writes to and from addresses 1, 5, 9, and 13, at which time it cycles back to the last starting address + 1 and begins again (addresses 2, 6, 10, 14). This continues until all memory locations have been read and written. This algorithm gets its name from the ability to adjust the address increment to perform a column march through memory as shown in Figure 5-16. Memory Model 16x8 RAM model ram16x8 (DO15, DO ( w13 w14 w15 w16 bist_definition ( data_out d_o(DO15, DO data_in di(DI15, DI14 address addr(A7, A6, write_enable WEN low; w9 w10 w11 w12 addr_inc = 4; version = “1.0”; message = “16x8 RAM, min_address = 0; max_address = 15; w5 w6 w7 w8 w1 w2 w3 w4 1 2 3 4 It takes 4 passes to complete each stage of the Col_March1 on a 16x8 RAM with the addr_inc=4. Figure 5-16. Col_March1 Algorithm Unique Address The unique address algorithm provides the most benefit when testing multipleport memories, providing you apply an algorithm (such as March1 or March2) to one of the ports to test the cell array. Following completion of the cell array tests, the unique address algorithm tests the control signals and decoder circuitry of the remaining ports. The control signals and decoder circuitry of the remaining ports is tested by ensuring that each block of data (determined by the size of the data bus), is 5-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms unique. This further ensures the uniqueness among additional most-significantbits (beyond the data bus width) of the address decoder. The basic formula is that for each address, the unique address algorithm writes and reads the least-significant-bits of the address value into the location specified by that address. However, to ensure that each data block is unique, the algorithm increments the first address value read for each block by the number of the ending block. After doing this for each address, it then writes 1s into all words. Finally, it writes (and reads) the inverse address value into each address, only this time decreasing the first address value read for each block by the number of the ending block. For example, using a 4-bit wide data bus Figure 5-17 shows the algorithm writing (and then reading) value 0000 into address 0000, value 0001 into address 0001, and so on until it reaches the beginning of data block 2 at address 16. At this point the algorithm would normally repeat the value 0000. But, by writing the address value of address 17 (0001 = address 16 + ending block number 1), the contents of the first address in data block 2 is different from that of the first address in data block 1. This kind of circular buffer data generation continues such that at the beginning of data block 3 (address 32) the algorithm writes the value of address 34 (0010 = address 32 + ending block number 2). If the word size exceeds the number of address bits, the algorithm adds to the address value to make it the size of the data. For example, assume the address bus is three bits and the data bus is 4 bits. In this case, the algorithm appends the MSB of the address value as the LSB of the address value. In this example, for address 1 (001) it appends the MSB (0) to the LSB position, creating the data word 0010. Likewise, for address 5 (101) it appends the MSB (1) to the LSB position, creating the data word 1011. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-19 Memory BIST Algorithms Memory BIST Synthesis Address First Address + Previous Block (1) = First Address + Previous Block (2) = First Address + Previous Block (3) = 0 1 2 . . . 14 15 16 17 . . . 30 31 32 33 34 . . . 46 47 48 49 50 51 . . . 62 63 . . . Data 10001 110010 1110011 0000 0001 0010 . . . 1110 1111 0001 0010 . . . 1111 0000 0010 0011 0100 . . . 0000 0001 0011 0100 0101 0110 . . . 0001 0010 . . . =0 =1 =2 . . . =E =F =1 =2 . . . =F =0 =2 =3 =4 . . . =0 =1 =3 =4 =5 =6 . . . =1 =2 . . . Block 1 Block 2 Block 3 Block 4 Figure 5-17. Unique Address Algorithm 5-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms Checkerboard The checkerboard algorithm detects stuck-at faults for memory cells and adjacent cell shorts, providing previous tests prove the address decoding circuitry is faultfree. The algorithm divides the cells into two groups (cells_1 and cells_2), such that every neighboring cell is in a different group. Figure 5-18 shows how this process forms the memory cells into a checkerboard pattern. The algorithm then writes (and reads) 0s into all cells in the cells_1 group and 1s into all cells in the cells_2 group. The algorithm repeats this process by writing (reading) 1s into cells_1 cells and 0s into cells_2 cells. MBISTArchitect only supports this algorithm with a compressor-based BIST configuration. Group Cells Write Read = cells_1 0101 1010 0101 1010 = cells_2 cells_1 = 0 Write Read 1010 0101 1010 0101 cells_2 = 1 cells_1 = 1 cells_2 = 0 Figure 5-18. Checkerboard Algorithm ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-21 Memory BIST Algorithms Memory BIST Synthesis Topchecker Algorithm The Topchecker algorithm is similar to the checkerboard algorithm in that it detects stuck-at faults for memory cells and adjacent cell shorts (assuming that the address decoder is correct). However, the Topchecker algorithm takes into account whether the memory under test uses multiplexers in its column address decoder. That is, the algorithm acts differently depending on the topology of the memory under test. You specify the topology of the memory under test by placing the following lines within the bist_definition of your memory model file: top_column=<value>; top_word=<0 | 1>; The following describes the values for each of these statements: • top_column=<value> The top_column statements indicates the memory’s number of words per row. The <value> can be any integer greater than 0. The algorithm uses this value to ensure that the first word of a row is different than the first word of the previous row. • top_word=<value> The top_word statements indicates the memory’s topology. The <value> can be either 0 or 1. The following describes how the algorithm interprets each value: o A 0 indicates that the memory under test does not use multiplexers in its column address decoder. This causes the algorithm to use the test vectors “0101....01” and “1010.....10”. o A 1 indicates that the memory under test does use multiplexers in its column address decoder. This causes the algorithm to use the test vectors “000....00” and “1111....11”. Note that you must use the Setup Mbist Controller -Compare option when you specify the Topchecker algorithm. 5-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms Note also that multiple memories of different topologies can share the same controller. It is only necessary that each memory model contain its own top_column and top_word statements. For an example of the top_column and top_word statements within a model file refer to “Optional Information Example” in the “DFT Library Modeling for Memories” chapter of the BISTArchitect Reference Manual. Diagonal The diagonal algorithm detects stuck-at faults in some memory cells, as well as faults on address lines. This algorithm first initializes all memory cells to 0. Then it writes 1000... at the first location, 0100... in the next location, 0010... in the next location, and so on for all locations. This forms a diagonal pattern of 1’s in the cell array as Figure 5-19 shows. It then reads all locations. The algorithm continues by reversing the procedure—first writing 1s to all locations, followed by writing and reading a diagonal pattern of 0s. MBISTArchitect only supports this algorithm with a compressor-based BIST configuration. Write all 0s Write 0000 0000 0000 0000 Read Write all 1s 1000 0100 0010 0001 Write 1111 1111 1111 1111 Read 0111 1011 1101 1110 Figure 5-19. Diagonal Algorithm ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-23 Memory BIST Algorithms Memory BIST Synthesis ROM Test Algorithm The ROM test algorithm provides address and control circuitry fault detection. This algorithm reads the values from each address of the memory in increasing order, one word at a time, as Figure 5-20 shows. To determine the pass/fail state of the memory, the circuit inputs the values read from memory into a MISR and compares the signature against the known good value for the ROM. From each address ... 1 ... 1 ... 0 ... 0 0 1 0 0 1 0 0 0 0 0 0 0 a0 a1 a2 a3 Read data 0 1 0 0 1 0 1 0 1 0 0 1 1 1 0 1 d0 d1 d2 d3 0 0 1 0 1 0 0 1 0 1 1 0 1 ... 1 ... 0 ... 1 ... Figure 5-20. ROM Algorithm Port Interaction Test Algorithm The Port Interaction Test algorithm both checks for shorted address lines on different ports and checks that reading from one port does not affect any other read ports. When you specify this algorithm, the test is applied to all ports of all memories under test with two or more read ports. You cannot specify the Port Interaction Test for memories with less than two read ports; a warning will be issued. This algorithm initializes each write port of the memory by first writing the value of the address at each memory location. Then, it performs successive read operations from each read port while making sure that the address of each port is different from one another. The difference in the addresses is achieved by incrementing by one the address used to access each read port. 5-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Memory BIST Algorithms For example, if a memory has two write and three read ports the Port Interaction Test would be as follows: 1. For write port 1: a. Starting at address 0, write the value of the address at each location. b. For read port 1 start reading from address 0 c. For read port 2 start reading from address 1 d. For read port 3 start reading from address 2 2. For write port 2: a. Starting at address 0, write the inverted value of the address at each location. b. For read port 1 start reading from address 0 c. For read port 2 start reading from address 1 d. For read port 3 start reading from address 2 The Port Interaction Test algorithm is performed after all other algorithms are applied to the memory under test. For multiple memories the test is performed simultaneously for all memories unless the memories are tested sequentially. The initialization write is done in parallel for all memories. The read ports are also accessed in parallel. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-25 Memory BIST Algorithms Memory BIST Synthesis For example, if you specify this algorithm for multiple memories, the Port Interaction Test would be as follows: 1. For write port 1: a. Starting at address 0, write the value of the address simultaneously to all memories. b. For read port 1 read all memories using address 0 c. For read port 2 read all memories using address 1 d. etc. e. Increment the address f. For read port 1 read all memories using address 1 g. For read port 2 read all memories using address 2 h. etc. 5-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Structures MBISTArchitect Structures To test for memory-specific faults, memory BIST implements a finite state machine that implements algorithms to generate stimulus to test the memory. This is referred to as the BIST controller and typically contains a comparator that compares the memory’s actual response with the known good circuit response. Figure 5-21 provides details of the BIST controller with a comparator. test_h debugz n di n addr wen Memory n Model do n Comparator n sys_addr n sys_di sys_wen rst_l clk hold_l Algorithm-Based Pattern Generator BIST Controller tst_done fail_h scan_out Figure 5-21. Memory BIST Architecture with Comparator The BIST controller supplies two output signals to inform the system of the test process status: a test complete (tst_done) signal and a pass/fail (fail_h) flag. The tst_done signal is asserted when testing has finished. The fail_h flag is asserted, and remains asserted for the remainder of the test, if the test process found any system failures. Although the indication of a failure is enough to indicate a faulty memory and ensure that the part is rejected, it is often necessary to diagnose the failures to identify the cause of the failures. In this case, data is needed to indicate exactly ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-27 MBISTArchitect Structures Memory BIST Synthesis which patterns caused the miscompare along with the functionality to diagnose the data to identify the faults present in the memories. MBISTArchitect provides the ability to add this diagnostic functionality to the BIST controller so that the failing data is scanned out of the device on every miscompare, with a minimal impact on silicon area and routing overhead. The architecture generated by MBISTArchitect’s diagnostic capability includes the use of the BIST controller’s hold capability (hold_l) as well as generating an additional input port (debugz) and output port (scan_out). For more information about MBISTArchitect’s diagnostic capability refer to the “Generating a BIST Controller with Diagnostic Capabilities” on page 5-51. BIST Controller Inputs This section describes each of the BIST controller inputs and their functions. • System addresses (sys_addr) — The system address inputs to the memory array. • System data inputs (sys_di) —The system data inputs to the memory array. • System write enables (sys_wen) — The system write enables that control memory read/write operations. • Reset (rst_l) — An active-low signal that resets the finite state machine. • Clock (clk) — The clock for the finite BIST controller. • Hold (hold_l) — An optional active-low signal that forces the BIST controller to stop processing and maintain its current state. • Test (test_h) — An active-high signal that enables the BIST controller. When test_h is high, self-test is in progress. • Diagnostic Mode (debugz) — (Debug only) The diagnostic mode enable signal. When debugz is low, the BIST controller performs the default memory tests. When debugz is high, the diagnostic mode is enabled. Works with hold_l and scan_out. 5-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Structures BIST Controller Outputs This section describes each of the BIST controller outputs and their functions. • Write enable (wen) — The output that drives the write enable of the memory(s) under test. Other available control signals include output enable, read enable, chip enable, and clock. • Test Done (tst_done) — When high, indicates completion of the self-test operation. • Fail (fail_h) — The pass/fail flag for the BIST controller. • Data Outputs (DI_n) — The memory data inputs. • Address Outputs (AO_n) — The memory input addresses. • Scan Output (scan_out) — (Debug only) The scan output port for diagnosing serially scanned out failing data. Works with hold_l and debugz. • Compress (compress_h) — (Compressor only) An active-high signal that controls compressor operation. When high, it enables data compression. In addition to supporting a comparator for one-to-one comparison, MBISTArchitect allows generation of a MISR (compressor) based comparison. Depending on your design requirements, you can place the compressor either directly at the output of the memory model (Figure 5-22), or downstream in the design (Figure 5-23). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-29 MBISTArchitect Structures Memory BIST Synthesis test_h n di n addr Memory Model n do wen compress_h data compress_h test_h hold_l clk rst si n q Compressor n sys_addr n sys_di sys_wen rst_l clk hold_l Algorithm-Based Pattern Generator BIST Controller so se Figure 5-22. Memory BIST Architecture with a Compressor 5-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 MBISTArchitect Structures BIST Controller data RAM LOGIC modified data control signals Compressor Memory BIST Synthesis q so Figure 5-23. Compressor Downstream from the Ram Compressor Inputs This section describes each of the compressor inputs and their functions. • Data Inputs (data) — The memory output data. • Compress (compress_h) — An active-high compressor control signal. Compress_h high enables data compression. Works with test_h. • Test (test_h) — An active-high compressor control signal. Test_h high enables data compression. Works with compress_h. • Hold (hold_l) — An active-low signal that forces the compressor to pause its process and maintain its current state. • Clock (clk) — The compressor clock. • Reset (rst_l) — An active-low signal that initializes the compressor. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-31 MBISTArchitect Input and Output Memory BIST Synthesis • Scan in (si) — The scan data input to the compressor. • Scan enable (se) — The scan data input enable. Compressor Outputs This section describes each of the compressor outputs and their functions. • q — The compressed test signature. • so — A serial output for the compressed test signature. MBISTArchitect Input and Output Figure 5-24 shows the inputs to and the outputs from MBISTArchitect. This section describes each of those inputs and outputs. Dotted lines show optional inputs or outputs. Library Model Pattern File HDL BIST Controller Model Custom BIST Specification MBISTArchitect HDL BIST Compressor Model HDL BIST/RAM Connection Model Synthesis Driver Script HDL Test Bench Figure 5-24. MBISTArchitect Inputs and Outputs 5-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Input and Output MBISTArchitect Inputs As previously mentioned, MBISTArchitect works from a library model, not a design netlist. This model, along with a small set of application commands, is all the tool requires to generate the appropriate BIST circuitry. The following sections describe each MBISTArchitect input. Library Model MBISTArchitect shares the library format used by the DFT/ATPG tools, FastScan, FlexTest, and DFTAdvisor. If you have an existing memory model in the DFT library format, you need only add the information required to support memory BIST insertion with MBISTArchitect. The information MBISTArchitect requires resides in the model header, the input and output declarations, and the bist_definition section. Library Model Syntax Example This section shows an example of the basic library model syntax that MBISTArchitect requires. “DFT Library Modeling for Memories” in the BISTArchitect Reference Manual provides complete information on the library model format. MBISTArchitect retrieves information from the model header and the bist_definition section of the model. The bist_definition section describes the address and data ports, the control signals, the address and data sizes, and the write and read cycles for each port. Each write and read cycle definition contains a number of events that comprise the cycle. model model_name(list_of_pins)( bist_definition ( address <name> (list_of_pins); data_in <name> (list_of_pins); write_enable <pin> <active_state>; ... data_out <name> (list_of_pins); data_inout <name> (list_of_pins); min_address = <lowest address>; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-33 MBISTArchitect Input and Output Memory BIST Synthesis max_address = <highest address>; write_port ( write_cycle ( ... )) read_port ( read_cycle ( ... )) ) // end bist_definition ) // end model description Library Model Example The following example describes a 4X4 RAM model. model ram4x4 (DO3, DO2, DO1, DO0, A1, A0, WEN, DI3, DI2, DI1, DI0) ( bist_definition ( data_out d_o(DO3, DO2, DO1, DO0); data_in di(DI3, DI2, DI1, DI0); address addr(A1, A0); write_enable WEN low; tech = sample1; vendor = sample; version = "1.0"; message = "4x4 RAM, ports = 1rw"; min_address = 0; max_address = 3; read_write_port( read_cycle( change addr; wait; expect d_o move; ) write_cycle( change addr; change di; wait; assert WEN; wait; ) ) ) ) 5-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Input and Output This model has one read/write port, two address lines providing four memory locations of four data bits each, and a write enable signal. The read cycle consists of an address change, which occurs in the first clock cycle, followed by data expected on the outputs, which occurs in the second clock cycle. The write cycle consists of a data and address change, which occur in the first clock cycle. The write enable signal asserts in the next clock cycle. The entire write cycle period is three clock cycles. Custom BIST Specification A custom BIST specification consists of application commands you issue within MBISTArchitect to set up and run BIST synthesis. If you want to generate default circuitry, you need only load the appropriate library, add the appropriate model, and then issue the Run command. The command set you issue becomes more significant when you want to generate customized circuitry. You can enter these commands either interactively using the Graphical User Interface, at the BISTA> prompt, or in batch mode using a dofile. A dofile consists of a set of application commands that run sequentially in batch mode when you issue the Dofile command. For more information on some of the various BIST customizations you can apply during an MBISTArchitect session, refer to “BIST Circuitry Variations” on page 5-48. MBISTArchitect outputs MBISTArchitect produces a number of different output models. By default, it creates a model of the BIST control circuitry, a model containing the BIST control circuitry connected to the memory model(s) you specify, and a testbench. Additionally, it creates a model of the BIST compressor—if you define a compressor as part of the architecture. Optionally, MBISTArchitect can produce two other outputs: a pattern file, which contains either the input values from the BIST controller to the memory or the output values from the memory model, and a synthesis driver script, which you ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-35 MBISTArchitect Input and Output Memory BIST Synthesis can use as a template for synthesizing the BIST models with either Autologic II or the Synopsys Design Complier. The following subsections describe each of the MBISTArchitect outputs. HDL BIST Controller Model MBISTArchitect generates a model containing only the BIST control circuitry— that logic which generates the test patterns and controls the self-test process. If you chose pipelining or a comparator as part of the architecture, MBISTArchitect includes the logic for these within the BIST controller model. If you chose one or more compressors as part of the architecture, MBISTArchitect does not include these within the BIST controller model. It writes them out as separate models. While you can change the model’s name using either the Setup Controller Naming or Setup File Naming command, by default, MBISTArchitect names the BIST controller model <model_name>_bist.v (for Verilog format) or <model_name>_bist.vhd (for VHDL format). You can also use the Setup Controller Naming command to assign names for the VHDL entity, Verilog module, prefix of system connection signals, and various control signals. HDL BIST Compressor Model MBISTArchitect generates a separate model for each compressor you specify as part of the BIST architecture. Designers often place compressors downstream in the design, with other logic between the RAM outputs and the compressor(s). Thus, while MBISTArchitect generates the compressor models, you must manually connect them to the BIST and memory models in your design to meet the specific needs of your system’s architecture. While you can change the model’s name using either the Setup Controller Naming or Setup File Naming command, by default, MBISTArchitect names the compressor model <model_name>_comp.v (for Verilog format) or <model_name>_comp.vhd (for VHDL format). 5-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect Input and Output HDL BIST Connection Model This model instantiates and connects both the BIST controller circuitry model and the original memory model(s). The testbench exercises this model to verify the BIST circuitry function and connection. The connection file utilizes explicit port mapping when instantiating the BIST controller. This is to alleviate simulation problems if the synthesis tool reorders pins during synthesis. For example, instantiation of a Verilog BIST controller called rams16x14ls_bist is shown here: rams16x4ls_bist BIST (.d3_0(mem0_d3),.d2_0(mem0_d2),.d1_0(mem0_d1),.d0_0(mem0_d0), .a3_0(mem0_a3),.a2_0(mem0_a2),.a1_0(mem0_a1),.a0_0(mem0_a0), .rwn_0(mem0_rwn),.tst_done(tst_done),.fail_h(fail_h), .q3_0(mem0_q3),.q2_0(mem0_q2),.q1_0(mem0_q1),.q0_0(mem0_q0), .sys_di_m_0(sys_di_m_0),.sys_addr_m_0(sys_addr_m_0), .sys_rwn_m_0(sys_rwn_m_0),.test_h(test_h),.clk(clk),.rst_l(rst_l)) ; While you can change the model’s name using either the Setup Controller Naming or Setup File Naming command, by default MBISTArchitect names this model <model_name>_bist_con.v (for Verilog format) or <model_name>_bist_con.vhd (for VHDL format). HDL TestBench MBISTArchitect can produce a test driver, or testbench, in either Verilog or VHDL format. This model instantiates and provides stimulus for the BIST connection model. You can compile and simulate the testbench model, monitoring the fail_h and tst_done signals, to verify the self-test process. The signal tst_done=1 indicates the self-test process ran to completion. The fail_h signal goes high at the first occurrence of a miscompare. It remains high for the remainder of the test. If tst_done=1 and fail_h=0, the test completed successfully with no detected failures. While you can change the model’s name using either the Setup Controller Naming or Setup File Naming command, by default MBISTArchitect names this model <model_name>_tb.v (for Verilog format) or <model_name>_tb.vhd (for VHDL format). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-37 MBISTArchitect Input and Output Memory BIST Synthesis Synthesis Driver File MBISTArchitect can write a basic synthesis script, targeted for either the AutoLogic II or Synopsys Design Compiler tools. You can use this script as a template for synthesizing and optimizing the BIST models that MBISTArchitect produces. While you can change the model’s name using either the Setup Controller Naming or Setup File Naming command, by default MBISTArchitect names this model <model_name>_alscript (for AutoLogic II) or <model_name>_dcscript (for the Synopsys Design Compiler). The following example shows a synthesis driver script generated by MBISTArchitect for Autologic II that performs basic synthesis operations for a 4x4 RAM: /** Wed Apr 17 15:25:30 1996 * Autologic II Script file for VHDL model ram4x4_bist.vhd * * To run this file use the following commands: * at unix prompt: % $MGC_HOME/bin/alui -nodisplay < ram4x4_alscript **/ opn design -vhdl ram4x4_bist.vhd env dst sample/sample1 opt area -low sav design -vhdl ram4x4_bist_g.vhd -replace quit -force Pattern File MBISTArchitect can write out pattern information in a number of different ways. It can capture and write the patterns generated by the BIST circuitry. Likewise, it can capture and write the output values of the memory itself. You specify this information using the Setup Mbist Patterns command. While you can change the pattern file’s name using either the Setup Controller Naming or Setup File Naming command, by default MBISTArchitect names this output <model_name>_bist.pat. 5-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Examining the MBISTArchitect Flow The following example shows a pattern file generated with MBISTArchitect: ! ! ! ! ! ! 1000 2000 3000 4000 . . . DDDD W IIIIAAE 321010N _______ 0000000 0000001 0000000 0000001 0000001 Examining the MBISTArchitect Flow This section provides a high level description of a synthesis design flow that includes Memory BIST. Figure 5-25 shows the process of memory BIST insertion within a larger design flow. It is meant as a guide only, as you are not limited to a particular set of tools or design methodology. MBISTArchitect has the flexibility to work in many different flow and tool environments. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-39 Examining the MBISTArchitect Flow Memory BIST Synthesis DFT Design Library Insert Memory BIST (MBISTArchitect) Memory with BIST (VHDL or Verilog) Instantiate in Higher Level Design Design with Memory (HDL) Insert Boundary Scan BSDA Design with Boundary Scan (HDL) Logic Synthesis (Autologic II, Synopsys) Gate Level Design Netlist Insert Internal Test Structures (DFTAdvisor) Gate Level Netlist with Scan • • • Figure 5-25. Memory BIST in a Larger DFT Design Flow You can use MBISTArchitect models in a traditional or synthesis design flow. In a traditional flow, you can connect the BIST structures to the rest of the design in a schematic capture environment. You can generate a symbol for the BIST models by using a tool such as Design Architect. In a synthesis flow, you can compile, simulate, and synthesize the Verilog or VHDL outputs. 5-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Examining the MBISTArchitect Flow MBISTArchitect requires only a Design-for-Test (DFT) library and a minimal set of user-commands to produce a BIST structure. The library must include the memory models for which you want to insert BIST. Optionally, MBISTArchitect also accepts a dofile as input upon invocation. The dofile contains a sequential set of MBISTArchitect commands. Within an MBISTArchitect session, you can enter additional MBISTArchitect commands. After BIST logic generation, you typically simulate the results using any standard VHDL or Verilog simulator, such as QuickHDL. After design simulation and verification, you typically synthesize your design—targeting it to a specific technology—and then optimize it using a standard synthesis tool such as Autologic II or the Synopsys Design Compiler. After synthesis, you may run simulation on your gate-level design to verify that the synthesized design functions correctly. Real designs include more than just memories. Therefore, once you perform all the tasks associated with MBISTArchitect, the next step might be to insert boundary scan circuitry into your design. Then, you can once again run simulation/synthesis. After simulation/synthesis, you can insert other internal test structures using tools such as DFTAdvisor. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-41 MBISTArchitect User Interface Overview Memory BIST Synthesis MBISTArchitect User Interface Overview The main components of the MBISTArchitect user interface are described under “User Interface Overview” on page 1-9. This section provides MBISTArchitect-specific information on how to perform tasks you will find useful during any MBISTArchitect session. Resetting the State of MBISTArchitect At times, you may find it necessary to discard all your entered commands and start over from the beginning. This typically happens when you make several customizations to the BIST implementation. The Reset State button or command lets you effectively reset all the command arguments and values to their default values, which is equivalent to exiting MBISTArchitect and re-invoking it on the same design. However, any loaded libraries will remain loaded unless you use the Kernel > Reset Sate > Libraries Are Unloaded menu item or -All switch on the command. Customizing the MBISTArchitect Output Filenames MBISTArchitect generates files that use a specific set of naming conventions. If you do not specify user-defined conventions with the Set File Naming command, MBISTArchitect saves the generated output files with the default file name model_name_suffix.extension, where the model’s HDL format (VHDL or Verilog) determines the extension and the type of output determines the suffix. If you added multiple memory models during the setup phase of running MBISTArchitect, the generated default file names include the term multi in addition to model_name_suffix. For example, the default Verilog file name for a BIST session that includes multiple memories is model_name_multi_bist.v. 5-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis MBISTArchitect User Interface Overview The following list shows all possible MBISTArchitect outputs files and their default prefixes and suffixes. For a detailed explanation of each file, see the BISTArchitect Reference Manual. Verilog Files VHDL Files model_name_bist.v model_name_bist.vhd model_name_bist_con.v model_name_bist_con.vhd model_name_comp.v model_name_comp.vhd model_name_tb.v model_name_tb.vhd Common Files model_name_alscript or model_name_dcscript model_name_bist.pat There may be times when the MBISTArchitect-produced default file names do not meet your criteria for naming conventions. Some EDA tools or scripts may require specific naming conventions to operate on a given input. You can use the Setup File Naming command to explicitly define the naming conventions for any output file. This prevents you from having to rename your files to fit your tool’s specific requirements. The following example shows a session in which you define the naming conventions for a VHDL testbench file to fit the naming criteria of ram16x16.tb: Enter the following commands: MBISTA> load library dft.lib MBISTA> add memory -models ram16X16 MBISTA> set file naming -test_bench ram16x16.tb MBISTA> run MBISTA> save bist MBISTA> exit ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-43 MBISTArchitect User Interface Overview Memory BIST Synthesis The exact name of the file that MBISTArchitect produces is ram16x16.tb, which matches the specified criteria. MBISTArchitect uses verbatim the naming conventions that you define for the generated output files—that is, it adds no additional prefixes or suffixes to the filenames you define. For example, if you need MBISTArchitect to produce the Verilog model named “4X4” and you issue the command “setup file naming -bist_model 4X4,” the Verilog file “4x4” contains the BIST structure. Caution: If you then issue the command “setup file naming -test_bench 4X4” MBISTArchitect produces a testbench file also named “4X4” which effectively overwrites your Verilog Bist Model. 5-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Inserting Memory BIST Logic Inserting Memory BIST Logic This section describes the information you need to generate a default BIST structure. It also includes information you might use during any MBISTArchitect session. Figure 5-26 shows the internal flow you use to insert BIST logic. Dotted lines show optional inputs or outputs. Dofile DFT Library Invoke MBISTArchitect Add User Commands Run MBISTArchitect Pattern File HDL BIST Circuitry Save BIST Model Patterns, Testbench HDL BIST Compressor HDL BIST Connections Synthesis Driver Script HDL Testbench Figure 5-26. Internal Memory BIST Insertion Flow ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-45 Inserting Memory BIST Logic Memory BIST Synthesis A Basic MBISTArchitect Session Using Defaults This section shows you how to invoke, set up, and run MBISTArchitect using the minimum set of commands needed to generate memory BIST logic. It also shows you how to save the generated logic. In this example, a Design-for-Test library named dft.lib contains the source of the memory model for BIST insertion. The most basic MBISTArchitect session consists of these tasks: 1. Invoke MBISTArchitect 2. Load a Library 3. Add a Memory Model 4. Run MBISTArchitect 5. Save the Output 6. Exit MBISTArchitect In many cases, this might be all the steps required to generate a BIST structure that adequately tests your memory. The following steps show detailed procedures you follow to produce a default BIST configuration: 1. Invoke MBISTArchitect To invoke MBISTArchitect, enter the following command at the shell: shell> $MGC_HOME/bin/bista -memory Once you invoke MBISTArchitect, you should see the BISTA> prompt. When you do, you can proceed with the rest of the session. 5-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Inserting Memory BIST Logic 2. Load a Library After tool invocation, you must load a DFT library that contains the memory model(s) for which to add BIST logic. To load a DFT library interactively during the session enter: MBISTA> load library dft.lib Where dft.lib is the name of the library. Note: You can also load a library at invocation by using the -Lib switch. 3. Add a Memory Model The next step is to add a memory model from the loaded library to the BIST configuration. For example: MBISTA> add memory -models ram4x4 Where ram4x4 is the name of the memory model for which you want to add BIST logic. 4. Run MBISTArchitect After you have loaded a library and added a memory model, you can run MBISTArchitect to generate default BIST logic: MBISTA> run 5. Save the Output MBISTArchitect saves files in Verilog (default) or VHDL format. After memory BIST generation, you need to save the output: MBISTA> save bist The Save Bist command provides the mechanism to save many different outputs (see Figure 5-26). For more information on how to use the Save Bist command, see the BISTArchitect Reference Manual. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-47 BIST Circuitry Variations Memory BIST Synthesis 6. Exit MBISTArchitect To end an MBISTArchitect session, enter: MBISTA> exit If you generate circuitry without saving and try to exit, the tool prompts you to save the information prior to terminating the session. BIST Circuitry Variations MBISTArchitect provides a common default BIST architecture. However, this default circuitry may not meet all your testing requirements. MBISTArchitect lets you customize the circuitry it generates in a number of ways. One common variation includes using a compressor for signature analysis instead of a built-in comparator for direct memory output comparison. You specify the compressor using the Setup Mbist Controller and Setup Mbist Compressor commands. You can also add to or change the default algorithms that MBISTArchitect uses. For example, if you add BIST circuitry to a multiple-port memory model, you may not want to execute the March C+ test on every write port. You may instead want to use the Unique Address algorithm to test just the address and control circuitry for all but the first port. You specify this, or any other algorithm change, using the Add Mbist Algorithms and Setup Mbist Algorithms commands. Another common variation includes using a single BIST controller for multiple memory models. You can add BIST circuitry to individual models, creating BISTed memory models. Or you can create a single BIST controller that controls and tests a number of different compatible memory models. You specify this using the Add Memory command. Additionally, you can add a system-level hold signal that stops the testing process. Or you can provide further system control by defining multiple input buses that connect to the memory model. You specify this using the Setup Mbist Controller command. 5-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations Defining Algorithms By default, MBISTArchitect assigns the March 2 algorithm to all write or read/write memory ports. It is possible to add additional testing algorithms to further enhance test coverage. For example, you might have a memory with special address testing needs for which the Unique Address algorithm provides extra coverage. In this case, you may not want or need to apply the rigorous testing of the March 2 algorithm. The following example shows how to add the March1 and Unique Address algorithms to a 16x16 dual port RAM. Enter the following commands: MBISTA> add memory -models ram16X16 MBISTA> add mbist algorithms 1 march1 MBISTA> add mbist algorithms 2 unique MBISTA> run MBISTA> save bist This example assigns the March 1 algorithm to port 1. It also assigns the Unique Address algorithm to port 2. A port can be any write or read/write port in your memories. MBISTArchitect considers the first write or read/write port that it finds in your memory model as port 1. The next write or read/write port that it finds is port 2, and so on. Use an integer to specify port numbers. Generating BIST Structures Using Comparators By default, MBISTArchitect generates a March C+ (march2) algorithm which is applied to the memory array in a word-wise and parallel application. The data is read from the memories and compared with the expected data. In the event of a miscompare, a fail flag (fail_h) is asserted (active high), and remains asserted for the remainder of the test. MBISTArchitect can be optionally configured to test multiple memories and to diagnose the cause of any failures. The following paragraphs discuss each of these options. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-49 BIST Circuitry Variations Memory BIST Synthesis Generating a BIST Controller for Multiple Memories “A Basic MBISTArchitect Session Using Defaults” on page 5-46 shows how to generate a default BIST structure. You use those procedures to develop comparator-based structures that include only one memory model. Often, a design will contain multiple memories, such as the one Figure 5-27 shows. This section shows you how to generate a BIST controller for multiple memories. The following steps show the procedures you follow to produce a comparator-based BIST structure with two ram4x4 memory models. The basic set of commands are nearly identical to implement comparator-based structures that include any number of memory models. First, invoke MBISTArchitect, adding the DFT library at invocation: shell> $MGC_HOME/bin/bista -m -library dft.lib Next, enter the following command to concurrently add the two ram4x4 memory models: MBISTA> add memory -models ram4x4 ram4x4 The next step shows you how to add a hold signal to your design. You use the hold signal to pause the operation of the BIST controller. BISTA> setup mbist controller -hold Now, enter the following commands: MBISTA> run MBISTA> save bist MBISTA> exit 5-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations di addr wen Memory Model RAM4X4 n di n addr wen Memory Model RAM4X4 comp Comparator n addr di n wen rst clk hold_l test_h Algorithm-Based Pattern Generator BIST Circuitry test_done fail_flag Figure 5-27. Two Memory Comparator-based Configuration Generating a BIST Controller with Diagnostic Capabilities By default, MBIST Architect will indicate a failure to ensure that the part is rejected, however, it is often necessary to diagnose the failures to identify the cause of the failures. In this case, data is needed to indicate exactly which patterns caused the miscompare, and this data can be processed to identify the faults present in the memories. In order to extract the failing data, the BIST controller requires the controller’s hold capability as well as additional functionality to download the failing data on every occurrence of a miscompare. MBISTArchitect provides the ability to add this functionality to the BIST controller so that the failing data is scanned out of the device on every miscompare, with a minimal impact on silicon area and routing overhead. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-51 BIST Circuitry Variations Memory BIST Synthesis The architecture generated by MBISTArchitect’s diagnostic capability is shown in Figure 5-28. In addition to the hold_l input signal, an additional input port (debugz) and output port (scan_out) are generated. n di n addr wen n comp Comparator n addr di n wen rst clk hold_l test_h debugz Algorithm-Based Pattern Generator BIST Controller Memory Model n do test_done fail_flag scan_out Figure 5-28. BIST Architecture Using Diagnostic Functionality When the debug diagnostics is used, the BIST controller operates in one of two modes controlled by debugz. The modes and operation of the fail_h and scan_out ports is as follows: • Normal Mode (debugz = ‘0’) When debugz is set to ‘0’, the BIST controller performs the default test. In this mode, the scan_out port is set to ‘0’, as no fail data is downloaded. The fail_h port is asserted on the first failure and remains high for the remainder of the test. • Debug Mode (debugz = ‘1’) When debugz is set to ‘1’, the diagnostic mode is enabled. In this mode, a miscompare will suspend the operation of the BIST controller, and the failing data will be serially scanned out of the controller through scan_out (see Table 1). Once the failing data has been scanned out, the BIST controller will resume the test. The scan out operation will repeat on every occurrence of a miscompare. 5-52 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations The debug operation of scan_out and fail_h is listed in Figure 5-1: Table 5-1. Behavior of scan_out and fail_h ports during debug mode Status of Test Behavior of scan_out Behavior of fail_h No Miscompare Logic ‘0’ Logic ‘0’ Miscompare Detected Logic ‘1’ for two clock cycles Scan out Failing Data (MSB to LSB) Logic ‘1’ Logic ‘1’ Scan out Failing Address (MSB to Logic ‘1’ LSB) Scan out controller state Logic ‘1’ Logic ‘1’ for two clock cycles Logic ‘1’ Setting the Diagnostic Mode in MBISTArchitect In order to synthesize the diagnostic functionality into the BIST controller, the following conditions must be met. 1. The BIST controller must use a comparator for verification. 2. Only algorithms supporting the comparator can be used. These include march1, march2, march3, unique address, checkerboard and topological checkerboard. 3. The hold_l signal must be added to the BIST controller. The diagnostics capability is added by using the Setup Mbist Controller command as follows: SETup Mbist CONtroller -comparator -hold -debug The equivalent functionality is also available using the graphical user interface. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-53 BIST Circuitry Variations Memory BIST Synthesis Generating BIST Structures using Compressors There are many ways to generate BIST structures that use compressors. This section provides examples of three possible configurations that you may want to use. One Memory, One Compressor This example shows the steps required to generate a BIST structure such as the one in Figure 5-22 on page 5-30. This BIST structure includes a BIST controller, but uses a compressor instead of a comparator. To generate this configuration, first complete the preliminary steps: shell> $MGC_HOME/bin/bista -m -library dft.lib MBISTA> add memory -models ram4x4 In this example, the -Library switch caused dft.lib to load at invocation, saving the additional step of loading it interactively during the session. You next use the two commands, Set Mbist Controller and Set Mbist Compressor. You must issue the Set Mbist Controller command first. By default, the tool generates a comparator. You cannot generate a BIST structure with a compressor and a comparator at the same time. Therefore, you must use the Set Mbist Controller command with the -Nocompare switch to turn off generation of the comparator. For example: MBISTA> set mbist controller -nocompare Now you use the Set Mbist Controller command to define compressor parameters. MBISTA> set mbist compressor -memory ram4x4 This example uses the -Memory switch. Therefore, MBISTArchitect derives the data inputs of the compressor from the data outputs of the ram4x4 memory model. After running and saving the session, MBISTArchitect generates the file ram4x4_comp.v or ram4x4_comp.vhd, depending on the configuration you specify. This file contains the HDL description of the compressor. 5-54 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations Now, enter the following commands: MBISTA> run MBISTA> save bist MBISTA> exit Three Memories, One Compressor This example shows you the steps required to generate a BIST structure that uses one compressor to generate a test signature for three memories. First, invoke the tool and add the library: shell> $MGC_HOME/bin/bista -m -library dft.lib Next, add the three memory models concurrently: MBISTA> add memory -models ram4x4 ram8x8 ram8x8 Generate a hold signal: MBISTA> set mbist controller -nocompare -hold Now, define the length of the compressor and add a hold signal. In this example, the length of the compressor is defined as 20; the sum of the lengths of all memories. Because the compressor will connect to all three RAMs, assign the name “3ram.” When you save outputs, MBISTArchitect uses the prefix “3ram” instead of the model name in the output file name. MBISTA> setup mbist compressor 3ram -length 20 -hold Finish by issuing the following commands: MBISTA> run MBISTA> save bist MBISTA> exit Figure 5-29 shows the resulting BIST configuration if you connect the compressor directly to the memory outputs. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-55 BIST Circuitry Variations Memory BIST Synthesis BIST Controller sys_addr sys_di sys_wen rst_l clk hold_l test_h n di n addr wen Algorithm-Based Pattern Generator n n n di n addr wen n di n addr wen Memory Model RAM4X4 n do Memory Model RAM8X8 n do Memory n Model RAM8X8 do compress_h se si Compressor n so q Figure 5-29. One Compressor for Three Memories Adding Pipeline Registers MBISTArchitect can generate input and output pipeline stages, connect them appropriately between the BIST controller and the corresponding memories, and pipeline the data accordingly. When you specify to include pipeline registers, you must specify the number of stages (depth) for both the input and output. 5-56 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations To generate two input and three output pipeline registers along with your controller as shown in Figure 5-30, issue the following command option: setup mbist controller -pipeline input_depth 2 output_depth 3 MBISTArchitect places the input pipeline stages on the data_in and address signal lines while placing the output stages on the data_out signal line. MBISTArchitect specifies these pipeline registers as separate modules in the file that contains the BIST controller. MBISTArchitect also ensures that the testbench takes into account the existence of the pipeline stages. n sys_addr n sys_di sys_wen rst_l clk hold_l test_h Algorithm-Based Pattern Generator BIST Controller Input Pipeline Registers n di n addr wen control Memory Model n do tst_done Output Pipeline Registers Figure 5-30. Pipeline Registers Example MBISTArchitect does not support input/output pipelining for bidirectional memories. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-57 BIST Circuitry Variations Memory BIST Synthesis To take advantage of the automatic generation and testbench update provided by the MBISTArchitect pipeline feature, your memory cannot contain its own pipeline registers. If your memory does contain pipeline registers in its RTL, remove them before generating the MBISTArchitect pipelines. If you choose not to use the MBISTArchitect pipelines, you can handle the memory’s pipeline registers by appropriately modifying the read / write cycles with additional wait statements (one for each pipeline stage). However, due to the increased test application time, this is generally unacceptable. For complete information on the Setup Mbist Controller command and all its options, refer to the Setup Mbist Controller reference page in the BISTArchitect Reference Manual. Generating the Comparator Functional Test MBISTArchitect provides the ability to test the comparator before running the BIST. This is achieved by adding two states to the controller’s finite state machine that inject faulty data into the memory at the beginning of the test. The two states are comp_test_write and comp_test_read. The comparator test first uses the comp_test_write state to write known data (background 1 by default) to address zero of all the memories. Then, comp_test_read performs a read/compare expecting a mismatch which should raise the fail_h flag. Next, comp_test_read performs a second read/compare expecting a match, thereby resetting the fail_h flag. When you enable the comparator test, it always precedes all others tests. To generate the comparator test use the -Compare switch and to test the comparator use the -Test_comparator switch as follows: setup mbist controller -compare -test_comparator on To use the -Test_comparator switch you must also use the -Compare switch. The default upon invocation of MBISTArchitect is “-Test_comparator Off”. 5-58 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis BIST Circuitry Variations Additionally, you can use other Setup Mbist Controller command options in conjunction with the -Compare and -Test_comparator switches. For example, you can enable the comparator test in combination with the Setup Mbist Controller command’s sequential memory test (-Sequential) and separate fail flag option (-Fail_flag) as shown here: setup mbist controller - sequential -compare -test_comparator on -fail_flag separate In this case, the controller repeats the comparator test for each memory prior to the application of any other tests. Thus, testing the fail flag of each memory independently. For complete information on the Setup Mbist Controller command and all its options, refer to the Setup Mbist Controller reference page in the BISTArchitect Reference Manual. Performing Sequential Memory Tests MBISTArchitect creates a controller that by default tests multiple memories concurrently. You can specify that the controller test each of these memories sequentially by using the following command option: setup mbist controller -sequential The -Sequential switch causes the controller to apply all the test algorithms to all the ports of a memory before proceeding to the next memory. Since the controller tests the memories independently of one another during sequential memory testing, the memory’s read/write cycles need no longer be compatible. However, the current BISTArchitect implementation of sequential memory test does not have this capability. There are multiple ways of implementing a comparator for sequential memory test. For example, memory data outputs can be multiplexed on to a single comparator data input bus (i.e., only data out of the memory that is currently being tested could be passed to the comparator). This dramatically reduces the number of data inputs to the comparator. The multiplexer itself can be implemented as one big giant block or can be built from a cascade of 2-input multiplexers placed close to individual memories. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-59 BIST Circuitry Variations Memory BIST Synthesis The current BISTArchitect implementation of the comparator is based on a simple extension of the existing comparator for concurrent memory test. That is, data outputs of memories are not multiplexed on to a single comparator input bus. Instead, additional conditions appear in the comparator that check the data out of only the memory that is currently being tested. When you use the -Sequential switch along with the -Debug switch, only data out of the memory that is currently being tested is scanned out along with the address and tri-state information. For complete information on the Setup Mbist Controller command and all its options, refer to the Setup Mbist Controller reference page in the BISTArchitect Reference Manual. Address and Data Scrambling Support Frequently in memory designs, physically adjacent cells do not correspond to consecutive external addresses. That is, the memory “translates” the external address supplied to some internal address that it uses to access a specific memory cell. This translation is also known as address scrambling. To successfully test interactions between physically adjacent cells, MBISTArchitect requires a detailed description of the address scrambling information. Similarly, MBISTArchitect also requires the internal data polarity of the memory, data scrambling, so that the test algorithms can put particular memory cells in a specific state. To perform memory cell interactions tests you must provide these detailed descriptions. To do so, use the descrambling_definition in the memory library model description. The descrambling_definition subsection of the memory model description is nested within the bist_definition section. The BIST controller assumes that all the descrambling information is located here and takes the information into consideration, if it exists, when accessing the memory device. Since the descramblers must not affect the normal operation of the memory, they must be connected to the input side of the multiplexers. Therefore, you must use the Setup Mbist Controller command’s -MUXout switch in concert with the descrambling_definition. 5-60 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Verifying Memory BIST Logic MBISTArchitect uses the same address and data descrambling scheme for all multi-port memory ports. For a detailed description of the descrambling_definition subsection of the memory model description refer to the “Address and Data Descrambling Definition” discussion in the “DFT Library Modeling for Memories” chapter of the BISTArchitect Reference Manual. Verifying Memory BIST Logic When your design contains BIST logic, you should verify that the BIST logic functions correctly. This section discusses the necessary tools to use and the steps to perform to verify/simulate the BIST logic and memory model by using QuickHDL. You could instead use a third party simulator that supports Verilog or VHDL. Although this example shows a Verilog flow, VHDL uses the same basic steps. The actual tools used may differ in some cases as noted. The basic steps to perform the simulation include: 1. Generate BIST Logic 2. Create a QuickHDL Library Directory 3. Compile all Required Files 4. Set Up and Run the QuickHDL Simulator The following example uses a DFT library named ram4x4.atpg. Within the library resides a memory model named ram4x4. The corresponding Verilog model is named ram4x4.v. The verification process consists of the following main steps: 1. Generate BIST Logic The first step in verification is to produce the BIST logic for your memories. In this example, all shell commands execute from a directory named /user/jdoe/bist. It may be helpful to create such a directory for ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-61 Verifying Memory BIST Logic Memory BIST Synthesis yourself. The following steps generate the BIST logic for the ram4x4 memory model contained within the ram4x4.atpg DFT library: /user/jdoe/bist> $MGC_HOME/bin/bista -m MBISTA> load library ram4x4.atpg MBISTA> add memory -models ram4x4 MBISTA> run MBISTA> save bist MBISTA> exit MBISTArchitect produces the following files: • ram4x4_bist.v • ram4x4_bist_con.v • ram4x4_tb.v In addition to these files, you need the actual Verilog or VHDL model of the memory for simulation. As stated previously, this example uses the ram4x4.v Verilog model. 2. Create a QuickHDL Library Directory After you generate the BIST logic, and before you compile your Verilog files, you use QuickHDL to generate a library directory within the current working directory. The name of this directory is work. For example: /user/jdoe/bist> $MGC_HOME/bin/qhlib work 3. Compile all Required Files Now you compile all four of the Verilog files. You can accomplish this in one step: /user/jdoe/bist> $MGC_HOME/bin/qvlcom ram4x4.v ram4x4_bist.v ram4x4_bist_con.v ram4x4_tb.v If you need to compile VHDL files, use the qvhcom command instead of qvlcom. 5-62 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Verifying Memory BIST Logic 4. Set Up and Run the QuickHDL Simulator Next, you set up and run the simulation. The first thing you must do is invoke QuickHDL on the compiled testbench. For example: /user/jdoe/bist> $MGC_HOME/bin/qhsim ram4x4_tb At this point, you should see the QuickHDL command window. Right click on the View button and then select List. Use the same procedure to select Wave. You should see separate List and Wave windows appear. These windows display the same information in two different ways. The List window contains text in a tabular layout format, while the Wave window displays trace information as signal waveforms. Now you add signals that you want to observe in the List and Wave boxes. In general you will probably want to observe the following signals: • Test Done (tst_done) • Test Fail (fail_h) • Write enable (wen) • Memory addresses • Data patterns ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-63 Verifying Memory BIST Logic Memory BIST Synthesis The Verilog testbench contains a section of trace signals that gives you the names and paths of signals to add for observation. For a VHDL flow, you must determine the signals to trace from a source other than the testbench, because the VHDL testbench does not contain a trace signals section. An MBISTArchitect session generated the following data from the ram4x4_tb file: /* trace signals */ /* always @(clk) begin $fdisplay (ofile, "%d %b%b%b%b %b %b %b %b %b %b %b %b %b%b %b %b%b%b%b %b %b ", $time, mem0_DO3,mem0_DO2,mem0_DO1,mem0_DO0, tst_done, fail_h, sys_addr_m_0, sys_WEN_m_0, sys_di_m_0, test_h, clk, rst_l, E1.BIST1.A1_0,E1.BIST1.A0_0, E1.BIST1.WEN_0, E1.BIST1.DI3_0,E1.BIST1.DI2_0,E1.BIST1.DI1_0,E1.BIST1.DI0_0, E1.BIST1.tst_done, E1.BIST1.fail_h, ); */ 5-64 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Verifying Memory BIST Logic Use this information to add the appropriate signals for observation in the List and Wave windows. It might be beneficial to place the following commands in a dofile so that you can easily reuse them when you want to perform gate-level simulation after synthesis. You give the List and Wave commands in the QuickHDL command window in a manner similar to this: list wave list wave list wave list wave . . . fail_h fail_h tst_done tst_done E1/BIST1/WEN_0 E1/BIST1/WEN_0 E1/BIST1/A1_0 E1/BIST1/A1_0 After you add all the signals that you want to observe, you need to prepare to run the simulator. The useful shell script below indicates failure or completion of the test. when {tst_done = 1} { echo "BIST TEST is COMPLETE" stop } when {fail_h = 1} { echo "BIST TEST has FAILED" stop } In the QuickHDL command window, enter the following commands: QHSIM 19> do sim.do QHSIM 20> run -all Run simulation for another 50 nanoseconds so that you can observe the end of the waveforms better: QHSIM 21> run 50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-65 Verifying Memory BIST Logic Memory BIST Synthesis 5. Analyze the Results You can observe several things in the List and Wave windows. You can see the timing relationships and state changes between the write enable signal (WEN_0), the memory addresses (A1_0, A0_0), and the memory data input (DI3_0, DI2_0, DI1_0, DI0_0). Two of the key signals to observe are the test done (tst_done) and the fail bit (fail_h). The fail_h bit should stay low during the entire simulation. If not, the test failed. The tst_done signal goes high when the BIST process completes. Figure 5-31 shows a small portion of the simulation graphically. Figure 5-31. Simulation Results Partial Waveform 6. Exit QuickHDL After you are done with simulation, you can exit the tool: QHSIM 21> quit 5-66 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Synthesizing Your Design Synthesizing Your Design Once you verify the BIST controller model at the RTL level, you can proceed with logic synthesis. This example shows how to use Autologic II to synthesize the BIST controller ram4x4_bist.v that you used in the section “Verifying Memory BIST Logic” on page 5-61. You also follow these same basic procedures to synthesize any compressors that you generate. The basic steps to perform synthesis consists of the following tasks: 1. Invoke Autologic II 2. Set the Library Technology 3. Select the Model for Synthesis 4. Continue the AutoLogic II Session 5. Save the Design 6. Exit Autologic II This example generates the synthesized Verilog file ram4x4_alui.v that you use in the next section, “Verifying the Gate-Level Design”. 1. Invoke Autologic II /user/jdoe/bist> $MGC_HOME/bin/alui 2. Set the Library Technology After you invoke AutoLogic II, you need to select a technology for which to map your design. Select Setup > Destination Technology. The Setup Destination Technology window displays a list of technologies to choose from. Select a technology and then click OK. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-67 Synthesizing Your Design Memory BIST Synthesis Note: If the list is empty, you probably defined the $MGC_SYNLIB environment variable incorrectly. Your $MGC_SYNLIB environment variable must point to the technology library that you want to use. 3. Select the Model for Synthesis In the AutoLogic II command window, select File > Open > Design and choose ram4x4_bist.v from the list of files. Click OK. The tool automatically synthesizes Verilog designs when you open the design. The Autologic II command window displays various messages detailing operations of the tool. If the design generates no errors, the Design Browser window will appear after a brief period of time. 4. Continue the AutoLogic II Session You can use Autologic II to perform different operations on your design, such as applying constraints, optimization, and so on. This section does not cover these additional operations. However, you should perform any additional desired operations before saving the design. 5. Save the Design After synthesizing your design, you must save it. In the AutoLogic II command window, select File > Save > Design. The Save Design window appears. Enter a name that corresponds to the file format that you want to save and then select a file format. For example, you might save your design as ram4x4_alui.v if you choose to save it in Verilog format. Click OK to save the design. Remember that Verilog is case sensitive. You should use the options settings to insure that you save the file in the proper syntax. 6. Exit Autologic II Select File > Quit 5-68 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Memory BIST Synthesis Verifying the Gate-Level Design Verifying the Gate-Level Design Once you generate the BIST logic, verify it, and synthesize it, you have both an HDL model and a gate-level model for the BIST logic. Previously, you verified the functionality of the RTL-level design. After synthesizing this model, you verify the functionality of the gate-level logic using the same testbench as for RTL. The basic steps to perform gate-level simulation include the following: 1. Compile all Required Files 2. Set up and Run the QuickHDL Simulator 3. Analyze the Results 4. Exit QuickHDL As you can see, running the gate-level simulation is nearly identical to RTL-level simulation. 1. Compile all Required Files You must compile the new synthesized model (ram4x4_alui.v) and three other required files; the connection file (ram4x4_bist_con.v) the testbench (ram4x4_tb.v) and the original Verilog model (ram4x4.v). /user/jdoe/bist> $MGC_HOME/bin/qvlcom ram4x4.v ram4x4_bist_con.v ram4x4_tb.v ram4x4_alui.v 2. Set up and Run the QuickHDL Simulator After compiling all the required files, you set up the simulation. Note: when you invoke the simulator this time, you must define the path to where the compiled technology library components reside. For example: /user/jdoe/bist> $MGC_HOME/qhsim -L path_to_compiled_library ram4x4_tb ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 5-69 Verifying the Gate-Level Design Memory BIST Synthesis Once QuickHDL invokes, you can enter commands to trace signals (see page 5-65). If you created a dofile of these commands, you can run the dofile instead of re-entering the commands. 3. Analyze the Results Once you run the simulation, you can analyze the results as you did for the RTL-level simulation (see page 5-66). 4. Exit QuickHDL After you are done with simulation, you can exit the tool: QHSIM 21> quit 5-70 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 6 Logic BIST Synthesis LBISTArchitect synthesizes BIST (Built-In Self-Test) circuitry into RTL logic core blocks. This chapter discusses general information about LBISTArchitect and its use in the design flow, as outlined in Figure 6-1. 1. LBISTArchitect Overview Insert/Verify Memory BIST (MBISTArchitect) Insert/Verify Logic BIST (LBISTArchitect) Insert Boundary Scan Circuitry (BSDArchitect) 2. BIST Concepts 3. Examining the BIST Insertion Flow 4. LBISTArchitect User Interface Overview 5. LBISTArchitect Flow 6. Using the Default Configuration 7. BIST Flow Example Figure 6-1. Logic BIST Insertion/Connection Procedures ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-1 LBISTArchitect Overview Logic BIST Synthesis LBISTArchitect Overview LBISTArchitect synthesizes BIST structures into logic core design blocks in a top-down design flow. LBISTArchitect accepts an RTL-level design—in either VHDL or Verilog format. The LBISTArchitect design flow works in conjunction with several other tools in the Mentor Graphics DFT tool suite, including DFTAdvisor, BSDArchitect, MBISTArchitect, and FastScan. Additionally, LBISTArchitect works with any standard VHDL or Verilog simulation and synthesis tool to complete the topdown design flow. Features LBISTArchitect provides: • Default or customized scan-based BIST synthesis for the mux-DFF scan type. • VHDL output that you can use with any standard VHDL simulator or synthesis tool, such as QuickHDL, Synopsys’ Design Compiler, and AutoLogic II. • Verilog output that you can use with any standard Verilog simulator or synthesis tool, such as QuickHDL, Synopsys’ Design Compiler, AutoLogic II, and Verilog XL. • VHDL or Verilog top-level design file, configuration, and connection information for automating boundary scan insertion with BSDAchitect. • Configuration and connection information for automating ATPG and fault simulation with DFTAdvisor or FastScan. • A graphical user interface for ease of use. 6-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis LBISTArchitect Overview LBISTArchitect Solutions to the Test Challenge Self-testing provides a number of solutions to common test challenges. First, tester time is expensive and available pattern memory is beginning to be exhausted. Thus, BIST can alleviate this by placing the test circuitry on key core blocks, therefore reducing external tester time and saving multiple iterations. Second, embedded logic can often prove very difficult to control and observe. This is significant as we approach million gate ICs with multiple embedded cores. BIST minimizes the difficulty of testing circuitry by providing system-level control signals that run internal test circuitry and report test operation status. Additionally, when used in conjunction with DFTAdvisor, LBISTArchitect supports Multiphase Test Point Insertion (MTPI) which is a proprietary test point insertion technique. MTPI activates subsets of control points in phases thereby not interfering with one another nor blocking fault propagation passages. Third, with classical testing, test pattern generation, test set application, and response analysis all occur outside of the device itself. With BIST, these processes run local to the core block, thus allowing device testing from within a larger system—not simply stand-alone testing in a manufacturing environment. Fourth, BIST results in test-ready core blocks that you can re-use without intrusion and redesign. This allows core blocks to be shipped with the test circuitry included, without the need to release proprietary netlist information to a customer. BIST does require additional circuitry to perform its functions. However, in large designs, the advantages of designing and testing with BIST can override the additional overhead accrued. BIST blends both the design and test disciplines. Merging test into the design process far earlier in the flow reduces the product development cycle. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-3 LBISTArchitect Overview Logic BIST Synthesis LBISTArchitect Input and Output This section describes each of the LBISTArchitect inputs and outputs shown in Figure 6-2. BIST Commands VHDL Entity BSDArchitect Dofile Verilog Model LBISTArchitect HDL RTL BIST Model Top-level Model FastScan Dofile Figure 6-2. LBISTArchitect Inputs and Outputs LBISTArchitect requires a VHDL entity or Verilog model as input. Additionally, you can specify a batch command file (dofile) containing LBISTArchitect application commands at invocation. LBISTArchitect produces the following outputs: • A VHDL RTL entity and architecture or a Verilog RTL model of the BIST circuitry, at a hierarchical level above the VHDL entity or Verilog model you used as input. This new level of hierarchy contains the BIST circuitry plus an instance of the core design. • A top-level VHDL RTL entity or Verilog RTL model of the BIST instance and core design instance. You can use this new top-level of hierarchy with BSDArchitect to generate boundary scan. 6-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Concepts • Dofiles for BSDArchitect, DFTAdvisor, and FastScan to automate the tasks of boundary scan, fault simulation, and signature generation. By using the BSDArchitect dofile, BSDArchitect generates a test bench which you can use with your BIST model for verification. BIST Concepts Device testing requires stimulus, a mechanism to apply the stimulus to the “device under test”, and some means to analyze or compare the device’s responses with a known good (non-faulty) response. Classical testing uses external test patterns as stimulus, and applies the patterns to the device via a tester. The tester examines the device’s response, comparing it against the known good response stored as part of the test pattern data. Built-in Self-Test (BIST) places all these functions within circuitry surrounding the device or circuit under test (CUT). Figure 6-3 shows a simplified diagram of a BIST circuit. MUX to system Circuit Under Test Response Analyzer Pattern Generator from system BIST Controller Figure 6-3. Circuit with Surrounding BIST Circuitry ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-5 BIST Concepts Logic BIST Synthesis Scan-based BIST Configuration STUMPS stands for Self-Test Using MISR/Parallel SRSG (shift register sequence generator). This self-test configuration uses one or more scan chains in the design for what it calls STUMPS channels. STUMPS channels fulfill the same purpose as scan chains—they provide a means to both control and observe the internal state of the design. The self-test aspect adds the ability to internally generate patterns, for STUMPS channels, and compress outputs from STUMPS channels. The scan chains become STUMPS channels that provide testability internal to the design. The boundary scan chain becomes a STUMPS channel for the design’s primary inputs and primary outputs. Figure 6-4 shows a basic STUMPS configuration that includes both the scan chains and boundary scan circuitry as STUMPS channels. 6-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Concepts BIST Circuitry Pattern Counter Shift Counter Gating Logic PRPG Core Design STUMPS Channels TAP IEEE 1149.1 Boundary Scan Controller XOR Gates MISR Figure 6-4. Logic BIST Architecture Pattern Generation with LFSRs BIST circuitry generates test patterns from within the design itself, using pseudorandom techniques. It does this by adding a simple hardware device called a linear feedback shift register (LFSR). When an LFSR performs PseudoRandom Pattern Generation, it is referred to as a PRPG. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-7 BIST Concepts Logic BIST Synthesis A series of connected D flip-flops comprise a PRPG. Bit numbering ranges from 0 to N-1, with 0 being the least significant bit and N-1 being the most significant bit of an N-stage PRPG. The output of bit 0 feeds back to the input of bit N-1, creating a circular shifting path. One or more exclusive-OR gates, placed either between bits or outside of the register, creates random feedback. Figure 6-5 shows a four-stage (four flip-flops) PRPG with one tap point (the point at which a flipflop output connects to an XOR gate) external to the PRPG bits at position 3. D Q D Q D Q D Q 3 2 1 0 CLK Figure 6-5. Four-Stage LFSR with One Tap Point PRPGs generate “random” patterns based on the seed (initial) value and the tap positions. The goal of pseudorandom pattern testing is to generate the greatest number of patterns without repeating the sequence. This is known as a maximalconfiguration which is discussed under “Common LFSR Considerations” on page 6-10. Generally, the PRPG‘s period completes when its value returns to the seed value. At best, a k-stage PRPG can generate 2k - 1 patterns without repeating. So, a four stage LFSR can, at best, generate 15 patterns before repeating. With the seed value 1000, the LFSR of Figure 6-5 generates the following 15pattern sequence: State 0 1 2 3 4 5 6 7 6-8 Pattern 1000 1100 1110 1111 0111 1011 0101 1010 State 8 9 10 11 12 13 14 15 Pattern 1101 0110 0011 1001 0100 0010 0001 1000 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Concepts Test Signature Compression BIST circuitry calculates a test signature from the circuit under test by using a multiple input shift register, or MISR. Like a PRPG, a MISR is an LFSR. However, instead of generating patterns to apply to the circuit, a MISR takes output values from the circuit and produces an output pattern, or test signature. Scan chain outputs feed through XOR gates into various bits of the MISR, such that it compresses the values received from all scan chains into a test signature. Figure 6-6 shows an 8-bit MISR, with three “In” type tap points at bit positions 4, 3, and 2. Core Design sco2 sco1 7 6 5 4 3 2 1 0 MISR Figure 6-6. Eight-Stage MISR Connecting to Two Scan Chains The scan chain whose output is sco1 connects to bit 7 of the MISR. The scan chain whose output is sco2 connects to bit 2 of the MISR, just after the internal tap point. As the BIST process runs, the PRPG creates and shifts patterns into the scan chains. The circuit goes into system mode, at which time the loaded scan chain values propagate through the design. The scan cells then capture system data, which then shifts out the scan chain and into the MISR at the specified connection points. Throughout this process of shifting in patterns and shifting out circuit data, the MISR keeps compressing the test data via both its own feedback configuration and scan chain values. At the end of the BIST process, this results in a unique signature, which shifts out of the MISR through TDO during the 1149.1 controller’s Shift-DR state. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-9 BIST Concepts Logic BIST Synthesis To determine if the circuit is defect free, the tester compares a known good signature to the actual final signature that shifts out of the MISR. You acquire the known good signature by performing good machine simulation of the same BIST configuration. When the actual test signature differs from the simulated good machine signature, this indicates the circuit has a fault. Common LFSR Considerations You want to avoid certain basic mistakes when configuring PRPGs and MISRs. First, you never want to seed an PRPG with a value of all 0s. This results in a pattern set of all 0s. Likewise, X values propagating to the MISR quickly lead to a pattern set of all Xs. Second, you want to strategically place the PRPG or MISR tap points to produce the maximum set of non-repeating patterns. This is called maximally-configuring your PRPG or MISR. LBISTArchitect will automatically do this for you based on the length of your PRPG and MISR or you can manually add the tap points. In either case, maximal tap point configuration is determined by using one of the primitive polynomial associated with the length of your LFSR. You can list two of these polynomials by using the Report Primitive Polynomial command. Table 6-1 shows maximal configuration data for common LFSRs up to 32 bits. Table 6-1. Common LFSR Configuration LFSR Length Primitive Polynomial Tap Points (“in”/Type2) Tap Points (“out”/Type1) 8-bits x8+x4+x3+x2+1 6, 5, 4 4, 3, 2 16-bits x16+x5+x4+x3+1 13, 12, 11 5, 4, 3 24-bits x24+x7+x2+x+1 23, 22, 17 7, 2, 1 32-bits x32+x22+x2+x+1 31, 30, 10 22, 2, 1 How you determine the tap points from the primitive polynomial depends on the tap type. For the Type 1 or “out” tap type, you remove the highest and lowest terms from the polynomial and use the exponents of the remaining terms as the tap points. For example, for the 8-bit LFSR shown in Table 6-1, you remove both x8 6-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Concepts and 1 from the polynomial so you are left with x4+x3+x2. You then place the tap points at the bits corresponding to the exponents: 4, 3, and 2. For the Type 2 or “in” tap type, subtract the Type 1 or “out” tap points from the LFSR’s length. For example, for the 8-bit LFSR you determined the tap positions 4, 3, and 2 for the Type 1 tap type. Thus, for Type 2 or “in” tap types, you get 4, 5, and 6 (8 - 4, 8 - 3, and 8 - 2) as the tap positions. Figure 6-7 shows the tap positions, for both type “in” and type “out” configurations, for the primitive polynomial x8+x4+x3+x2+1 with an 8-bit LFSR. Using “in” type taps can prevent critical path timing problems that could occur in the feedback path of LFSRs using “out” type taps. “In” Tap Points 7 6 5 4 3 2 1 0 “Out” Tap Points 7 6 5 4 3 2 1 0 Figure 6-7. Eight-Stage LFSR Configurations Issues with Pseudorandom Testing LBISTArchitect uses a PRPG to generate pseudorandom patterns for testing. Pseudorandom patterns have characteristics of both deterministic patterns and random patterns. In ATPG fault simulation, deterministic pattern generation targets a particular fault (or faults) and intelligently chooses a pattern for that fault’s detection. This means that each ATPG run results in high test coverage and is repeatable; that is, ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-11 BIST Concepts Logic BIST Synthesis you can produce a predictable set of patterns. Deterministic pattern generation also results in a small test size and short application time. However, because deterministic patterns are external to the core logic, you must apply them using ATE and pattern memory. Random pattern generation randomly generates patterns for the circuit inputs, detecting various faults in the fault list. This results in an unpredictable set of patterns for each ATPG run and a large test size. Pseudorandom pattern generation randomly generates patterns based on a PRPG seed value. This means that pseudorandom pattern generation quickly achieves a fairly high fault coverage and produces a predictable set of patterns, so it is repeatable. Also, because Pseudorandom patterns are generated by the PRPG, you can apply them locally to a logical core block. Fault coverage not achieved is due to “random pattern resistance.” To overcome random pattern resistant faults, you need to insert control and observe test points into the core logic. Deterministic generation requires a high degree of design knowledge. Random generation requires very little design knowledge. Pseudorandom generation can use some design knowledge to improve its efficiency. For example, using biased input distributions (or weighted random patterns) can improve pseudorandom testing results. Multiphase Test Point Insertion Analysis LBISTArchitect supports Multiphase Test Point Insertion (MTPI) which is provided by DFTAdvisor. MTPI is a proprietary technique that activates subsets of control points in phases, so they do not interfere with one another and block the fault propagation passages. This test point selection process takes the actual fault list as the target. MTPI then uses random patterns to do probabilistic fault analysis for the selection of test points in each phase. To verify the effect, DFTAdvisor performs fault simulation after adding test points. This process removes detected faults from the fault list, such that, the next phase targets only the remaining faults. This section describes the constraints and process of using MTPI in DFTAdvisor. 6-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Concepts Multiphase test point insertion analysis has the following constraints in addition to the constraints listed in “Analyzing the Design for the Best Control and Observe Points” on page 8-26: • Test points are added/inserted only on the output of a gate, not the input. • No test points are inserted in bus, tri-state, or lower level gates (such as wire and nmos). • No test points are inserted in RAM/ROM, FIFO, or any memory element. These blocks should be isolated by scan chains and tested separately using MBISTArchitect. For an example showing how to use DFTAdvisor to perform multiphase testpoint insertion, refer to “Using DFTAdvisor Up Front in the Flow” on page 6-27. Other Controls This section discusses how the RUNBIST instruction, shift counter, and pattern counter control the BIST process. The RUNBIST Instruction The RUNBIST instruction is a 1149.1 IEEE instruction that BSDArchitect generates to control the BIST process. You need to load RUNBIST and then advance the TAP controller to the run-test/idle state to initiate the BIST process. RUNBIST acts as a select line. For example, Figure 6-8 shows RUNBIST being used for two purposes: enable data to enter the core design from the BIST controller’s PRPG, and allowing the shift counter’s value to control the shifting of the data through the STUMPS channels. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-13 BIST Concepts Logic BIST Synthesis From System Core Design MUX From PRPG RUNBIST ... Scan_enable MUX From Shift Counter Figure 6-8. RUNBIST Function The Shift Counter The shift counter begins at a state of all 0s. When RUNBIST executes, it counts upward until it reaches a specified limit corresponding to the length of the longest STUMPS channel. Each time it increments, data in the STUMPS channels shift. Upon reaching this limit, the STUMPs channel data shifting stops and the BIST circuitry disables the scan enable line. This allows capture of system data in the scan cells. The shift counter then resets again to all 0s. It repeats this process for each pattern the PRPG applies. Each time the shift counter resets to 0, it signals the pattern counter to decrement its value. The Pattern Counter When the RUNBIST instruction executes, the BIST controller loads the pattern counter with the number of patterns that the PRPG is to generate. Each time the shift counter resets to 0, this triggers the pattern counter to decrement its value by one. When the pattern counter reaches zero, this indicates that the PRPG has finished generating and applying patterns. To follow RUNBIST instruction rules, a zero value in the pattern counter triggers the BIST controller to disable the LFSR clocks. This ensures a stable final MISR signature in a situation where tests running simultaneously on different chips require different numbers of patterns for testing. 6-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis Design Considerations for BIST Design Considerations for BIST This subsection describes some of the issues that should be taken into consideration when developing a BISTable design. the keys under discussion here are: X generation and propagation, Logic BIST RAM Support, and How Logic BIST Handles Non-scan Elements. X generation and propagation If an X propagates to an observe point (scan cell), neither DFTAdvisor nor FastScan can calculate a single good machine signature. For this reason, LBISTArchitect does not allow X propagation to the MISR in a design that utilizes BIST. Here are some of the cases that can cause X generation: • RAM: If a RAM does not have 2**n valid addresses, an invalid address can create X on the outputs. If an uninitialized memory location is read, it can create X on the outputs. If the read line is set off and the read off value is X, it can create X on the outputs. • Transparent latches: If a single clock is not set to its on-state, or the set and reset lines are not off, X generation occurs. • Non-scan state element. • Scan cells where more than one clock goes on simultaneously. • Multiple drivers for a bus: If multiple drivers for a bus are active simultaneously, it can create X on the bus. To avoid X creation, you can design the bus in such a way that only one driver is active at a time. • No drivers for a bus without pullup or pulldown. • Wire and Switch gates. • TIE-X gates. • If an X is generated by any of these cases and then propagated to an observable point, FastScan and DFTAdvisor report an error condition. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-15 Design Considerations for BIST Logic BIST Synthesis To avoid X propagation you can change the design to avoid generating X or you can change the design to block the X from propagating to an observable point. The BIST rules checking in DFTAdvisor detect potential conditions that can cause X propagation. The following lists some of the existing DFTAdvisor rules that do BIST related checking: • G6: You cannot use the dummy scan chain option if you have defined LFSRs. • B1—B12: Whenever LFSRs are defined, FastScan and DFTAdvisor perform the BIST rules checking to ensure proper application of BIST patterns to the circuit. • E5: When the application places constrained states on constrained pins and binary states on PIs and scan cells, X states must not propagate to an observable point. • E9: The drivers of wire gates must not be capable of driving opposing binary values. This rule ensures that there is no possible contention (for the good machine) on wire gates. • E10: This rule performs bus contention mutual-exclusivity checking. • E11: Ability of a bus to attain Z state. You should use the following command to do X generation checking: Set Drc Handling E11 -Mode Z. Rules E10 and E11 do complete checking for X generation by tri-state drivers and buses. Refer to the Design Rules Checking chapter of the ASIC/IC Design-For-Test Process Guide for more information about these and other rules. FastScan and DFTAdvisor report an error when a X propagates to a MISR. You can use FastScan or DFTAdvisor debugging capabilities to find the source of the problem. 6-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis Design Considerations for BIST Logic BIST RAM Support You must ensure that RAMs are handled correctly during self-test. Two of the possible alternatives are as follows: • Read-only test strategy: In this strategy, you initialize the RAM prior to test and hold the RAM write control line off to ensure that RAM contents do not change. You can use the RUNBIST signal to hold the write control line at the off state. In this case RAM is tested as ROM. The tester, FastScan, or DFTAdvisor do not detect any faults that are connected only to data-in lines, write lines, or write port address lines of RAM. • RAM isolation: In this strategy you isolate the RAM from the rest of the logic during logic test. You can isolate the RAM by using pin constraints to control all RAM outputs to a constant value. There is very limited capability to use RAM for testing. If the RAM does not have 2n valid addresses, an invalid address could cause X on the outputs. One option is for you to design the RAM in such a way that an invalid address can cause 0 on all the outputs. FastScan and DFTAdvisor perform rules checking to ensure that an X generated from a RAM does not propagate to an observable point. How Logic BIST Handles Non-scan Elements Due to restrictions concerning X-propagation and multiple clock cycles, Logic BIST only supports certain types of non-scan elements. FastScan and DFTAdvisor allow six types of non-scan elements: TIE-0, TIE-1, TIE-X, combinational transparent, sequential transparent, and clock sequential. FastScan and DFTAdvisor treat a non-scan cell as TIE-0 or TIE-1 when the nonscan cell retains the value loaded during a ‘force PI.’ During ‘force PI’ FastScan and DFTAdvisor turn all clocks off and place constrained values on constrained PIs and cells. LBISTArchitect only allows three types of non-scan elements: TIE-0, TIE-1 and combinational transparent that are always turned on (clock is always on). TIE-Xs ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-17 Examining the BIST Insertion Flow Logic BIST Synthesis are not allowed because they would result in X-propagation. LBISTArchitect and BSDArchitect do not allow sequential transparent or clock sequential elements Examining the BIST Insertion Flow Random logic BIST synthesis involves a number of different tools operating at various levels of the design. The following subsections discuss the tool flow and interactions for BIST insertion within a larger DFT design flow. Test Structures Within the Design To understand the LBISTArchitect flow, you first need to understand how all the different test structures fit into a larger view of the design. Figure 6-9 shows the various levels of test hierarchy within a circuit. Bo un .1 9 4 E E IE 11 da Lo ST BI C e or w/ Sc gic ry Sc an an M RA IST B Figure 6-9. Hierarchy Reflecting Test Circuitry Layers 6-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis Examining the BIST Insertion Flow Whatever process you choose to achieve it, the final design hierarchy can include the following test structures: • RAM or memory BIST: BIST inserted into memory models. These BISTed models become part of the core design. MBISTArchitect inserts BIST circuitry into memory models at the RTL level. • Core design with scan: Internal scan and test structures such as test points and test logic. DFTAdvisor inserts internal scan and test points into the core logic via a gate-level netlist. The core design may contain BISTed memory models. • Logic BIST: BIST inserted into an RTL-level entity description of the core design. LBISTArchitect adds logic BIST circuitry at a hierarchical level above the core design. • IEEE 1149.1 Circuitry: Boundary scan circuitry inserted into an RTLlevel entity description of the BISTed core design. BSDArchitect adds 1149.1 circuitry at a hierarchical level above the logic BIST circuitry within the design. The 1149.1 RUNBIST instruction initiates the BIST process from the design, board, or system level. DFT Tool Support for BIST While LBISTArchitect performs the actual BIST circuitry synthesis for the design, several other Mentor Graphics DFT tools facilitate the process. While MBISTArchitect does not contribute directly to the logic BIST flow, the design to which you want to add logic BIST circuitry may already contain BISTed memories. In this case, both BIST processes—memory BIST and logic BIST— must run, one after the other, during testing. If you use the output side of the BISTed memory to test the logic BIST, you should run the memory BIST test before the logic BIST tests. QuickHDL provides the means to compile the VHDL model on which you invoke LBISTArchitect. LBISTArchitect requires a compiled version of the source model in a work directory that you designate at invocation. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-19 Examining the BIST Insertion Flow Logic BIST Synthesis DFTAdvisor adds to the BIST flow in its ability to simulate the BIST circuitry to determine the BIST circuitry’s test coverage. It can further improve the testability of the design by inserting test points, given the structure of the inserted BIST circuitry. Additionally, it adds the scan circuitry that the BIST circuitry requires for the STUMPS channels. BSDArchitect inserts boundary scan (IEEE 1149.1) circuitry which controls the BIST processes of the design. The RUNBIST instruction initiates the BIST process. While you are not required to use any of these supporting tools, they greatly facilitate the BIST process by automating a number of tasks that you would have to do either manually or with third-party tools. BIST Insertion Flows Figure 6-10 shows a basic tool flow for inserting logic BIST—including the supporting tools—within a larger DFT tool-based flow. This Logic BIST flow can include DFTAdvisor at both the front and back end of the process. Refer to “BIST Flow Example” on page 6-27 for detailed steps involving each tool in the flow. Note: This flow may require iterations between tools in order to obtain optimal test coverage with a minimal number of test points. 6-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis Examining the BIST Insertion Flow 1. Insert Scan and Test Points Gate-Level Gate-Level DFTAdvisor Design Design w/ Scan & Test Points 2. Insert Logic BIST Circuitry HDL Design HDL LBISTArchitect HDL Core Design Design w/BIST 3. Insert Boundary Scan HDL BSDArchitect Design w/1149.1 4. Synthesize Design Gate-Level Design w/ Scan & Test Points HDL Design w/BIST VHDL or Verilog Logic Synthesis Tool Gate-Level Design HDL Design w/1149.1 5. Simulate Faults & Generate Test Signature Gate-Level Design FastScan or DFTAdvisor Good Machine Signature Simulation Fault Results Figure 6-10. Logic BIST Synthesis Flow ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-21 LBISTArchitect User Interface Overview Logic BIST Synthesis LBISTArchitect User Interface Overview The main components of the LBISTArchitect user interface are described under “User Interface Overview” on page 1-9. This section provides LBISTArchitect-specific information on how to perform tasks you will find useful during any LBISTArchitect session. Resetting the State of LBISTArchitect At times, you may find it necessary to discard all your entered commands and start over from the beginning. This typically happens when you make several customizations to the BIST implementation. The Reset State button or command lets you effectively reset all the command arguments and values to their default values, which is equivalent to exiting LBISTArchitect and re-invoking it on the same design. Customizing the LBISTArchitect Output Filenames If you do not use the Setup > Output Files menu item or Setup File Naming command, LBISTArchitect saves the generated output files with the default file names. The following list shows all possible LBISTArchitect outputs files and their default prefixes and suffixes: 6-22 File Name Description model_bist.suffix The Verilog BIST module or VHDL BIST entity using the input files suffix model_bist.v The Verilog BIST model if the input file had no suffix entity_bist.vhd The VHDL BIST model if the input file had no suffix entity_bsda.do The BSDArchitect dofile entity_dfta.do The DFTAdvisor dofile entity_fscan.do The FastScan dofile ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis LBISTArchitect User Interface Overview There may be times when the default file names that LBISTArchitect produces do not meet your criteria for naming conventions. When this occurs, you can use the Setup File Naming command as described in the BISTArchitect Reference Manual to explicitly define the naming conventions for any output file. This prevents you from having to rename your files to fit your tools’ specific requirements. For a detailed explanation of each file, see the Setup File Naming command description Note: LBISTArchitect uses the naming conventions exactly as you specify; that is, it adds no additional prefixes or suffixes to the specified filenames. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-23 LBISTArchitect Flow Logic BIST Synthesis LBISTArchitect Flow Figure 6-11 shows the internal flow you use to insert BIST logic. Dotted lines show optional inputs or outputs. BIST Commands VHDL Entity Verilog Model Invoke LBISTArchitect Add User Commands BSDArchitect Dofile Run BIST Insertion Save Outputs DFTAdvisor Dofile HDL FastScan Dofile BIST Model Figure 6-11. Internal Logic BIST Insertion Flow 6-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis Using the Default Configuration Using the Default Configuration This section shows you how to invoke, set up, and run LBISTArchitect using a simple set of commands to generate and save BIST logic. The following example shows how to invoke LBISTArchitect, specify a BIST configuration, insert the BIST circuitry, and save the appropriate files. 1. Invoke LBISTArchitect on a VHDL design called fha.vhd by entering the following: shell> $MGC_HOME/bin/bista fha.vhd -vhdl -logic The -Vhdl and -Logic switches are not required in this instance, but are shown here for clarity. Refer to the “Shell Commands” chapter in the BISTArchitect Reference Manual for a complete description of the bista invocation command. 2. Set up the internal scan interface parameters for the logic BIST circuitry configuration. This information includes specifying the number of STUMPS channels (scan chains), the maximum number of scan cells in the longest scan chain, the total number of scan cells for all the scan chains, the name of the scan clock, and the name of the scan enable signal. In this case, all the default setting will work except the clock name and the number of scan chains. The following command line sets the parameters for this design: LBISTA> set iscan interface -channel 1 -clock clk 3. Specify the name and the input and output ports of the single STUMPS channel you just specified by entering: LBISTA> add scan pins chain1 scan_in1 scan_out1 4. Run the BIST circuitry insertion. LBISTA> run // ** Successfully added BIST circuitry. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-25 Using the Default Configuration Logic BIST Synthesis Because in this example you did not specify any of the LFSR setup commands, LBISTArchitect automatically created a tap type “In” PRPG and MISR with length calculated on the number of scan chains, the length of the longest scan chain, and the number of patterns that you want to run. You can display the PRPG and MISR information as well as the remainder of the default setting by entering the following: LBISTA> report lfsrs LBISTA> report environment 5. Save the results of your BIST insertion by entering: LBISTA> save bist // Saved fha_bist.vhd // Saved bsda_in.vhd // Saved fha_dfta.do // Saved fha_fscan.do // Saved fha_bsda.do As you can see by the transcript message, the Save Bist command saved the BIST design in VHDL format as well as the BISTed top-level entity, for use by BSDArchitect, and three dofiles for use with BSDArchitect, DFTAdvisor, and FastScan. 6. Exit the tool. LBISTA> exit 6-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example BIST Flow Example “BIST Insertion Flows” on page 6-20 introduced the BIST tool flow. Figure 6-12 summarizes this flow. DFTAdvisor MBISTArchitect LBISTArchitect BSDArchitect Synthesis DFTAdvisor FastScan = Optional Steps Figure 6-12. Tools in BIST Using MBISTArchitect “DFT Tool Support for BIST” on page 6-19 introduced MBISTArchitect within a larger BIST flow. Basically, MBISTArchitect inserts BIST circuitry around memory models. Thus, your design may optionally contain a BISTed memory model created by MBISTArchitect. For more information on MBISTArchitect, refer to “Memory BIST Synthesis” on page 5-1. Using DFTAdvisor Up Front in the Flow DFTAdvisor plays several important roles within the logic BIST insertion flow. First, it identifies and inserts internal scan circuitry into the design. Second, it performs simulation-based or multiphase test point analysis and insertion to increase the controllability and observability of the design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-27 BIST Flow Example Logic BIST Synthesis In order to use LBISTArchitect, you must insert scan, and possibly test points, up front in the design flow. You can then generate a VHDL netlist for use by LBISTArchitect for BIST insertion. Because you can, and often would, perform scan insertion and test point analysis up front in the flow, the following procedures describes how you accomplish the following tasks using DFTAdvisor: • Internal scan insertion • Simulation-based test point analysis and insertion • Multiphase test point analysis and insertion Because the steps shown use example data and do not provide complete command syntax and options, you should use these procedures simply as a guide to the process. For complete DFTAdvisor command information and usage refer to “Inserting Internal Scan and Test Circuitry” on page 8-1 of this manual and the “Command Dictionary” chapter in the BISTArchitect Reference Manual. Internal Scan Insertion Procedure To insert internal scan circuitry for a GENIE design named s9234.gn using a DFT library named lcb500k.lib, perform the following procedure: 1. Invoke DFTAdvisor on the design: shell> $MGC_HOME/bin/dftadvisor s9234.gn -genie -lib ../lcb500k.lib 2. Set up the appropriate design information: SETUP> add clocks 0 clock 3. Run rules checking by setting the system mode to DFT: SETUP> set system mode dft 4. Specify the scan enable line: SETUP> setup scan insertion -sen scan_en 6-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example 5. Treat all sequential instances as scan instances by entering: SETUP> setup scan identification full_scan 6. Identify scan candidates: DFT> run 7. Insert scan candidates: DFT> insert test logic -Scan on -test_point off -max_length 40 8. Display a list of the newly added scan chains: DFT> report scan chains 9. Optionally, write out the intermediate scan results: DFT> write atpg setup s9234_scan DFT> write netlist s9234_scan.gn -genie Testpoint Analysis and Insertion You do not need to insert test points up front in the design flow. However, if you want to perform this task at the front end of the flow, you can do so in the same session as you inserted scan. The following procedures describe the tasks associated with either simulation-based or multiphase test point analysis and insertion. Simulation-based Testpoint Analysis and Insertion Procedure The following simulation-based test point insertion task list assumes that you are still within the same session in which you inserted scan and have not yet exited the tool; that is, you completed the steps of the “Internal Scan Insertion Procedure” on page 6-28. 1. Return to setup mode: DFT> set system mode setup ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-29 BIST Flow Example Logic BIST Synthesis 2. Specify the scan information you just created: SETUP> dofile s9234_scan.dofile DFTAdvisor executes all the commands contained in the dofile. The following lists the contents of s9234_scan.dofile: // // // add add add add add add Generated by DFTAdvisor at Fri Oct 18 15:55:56 1996 scan groups grp1 s9234_scan.testproc scan chains chain1 grp1 scan_in1 scan_out1 scan chains chain2 grp1 scan_in2 scan_out2 scan chains chain3 grp1 scan_in3 scan_out3 scan chains chain4 grp1 scan_in4 scan_out4 clocks 0 clock 3. Define the capture clock: SETUP> set capture clock clock 4. Set up the test point identification parameters: SETUP> set control threshold 4 SETUP> set observe threshold 4 Use the simulation results from 32000 patterns to identify 9 control and 20 observe points: SETUP> setup test_point identification -control 9 -obs 20 -patterns 32000 -cshare 16 -oshare 16 -base simulation SETUP> setup scan identification none 5. Re-run rules checking with scan. SETUP> set system mode dft 6. Identify test point candidates: DFT> run 6-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example 7. Define cell models to use with test points: DFT> add cell models or2a -type or DFT> add cell models eoa -type xor DFT> add cell models mux21ha -type mux s a b DFT> add cell models n1l -type inv DFT> add cell models and2a -type and DFT> add cell models fd1sqa -type sddf cp d 8. Setup scan enable line and scan clock: DFT> setup scan insertion -sen scan_en DFT> setup test_point insertion -control clock -observe clock -model fd1sqa 9. Insert the test points in the circuit: DFT> insert test logic -test_point on -scan off 10. Write out the combined scan and test point insertion results: DFT> write atpg setup s9234_scan_tp -replace DFT> write netlist s9234_scan_tp.gn -genie -replace 11. Optionally, write out the top-level entity “bist_in.vhd” and the LBISTArchitect command file “bist.dofile,” both of which you can use with LBISTArchitect to add logic BIST: DFT> write bist setup -vhdl -replace 12. Display a list of all the scan chains added during this session: DFT> report scan chains The list includes all the scan chains added during the scan insertion run earlier as well as the scan chains added during the test point insertion run. 13. Exit the session. DFT> exit ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-31 BIST Flow Example Logic BIST Synthesis Multiphase Testpoint Analysis and Insertion Procedure The following multiphase test point insertion task list assumes that you are still within the same session in which you inserted scan and have not yet exited the tool; that is, you completed the steps of the “Internal Scan Insertion Procedure” on page 6-28. 1. Set one capture clock. Be sure to use the system clock, not reset. SETUP> set capture clock sys_clock 2. Define cells for control points and control logic. The following 2-input cells must be added with the Add Cell Models command: AND, INV, OR, and XOR (for XOR tree that merge new observe points). SETUP> add cell models my_and -type and SETUP> add cell models my_inv -type inv SETUP> add cell models my_or -type or SETUP> add cell models my_xor -type xor 3. Run the Setup Test_point Identification command in Setup mode to define multiphase test point insertion parameters. This insures that flattening decomposes the MTPI-specific cells into 2-input cells for analysis. SETUP> setup test_point identification -control 6 -observe 2 -patterns 1023 -base multiphase -verbose -test_coverage 95.0 -phases 4 -bpcthreshold 7 -sigprobthreshold 0.05 -num_detections 1 4. Change system mode to Dft, which causes flattening of the design. SETUP>set system mode dft 5. Execute the Setup Scan Identification command with the following option: DFT>setup scan identification none 6. You can use the Add Notest Point, Delete Notest Point, and Report Notest Point commands in Dft mode with multiphase test point insertion to control the generation of test points. Note: The Add Test Point command in DFTAdvisor can not be used in conjunction with multiphase test point insertion. You can use the Add Test 6-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example Point and Insert Test Logic commands in one run, then go back to Setup mode and start multiphase test point insertion analysis. 7. Run the test point identification process using the Run command. DFT>run 8. Report the test points using the Report Test Point command: DFT>report test point 9. Add the test logic to the design using the Insert Test Logic command with the following options: DFT>insert test logic -test_point on -scan off 10. Write the BIST setup dofile and entity for LBISTArchitect using the Write Bist Setup command: DFT>write bist setup -verilog 11. Write out the netlist of the design using the Write Netlist command: DFT>write netlist design_scan_tp.v -verilog Using LBISTArchitect LBISTArchitect adds logic BIST circuitry at a hierarchical level above the core design. The core design may or may not contain BISTed memory models (as provided by MBISTArchitect) and test points (as provided by DFTAdvisor). However, the core design must contain at least one internal scan chain. For purposes of this example, we are using the bist_in.vhd top-level entity and the bist.dofile command file that we created in the previous procedures “Internal Scan Insertion Procedure” on page 6-28 and “Simulation-based Testpoint Analysis and Insertion Procedure” on page 6-29. This design does not include any BISTed memory models but, does include the internal scan logic created by DFTAdvisor. Once you have inserted the BIST logic into the core design, you can optionally insert boundary scan circuitry using BSDArchitect. Whether you insert boundary scan or not, you will need to use a standard simulation tool such as DFTAdvisor or FastScan on the BISTed core design to provide a good circuit test signature for comparison purposes. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-33 BIST Flow Example Logic BIST Synthesis Note: If you did not use the DFTAdvisor’s Write Bist Setup command to create the top-level entity bist_in.vhd, you need to create one for LBISTArchitect. To do so, extract the top-level design entity from the core design of your choice and place it in a file. This file then contains only the entity for the top-level design, which as a whole consists of the core, with internal scan chains and testpoints. To generate and save BIST logic for the top-level entity named bist_in.vhd, perform the following procedure: 1. Invoke LBISTArchitect on the top-level entity, bist_in.vhd, from your shell. shell> $MGC_HOME/bin/bista -lbist bist_in.vhd -vhdl 2. Setup your Logic BIST session by performing one of the following: • If you used DFTAdvisor’s Write Bist Setup command to create the LBISTArchitect command file bist.dofile, perform these steps: i. Setup your Logic BIST session by entering: LBISTA> dofile bist.dofile ii. Skip ahead to step 15 on page 6-37. • If you do not have a bist.dofile created by DFTAdvisor, manually setup your Logic BIST session by performing the remainder of this procedure. 3. Define a PRPG named lfsr1, of length 16, whose seed value is FFFF, with “In” type tap points by entering: LBISTA> add lfsrs lfsr1 prpg 16 FFFF -in 4. Add three PRPG tap points at the output of bits 1, 5, and 6: LBISTA> add lfsr taps lfsr1 1 5 6 5. XOR bits 2 and 12 of lfsr1 and connect it to the scan input pin, scan_in1: LBISTA> add lfsr conn scan_in1 lfsr1 2 12 6-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example 6. Perform the remainder of the PRPG LFSR connections by XORing various lfsr1 bit combinations and connecting them to the scan input pins scan_in2—scan_in5: LBISTA> add lfsr connections LBISTA> add lfsr connections LBISTA> add lfsr connections LBISTA> add lfsr connections scan_in2 scan_in3 scan_in4 scan_in5 lfsr1 3 15 lfsr1 11 4 lfsr1 4 13 2 1 lfsr1 6 8 11 13 7. Add three dummy outputs to the PRPG to feed three sections of the boundary scan register by entering: LBISTA> add lfsr connections dummy lfsr1 5 1 9 10 LBISTA> add lfsr connections dummy lfsr1 7 2 14 LBISTA> add lfsr connections dummy lfsr1 6 3 8 11 That completes the PRPG setup. 8. Define a MISR named lfsr2, of length 16, whose seed value is FFFF, with “In” type tap points by entering the following: LBISTA> add lfsrs lfsr2 misr 16 FFFF -in 9. Add three MISR tap points at bit the output of bits 1, 5, and 6: LBISTA> add lfsr taps lfsr2 1 5 6 10. Connect bit 7 of lfsr2 to the scan output pin, scan_out1: LBISTA> add lfsr conn scan_out1 lfsr2 7 11. Perform the remainder of the MISR LFSR connections by connecting various bits to the scan output pins scan_out2—scan_out5: LBISTA> add lfsr connections LBISTA> add lfsr connections LBISTA> add lfsr connections LBISTA> add lfsr connections scan_out2 scan_out3 scan_out4 scan_out5 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 lfsr2 9 lfsr2 2 lfsr2 3 lfsr2 13 6-35 BIST Flow Example Logic BIST Synthesis 12. Add three dummy inputs to the MISR to be driven by three sections of the boundary scan register: LBISTA> add lfsr connections dummy lfsr2 4 LBISTA> add lfsr connections dummy lfsr2 10 LBISTA> add lfsr connections dummy lfsr2 5 That completes the MISR setup. 13. Set up the internal scan interface parameters for the logic BIST circuitry configuration. This involves using two commands to specify the following: o The number of STUMPS channels (scan chains) o The maximum number of scan cells in the longest scan chain o The total number of scan cells for all the scan chains o The names of the scan clock and the scan enable signals o The names of any signals that you want tied to 0 or 1 while in test mode o The number of patterns you want the controller to run o The clock scheme you want the controller to use The following command lines sets the parameters for this design: LBISTA> set iscan interface -channel 5 -max_length 34 -clock clock -sen scan_en -scell 150 -tie1 test_en LBISTA> set lbist controller -patterns 26 6-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example 14. Specify the names of the output ports that drive the boundary scan register as well as the names of the dummy PRPG and MISR connections by entering the following: LBISTA> add bsr ports sdrio cdri cdro udri udro m1 p1 m2 p2 m3 p3 The ordering of the names in this command is important. Here is a list defining each name in the command example: Example Port Name Description sdrio shift_dr boundary scan register port cdri in_clock_dr boundary scan register port cdro out_clock_dr boundary scan register port udri in_update_dr boundary scan register port udro out_update_dr boundary scan register port m1 m2 m3 dummy input MISR ports p1 p2 p3 dummy output PRPG ports (You must pair, in-line, each input port name with an output port name.) 15. Run the BIST circuitry insertion. LBISTA> run // ** Successfully added BIST circuitry. 16. Save the results of your BIST insertion by entering: LBISTA> save bist // Saved s9234_scan_bist.vhd // Saved bsda_in.vhd // Saved s9234_scan_dfta.do // Saved s9234_scan_fscan.do // Saved s9234_scan_bsda.do As you can see by the transcript message, the Save Bist command saved both the BIST design and the BISTed top-level entity, for use by BSDArchitect, in VHDL format. Also saved are three dofiles for use with BSDArchitect, DFTAdvisor, and FastScan. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-37 BIST Flow Example Logic BIST Synthesis 17. Exit the tool. LBISTA> exit Using BSDArchitect Once you have a BISTed core logic description at the RTL level, you can insert boundary scan circuitry. BSDArchitect takes a VHDL entity and creates a new level of hierarchy that contains both the IEEE 1149.1 circuitry and an instantiation of the BISTed logic core. After boundary scan generation, you typically simulate the results using any standard VHDL simulator, such as QuickHDL. After design simulation and verification, you can synthesize your design —targeting it to a specific technology—and then optimize it using a standard synthesis tool such as Autologic II or Synopsys’ Design Compiler. After synthesis, you may run simulation on your gate-level design to verify that the synthesized design containing internal scan, test points, BIST, and boundary scan functions correctly. For this example, we are using the BISTed top-level entity bsda_in.vhd that we created in the previous procedure “Using LBISTArchitect” on page 6-33. To generate and save boundary scan logic for the top-level entity bsda_in.vhd, perform the following procedure: 1. Invoke BSDArchitect on the top-level entity from your shell: shell> $MGC_HOME/bin/bista -bscan bsda_in.vhd 2. Execute the boundary scan insertion command file that LBISTArchitect created in Step 16 of the previous procedure: BSDA> dofile s9234_scan_bsda.do 6-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example BSDArchitect executes all the commands contained in the dofile which includes setting up all the information necessary for this design, running a boundary scan insertion, and saving all the results. The following lists the contents of s9234_scan_bsda.do: //////////////////////////////////////////////////////// // // File Type: BSDArchitect dofile // Date Created: Thu Oct 31 11:55:41 1996 // Tool Version: BISTArchitect v8.5_4.3 Mon Oct 28 18:02:09 PST 1996 // //////////////////////////////////////////////////////// connect iscan chains scan_in1 scan_out1 scan_in2 scan_out2 scan_in3 scan_out3 scan_in4 scan_out4 scan_in5 scan_out5 set add set add set add bscan bscan bscan bscan bscan bscan reg scan_reg scan_in1 scan_out5 -length 150 inst scan_ins -reg scan_reg reg pcnt_reg patc_sin patc_sout -length 5 inst lbpcnt -reg pcnt_reg reg lfsr_reg lfsr_sin lfsr_sout -length 32 inst runbist -reg lfsr_reg set bist int -bist runbist -scan scan_ins -init 0 -patc lbpcnt -length 26 -max_length 34 -clock clock -prpg xFFFF -misr xFFFF -sig xFFFF -sl 16 connect bsr ports sdrio cdri cdro udri udro m1 p1 m2 p2 m3 p3 set bscell bc_4 clock set bscan port connection bist_reset and runbist update_ir set bscan port connection scan_ins_b buf scan_ins set bscan port connection lbpcnt_b buf lbpcnt set bscan port connection runbist_b buf runbist set bscan port connection shift_dr_b buf tap_shift_dr set bscan port connection clock_dr_b buf clock_dr set bscan port connection run_test_idle_b buf idle set bscan port connection tck_b buf tck ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-39 BIST Flow Example Logic BIST Synthesis set bscan port connection test_en tie1 -top inv test_logic_reset run report bscan save bscan -all -replace save atpg setup s9234 -chain 34 -inst scan_ins -replace 3. Once the dofile has completed, exit the tool: BSDA> exit Synthesizing the Design Once you have generated the boundary scan and BIST circuitry for your core logic design at the RTL level, you can proceed with logic synthesis. Figure 6-13 illustrates the synthesis process and how all the test logic is combined with the core logic to create a complete structured design. RTL-Level RTL-Level Structural-Level BSDArchitect Output LBISTArchitect Output DFTAdvisor Output Synthesis Structural-Level Core Design with internal scan, BIST, and boundary scan Figure 6-13. Synthesis in the BIST Flow 6-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example The following is an example describing how to use Autologic II to synthesize the s9234 design into structure-level VHDL: 1. Before synthesizing you must compile BSDArchitect’s original and generated files. For this example, the original VHDL entity is s9234_bist_entity.vhd and the generated file is s9234_bist_entity_umap.vhd. Using QuickHDL to compile these files you enter: shell> $MGC_HOME/bin/qhlib work shell> $MGC_HOME/bin/qvhcom -synth s9234_bist_entity.vhd shell> $MGC_HOME/bin/qvhcom -synth s9234_bist_entity_umap.vhd 2. Invoke Autologic II shell> $MGC_HOME/bin/alui 3. Set the Library Technology After you invoke AutoLogic II, you need to select a technology for which to map your design. Select Setup > Destination Technology. The Setup Destination Technology window displays a list of technologies to choose from. Select a technology and then click OK. Note: If the list is empty, you probably defined the $MGC_SYNLIB environment variable incorrectly. Your $MGC_SYNLIB environment variable must point to the technology library that you want to use. 4. Select the Library for Synthesis In the AutoLogic II command window, select File > Open > Library and choose work from the list of libraries. Click OK. 5. Select the Model for Synthesis In the AutoLogic II command window, select File > Open > Design and choose the LBISTArchitect output file s9234_scan_bist.vhd and the DFTArchitect output file s9234_scan_tp.vhd from the list of files. Click OK. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-41 BIST Flow Example Logic BIST Synthesis The Autologic II command window displays various messages detailing operations of the tool. If no errors are generated, the Design Browser window will appear after a brief period of time. 6. Continue the AutoLogic II Session You can use Autologic II to perform different operations on your design, such as applying constraints, optimization and so on. This section does not cover these additional operations that you could perform. However, you should perform any additional desired operations before moving on to saving the design. 7. Save the Design After you have synthesized your design, you must save it. In the AutoLogic II command window, select File > Save > Design. The Save Design window appears. Enter a name that corresponds to the file format that you want to save and then select a file format. For example, you might save your design as s9234_alui.vhd if you choose to save it in VHDL format. Click OK to save the design. 8. Exit Autologic II Select File > Quit Using FastScan at the End of the Flow You need to use a standard simulator such as FastScan to perform fault simulation and to generate a good circuit test signature for comparison purposes. The following example uses FastScan to generate a good circuit test signature: 1. Invoke FastScan on the synthesized design s9234_alui.vhd from your shell: shell> $MGC_HOME/bin/fastscan s9234_alui.vhd -vhdl -lib ../lcb500k.lib -pt 2. Execute the simulation dofile that LBISTArchitect created in Step 16 of the procedure “Using LBISTArchitect” on page 6-33: SETUP> dofile s9234_scan_fscan.do 6-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis BIST Flow Example FastScan executes all the commands contained in the dofile which includes setting up all the information necessary for this design, running ATPG, and reporting the LFSR and statistical results. The following lists the contents of s9234_scan_fscan.do: //////////////////////////////////////////////////////// // // File Type: FastScan dofile // Date Created: Thu Oct 31 11:55:41 1996 // Tool Version: BISTArchitect v8.5_4.3 Mon Oct 28 18:02:09 PST 1996 // //////////////////////////////////////////////////////// set drc handling E5 warning set drc handling E9 error set drc handling E10 error atpg_analysis set drc handling E11 error atpg_analysis -mode z add nofaults / -instance delete nofaults /corecomp/core_i -instance add scan groups grp1 s9234.testproc add primary input -cut /corecomp/prpg_i/chnl_conn_0 add primary input -cut /corecomp/prpg_i/chnl_conn_1 add primary input -cut /corecomp/prpg_i/chnl_conn_2 add primary input -cut /corecomp/prpg_i/chnl_conn_3 add primary input -cut /corecomp/prpg_i/chnl_conn_4 add primary input -cut /corecomp/prpg_i/chnl_conn_5 add primary input -cut /corecomp/prpg_i/chnl_conn_6 add primary input -cut /corecomp/prpg_i/chnl_conn_7 add primary output /corecomp/misr_i/chnl_conn_0 add primary output /corecomp/misr_i/chnl_conn_1 add primary output /corecomp/misr_i/chnl_conn_2 add primary output /corecomp/misr_i/chnl_conn_3 add primary output /corecomp/misr_i/chnl_conn_4 add primary output /corecomp/misr_i/chnl_conn_5 add primary output /corecomp/misr_i/chnl_conn_6 add primary output /corecomp/misr_i/chnl_conn_7 add scan chains chain1 grp1 /corecomp/prpg_i\ /chnl_conn_0 /corecomp/misr_i/chnl_conn_0 add scan chains chain2 grp1 /corecomp/prpg_i\ /chnl_conn_1 /corecomp/misr_i/chnl_conn_1 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-43 BIST Flow Example Logic BIST Synthesis add scan chains chain3 grp1 /corecomp/prpg_i\ /chnl_conn_2 /corecomp/misr_i/chnl_conn_2 add scan chains chain4 grp1 /corecomp/prpg_i\ /chnl_conn_3 /corecomp/misr_i/chnl_conn_3 add scan chains chain5 grp1 /corecomp/prpg_i\ /chnl_conn_4 /corecomp/misr_i/chnl_conn_4 add scan chains chain6 grp1 /corecomp/prpg_i\ /chnl_conn_5 /corecomp/misr_i/chnl_conn_5 add scan chains chain7 grp1 /corecomp/prpg_i\ /chnl_conn_6 /corecomp/misr_i/chnl_conn_6 add scan chains chain8 grp1 /corecomp/prpg_i\ /chnl_conn_7 /corecomp/misr_i/chnl_conn_7 add pin constraint tms c0 add pin constraint trst c1 add set set set clocks 0 clock capture clock clock -atpg stability check all_shift number shifts 34 add add add add add add add lfsrs lfsr1 PRPG 16 FFFF -serial -in lfsr taps lfsr1 1 5 6 lfsr conn /corecomp/prpg_i/chnl_conn_0 lfsr conn /corecomp/prpg_i/chnl_conn_1 lfsr conn /corecomp/prpg_i/chnl_conn_2 lfsr conn /corecomp/prpg_i/chnl_conn_3 lfsr conn /corecomp/prpg_i/chnl_conn_4 add add add add add add add add add add add add add 6-44 lfsr1 lfsr1 lfsr1 lfsr1 lfsr1 2 12 3 15 11 4 4 13 2 1 6 8 11 13 lfsr conn /corecomp/prpg_i/chnl_conn_5 lfsr1 5 1 9 10 lfsr conn /corecomp/prpg_i/chnl_conn_6 lfsr1 7 2 14 lfsr conn /corecomp/prpg_i/chnl_conn_7 lfsr1 6 3 8 11 lfsrs lfsr2 MISR 16 FFFF -serial -in lfsr taps lfsr2 1 5 6 lfsr conn /corecomp/misr_i/chnl_conn_0 lfsr2 7 lfsr conn /corecomp/misr_i/chnl_conn_1 lfsr2 9 lfsr conn /corecomp/misr_i/chnl_conn_2 lfsr2 2 lfsr conn /corecomp/misr_i/chnl_conn_3 lfsr2 3 lfsr conn /corecomp/misr_i/chnl_conn_4 lfsr2 13 lfsr conn /corecomp/misr_i/chnl_conn_5 lfsr2 4 lfsr conn /corecomp/misr_i/chnl_conn_6 lfsr2 10 lfsr conn /corecomp/misr_i/chnl_conn_7 lfsr2 5 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Logic BIST Synthesis set set set add BIST Flow Example sys mod atpg pattern source bist -store random patterns 26 faults -all run report lfsrs report statistics ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 6-45 BIST Flow Example 6-46 Logic BIST Synthesis ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 7 Boundary Scan Synthesis BSDArchitect is the Mentor Graphics tool you use to insert and connect boundary scan circuitry in your design. This section discusses each of the tasks outlined in Figure 7-1. Insert/Verify Logic BIST (LBISTArchitect) Insert/Verify BScan Circuitry (BSDArchitect) 1. BSDArchitect Flow and BSDArchitect Output Model 2. Design Issues, Limitations, and Recommended Practices 3. Preparing for Boundary Scan Insertion 4. Setting Up the Boundary Scan Specification Insert Internal Scan Circuitry 5. Running with System Defaults (DFTAdvisor) 6. Boundary Scan Customizations 7. Writing FlexTest Table Format Vectors 8. Verifying the Boundary Scan Circuitry Figure 7-1. Boundary Scan Insertion/Connection Procedure These tasks are the typical tasks you must perform to synthesize and verify boundary scan circuitry for your design. For specific information on BSDArchitect functionality or commands, refer to the BSDArchitect Reference Manual. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-1 BSDArchitect Flow Boundary Scan Synthesis BSDArchitect Flow Figure 7-2 shows the Mentor Graphics boundary scan design flow using BSDArchitect. Synthesized Core Model w/Int. Scan HDL From Core Model Simulation Create HDL Description Add Dummy Scan Ports to Entity Boundary Scan Creation Package Mapping File HDL Description Run Boundary Scan Creation ATPG Setup Files FlexTest Table Vectors HDL Model of BS Logic (with Core) Synthesize HDL for BS Logic HDL Test Driver BSDL Model of BS Logic Use in Board Test Tool Verify BS Logic Behavior Capture Test Vectors Boundary Scan Verification Synth Core Available? N Incrementally Synthesize Core Y To ATPG Verify Structural Model Figure 7-2. BSDArchitect Design Flow 7-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis BSDArchitect Flow You start with an HDL model, which can be either a VHDL entity or Verilog module. If you plan to insert internal scan circuitry into your design, you need to modify the entity or module description to include the scan ports that will eventually be part of the design. If your design is already synthesized and contains scan circuitry, you only need to create an HDL entity of the top-level of your design to use as input to BSDArchitect. The only other input you need is a package mapping file, which contains the names and hard pathnames of the boundary scan parts libraries and packages BSDArchitect uses. You can then run BSDArchitect to create and insert boundary scan circuitry into your design. BSDArchitect can create a number of different output types: an unmapped HDL model (in either VHDL or Verilog format) of the boundary scan circuitry, a technology-mapped VHDL or Verilog output (if you use technology mapping), an unbuffered HDL model of the design, a VHDL or Verilog test driver, a BSDL description (you can use the BSDL output with board testing tools) of the boundary scan circuitry, ATPG setup files, and FlexTest Table format test vectors. You use the HDL test driver to verify that the boundary scan logic generated is correct. The test driver contains vectors used as stimulus for the boundary scan circuitry. You can choose to have BSDArchitect write these vectors into a separate file in FlexTest Table format. You can then use FlexTest to fault grade these vectors and utilize them as a starting point for ATPG. Once you verify that the boundary scan circuitry is compliant, you can synthesize the VHDL or Verilog model of the boundary scan circuitry to a gate-level model. If the circuit contains internal scan circuitry controlled by the boundary scan circuitry, you can use BSDArchitect to generate two ATPG setup files: a dofile, for setting up scan circuitry information, and a test procedure file, for specifying the operation of the scan circuitry. “Test Procedure Files” on page 3-11 discusses test procedure files in more detail. You can re-use the HDL test driver to verify correct operation and IEEE compliance of the synthesized design. The second half of this section discusses how to use these outputs for boundary scan verification further along in the design flow. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-3 BSDArchitect Output Model Boundary Scan Synthesis BSDArchitect Output Model BSDArchitect produces a boundary scan design model in VHDL or Verilog. This model contains a new level of hierarchy, instantiating and connecting the boundary scan circuitry (both the boundary scan registers and TAP) to the core design. Figure 7-3 shows the top-level model that BSDArchitect produces. Top-Level Module TDI TD0 BSR Core Logic TAP TCK TMS TRST Figure 7-3. Boundary Scan Output Model Typically, the top-level block contains the following instances: the boundary scan register (BSR), the TAP controller, and the core logic. However, some ASIC vendors require that you place I/O cells at the top-level of the design and some technologies provide boundary scan logic within I/O cells. Under these conditions, the technology-specific library may require including the I/O cells in the top-level design. The following sections discuss design and library issues you should understand before proceeding with boundary scan insertion. Design Issues The following subsections discuss design issues and the methods for handling these issues to achieve proper boundary scan insertion. 7-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Design Issues Logic Type of Entity Ports You must declare all the ports in the VHDL entity to be of type std_ulogic or std_logic. Handling Tri-state and Bidirectional Ports If your design contains bidirectional and/or tri-state devices, you should be aware of several important issues: • Width of enables BSDArchitect handles only single-bit wide enables for each tri-state bus and each bidirectional bus. • Widths of bidirectional signal The widths of bidirectional input and output signals must be the same. BSDArchitect checks width constraints and reports errors when violations occur. • Specifying tri-state and bidirectional ports You must specify all tri-state and bidirectional enable signals. You can do so either by using the mgc_bs_port_info attribute in VHDL or ‘define’ statement in Verilog or from the BSDArchitect session using the Add Tristate Port command as described in the BSDArchitect Reference Manual. The mgc_bs_port_info provides the best performance while the Add Tristate Port command allows you to work from the interactive BSDArchitect session. Either method allows you to specify the input and output signals as a single port, a range of ports, buses, or index signals. You can also specify the control (enable) signal. The enable signal must be scalar (index names are allowed). Along with specifying the enable signal you can specify the active level, either “active_high” or “active_low” (the default). The following paragraphs provide examples of using mgc_bs_port_info in VHDL, using mgc_bs_port_info in Verilog and of using the Add Tristate Port command from a BSDArchitect session. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-5 Design Issues Boundary Scan Synthesis A VHDL example of the mgc_bs_port_info attribute for a bidirectional port is: attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core : entity is "(d_i/in, d_o/out, d_ctrl/ctrl/active_high)"; A VHDL example of the mgc_bs_port_info attribute for a bidirectional port using VHDL range indicators is: attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core : entity is "(d_i(0 to 1)/in, d_o(0 to 1)/out, d_ctrl(1)/ctrl/active_high)"; NOTE: Using mismatched range indicators in mgc_bs_port_info will not map as expected. For example, if you used the following ‘downto’ and ‘to’ range indicators, d_i(1) is not mapped to d_o(0) as you might expect — d_i(0) is mapped to d_o(0) and d_i(1) is mapped to d_o(1): (d_i(1 downto 0)/in, d_o(0 to 1)/out, d_ctrl...) A VHDL example for a tri-state port is: attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core : entity is "(a_o/out, a_ctrl/ctrl/active_low)"; A VHDL example for handling multiple bidirectional or tri-state ports is: attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core : entity is "(a_o/out, a_ctrl/ctrl/active_low) (d_i/in, d_o/out, d_ctrl/active_high)" Do not use quotes, ampersands, or newlines between the parentheses defining the signals in the entity description. Also, do not use line continuations in the entity description. Typically, each port description resides on its own line. 7-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Design Issues Because Verilog simulators do not support user-defined attributes, you must use the “define” statement to specify tri-state and bidirectional information. A Verilog example of the mgc_bs_port_info define statement for specifying multiple tri-state ports is: ‘define mgc_bs_port_info "(test_in(1)/in, test_out(1)/out, ena/ctrl/active_high) (test_in(0)/in, test_out(0)/out, ena/ctrl/active_high)" module adders_intscan(ena, test_in, test_out); input [1:0] test_in; output ena; output [1:0] test_out; endmodule An Add Tristate Port command example for a bidirectional port is: add tristate port -in d_i -out d_o -ctrl d_ctrl -active high An Add Tristate Port command example for a bidirectional port using VHDL range indicators is: add tristate port -in “d_in(3 downto 2)” -out “d_out(0 to 1)” -ctrl d_ctrl(1) -active high An Add Tristate Port command example for a tri-state port is: add tristate port -out a_o -ctrl a_ctrl -active low ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-7 Design Issues Boundary Scan Synthesis • Naming conventions You can specify your own naming convention by entering the name in the mgc_bs_port_info attribute. BSDArchitect adds one level of hierarchy to the design and names the top-level tri-state of bidirectional signals “d_o_t”. In general, BSDArchitect appends “_t” to the output signal name if you do not specify a unique name. Use the following syntax if you want to define a unique name for the top-level port: <top_level_port_name>/top For example: attribute mgc_bs_port_info of example_core:entity is "(d_i/in, d_o/out, d_ctrl_o/ctrl/active_high, port_name/top)"; • Types of enable signals Control signals for designs containing tri-state or bidirectional ports fit into one of two categories: internally-generated or externally-supplied. The following list describes the different categories of enable signals: o Internally-generated control signals If the core logic’s internal circuitry generates the control signal for a bidirectional or tri-state output, you need to specify the control signal in two different ways: as a port of mode “out” in the port map of the entity description and by specifying it with the mgc_bs_port_info attribute. o Externally-supplied control signals There are two cases for externally-supplied control signals. In the first case (see “Case A” that follows), the core logic does not use the enable signals that control these tri-state and/or bidirectional ports. In the second case (see “Case B” that follows), the core logic does use the enable signals that control these ports. BSDArchitect handles each case differently. 7-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Design Issues • Case A (core does not use enable) Because the internal circuitry does not use the enable, you must specify the enable signal in the mgc_bs_port_info attribute, but not in the core logic’s entity port map. For example, if your design has three input ports (a, b, c), one bidirectional port (d), and two output ports (e, f), all of type std_ulogic, your entity description should look like this: entity example_core is port ( a: in std_ulogic; b: in std_ulogic; c: in std_ulogic; d_i: in std_ulogic; --d_i and d_o are bi-dir port d_o: out std_ulogic; e: out std_ulogic; f: out std_ulogic); attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core:entity is "(d_i/in, d_o/out, d_ctrl/ctrl/active_high)"; end example_core; In this case, when BSDArchitect processes the mgc_bs_port_info attribute in the entity and finds an enable signal that is not in the port declaration, it adds the signal at the top level and uses it as an enable, as shown in Figure 7-4. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-9 Design Issues Boundary Scan Synthesis a Boundary a Scan Cell b Boundary b Scan Cell c Boundary c Scan Cell d_i d_ctrl Boundary d_i Scan Cell Boundary Scan Cell f e Boundary Scan Cell e f Core System Logic d_o Boundary Scan Cell d_o_t Boundary Scan Cell Figure 7-4. Handling of Enable Signals Not Used in Core In this case, the tool places a single boundary scan cell on the enable signal. BSDArchitect names the top-level bidirectional signal “d_o_t” (in general it appends “_t” to the output signal name). However, as “Naming conventions” on page 7-8 shows, you can use your own naming convention. 7-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Design Issues • Case B (core uses enable) Because the enable signal controls the output ports as well as some of the internal core circuitry, you should include the enable signal in the port map for the core logic. For example, if your design has three input ports (a, b, c), a bidirectional port (d), and two output ports (e, f), all of type std_ulogic, your entity description should look like this: entity example_core is port ( a: in std_ulogic; b: in std_ulogic; c: in std_ulogic; d_i: in std_ulogic; --d_i and d_o are bi-dir ports d_ctrl_i: in std_ulogic; d_o: out std_ulogic; d_ctrl_o: out std_ulogic; e: out std_ulogic; f: out std_ulogic); attribute mgc_bs_port_info : string; attribute mgc_bs_port_info of example_core:entity is "(d_i/in, d_o/out, d_ctrl_o/ctrl/active_high)"; end example_core; When BSDArchitect processes the entity and finds the enable signal in the port map, it places one boundary scan cell on the input side (d_ctrl_i) and one boundary scan cell on the output side (d_ctrl_o), as shown in Figure 7-5. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-11 Design Issues Boundary Scan Synthesis a Boundary Scan Cell a b Boundary Scan Cell b f c Boundary Scan Cell c Core System e Logic d_i Boundary Scan Cell d_i d_ctrl Boundary Scan Cell Boundary Scan Cell f Boundary Scan Cell e d_o Boundary Scan Cell d_o_t d_ctrl_i d_ctrl_o Boundary Scan Cell Figure 7-5. Handling of Enable Signals Used in Core BSDArchitect names the top-level bidirectional signal “d_o_t”. • Accessing the enable at the top level As Figure 7-4 and Figure 7-5 show, when BSDArchitect generates a bidirectional or tri-state port within the boundary scan circuitry, the enable signal becomes inaccessible at the top level. If you need access to this signal, you must connect a dummy signal to the enable signal within the core circuitry and specify the name of the signal as an output of the core logic in the port map. 7-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Design Issues Boundary Scan Cell Boundary Scan Cell System Core Logic d d_ctrl_o dummy Boundary Scan Cell d_t Boundary Scan Cell Boundary Scan Cell dummy Figure 7-6. Accessing the Enable Escaped Identifiers for Verilog BSDArchitect supports the use of Verilog escaped identifiers. BSDArchitect preserves the name specified in the port list. Therefore, if the port list name contains an escaped identifier, the BSDArchitect output name will also contain the escaped identifier. BSDArchitect considers legal Verilog names with and without escaped identifiers to be unique. That is, BSDArchitect does not equate “net1” with “\net1”. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-13 Limitations Boundary Scan Synthesis Limitations You should be aware of the following limitations when you use BSDArchitect: • No testing of user-supplied extensions. In the test driver, no attempt is currently made to test user-supplied extensions. • No testing of INTEST instruction. The test driver does not test the INTEST instruction. • Support for only one internal scan interconnection method. BSDArchitect supports interconnection with internal scan circuitry, but currently there is only one method for achieving this. If your design contains internal scan, refer to “Connecting Internal Scan Circuitry” on page 7-35 for the recommended method of connecting the internal scan circuitry with the boundary scan circuitry. • Support for only mux-DFF and clocked-scan internal scan architectures. Currently, the tool supports only the mux-DFF and clocked-scan internal scan architectures. • VHDL extended identifier support limitation. In the VHDL '93 standard, extended identifiers are case sensitive. However, BSDArchitect does not support case sensitivity in extended identifiers. • Timing issues BSDArchitect does not handle. You are responsible for designing the clock distribution tree and ensuring that no timing problems arise due to clock skew. BSDArchitect itself does not check for these problems. 7-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Limitations • Verilog support has some limitations or differences from the standard. There are some differences between the Verilog supported by BSDArchitect and that defined by the standard (as documented in Appendix F of The Verilog Hardware Description Language, by Donald E Thamas and Philip Moorby). Specifically, BSDArchitect does not support the following: o Non-optional list_of_module_connections in module_instance. For example, BSDArchitect does not allow the following syntax: module muxed_scan_cell(D, Q, clk, S_in, S_en); input D, clk, S_in, S_en; output Q; reg Q; wire dff_d; mux2 mux (S_in, D, S_en, dff_d); test_scan_cell test; // <- no module_connections in module_instance always @(posedge clk) #1 Q = dff_d; endmodule o Non-optional specify_output_terminal_descriptor in list_of_path_inputs. o Non-optional specify_output_terminal_descriptor in list_of_path_outputs. For example, BSDArchitect will not parse the path declaration /***/ if written as follows: (clear *> q, nq) = (tRiseCtlQ, tFallCtlQ); /***/ (clear, preset *> q) = (tRiseCtlQ, tFallCtlQ); /***/ o Optional if-expression in edge_sensitive_path_description (non_optional). For example, you cannot use the following syntax: ( posedge clock => ( q +: in ) ) = ( 10, 8 ); ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-15 Limitations Boundary Scan Synthesis Additionally, it is a good idea to put port declarations before any other module items. This is because the parser quits reading the file once it finishes reading the port declarations for all the modules’ ports. Thus, if the port declarations are first in the file, you need not worry if the remainder of the file contains unsupported constructs or syntax. • Support for only one method of handling multiple scan chains. Currently, the only way BSDArchitect handles multiple scan chains is for you to combine them into a single scan chain using a BSDArchitect command. Refer to either the reference page for Connect Iscan Chains in the BSDArchitect Reference Manual or “Connecting Internal Scan Circuitry” on page 7-35 for information on handling multiple internal scan chains. • No support for port grouping BSDL constructs. Custom BSDL files read into BSDArchitect cannot use Port grouping. • Adding pull-up resistors to the boundary scan ports. The IEEE Std 1149.1-1990 and IEEE Std 1149.1a-1993 specification states that boundary scan ports TDI, TMS, and TRST (if used) require pull-up resistors to power up and keep these signals at known states when they are idle. BSDArchitect produces an output VHDL file that supports this requirement; however, because AutoLogic VHDL does not currently support I/O pad synthesis, the synthesized design does not contain the pull-ups. Therefore, after completing synthesis and optimization, you must manually add I/O ports that contain these pull-up resistors to the design. • Power-up reset circuitry. BSDArchitect does not create power-up reset circuitry. You can initialize a simulator to simulate the circuitry BSDArchitect creates. However, you must eventually add circuitry to the test logic that controls the power-up reset of the TAP controller to avoid bus contention and possible damage to the on-chip logic. • Clocking for internal scan chains. If you have a single internal scan chain that spans a design, and this design contains various components controlled by clocks of different frequencies, you must make sure that the clocking for your internal scan chain functions properly. BSDArchitect does not perform this type of checking. 7-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Recommended Practices Recommended Practices The following are recommended practices: • Using TRST in the TAP (1149.1 Recommended Practice). To ensure deterministic operation of the test logic when testing the reset TAP controller state, you should hold TMS at 1 while TRST changes from a 0 to a 1. This makes sure that the test logic responds predictably when the signal applied to TRST changes from 0 to 1. If rising edges occur simultaneously at TRST and TCK (when a logic 0 is applied to TMS) a race condition occurs. This can cause the TAP controller to either remain in the Test-Logic-Reset state or enter the Run-Test/Idle state. • Do not use BSDArchitect-reserved identifiers for HDL port names. You should not use the following as port names in the HDL model: boundaryso, tap, bsr, mult_scan, highz, clockboundary, updateboundary, mode, tdi, trst, tms, tck, and tdo. Preparing for Boundary Scan Insertion The following subsections discuss the tasks you must perform to prepare for boundary scan insertion. Boundary Scan Example Design This section uses an example half-adder called “aha” to demonstrate the boundary scan design process. The VHDL description of the “aha” component follows. library ieee; use ieee.std_logic_1164.all; entity aha is port( s:out std_ulogic; co:out std_ulogic; a:in std_ulogic; b:in std_ulogic; c:in std_ulogic); end aha; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-17 Preparing for Boundary Scan Insertion Boundary Scan Synthesis architecture rtl of aha is begin s<=a xor b xor c; co <=(a and b) or (a and c) or (b and c); end rtl; This design is available in the $MGC_HOME/shared/pkgs/bsda/example directory. You can use this circuit to familiarize yourself with the boundary scan insertion process. Creating the HDL Description BSDArchitect requires an HDL definition (in either VHDL or Verilog) as a highlevel interface to your design. If you are using VHDL and have your entity and architecture descriptions in one file, BSDArchitect uses the first entity description and ignores the rest of the file. If your design is in Verilog, BSDArchitect uses the first top-level module description. If your design uses some modeling method other than VHDL or Verilog, you will need to create an HDL description for the core logic. Creating the Package Mapping File BSDArchitect optionally supports placing a package mapping file called bsda.map in your working directory. By default, if a package mapping file does not exist in the current directory, BSDArchitect uses the following packages: For VHDL: $MGC_HOME/pkgs/bsda_libs/src/standard.hdl $MGC_HOME/pkgs/bsda_libs/src/bscmp.hdl $MGC_HOME/pkgs/bsda_libs/src/std_logic_1164_header.hdl For Verilog: $MGC_HOME/pkgs/bsda_libs/src/standard.hdl $MGC_HOME/pkgs/bsda_libs/src/bscmp.v $MGC_HOME/pkgs/bsda_libs/src/std_logic_1164_header.hdl If BSDArchitect finds a package mapping file named bsda.map in the current directory, BSDArchitect only uses the packages named in the file. Therefore, if 7-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Preparing for Boundary Scan Insertion you create a package mapping file, ensure that it contains the names and pathnames to the default boundary scan component libraries, as well as the default HDL packages your core design uses as shown in the following package mapping file examples. For VHDL: standard $MGC_HOME/pkgs/bsda_libs/src/standard.hdl bscmp $MGC_HOME/pkgs/bsda_libs/src/bscmp.hdl std_logic_1164 $MGC_HOME/pkgs/bsda_libs/src/std_logic_1164_header.hdl For Verilog: standard $MGC_HOME/pkgs/bsda_libs/src/standard.hdl bscmp $MGC_HOME/pkgs/bsda_libs/src/bscmp.v std_logic_1164 $MGC_HOME/pkgs/bsda_libs/src/std_logic_1164_header.hdl You can copy an example bsda.map file to your working directory from $MGC_HOME/shared/pkgs/bsda/example/bsda.map. Invoking BSDArchitect To invoke BSDArchitect, enter the following at the shell: shell> $MGC_HOME/bin/bsda <hdl_source> After BSDArchitect invokes, it displays the following prompt: BSDA> You can then proceed to set up for and insert boundary scan logic. The invocation for VHDL input and Verilog input is identical. BSDArchitect reads in either format, and later produces output in the same format used as input. Getting Help on BSDArchitect There are several levels of help available from your BSDArchitect session. For information on these various levels, refer to “Getting Help” on page 1-15. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-19 Setting Up the Boundary Scan Specification Boundary Scan Synthesis Resetting the State of BSDArchitect At times, you may find it necessary to disregard all the commands you have entered and start over from the beginning. The Reset State command lets you do this. The effect of this command is to reset all the command arguments and values to their default values, which is equivalent to exiting BSDArchitect and reinvoking on the same design. BSDArchitect allows only one synthesis run per session--unless you issue the Reset State command to reset the tool back to its system defaults. Exiting the Tool To end a BSDArchitect session, enter: BSDA> exit If you have generated circuitry that you have not saved, the tool will prompt you as to whether or not to save the information. Setting Up the Boundary Scan Specification The boundary scan specification consists of a set of commands that customize your particular boundary scan implementation. You enter these commands after you invoke BSDArchitect. You can either enter commands interactively at the BSDA> prompt, or you can store the setup commands in a file and run it using the Dofile command. You have two choices for setting up the boundary scan logic: using system defaults, or customizing the boundary scan architecture. If you choose to use the system defaults, BSDArchitect requires no prior setup. You just execute the boundary scan insertion. If you need to set up special features in the boundary scan architecture, you can specify the desired options in a dofile. “Boundary Scan Customizations” on page 7-23 describes how to use a dofile. Another option for customizing the architecture is to modify the BSDL file produced by BSDArchitect. 7-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Running with System Defaults Running with System Defaults The following example tells BSDArchitect to create a standard boundary scan architecture for the example VHDL design “aha”. First you invoke BSDArchitect at the shell: $ $MGC_HOME/bin/bsda aha.hdl Then you enter the following commands at the “BSDA>” prompt: BSDA> run BSDA> report bscan bsda.report -all BSDA> save bscan -all -replace BSDA> exit This example runs the boundary scan insertion with all system defaults (using the Run command with no prior setup) and generates a summary report file (bsda.report) of the logic that BSDArchitect adds. BSDArchitect then saves the VHDL model (aha_umap.hdl), the VHDL test driver (aha_driver.hdl), and the BSDL file aha_umap.bsd it created during the run. If you use technology mapping, the Save Bscan -all command also saves technology-mapped files for the boundary scan model and the BSDL model. The following report shows the default architecture created in this session. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-21 Running with System Defaults Boundary Scan Synthesis ------------------------------------------------------------------------------------Boundary Scan Report Design : aha.hdl Date : Thu Aug 17 14:09:46 1995 ------------------------------------------------------------TAP Reset: YES Instruction Register Width: 4 Total Number of Bscan Instructions: 3 Number of 1149.1-specified Instructions: 3 Number of user-specified Instructions: 0 Device Identification Register: NO User Identification Register: NO Instruction Target Register Code ------------------------------------------------------------extest boundary 0000 sample/preload boundary 0001 bypass bypass 1111 Note: All unused opcodes are mapped to bypass instruction. ------------------------------------------------------------Port Report No Port BSC Mode Type Cell Name 1 2 3 4 5 s co c b a TCK TMS TRST TDI TDO YES YES YES YES YES NO NO NO NO NO Both Both Both Both Both BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 NOTE: Port ordering is from TDO to TDI. 7-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations Boundary Scan Customizations You can run boundary scan insertion after customizing the setup. Examples of customization include changing the width of the instruction register, adding optional instructions, setting up for technology-mapped output, and connecting boundary scan circuitry to internal scan circuitry. The following sections discuss these types of customizations. Creating Customizations The following example tells BSDArchitect to create a customized boundary scan architecture for the example half adder design “aha”. First you invoke BSDArchitect at the shell: shell> $MGC_HOME/bin/bsda aha.hdl Then you enter the following command: BSDA> dofile aha_bscan.do shell> In this example, the dofile, aha_bscan.do, contains the customized setup commands. The following example shows this dofile. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-23 Boundary Scan Customizations Boundary Scan Synthesis // aha_bscan.do -- BSDArchitect dofile delete bscan reset // Delete TRST port for reset. set bscan ir_size 3 // Set size of the instruction register to 3 bits. add bscan instruction IDCODE -reg_name BSCAN_ID_REG -code 100 // Add the IDCODE register. set bscan idcode -manufacturer_id 01100110011 // Specify manufacturer ID portion of the idcode. set bscan idcode -part_number 0000111100001111 // Specify part number portion of the idcode. set bscan idcode -version 0001 // Set IDCODE for the ID register. setup bsr both BC_1 // Use BSR cell BC_1 for both control and observe function. set bsc BC_4 a // Use BS cell BC_4 for port a. run // Runs the boundary scan insertion. report bscan bsda_custom.report -all // Saves the bs report in a file called bsda_custom.report. save bscan -all -replace // Saves all of the BSDArchitect outputs with default names. exit // Exits BSDArchitect, returning control to the shell. 7-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations The following report describes the custom architecture created in this run. ------------------------------------------------------------Boundary Scan Report Design : aha.hdl Date : Thu Aug 17 14:20:58 1995 ------------------------------------------------------------TAP Reset: NO Instruction Register Width: 3 Total Number of Bscan Instructions: 4 Number of 1149.1-specified Instructions: 4 Number of user-specified Instructions: 0 Device Identification Register: YES Manufacturer's ID: 011001100111 Design Part Number: 0000111100001111 Design Version Number: 0001 User Identification Register: NO Instruction Target Register Code ------------------------------------------------------------idcode idcode 100 extest boundary 000 sample/preload boundary 001 bypass bypass 111 Note: All unused opcodes are mapped to bypass instruction. ------------------------------------------------------------Port Report No Port 1 2 3 4 5 s co c b a TCK TMS TDI TDO BSC YES YES YES YES YES NO NO NO NO Mode Type Both Both Both Both Observe BC_1 BC_1 BC_1 BC_1 BC_4 Cell Name BC_1 BC_1 BC_1 BC_1 BC_4 NOTE: Port ordering is from TDO to TDI. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-25 Boundary Scan Customizations Boundary Scan Synthesis Using a Pin Mapping File A pin mapping file provides pin information that BSDArchitect can use in lieu of specifying certain application commands. You create this file external to the tool and read it into BSDArchitect using the Load Pin Map command. Executing a Run command after loading the pin mapping file causes BSDArchitect to consider both the loaded pin mapping descriptions and subsequently-entered BSDArchitect commands when generating boundary scan circuitry. Loading a pin mapping file can modify information you may have already supplied with BSDArchitect commands. Specifically, information from the pin map file overrides any port order defined with the Set Bscan Port Order command or any boundary scan cell types defined with the Set Bscell command. If loading a pin file overrides previously-specified information, BSDArchitect generates a warning message informing you that your previous definitions have been modified. For more information on any of these commands, refer to the BSDArchitect Reference Manual. Pin Map File Contents The pin mapping file contains the following information: • Pin order information This entry specifies boundary scan cell connection order. The pin specified on the first line of the pin mapping file connects to TDO, and each successive pin specified connects in the next highest position. Thus, BSDArchitect orders the boundary scan cells sequentially from TDO to TDI based on the pin order you specify in the pin map file. If you do not specify all the pins in the pin mapping file, unspecified pins follow the specified pins in the boundary scan cell order. If you choose not to use a pin mapping file, you can instead specify this information with the Set Bscan Port Order command. • Device package pin mapping 7-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations This entry specifies the mapping of logical signals to physical pins of a particular package. This information creates a PIN_MAP_STRING in the BSDL file. • Boundary scan cell types This entry specifies the boundary scan cell types you want to use with the pins in your design. If you choose not to use a pin mapping file, you can instead specify this information with the Set Bscell command. Pin Map File Syntax The following general information applies to the pin mapping file: • Spaces, tabs and blank lines are equivalent • Comments begin with either -- or \\ • Information for each pin ends with a semi-colon (;) • Each entry uses the following syntax: logical_name PINID -p pad_numbers -c cell_names Where logical_name is a name you want assigned to the pin, PINID is the actual pin name or set of pin names used in the design, pad_numbers specifies the pads to which the named pin connects, and cell_names lists the boundary scan cell (two cells if a bidirectional pin) you want connected to the specified pin. Pin Mapping Considerations • If you want a pad with no connections, use the value “VOID” for the logical port name and PINID fields. • The pad number and cell name fields are optional. BSDArchitect does not use pad number information. • For tri-state and bidirectional ports, you must specify the logical port name of the output port. Specify the information for the control port by using a ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-27 Boundary Scan Customizations Boundary Scan Synthesis separate entry. For control ports, use a value of “VOID” for the PINID field. • For tri-state and bidirectional ports, only one entry should have a PINID field (unless specified bit by bit in the map file). If an entry contains more than one PINID field, the BSDL file will contain multiple entries for the same port in the PIN_MAP attribute. • PINID may be a number (positive or negative) or alphanumeric identifier. You can use multiple PINID fields per line. This allows you to specify a vector using individual bits. For example, the following PINID’s are valid: a(0) A0 -p 1; a(1) A1 -p 2; a(2) A2 -p 3; or a A0 A1 A2 -p 1 2 3 • The BS cell name is an optional field. It may be an ASIC library cell name or BC_1, BC_2, BC_3, BC_4, BC_5 or BC_7. You must use a logical port name whenever you specify a boundary scan cell name. Pin Mapping Example The following example shows a pin mapping file named /user/bs/ex_pinmap. -- This is an DATA_D D1 DATA_C C1 DATA_B B1 DATA_A A1 CLK CLK LOAD LD CLEAR CLR QA QA QB QB QC QC 7-28 example file. -c BC_1; -c BC_1; -c BC_1; -c BC_1; -c BC_4; -c BC_4; -c BC_4; -c BC_1; -c BC_1; -c BC_1; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations QD QD -c BC_1; scan_en scen -c BC_4; scan_in1 sci -c BC_4; To load the pin mapping file, enter the following command: BSDA> load pin map /user/bs/ex_pinmap If you run boundary scan insertion and generate a report, you would see that the port report section contains the following information: ------------------------------------------------------------Port Report No 1 2 3 4 5 6 7 8 9 10 11 12 13 Port DATA_D DATA_C DATA_B DATA_A CLK LOAD CLEAR QA QB QC QD scan_en scan_in1 TCK TMS TDI TDO BSC Mode YES YES YES YES YES YES YES YES YES YES YES YES YES NO NO NO NO Type Both Both Both Both Observe Observe Observe Both Both Both Both Observe Observe BC_1 BC_1 BC_1 BC_1 BC_4 BC_4 BC_4 BC_1 BC_1 BC_1 BC_1 BC_4 BC_4 CellName BC_1 BC_1 BC_1 BC_1 BC_4 BC_4 BC_4 BC_1 BC_1 BC_1 BC_1 BC_4 BC_4 NOTE: Port ordering is from TDO to TDI. Technology-Specific Cell Mapping One type of customization you can perform is to generate technology-mapped output. This section describes technology mapping capabilities and limitations, and provides an example flow. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-29 Boundary Scan Customizations Boundary Scan Synthesis Technology-Mapping Capabilities In general, the mapped output (named <entity>_map.hdl) uses IEEE 1149.1 cells from the specified ASIC library. This output contains direct instantiation of ASIC library cells. Therefore, the output of BSDArchitect contains non-HDL models (ASIC library cells) within HDL models. The commands Set Bscell and Setup Bsr have additional fields that let you specify a certain ASIC library model for use as the boundary scan cell. For more information on these commands, refer to the BSDArchitect Reference Manual. After you acquire the library source you wish to use, you must compile it. The following example shows how to compile the library using QuickHDL from the directory containing the HDL source of the target technology (assuming the quickhdl.ini file contains a mapping between the h4c_lib label and the location h4c, which is the compiled library destination): shell> $MGC_HOME/bin/qhlib h4c shell> $MGC_HOME/bin/qvhcom -work h4c_lib -synth h4c.hdl 7-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations Technology-Mapped Example Taken Through QuickHDL and AutoLogic II This example shows you how to take a boundary scan design, which is mapped to a technology-specific library (Motorola H4C), through the compilation, synthesis, and optimization process using QuickHDL and AutoLogic II. Where applicable, this example makes use of the “aha” design shown previously. 1. Run boundary scan insertion with BSDArchitect. o Invoke BSDArchitect. shell> cd /user/jdoe/bs/work shell> $MGC_HOME/bin/bsda aha.hdl o Enter boundary scan insertion commands at the BSDA> prompt -- either interactively or in dofile. BSDA> dofile <dofile_pathname> The following shows an example dofile: set tech motorola h4c h4c_lib /user/libs/h4c.hdl run save bscan -all exit 2. Make sure you have a quickhdl.ini file in your working directory. The following shows an example of the contents of this file: [Library] mgc_bscan = /user/jdoe/bs/libs/bscmp h4c_lib = /user/jdoe/bs/libs/h4c others = $MGC_HOME/lib/quickhdl.ini ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-31 Boundary Scan Customizations Boundary Scan Synthesis 3. Copy and compile the bscmp.hdl file in the desired location. shell> cd /user/jdoe/bs/libs shell> cp $MGC_HOME/pkgs/bsda_libs/src/bscmp.hdl bscmp.hdl shell> $MGC_HOME/bin/qhlib bscmp shell> $MGC_HOME/bin/qvhcom -work mgc_bscan -synth bscmp.hdl 4. Acquire and compile the h4c.hdl file in the desired location. shell> cd /user/jdoe/bs/libs shell> cp /user/libs/h4c.hdl h4c.hdl shell> $MGC_HOME/bin/qhlib h4c shell> $MGC_HOME/bin/qvhcom -work h4c_lib -synth h4c.hdl 5. Define the work directory to be where your boundary scan models reside. shell> cd /user/jdoe/bs/work shell> $MGC_HOME/bin/qhlib work 6. Compile the original model and the technology-mapped output. shell> $MGC_HOME/bin/qvhcom -synth aha.hdl shell> $MGC_HOME/bin/qvhcom -synth aha_map.hdl 7. Invoke AutoLogic. shell> $MGC_HOME/bin/alui -t h4c This command invokes AutoLogic II and loads in the h4c library at invocation. If you choose to set the destination technology after invocation, as opposed to specifying the technology during invocation, you must ensure 7-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations that the $MGC_SYNLIB variable points only to the h4c library and no other Motorola technologies. 8. Set up to allow access of non-VHDL components within a VHDL design. Use the Setup > Environment pulldown menu item and select “Enable Automatic Traversal When Reading Mixed EDDM/VHDL Designs”. Click OK. 9. Open the VHDL library. Use the File > Open > VHDL Library pulldown menu item and select “work”. Click OK. 10. Synthesize the design. In the VHDL Library Browser window that appears, select the aha_top design and select the pulldown menu item Synthesis > Synthesize VHDL Design. Click OK in the “Synthesize VHDL Design” dialog box. This process may take several minutes. 11. If desired, save a schematic of the design. If you want to create a schematic of the synthesized design, you can do so when the synthesis process completes by selecting Report > Schematic > Window followed by File > Save. 12. If desired, continue with the AutoLogic II session. Using User-defined Instructions BSDArchitect allows you to use user-defined instructions. To do so you must define a register for a given user-defined instruction before using the Add Bscan Instruction command to define the user-defined instruction. To define a register use the following command: set bscan register register_name in_port out_port [-length integer] The in_port and out_port arguments are core logic ports. If you define a port as a register for a user-defined instruction, BSDArchitect does not make the port ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-33 Boundary Scan Customizations Boundary Scan Synthesis available at the top level of the design. This means that there is no boundary scan cell associated with the port. After defining a register you can add an instruction for that register by using the following command: add bscan instruction instr_name {-reg_name reg_name} The instr_name argument is the instruction and the reg_name is the name of the register you defined with the Set Bscan Register command. Once you have defined a register and its associated user-defined instruction, BSDArchitect generates a signal with the same name as the user-defined instruction. This signal becomes active when you load the instruction in the instruction register. BSDArchitect generally does not have information about the clock and enable signals associated with a user-defined register (the INT_SCAN and MULT_SCAN instructions are the exception). BSDArchitect normally connects the register between TDI and TDO when you load the instruction in the instruction register. So, you need to manually connect the clock and enable signals for the register. The user-defined INT_SCAN and MULT_SCAN instructions have special meaning for BSDArchitect. For these instructions, BSDArchitect automatically connects the clock and enable signals. Additionally, you can use the Set Bscan Port Connection command to connect a core-design port either to top-level boundary scan port, to internal boundary scan signals, or both. The following is a simple example of how to use a user-defined instruction. In this example we’ll show how to define a register named pcnt_reg, add an associated instruction called lbpcnt, and then connect the BSDArchitect generated lbpcnt signal to a core logic port named lbpcnt_b: set bscan register pcnt_reg patc_sin patc_sout -length 7 add bscan instruction lbpcnt -reg pcnt_reg set bscan port connection lbpcnt_b buf lbpcnt 7-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations The lbpcnt signal connects to a core logic port named lbpcnt_b when the lbpcnt instruction is loaded in the instruction register. You can issue additional Set Bscan Port Connection commands to connect the clock and any other signals. You can use update_ir, clock_dr, tap_shift_dr, idle (run-test-idle), test_logic_reset or tck in the Set Bscan Port Connection command. These are tap controller signals that you can use for gating. For a full description of the Set Bscan Port Connection command refer to the BSDArchitect Reference Manual. Connecting Internal Scan Circuitry Board-level interconnect testing does not require access to internal scan chains. It simply tests the interconnection circuitry between chips on the board. However, chip-level testing and chip-testing at the board level both require internal scan access. Thus, if your test strategy includes chip-test at the board level, you should connect the internal scan circuitry to the boundary scan circuitry. BSDArchitect has the ability to connect the internal scan circuitry to the boundary scan circuitry, and gives you several options to choose from as you decide how to connect the scan circuitry together. The following subsections describe these options and show an example of connecting the boundary scan circuitry to internal scan. Adding Dummy Scan Pins In the recommended design flow, you use BSDArchitect at the RTL-level. At this point, your design most likely does not contain internal scan circuitry. However, if you know the internal scan strategy you are going to use, you can add dummy scan ports for the scan ports that will eventually be part of the design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-35 Boundary Scan Customizations Boundary Scan Synthesis The following example contains the entity of the example design “aha” before the addition of scan insertion. If this design is to contain scan, you would need to add scan ports before using this entity with BSDArchitect. library ieee; use ieee.std_logic_1164.all; entity aha is port( s:out std_ulogic; co:out std_ulogic; co:out std_ulogic; a:in std_ulogic; b:in std_ulogic; c:in std_ulogic); end aha; For a strategy requiring two scan chains, the entity would look like the following example. This example assumes that aha_scan2.hdl is the name of the design entity you are using and that the design contains two internal scan chains. library ieee; use ieee.std_logic_1164.all; entity aha_scan2 is port( s:out std_ulogic; co:out std_ulogic; a:in std_ulogic; b:in std_ulogic; c:in std_ulogic; sclk:in std_ulogic; -- Scan Clock sc_en:in std_ulogic; -- Scan Enable sc1_i:in std_ulogic; -- Scan Input Pins sc2_i:in std_ulogic; sc1_o:out std_ulogic;-- Scan Output Pins sc2_o:out std_ulogic); end aha_scan2; 7-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations Specifying the Scan Architecture and Testing Mode Mux-DFF and clocked-scan are the two supported internal scan architectures. BSDArchitect does not support LSSD. You must specify which type of internal scan architecture your design uses. During the connection to boundary scan circuitry, BSDArchitect creates clocking circuitry depending on the specified internal scan architecture. Figure 7-7 shows the boundary scan architecture created for clocking the internal scan circuitry of a mux-DFF design. System Clock (top_test_clk) Scan Instruction (INT_SCAN or MULT_SCAN) 0 A A 0 B Clock to Core Logic O (test_clk) SEL1 SEL2 SHIFT_DR CAPTURE Test Clock (top_TCK) D R TRST (top_TRST) SEL1 SEL2 0 0 1 1 0 1 0 1 O A A 0 B Figure 7-7. Clocking Circuitry Created for Mux-DFF Architecture In Figure 7-7, before loading the scan instruction (INT_SCAN or MULT_SCAN, which “Defining the Scan Instruction” on page 7-40 introduces) in the instruction register, the multiplexer connects the system clock to the core logic clock. After the scan instruction loads in the instruction register, the TAP caused the connection of TCK to the core logic clock during the CAPTURE and SHIFT_DR states. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-37 Boundary Scan Customizations Boundary Scan Synthesis Figure 7-8 shows the boundary scan architecture created for clocking the internal scan circuitry of a clocked-scan design. System Clock (top_test_clk) Scan Instruction (INT_SCAN or MULT_SCAN) CAPTURE_DR Test Clock (top_TCK) TRST (top_TRST) Scan Clock (top_scan_clk) 0 A Clock to A Core Logic O 0 (test_clk) B SEL1 SEL2 D SEL1 0 0 1 1 R 0 A A O 0 B SEL1 SEL2 SEL2 0 1 0 1 O A A 0 B Scan Clock to Core Logic (scan_clk) SHIFT_DR Figure 7-8. Clocking Circuitry Created for Clocked Scan Architecture In Figure 7-8, before loading the scan instruction (INT_SCAN or MULT_SCAN) in the instruction register, both the system clock and the scan clock connect to the core logic clock. After the scan instruction loads in the instruction register, TCK connects to the core logic clock during the TAP controller CAPTURE_DR state and the scan clock connects to the core logic during the SHIFT_DR state. When you choose the internal scan architecture, you must also decide the mode in which you are going to test the chip. If you want the ability to exercise the chip's internal scan circuitry by using the internal scan ports directly, you should choose standalone mode. If you choose the standalone testing mode, BSDArchitect creates extra circuitry to give you the option of direct access to the internal scan ports at the top-level of the design. Standalone mode provides the most efficient method for internal chip testing. 7-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations If you only want access to the internal scan circuitry via the TAP, and you do not want BSDArchitect to add the extra circuitry for the option of testing in standalone mode, you should choose nostandalone mode. Nostandalone mode provides a means to restrict internal chip access, except through the use of boundary scan circuitry, as some testers may require. The default circuitry allows testing in standalone mode, as shown in Figure 7-9. Top-Level Logic sc_in TDI sc_en M U X M U X sc_out Core System Logic test_logic_reset from TAP controller scan test clock clock BYPASS SHIFT_DR (SCAN INSTR) BSR M U X TDO from decoder Figure 7-9. Default Architecture for Testing Mode Figure 7-9 shows the default connections for a core design containing a single scan chain. The circuitry shown allows you to access the internal scan chain either directly (through sc_in, sc_out, and sc_en) or by using TAP signals. The thin lines show circuitry that is valid if your design uses the mux-DFF architecture. The clock signal shown with the heavier line is only valid if your design uses the clocked-scan architecture. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-39 Boundary Scan Customizations Boundary Scan Synthesis To specify the internal scan architecture and testing mode, you use the Set Iscan command. For example: BSDA> set iscan -T mux_scan -M stand_alone -SE sc_en -TClk sclk This example specifies that the type of scan architecture is mux-DFF, that the testing mode should allow for standalone testing (direct access to the scan chain, without going through the TAP), that the scan enable is the sc_en port, and that the test clock is the sclk port. Specifying the Internal Scan Chain If you want BSDArchitect to access the internal scan chain, you give it a register name and define the input and output ports for the register. The following is an example of specifying an internal scan chain using the Set Bscan Register command: BSDA> set bscan register int_scan_reg sc1_i sc2_o This command gives the name “int_scan_reg” to the combined chain bounded by the input port sc1_i and the output port sc2_o. Defining the Scan Instruction The (SCAN INSTR) signal shown in Figures 7-7, 7-8, and 7-9 can be either INT_SCAN or MULT_SCAN or both. These are user-defined instructions you add by first defining a register using the Set Bscan Register command and then using the Add Bscan Instruction command for the purpose of accessing the internal scan circuitry. The INT_SCAN instruction connects the internal scan register between the TDI and TDO ports. The MULT_SCAN instruction connects both the boundary scan register (BSR) and the internal scan register in series between TDI and TDO. 7-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations Figure 7-10 shows simplified circuit diagrams of the INT_SCAN and MULT_SCAN instructions. MULT_SCAN Connection INT_SCAN Connection BSR TDI Int Scan Chain M U TDO X BSR M U TDI X Int Scan Chain M U TDO X MULT_SCAN Figure 7-10. Internal Scan Instruction Connections The circuitry created for the MULT_SCAN instruction includes a multiplexer, controlled by the MULT_SCAN signal, at the input of the internal scan chain. One input of this MUX is the output of the BSR and the other input is TDI. If you want to use the standalone mode for testing, BSDArchitect adds an additional MUX to connect the internal scan chain with a primary input. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-41 Boundary Scan Customizations Boundary Scan Synthesis As previously mentioned, you use the Add Bscan Instruction command to define the internal scan instruction. For example, to connect both the internal scan chain and boundary scan register in series between TDI and TDO, you can define the MULT_SCAN instruction as follows: BSDA> add bscan instruction MULT_SCAN -reg_name int_scan_reg Note that adding the INT_SCAN instruction requires explicit use of the -reg_name argument to define the internal scan register, but is optional when adding the MULT_SCAN instruction. If you do not explicitly define a register when adding the MULT_SCAN instruction, BSDArchitect will attempt to determine which register to use by information specified in either the Set Bscan Register or the Connect Iscan Chains command. If it is unable to determine which register is the internal scan chain, BSDArchitect displays an error message when you issue the Add BScan Instruction command. You can also define your own instruction for scan, if you want to connect scan chains but do not want BSDArchitect to add control logic for the internal scan. Combining Multiple Chains BSDArchitect can handle multiple internal scan chains, but you must first combine them into a single scan chain, as Figure 7-11 shows. You can connect multiple scan chains into a single chain by using the Connect Iscan Chains command. The scan in and scan out pins shown in Figure 7-11 do not have associated boundary scan cells because they are only used for chip-level standalone testing. All other top-level pins (except the TAP controller pins) have boundary scan cells associated with them. The following example shows how to connect two scan chains into a single chain: BSDA> connect iscan chains sc1_i sc1_o sc2_i sc2_o The input and output ports of the first scan chain are sc1_i and sc1_o, respectively. The input and output ports of the second scan chain are sc2_i and sc2_o, respectively. This command connects the first scan chain to the second scan chain so that the input of the combined chain is sc1_i and the output of the combined chain is sc2_o. 7-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations Top-Level Logic TDI Core System Logic sc1_i M U X Internal Scan Chain 1 sc2_i M U X Internal Scan Chain 2 test_logic_reset from TAP controller from BYPASS register from boundary scan register M U X sc1_o sc2_o TDO from decoder Figure 7-11. Connection of Multiple Scan Chains Running the Boundary Scan Insertion After specifying all the required information for connecting boundary scan to internal scan, you can specify any additional boundary scan setup you want. Then you simply run the boundary scan insertion using the Run command. You can save and report results as usual. Assuming all the commands from this section execute, the run produces the following aha_scan2.bs_report file. ------------------------------------------------------------Boundary Scan Report Design : aha_scan2.hdl Date : Thu Aug 17 13:51:32 1995 ------------------------------------------------------------TAP Reset: YES Instruction Register Width: 4 Total Number of Bscan Instructions: 4 Number of 1149.1-specified Instructions: 3 Number of user-specified Instructions: 1 Device Identification Register: NO User Identification Register: NO Instruction Target Register ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Code 7-43 Boundary Scan Customizations Boundary Scan Synthesis ------------------------------------------------------------mult_scan int_scan_reg 0010 extest boundary 0000 sample/preload boundary 0001 bypass bypass 1111 Note: All unused opcodes are mapped to bypass instruction. ------------------------------------------------------------Port Report No Port 1 2 3 4 5 6 7 8 9 10 11 s sc2_o sc1_o co sc2_i sc1_i sc_en sclk c b a TCK TMS TRST TDI TDO BSC YES YES YES YES YES YES YES YES YES YES YES NO NO NO NO NO Mode Type Both Both Both Both Both Both Both Observe Both Both Both BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_4 BC_1 BC_1 BC_1 Cell Name BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_1 BC_4 BC_1 BC_1 BC_1 NOTE: Port ordering is from TDO to TDI. Writing ATPG Setup Files BSDArchitect can create a dofile and test procedure file for your design. The dofile contains circuit and scan setup information for use by DFTAdvisor, FastScan, and FlexTest. The test procedure file contains information on how to operate the internal scan circuitry during test. This capability assumes the TAP controller conforms to IEEE Std 1149.1-1990 and IEEE Std 1149.1a-1993 and that the design contains a single internal scan chain. This would be the case if you use BSDArchitect to create the boundary scan circuitry and connect it to the internal scan circuitry. 7-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations For example, assume you invoke BSDArchitect on the design shown on page 7-37 and you follow the instructions for combining the chains and connecting them using the MULT_SCAN instruction. When you issue the following command: BSDA> save atpg setup aha_scan2 BSDArchitect produces two files: aha_scan2.dofile and aha_scan2.testproc. The following is the contents of aha_scan2.dofile: add add add add add set clocks 0 tck scan groups group1 aha_scan2.testproc scan chains chain1 group1 tdi tdo pin constraint tms c0 pin constraint trst c1 capture clock tck -ATPG The aha_scan2.testproc file is somewhat lengthy. Therefore, what follows is an edited version of the file containing only the comments for the test_setup procedure and the entire contents of the shift and load_unload procedures: // // File Type: Test procedure file for top level entity aha_scan2_top // Date Created: Fri Mar 3 13:07:58 1995 // Tool Version: BSDArchitect v8.4_2.7 Mon Feb 27 17:59:29 PST 1995 // proc test_setup = //apply reset procedure //"TMS"=0 change to run-test-idle //"TMS"=1 change to select-DR //"TMS"=1 change to select-IR //"TMS"=0 change to capture-IR //"TMS"=0 change to shift-IR //load INT_SCAN instruction "0010" in IR //Last shift in Exit-IR Stage //change to shift-dr stage for shifting in data //"TMS" = 11100 //"TMS"=1 change to update-IR state //"TMS"=1 change to select-DR state //"TMS"=0 change to capture-DR state //"TMS"=0 change to shift-DR state end; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-45 Boundary Scan Customizations Boundary Scan Synthesis proc shift = force_sci 0; measure_sco 0; force "TCK" 1 1; force "TCK" 0 2; period 3; end; proc load_unload = force "sclk" 0 0; force "TMS" 0 0; force "TCK" 0 0; apply shift 110 1; //"TMS"=1 change to exit-1-DR state force "TMS" 1 2; apply shift 1 3; force "TCK" 1 4; force "TCK" 0 5; //"TMS"=1 change to update-DR state force "TCK" 1 6; force "TCK" 0 7; //"TMS"=0 change to RUN-TEST-IDLE state force "TMS" 0 8; force "TCK" 1 9; force "TCK" 0 10; period 11; end; Refer to “Generating Patterns for a Boundary Scan Circuit” on page 9-94 for a complete test procedure file for a IEEE 1149.1 circuit using the MULT_SCAN instruction. Using Memory BIST with Boundary Scan: This discusses issue to consider when using BISTed memory with BSDArchitect. For the purposes of this discussion we’ll assume the use of MBISTArchitect for generating Memory BIST and BSDArchitect for generating boundary scan circuitry. You can use the IEEE 1149.1 controller to control Memory BIST. Another possible approach is to make the Memory BIST control pins available at the top 7-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Boundary Scan Customizations level of the design and control Memory BIST using primary inputs. If you use the tap controller to control memory BIST, you can run the test in the run-test-idle state of the tap controller. Currently, you need to manually make certain Memory BIST control and status signals available at the top level of the design. Memory BIST requires control of the following three input signals: Input Signals Requiring Control test_h Active State high Non-BIST Mode inactive BIST Mode active hold_l rst_l (reset) low low active inactive inactive inactive Reset Mode If hold_l is inactive, you should activate test_h before activating rst_l. active active You can tie the test_h and hold_l signals together. Memory BIST generates the following two status monitoring signals: BIST Generated Status Signals tst_done fail_h Test Complete Transitions from low to high No transition Test Fails No transition Transitions from low to high There is a memory element associated with the fail_h signal. When the test unloads the scan chain containing fail_h, you can check the value of fail_h. There is no need to check the test_done signal using a scan cell. If you are using a compressor with Memory BIST, you can connect the compressor as a register between TDI and TDO when the MBIST instruction is loaded in the instruction register. The process flow: 1. Run MBISTArchitect to insert Memory BIST circuitry. Insert the BIST model in the core design. Synthesize the design. 2. Run DFTAdvisor to insert internal scan circuitry. DFTA will create a scan cell that is associated with the fail_h signal. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-47 Boundary Scan Customizations Boundary Scan Synthesis If there are multiple BISTed memories, you can use multiple scan cells for the fail_h signal or you can XOR the signals to feed into a single scan cell. If you choose to XOR the signals, you will not be able to identify the failing memory. 3. Run BSDA to generate boundary scan circuitry. The process necessary to successfully generate boundary scan circuitry using this flow are as follows: a. Connect the internal scan chains to form a single internal scan chain by using the following command: connect iscan chain scan_in1 scan_out1 scan_out1 scan_out2 b. Define a register for the internal scan chain and add their user-defined instructions (for example, INT_SCAN or MULT_SCAN) to access the internal scan data by issuing the following commands: set bscan register int_scan_reg scan_in1 scan_out2 add bscan instruction int_scan int_scan_reg c. Define a register and add their user-defined instructions (for example, MBIST) to access the Memory BIST data. When doing so you can use the same register for the MBIST instruction as you did for the INT_SCAN (or MULT_SCAN) instruction above. However, you do need to define a different name for the register as shown here: set bscan register mbist_reg scan_in1 scan_out2 add bscan instruction mbist -reg mbist_reg d. Connect the boundary scan to the three Memory BIST control signals. For example: set bscan port connection test_h buf mbist set bscan port connection rst_l nand mbist update_ir set bscan port connection hold_l and mbist idle Once you have run BSDArchitect, you need to manually change the BSDArchitect output to connect the clock and scan enable signals for the register containing the fail_h scan cells. The clock and scan enable signals need to be activated when you load the MBIST instruction in the instruction register and the tap controller is in the shift-dr state. 7-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Writing FlexTest Table Format Vectors 4. Optionally, you can develop a test bench for verification by performing the following steps: a. Reset the tap controller. b. Load the MBIST instruction in the instruction register. When the tap controller reaches the update-ir state, the control logic activates the test_h signal. c. Advance the tap controller to the run-test-idle state. The control logic deactivates the hold_l signal in the run-test-idle state. d. Apply a sufficient number of clocks to complete the test. e. Advance the tap controller to the shift-dr state. Unload the fail_h flag or the signature in the shift-dr state. Writing FlexTest Table Format Vectors BSDArchitect can write out the test driver file it creates as test vectors in FlexTest Table format. You can then use FlexTest to grade these functional vectors to determine the boundary scan logic test coverage these vectors provide. You use the Save FlexTest Patterns command to write the functional vectors into a file. You must issue this command before you issue a Save Bscan command, but after you execute a Run command. The following example shows how you would write (or overwrite) the vectors to a file called aha.pats in the working directory: BSDA> save flextest patterns aha.pats -replace To make the design usable for FlexTest, you can use QuickHDL and AutoLogic II (see “Synthesizing the Boundary Scan” on page 7-55) to generate a Genie or EDDM netlist. Once you are in a FlexTest session, you can load and fault grade the external pattern set (see “Fault Simulation” on page 9-45). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-49 Verifying the Boundary Scan Circuitry Boundary Scan Synthesis Verifying the Boundary Scan Circuitry Now that your design contains boundary scan circuitry, you need to see if it functions as you expect. This section discusses the tools and the tasks necessary to verify that the added boundary scan circuitry functions properly. This section also includes some verification examples using QuickHDL. Test Driver Overview BSDArchitect produces an HDL test driver whose default name is <design_name>_driver.hdl (or <design>_driver.v). The test driver is an HDL file that exercises the design to test the boundary scan logic functionality at the RTL level. In particular, it performs the following compliance checking: • Verification of the Public Instructions. The test driver verifies the SAMPLE, BYPASS, EXTEST, IDCODE, USERCODE, CLAMP, and HIGHZ instructions. It does not test the INTEST instruction. • Verification of Boundary Scan Register Operation. The test driver verifies the shift, capture, update, and mode capabilities of the boundary scan registers. • Verification of Instruction Logic. The test driver verifies the load and unload capability of the instruction register. It also tests the instruction decode circuitry. • Verification of TAP Controller Transitions. The test driver implicitly verifies the TAP controller transitions during the testing of the public instructions. The test driver also explicitly does some testing of other transitions. • Verification of the reset operation. The test driver verifies the reset operation by resetting the design, unloading the data register, and checking the unloaded data. The driver does not test the BSDL, check for full compliance with 1149.1, or fault grade the boundary scan circuitry. 7-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Verifying the Boundary Scan Circuitry Compiling the HDL Source Before you can verify the BSDArchitect outputs, you must first compile the boundary scan component libraries, the core logic HDL entity, the HDL model with boundary scan, and the test driver. The following paragraphs discuss these steps. 1. Compile the Boundary Scan Component Library The bsda package, which resides at $MGC_HOME/pkgs/bsda_libs/src, is the source for the boundary scan components libraries. When BSDArchitect creates the HDL source model for the boundary scan logic, it uses the source code found in these libraries. However, when you start compiling the HDL models BSDArchitect produces, you will need compiled versions of these library components. 2. Compile the Core Logic HDL Model If you do not already have a compiled model for your core logic, you need to compile this model before you compile any outputs of BSDArchitect. For instance, you may already have a synthesized design which has internal scan circuitry added, and you may have created an HDL model of this design just for input to BSDArchitect. In this case, you would now compile that model. 3. Compile the Boundary Scan HDL Model Before you can run the test driver, you must first compile the HDL source code generated by BSDArchitect. From the BSDArchitect run, you should have saved the HDL unmapped model of the boundary scan circuitry. By default, the name is <design>_umap.hdl (or <design>_umap.v), unless you specified a different filename with the Save Bscan command. 4. Compile the Test Driver After you compile the necessary components and models, you must compile the test driver for use by the simulator. By default, the name is <design_name>_driver.hdl (or <design>_driver.v). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-51 Verifying the Boundary Scan Circuitry Boundary Scan Synthesis Running the Verification This section describes how you use the test driver to verify the HDL model of the boundary scan logic. Running the Test Driver Running the test driver is a simple procedure. First, compile the <design_name>_driver.hdl (or <design>_driver.v) file. You can do this using QuickHDL. Next, simulate the test driver by invoking QuickSim II, QuickHDL, or a Verilog simulator on the test driver you just compiled and run the simulation for approximately 10000ns. The simulator will display messages if it encounters any problems with the boundary scan logic. NOTE: If you are simulating a Verilog test driver with QuickHDL you must set the time step to picoseconds in the invocation line as shown here: shell> $MGC_HOME/bin/qvsim driver_file -t ps QuickHDL Example for VHDL The following procedure demonstrates how to run the test driver of example design “aha.vhd” using QuickHDL. 1. Make sure your quickhdl.ini file is set up correctly. For this example, this file might look like: [Library] mgc_bscan = /user/jdoe/bs/libs/bscmp h4c_lib = /user/jdoe/bs/libs/h4c others = $MGC_HOME/lib/quickhdl.ini 2. Define the work directory (for placing the compiled boundary scan models). shell> cd /user/jdoe/bs shell> $MGC_HOME/bin/qhlib work 3. Copy and compile the bscmp.hdl file in the desired location. 7-52 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis shell> shell> shell> shell> Verifying the Boundary Scan Circuitry cd /user/jdoe/bs/libs cp $MGC_HOME/pkgs/bsda_libs/src/bscmp.hdl bscmp.hdl $MGC_HOME/bin/qhlib bscmp $MGC_HOME/bin/qvhcom -work mgc_bscan bscmp.hdl 4. Compile the original and unmapped boundary scan model. shell> cd /user/jdoe/bs/vhdl_models shell> $MGC_HOME/bin/qvhcom -synth aha.vhd shell> $MGC_HOME/bin/qvhcom -synth aha_umap.vhd 5. Compile the test driver. shell> $MGC_HOME/bin/qvhcom aha_driver.vhd 6. Invoke the simulator on the test driver. shell> $MGC_HOME/bin/qvsim -lib work aha_driver 7. Run the simulation. QVSIM1> run 10000 QVSIM1> quit -f QuickHDL Example for Verilog The following procedure demonstrates how to run the test driver of example design “aha.v” using QuickHDL. 1. Make sure your quickhdl.ini file is set up correctly. For this example, this file might look like: [Library] mgc_bscan = /user/jdoe/bs/libs/bscmp h4c_lib = /user/jdoe/bs/libs/h4c others = $MGC_HOME/lib/quickhdl.ini ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-53 Verifying the Boundary Scan Circuitry Boundary Scan Synthesis 2. Define the work directory (for placing the compiled boundary scan models). shell> cd /user/jdoe/bs shell> $MGC_HOME/bin/qhlib work 3. Copy the bscmp.v file in the desired location. shell> cd /user/jdoe/bs/libs shell> cp $MGC_HOME/pkgs/bsda_libs/src/bscmp.v bscmp.v shell> $MGC_HOME/bin/qhlib bscmp 4. Concatenate the bscmp.v file, with the original and mapped or unmapped boundary scan models. shell> cat bscmp.v aha.v aha_umap.v > catmodel.v 5. Compile the concatenated models file catmodel.v. shell> $MGC_HOME/bin/qvhcom -work mgc_bscan -synth catmodel.v 6. Compile the test driver. shell> $MGC_HOME/bin/qvhcom aha_driver.v 7. Invoke the simulator on the test driver. shell> $MGC_HOME/bin/qvsim -lib work aha_driver -t ps NOTE: When simulating a Verilog test driver with QuickHDL be sure to set the time step to ps. 8. Run the simulation. QVSIM1> run 10000 QVSIM1> quit -f 7-54 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Verifying the Boundary Scan Circuitry Synthesizing the Boundary Scan This section provides VHDL and Verilog examples showing how to take a boundary scan design through the compilation and synthesis processes using AutoLogic II. Should you wish, it is possible to use QuickHDL or a third-party tool, such as Synopsys’ Design Compiler, to synthesize the boundary scan. Where applicable, the VHDL and Verilog examples that follow make use of the “aha” design shown previously. Synthesizing a VHDL Design If your design is in VHDL format, you can synthesis your boundary scan design using the following example procedure: 1. Make sure you have a quickhdl.ini file in your working directory. The following shows an example of the contents of this file: [Library] mgc_bscan = /user/jdoe/bs/libs/bscmp 2. Define a work directory in which to place the compiled boundary scan models. shell> cd /user/jdoe/bs shell> $MGC_HOME/bin/qhlib work 3. Copy and compile the bscmp.hdl file in the desired location. shell> shell> shell> shell> cd /user/jdoe/bs/libs cp $MGC_HOME/pkgs/bsda_libs/src/bscmp.hdl bscmp.hdl $MGC_HOME/bin/qhlib bscmp $MGC_HOME/bin/qvhcom -work mgc_bscan -synth bscmp.hdl 4. Compile the original model and the BSDArchitect output model. shell> $MGC_HOME/bin/qvhcom -synth aha.vhd shell> $MGC_HOME/bin/qvhcom -synth aha_umap.vhd ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-55 Verifying the Boundary Scan Circuitry Boundary Scan Synthesis 5. Invoke AutoLogic. shell> $MGC_HOME/bin/alui -t <technology> This command invokes AutoLogic II and loads in the specified technology library at invocation. 6. Open the VHDL library. Use the File > Open > VHDL Library pulldown menu item and click on “work”. 7. Synthesize the design. In the VHDL Library Browser window that appears, select the aha_top design and select the pulldown menu item Synthesis > Synthesize VHDL Design. 8. If desired, save a schematic or other model of the synthesized design. If you want to create a schematic or save another format model of the synthesized design, you can do so when the synthesis process completes by selecting the AutoLogic II window File > Save > EDDM pulldown menu item and set up for schematic generation. 9. If desired, continue with the AutoLogic II session. You must perform at least an Area Low optimization to get the netlist technology-mapped, and thus usable with DFTAdvisor, FastScan, or FlexTest. You do this using the Optimize > Optimize pulldown menu in the Design Browser window. When the form displays, execute it. When the optimization is complete, save the design to either Genie or EDDM format before exiting the AutoLogic II session. Synthesizing a Verilog Design If your design is in Verilog format, you can synthesis your boundary scan design using the following example procedure: 1. Make sure you have a quickhdl.ini file in your working directory. The following shows an example of the contents of this file: [Library] mgc_bscan = /user/jdoe/bs/libs/bscmp 7-56 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Verifying the Boundary Scan Circuitry 2. Define a work directory in which to place the compiled boundary scan models. shell> cd /user/jdoe/bs shell> $MGC_HOME/bin/qhlib work 3. Copy the bscmp.v file in the desired location. shell> cd /user/jdoe/bs/libs shell> cp $MGC_HOME/pkgs/bsda_libs/src/bscmp.v bscmp.v shell> $MGC_HOME/bin/qhlib bscmp 4. Concatenate the bscmp.v file with the technology map file (if present) and the original and mapped or unmapped boundary scan models. shell> cat bscmp.v aha.v aha_umap.v > catmodel.v 5. Compile the concatenated models file catmodel.v. shell> $MGC_HOME/bin/qvhcom -work mgc_bscan -synth catmodel.v 6. Invoke AutoLogic. shell> $MGC_HOME/bin/alui -t <technology> This command invokes AutoLogic II and loads in the specified technology library at invocation. 7. Open the VHDL library. Use the File > Open > Verilog Library pulldown menu item and click on “work”. 8. Synthesize the design. In the VHDL Library Browser window that appears, select the aha_top design and select the pulldown menu item Synthesis > Synthesize Verilog Design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-57 Verifying the Boundary Scan Circuitry Boundary Scan Synthesis 9. If desired, save a schematic or other model of the synthesized design. If you want to create a schematic or save another format model of the synthesized design, you can do so when the synthesis process completes by selecting the AutoLogic II window File > Save > EDDM pulldown menu item and set up for schematic generation. 10. If desired, continue with the AutoLogic II session. You must perform at least an Area Low optimization to get the netlist technology-mapped, and thus usable with DFTAdvisor, FastScan, or FlexTest. You do this using the Optimize > Optimize pulldown menu in the Design Browser window. When the form displays, execute it. When the optimization is complete, save the design to either Genie or EDDM format before exiting the AutoLogic II session. Verifying the Gate-Level Boundary Scan Logic At this point in the design flow, you have both an HDL model and gate-level model for the boundary scan logic with the core ASIC logic. Previously you have verified the behavior of the HDL boundary scan model. Now, after synthesizing this model and performing any necessary optimizations, you are ready to test the gate-level boundary scan circuitry. If you already have a synthesized design and an RTL model for boundary scan insertion, you have special testing needs. This is because BSDArchitect generates the test driver in VHDL or Verilog format and instantiates a synthesized design. Therefore, you cannot use the test driver to test the boundary scan circuitry. In this situation, you can write a force file from QuickSim II when you simulate the design at the VHDL level. Another option is to use FlexSim to simulate mixed designs. Compliance Checking Using QuickSim II This procedure is nearly identical to the procedure for testing the HDL boundary scan model using the test driver. As before, you could use a third-party gate-level simulator to verify the operation of the boundary scan model. 7-58 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Boundary Scan Synthesis Verifying the Boundary Scan Circuitry 1. Invoke the simulator on the gate-level component that you mapped and optimized previously. $ $MGC_HOME/bin/qhsim aha_opt 2. View the VHDL or Verilog source (if desired). Click on the Open Sheet palette icon. 3. Trace the aha_opt component ports (if desired). Click on the Trace palette menu item. Fill in the signal names tms, tdi, tdo, tck, a, b, c, s, co, and execute the dialog box. 4. Load in the results saved from the simulation of the VHDL or Verilog boundary scan model. When you simulated the VHDL or Verilog, you could have traced the TCK, TMS, TDI, and TRST ports (all the IEEE 1149.1 input ports), and saved the stimulus from that simulation. If you have done this, you can now load this file and use it as forces for the gate-level simulation, by doing the following: o Click on the Stimulus palette menu item. Click on the Load WDB palette icon. Select the Load into the 'forces' WDB box. Use the navigator to find and select the “results” from your VHDL or Verilog simulation. Click OK. 5. Initialize the circuit. Note: If you do not have a TRST port in your TAP, you must initialize the circuit. Use the Run > Initialize: pulldown menu item. Fill in “0r” for the state value and click OK. 6. Run the simulation. Type run 10000 at the popup command line. 7. Exit QuickSim II, saving results. Double-click on the window menu button (upper-left). Specify to save the “results” and click OK. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 7-59 Verifying the Boundary Scan Circuitry 7-60 Boundary Scan Synthesis ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 8 Inserting Internal Scan and Test Circuitry DFTAdvisor is the Mentor Graphics tool that provides comprehensive testability analysis and inserts internal test structures into your design. Figure 8-1 shows the layout of this chapter, as it applies to the process of inserting scan and other test circuitry. Insert/Verify BScan Circuitry (BSDArchitect) Insert Internal Scan/Test Circuitry (DFTAdvisor) Generate/Verify Test Patterns 1. Understanding DFTAdvisor 2. Preparing for Test Structure Insertion 3. Identifying Test Structures 4. Inserting Test Structures 5. Saving the New Design and ATPG Setup 6. Inserting Scan Block-by-Block (FastScan/FlexTest) Figure 8-1. Internal Scan Insertion Procedure This section discusses each of the tasks outlined in Figure 8-1, providing details on using DFTAdvisor in different environments and with different test strategies. For more information on all available DFTAdvisor functionality, refer to the DFTAdvisor Reference Manual. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-1 Understanding DFTAdvisor Inserting Internal Scan and Test Circuitry Understanding DFTAdvisor DFTAdvisor functionality is available in two modes: graphical user interface (GUI) or command-line. For information on using basic GUI functionality, refer to “User Interface Overview” on page 1-9 and “DFTAdvisor User Interface” on page 1-29. Before you use either mode of DFTAdvisor, you should get familiar with the basic process flow, the inputs and outputs, the supported test structures, and the DFTAdvisor invocation as described in the following subsections. You should also have a good understanding of the material in both Chapter 2, "Understanding DFT Basics", and Chapter 3, "Understanding Common Tool Terminology and Concepts". 8-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Understanding DFTAdvisor The DFTAdvisor Process Flow Figure 8-2 shows the basic flow for synthesizing scan circuitry with DFTAdvisor. From Synthesis Synthesized Netlist DFT Library Setup Mode Set Up Circuit and Tool Information Run Design Rules and Testability Analysis DFT Mode Pass Checks? N Troubleshoot Problem Y Identify Test Structures Insert Test Structures Netlist with Test Structures Save Design and ATPG Information Test Procedure File Dofile To ATPG Figure 8-2. Basic Scan Insertion Flow with DFTAdvisor You start with a DFT library and a synthesized design netlist. The library is the same one that FastScan and FlexTest use. “DFTAdvisor Inputs and Outputs” on page 8-5 describes the netlist formats you can use with DFTAdvisor. The design netlist you use as input may be an individual block of the design, or the entire design. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-3 Understanding DFTAdvisor Inserting Internal Scan and Test Circuitry After invoking the tool, your first task is to set up information about the design— this includes both circuit information and information about the test structures you want to insert. “Preparing for Test Structure Insertion” on page 8-11 describes the procedure for this task. The next task after setup is to run rules checking and testability analysis, and debug any violations that you encounter. “Changing the System Mode (Running Rules Checking)” on page 8-17 documents the procedure for this task. Note: To catch design violations early in the design process, you should run and debug design rules on each block as it is synthesized. After successfully completing rules checking, you will be in the Dft system mode. At this point, if you have any existing scan you want to remove, you can do so. “Deleting Existing Scan Circuitry” on page 8-16 describes the procedure for doing this. You can then set up specific information about the scan or other testability circuitry you want added and identify which sequential elements you want converted to scan. “Identifying Test Structures” on page 8-18 describes the procedure for accomplishing this. Finally, with these tasks completed, you can insert the desired test structures into your design. “Inserting Test Structures” on page 8-32 describes the procedure for this insertion. 8-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Understanding DFTAdvisor DFTAdvisor Inputs and Outputs Figure 8-3 shows the inputs used and the outputs produced by DFTAdvisor. Circuit Setup (Dofile) Design Library Test Procedure File DFTAdvisor Design ATPG Setup (Dofile) Figure 8-3. The Inputs and Outputs of DFTAdvisor DFTAdvisor utilizes the following inputs: • Design (netlist) The supported design data formats are Electronic Design Interchange Format (EDIF 2.0.0), GENIE, Tegas Design Language (TDL), VHDL, Verilog, and Spice. • Circuit Setup (or Dofile) This is the set of commands that gives DFTAdvisor information about the circuit and how to insert test structures. You can issue these commands interactively in the DFTAdvisor session or place them in a dofile. • Library The design library contains descriptions of all the cells the design uses. The library also includes information that DFTAdvisor uses to map non-scan cells to scan cells and to select components for added test logic circuitry. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-5 Understanding DFTAdvisor Inserting Internal Scan and Test Circuitry The tool uses the library to translate the design data into a flat, gate-level simulation model on which it runs its internal processes. • Test Procedure File This file defines the stimulus for shifting scan data through the defined scan chains. This input is only necessary on designs containing pre-existing scan circuitry or requiring test setup patterns. DFTAdvisor produces the following outputs: • Design (Netlist) This netlist contains the original design modified with the inserted test structures. The output netlist formats are the same type as the input netlist formats, with the exception of the NDL format. The NDL, or Network Description Language, format is a gate-level logic description language used in LSI Logic’s C-MDE environment. This format is structurally similar to the TDL format. • ATPG Setup (Dofile) DFTAdvisor can automatically create a dofile that you can supply to the ATPG tool. This file contains the circuit setup information that you specified to DFTAdvisor, as well as information on the test structures that DFTAdvisor inserted into the design. DFTAdvisor creates this file for you when you issue the command Write Atpg Setup. • Test Procedure File When you issue the Write Atpg Setup command, DFTAdvisor writes a simple test procedure file for the scan circuitry it inserted into the design. You use this file with the downstream ATPG tools, FastScan and FlexTest. 8-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Understanding DFTAdvisor Test Structures Supported by DFTAdvisor DFTAdvisor can identify and insert a variety of test structures, including several different scan architectures and test points. Figure 8-4 depicts the types of scan and testability circuitry DFTAdvisor can add. Test Structures Full Scan Sequential ATPG-Based Partial Scan SCOAPBased Partition Scan StructureBased Sequential Transparent Test Points Clocked Sequential Figure 8-4. DFTAdvisor Supported Test Structures The following list briefly describes the test structures DFTAdvisor supports: • Full scan — a style that identifies and converts all sequential elements (that pass scannability checking) to scan. “Understanding Full Scan” on page 2-17 discusses the full scan style. • Partial scan — a style that identifies and converts a subset of sequential elements to scan. “Understanding Partial Scan” on page 2-18 discusses the partial scan style. DFTAdvisor provides five alternate methods of partial scan selection: o Sequential ATPG-based — chooses scan circuitry based on FlexTest’s sequential ATPG algorithm. Because of its ATPG-based nature, this method provides predicable test coverage for the selected scan cells. This method selects scan cells using the sequential ATPG algorithm of FlexTest. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-7 Understanding DFTAdvisor Inserting Internal Scan and Test Circuitry o SCOAP-based — chooses scan circuitry based on controllability and observability improvements determined by the SCOAP (Sandia Controllability Observability Analysis Program) approach. DFTAdvisor computes the SCOAP numbers for each memory element and chooses for scan those with the highest numbers. This method provides a fast way to select the best scan cells for optimum test coverage. o Structure-Based — chooses scan circuitry using structure-based scan selection techniques. These techniques include loop breaking, self-loop breaking, and limiting the design’s sequential depth. o Sequential Transparent — chooses scan circuitry based on FastScan’s scan sequential requirements. Note that this technique is useful for data path circuits. Scan cells are selected such that all sequential loops, including self loops, are cut. For more information on sequential transparent scan, refer to “FastScan Handling of Non-Scan Cells” on page 4-20. o Clocked Sequential —chooses scannable cells by cutting sequential loops and limiting sequential depth. Typically, this method is used to create structured partial scan designs that can use FastScan’s clock sequential ATPG algorithm. For more information on clock sequential scan, refer to “FastScan Handling of Non-Scan Cells” on page 4-20. • Partition scan — a style that identifies and converts certain sequential elements within design partitions to scan chains at the boundaries of the partitions. “Understanding Partition Scan” on page 2-21 discusses the partition scan style. • Test points — a method that identifies and inserts control and observe points into the design to increase the overall testability of the design. “Understanding Test Points” on page 2-23 discusses the test points method. DFTAdvisor first identifies and then inserts test structures. You use the Setup Scan Identification command to select scan during the identification process. You use Setup Test_point Identification for identifying test points during the identification process. If both scan and test points are enabled during an identification run, DFTAdvisor performs scan identification followed by test point 8-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Understanding DFTAdvisor identification. Table 8-1 shows which of the supported types may be identified together. The characters are defined as follows: * = Not recommended. Scan selection should be performed prior to test point selection. A = Allowed. N = Nothing more to identify. E = Error. Can not mix given scan identification types. Table 8-1. Test Type Interactions Second Pass F i r s t Full Scan Clock Seq. Seq. Transparent Partition Scan Seq. None Test Point Full Scan N N N A N A A Clock Sequential A A E A N A A Sequential Transparent A E A A E A A A A A A A A A A E E A A A A A A A A A A A * * * * * A A P a Partition Scan s Sequential s None Test Point “Selecting the Type of Test Structure” on page 8-18 discusses how to use the Setup Scan Identification command. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-9 Understanding DFTAdvisor Inserting Internal Scan and Test Circuitry Invoking DFTAdvisor You can invoke DFTAdvisor in two ways. Using the first option, you enter just the application name on the shell command line which opens DFTAdvisor in graphical mode. $MGC_HOME/bin/dftadvisor Once the tool is invoked, a dialog box prompts you for the required arguments (design_name, design type, and library). Browser buttons are provided for navigating to the design and library. Once the design and library are loaded, the tool is in Setup mode, ready for you to begin working on your design. You can use the Setup mode to define the circuit and scan data, which is the next step in the process. Using the second option requires you to enter all required arguments at the shell command line. $MGC_HOME/bin/dftadvisor {design_name {-Edif | -TDl | -VHdl | -VERIlog | -Genie | -SPice} {-LIbrary filename} [-SEnsitive] [-LOg filename] [-Replace] [-TOp module_name] [-Dofile dofile_name] [-NOGui]} | -Help | -VERSion When the tool is finished invoking, the design and library are also loaded. The tool is now in Setup mode, ready for you to begin working on your design. If you want to use the command-line interface, you must specify the -Nogui switch using the second invocation option. Note: Your design must be in either EDIF, TDL, VHDL, Verilog, Genie, or Spice format. 8-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Preparing for Test Structure Insertion Preparing for Test Structure Insertion The following subsections discuss the steps you would typically take to prepare for the insertion of test structures into your design. When the tool invokes, you are in Setup mode. All of the setup steps shown in the following subsections occur in Setup mode. Selecting the Scan Methodology If you want to insert scan circuitry into your design, you must select the type of architecture for the scan circuitry. Your choices are Mux_scan, Clocked_scan, or Lssd. For more information, refer to “Scan Architectures” on page 3-8. You use the Set Scan Type command to specify the type of scan architecture you want to insert. The usage for this command is as follows: SET SCan Type {Mux_scan | Lssd | Clocked_scan} Enabling Test Logic Insertion Test logic is circuitry that DFTAdvisor adds to improve the testability of a design. If so enabled, DFTAdvisor inserts test logic during scan insertion based on the analysis performed during the design rules and scannability checking processes. Test logic provides a useful solution to a variety of common problems. First, some designs contain uncontrollable clock circuitry; that is, internally-generated signals that can clock, set, or reset flip-flops. If these signals remain uncontrollable, DFTAdvisor will not consider the sequential elements controlled by these signals scannable. Second, you might want to prevent bus contention caused by tri-state™ devices during scan shifting. DFTAdvisor can assist you in modifying your circuit for maximum controllability (and thus, maximum scannability of sequential elements) and bus contention prevention by inserting test logic circuitry at these nodes when necessary. Note: DFTAdvisor does not attempt to add test logic to user-defined non-scan instances or models; that is, those specified by Add Nonscan Instance or Add Nonscan Model. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-11 Preparing for Test Structure Insertion Inserting Internal Scan and Test Circuitry DFTAdvisor typically gates the uncontrollable circuitry with a chip-level test pin. Figure 8-5 shows an example of test logic circuitry. After Before Uncontrollable Clock Added Test Logic Test_en DRQ Sc_in Sc_en CK CL DRQ Sc_in Sc_en CK D R Q CL Sc_in Sc_en CK DRQ Sc_in Sc_en CK Figure 8-5. Test Logic Insertion You can specify the types of signals for which you want test logic circuitry added, using the Set Test Logic command. This command’s usage is as follows: SET TEst Logic {-Set {ON | OFf} | -REset {ON | OFf} | -Clock {ON | OFf} | -Tristate {ON | OFf} | -RAm {ON | OFf}}... This command specifies whether or not you want to add test logic to all uncontrollable (set, reset, clock, or RAM write control) signals during the scan insertion process. Additionally, you can specify to turn on (or off) the ability to prevent bus contention for tri-state devices. By default, DFTAdvisor does not add test logic. You must explicitly enable the use of test logic by issuing this command. In adding the test logic circuitry, DFTAdvisor performs some basic optimizations in order to reduce the overall amount of test logic needed. For example, if the reset line to several flip-flops is a common internally-generated signal, DFTAdvisor gates it at its source before it fans out to all the flip-flops. Note that you must turn the appropriate test logic on if you want DFTAdvisor to consider latches as scan candidates. Refer to “D6 (Data Rule #6)” on page A-39 for more information on scan insertion with latches. 8-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Preparing for Test Structure Insertion Specifying the Models to use for Test Logic When adding test logic circuitry, DFTAdvisor uses a number of gates from the library. The cell_type attribute in the library model descriptions tells DFTAdvisor which components are available for use as test logic. If the library does not contain this information, you can instead specify which library models to use with the Add Cell Models command. This command’s usage is as follows: ADD CEll Models dftlib_model {-Type {INV | And | {Buf -Max_fanout integer} | OR | NAnd | NOr | Xor | INBuf | OUtbuf | {Mux selector data0 data1} | {ScanCELL clk data} | {DFf clk data} | {DLat enable dat [-Active {High | Low}]} }} [{-Noinvert | -Invert} output_pin] The model_name argument specifies the exact name of the model within the library. The -Type option specifies the type of the gate. The possible cell_model_types are INV, AND, OR, NAND, NOR, XOR, BUF, INBUF, OUTBUF, DLAT, MUX, ScanCELL, and DFF. Refer to the DFTAdvisor Reference Manual for more details on the Add Cell Models command. Issues Concerning Test Logic Insertion and Test Clocks Because inserting test logic actually adds circuitry to the design, you should first try to increase circuit controllability using other options. These options might include such things as performing proper circuit setup or, potentially, adding test points to the circuit prior to scan. Additionally, you should re-optimize a design to ensure that fanout resulting from test logic is correctly compensated and passes electrical rules checks. In some cases, inserting test logic requires the addition of multiple test clocks. Analysis run during DRC determines how many test clocks DFTAdvisor needs to insert. The Report Scan Chains command reports the test clock pins used in the scan chains. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-13 Preparing for Test Structure Insertion Inserting Internal Scan and Test Circuitry Related Test Logic Commands Delete Cell Models - deletes the information specified by the Add Cell Models command. Report Cell Models - displays a list of library cell models to be used for adding test logic circuitry. Report Test Logic - displays a list of test logic added during scan insertion. Specifying Clock Signals DFTAdvisor must be aware of the circuit clocks to determine which sequential elements are eligible for scan. DFTAdvisor considers clocks to be any signals that have the ability to alter the state of a sequential device (such as system clocks, sets, and resets). Therefore, you need to tell DFTAdvisor about these "clock signals" by adding them to the clock list with the Add Clocks command. This command’s usage is as follows: ADD CLocks off_state primary_input_pin... You must specify the off-state for pins you add to the clock list. The off-state is the state in which clock inputs of latches are inactive. For edge-triggered devices, the off state is the clock value prior to the clock’s capturing transition. For example, you might have two system clocks, called "clk1" and "clk2", whose off-states are 0 and a global reset line called "rst_l" whose off-state is 1 in your circuit. You can specify these as clock lines as follows: SETUP> add clocks 0 clk1 clk2 SETUP> add clocks 1 rst_1 You can specify multiple clock pins with the same command if they have the same off-state. You must define clock pins prior to entering Dft mode. Otherwise, none of the non-scan sequential elements will successfully pass through scannability checks. Although you can still enter Dft mode without specifying the clocks, DFTAdvisor will not be able to convert elements which the unspecified clocks control. 8-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Preparing for Test Structure Insertion Related Commands: Delete Clocks - deletes primary input pins from the clock list. Report Clocks - displays a list of all clocks. Report Primary Inputs - displays a list of primary inputs. Write Primary Inputs - writes a list of primary inputs to a file. Specifying Existing Scan Information You may have a design that already contains some existing internal scan circuitry. For example, one block of your design may be reused from another design, and thus, may already contain its own scan chain. If this is your situation, there are several ways in which you may want to handle the existing scan data, including leaving the existing scan alone, deleting the existing scan, and adding additional scan circuitry. Note that if you are performing block-by-block scan synthesis, you should refer to “Inserting Scan Block-by-Block” on page 8-41. If your design contains existing scan that you want to use, you must specify this information to DFTAdvisor while you are in Setup mode; that is, before design rules checking. If you do not specify existing scan circuitry, DFTAdvisor treats all the scan cells as non-scan cells and performs non-scan cell checks on them to determine if they are scan candidates. If you so direct, DFTAdvisor can convert more registers from the existing design block to scan registers and connect them into another scan chain that it creates within the design. Additionally, you can remove the existing scan circuitry from the design and then treat the design as you would any other new design to which you want to add scan circuitry. This section discusses these tasks. Specifying Existing Scan Groups A scan chain group consists of a set of scan chains that are controlled through the same procedures; that is, the same test procedure file controls the operation of all chains in the group. If your design contains existing scan, you must specify the scan group to which they belong, as well as which test procedure file that controls the group. To specify an existing scan group, you use the Add Scan Groups command. This command’s usage is as follows: ADD SCan Groups group_name test_procedure_filename ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-15 Preparing for Test Structure Insertion Inserting Internal Scan and Test Circuitry For example, you can specify a group name of "group1" controlled by the test procedure file "group1.test_proc" using the Add Scan Groups command as follows: SETUP> add scan groups group1 group1.test_proc For information on creating test procedure files, refer to “Test Procedure Files” on page 3-11. Specifying Existing Scan Chains After specifying the existing scan group, you need to tell DFTAdvisor which scan chains are part of this group. To specify existing scan chains, you use the Add Scan Chains command. This command’s usage is as follows: ADD SCan Chains chain_name group_name primary_input_pin primary_output_pin You need to specify the scan chain name, the scan group to which it belongs, and the primary input and output pins of the scan chain. For example, assume your design has two existing scan chains, "chain1" and "chain2", that are part of "group1". The scan input and output pins of chain1 are "sc_in1" and "sc_out1", and the scan input and output pins of chain2 are "sc_in2" and "sc_out2", respectively. You can specify this information as follows: SETUP> add scan chain chain1 group1 sc_in1 sc_out1 SETUP> add scan chain chain2 group1 sc_in2 sc_out2 Deleting Existing Scan Circuitry If your design contains existing scan that you want to delete, you must specify this information to DFTAdvisor while you are in Setup mode; that is, before design rules checking. The preceding subsection described this procedure. Then, to remove existing scan circuitry from the design, you switch to Dft mode and use the Ripup Scan Chains command as follows: SETUP> set system mode dft DFT> ripup scan chains {chain_name ... | -all} [-Output] You can specify one or more scan chain names, or use the -All option to remove all existing scan circuitry. You can also remove the scan-outs with the -Output 8-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Preparing for Test Structure Insertion option. Once DFTAdvisor removes the scan circuitry, it treats the design as if it never had any scan circuitry. Note: This process involves backward mapping of scan to non-scan cells. Thus, the library you are using must have valid scan to non-scan mapping. Handling Existing Boundary Scan Circuitry If your design contains boundary scan circuitry and existing internal scan circuitry, you must integrate the boundary scan circuitry with the internal test circuitry. If you inserted boundary scan with BSDArchitect, then the two test structures should already be connected. “Connecting Internal Scan Circuitry” on page 7-35 outlines the procedure. If you used some other method for generating the boundary scan architecture, you need to ensure that the scan chains’ scan_in and scan_out ports connect properly to the TAP controller, in whatever manner you desire. Changing the System Mode (Running Rules Checking) DFTAdvisor performs model flattening, learning analysis, rules checking, and scannability checking when you try to exit the Setup system mode. “Understanding Common Tool Terminology and Concepts” on page 3-1 explains these processes in detail. If you are finished with all the setup you need to perform, you can change the system mode by entering the Set System Mode command as follows: SETUP> set system mode dft If an error occurs during the rules checking process, the application remains in Setup mode, where you must correct the error. You can clearly identify and easily resolve the cause of many errors. Other errors, such as those associated with proper clock definitions and test procedure files, can be complex. “Troubleshooting Rules Violations” on page A-2 discusses the procedure for debugging rules violations. You can also use DFTInsight to visually investigate the causes of DRC violations. “Using DFTInsight” on page B-1 discusses how you can do this. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-17 Identifying Test Structures Inserting Internal Scan and Test Circuitry Identifying Test Structures Prior to inserting test structures into your design, you must identify the type of test structure you want to insert. “Test Structures Supported by DFTAdvisor” on page 8-7 discusses the types of test structures DFTAdvisor supports. You identify the desired test structures in Dft mode. The following logically-ordered subsections discuss how to perform these tasks. Selecting the Type of Test Structure In Dft mode, you select the type of test structure you want using the Setup Scan Identification command. This command’s usage for the type of test structure is as follows: SETup SCan Identification Full_scan | {Clock_sequential options} | {SEQ_transparent options} | {Partition_scan options} | {SEQUential {Atpg options} | {SCoap options} | {STructure options}} | None Most of these test structures include additional setup options (which are omitted from the preceding usage). Depending on your scan selection type, you should refer to one of the following subsections for additional details on the test structure type and its setup options: • Full scan: “Setting Up for Full Scan Identification” on page 8-19 • Partial scan, clocked sequential based: “Setting Up for Clocked Sequential Identification” on page 8-19 • Partial scan, sequential transparent based: “Setting Up for Sequential Transparent Identification” on page 8-20 8-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures • Partition scan: “Setting Up for Partition Scan Identification” on page 8-20 • Sequential partial scan, including ATPG-based, SCOAP-based, and Structure-based: “Setting Up for Sequential (ATPG, SCOAP, and Structure) Identification” on page 8-23 • Test points (None): “Setting Up for Test Point Identification” on page 8-24 • Manual intervention for all types of identification: “Manually Including and Excluding Cells for Scan” on page 8-28 Setting Up for Full Scan Identification If you select Full_scan as the identification type with the Setup Scan Identification command, you do not need to perform any additional setup: SETup SCan Identification Full_scan Full scan is the fastest identification method, converting all scannable sequential elements to scan. You can use FastScan for ATPG on full scan designs. This is the default upon invocation of the tool. For more information on full scan, refer to “Understanding Full Scan” on page 2-17. Setting Up for Clocked Sequential Identification If you select Clock_sequential as the identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification Clock_sequential [-Depth integer] Clock sequential identification selects scannable cells by cutting sequential loops and limiting sequential depth based on the -Depth switch. Typically, this method is used to create structured partial scan designs that can use FastScan’s clock sequential ATPG algorithm. For more information on clock sequential scan, refer to “FastScan Handling of Non-Scan Cells” on page 4-20. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-19 Identifying Test Structures Inserting Internal Scan and Test Circuitry Setting Up for Sequential Transparent Identification If you select Seq_transparent as the identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification SEQ_transparent [-Reconvergence {ON | OFf}] Note that this technique is useful for data path circuits. Scan cells are selected such that all sequential loops, including self loops, are cut. The -Reconvergence option specifies to remove sequential reconvergent paths by selecting a scannable instance on the sequential path for scan. For more information on sequential transparent scan, refer to “FastScan Handling of Non-Scan Cells” on page 4-20. With the sequential transparent identification type, you do not necessarily need to perform any other tasks prior to the identification run. However, if a clock enable signal gates the clock input of a sequential element, the sequential element will not behave sequentially transparent without proper constraints on the clock enable signal. You specify these constraints, which constrain the clock enable signals during the sequential transparent procedures, with the Add Seq_transparent Constraints command. This command’s usage is as follows: ADD SEq_transparent Constraints {C0 | C1} model_name pin_name... You specify either a C0 or C1 value constraint, a library model name, and one or more of the model’s pins that you wish to constrain. Setting Up for Partition Scan Identification If you choose Partition_scan as the identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification Partition_scan [-Input_threshold {integer | Nolimit}] [-Output_threshold {integer | Nolimit}] Partition scan identification provides controllability and observability of embedded blocks. You can also set threshold limits to control the overhead sometimes associated with partition scan identification. For example, overhead 8-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures extremes may occur when DFTAdvisor identifies a large number of partition cells for a given uncontrollable primary input or unobservable primary output. By setting the partition threshold limit for primary inputs (-Input_threshold switch) and primary outputs (-Output_threshold switch), you maintain control over the trade-off of whether to scan these partitioned cells or, instead, insert a controllability/observability scan cell. When DFTAdvisor reaches the specified threshold for a given primary input or primary output, it terminates the partition scan identification process on that primary input or primary output and unmarks any partition cell identified for that pin. For more information on partition scan, refer to “Understanding Partition Scan” on page 2-21. Note: With the partition scan identification type, you must perform several tasks before exiting Setup mode. These tasks include specifying partition pins and setting the partition threshold. Partition pins may be input pins or output pins. You must constrain input pins to an X value and mask output pins from observation. Constraining Input Partition Pins Input partition pins are block input pins that you cannot directly control from chip-level primary inputs. Referring to Figure 2-11 on page 2-23, the input partition pins are those inputs that come into Block A from Block B. Because these are uncontrollable inputs, you must constrain them to an X value using the Add Pin Constraints command. This command’s usage is as follows: ADD PIn Constraints primary_input_pin constant_value Masking Output Partition Pins Output partition pins are block output pins that you cannot directly observe from chip-level primary outputs. Referring to Figure 2-11 on page 2-23, the output partition pins are those outputs that go to Block B and Block C. Because these are unobservable outputs, you must mask them with the Add Output Masks command. This command’s usage is as follows: ADD OUtput Masks primary_output... [-Hold {0 | 1}] To ensure that masked primary outputs drive inactive values during the testing of other partitions, you can specify that the primary outputs hold a 0 or 1 value ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-21 Identifying Test Structures Inserting Internal Scan and Test Circuitry during test mode. Special cells called output hold-0 or output hold-1 partition scan cells serve this purpose. By default, the tool uses regular output partition scan cells. Analyzing Controllability of Input Partition Pins Note: This task must be performed in Dft mode. After constraining the input partition pins to X values, you can analyze the controllability for each of these inputs. This analysis is useful because sometimes there is combinational logic between the constrained pin and the sequential element that gets converted to an input partition scan cell. Constraining a partition pin can impact the fault detection of this combinational logic. DFTAdvisor determines the controllability factor of a partition pin by removing the X constraint and calculating the controllability improvement on the affected combinational gates. You can analyze controllability of input partition pins as follows: ANAlyze INput Control The analysis reports the data by primary input, displaying those with the highest controllability impact first. Based on this information, you may choose to make one or more of the inputs directly controllable at the chip level by multiplexing the inputs with primary inputs. Analyzing Observability of Output Partition Pins Note: This task must be performed in Dft mode. Similar to the issue with input partition pins, there may be combinational logic between the sequential element (which gets converted to an output partition cell) and a masked primary output. Thus, it is useful to also analyze the observability of each of these outputs because masking an output partition pin can impact the fault detection of this combinational logic. DFTAdvisor determines the observability factor of a partition pin by removing the mask and calculating the observability improvement on the affected combinational gates. You can analyze observability of output partition pins as follows: ANAlyze OUtput Observe 8-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures The analysis reports the data by primary output, displaying those with the highest observability impact first. Based on this information, you may choose to make one or more of the outputs directly observable by extending the output to the chip level. Setting Up for Sequential (ATPG, SCOAP, and Structure) Identification If you choose to have DFTAdvisor identify instances for partial scan (Sequential), you can choose to use either the sequential ATPG algorithm of FlexTest, the SCOAP-based algorithm, or the structure-based algorithm. The following subsections discuss the ways in which you can control the process of sequential scan selection. “Running the Identification Process” on page 8-31 tells you how to identify scan cells, after setting up for partial scan identification. Sequential ATPG-Based Identification If you choose ATPG as the sequential identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification SEQUential Atpg [{-Percent integer} | {-Number integer}] [-Internal | -External filename] [-COntrollability integer] [-Observability integer] [-Backtrack integer] [-CYcle integer] [-Time integer] [-Min_detection floating_point] The benefit of ATPG-based scan selection is that ATPG runs as part of the process, giving test coverage results along the way. Sequential SCOAP-Based Identification If you choose SCOAP as the sequential identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification SEQUential SCoap [-Percent integer | -Number integer] SCOAP-based selection is typically faster than ATPG-based selection, and produces an optimal set of scan candidates. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-23 Identifying Test Structures Inserting Internal Scan and Test Circuitry Sequential Structure-Based Identification If you choose Structure as the sequential identification type with the Setup Scan Identification command, you have the following options: SETup SCan Identification SEQUential STructure [-Percent integer | -Number integer] [-Loop {ON | OFf}] [-Self_loop {integer | Nolimit}] [-Depth {integer | Nolimit}] The Structure technique includes loop breaking, self-loop breaking, and limiting the design’s sequential depth. These techniques are proven to reduce the sequential ATPG problem and quickly provide a useful set of scan candidates. Setting Contention Checking During Partial Scan Identification DFTAdvisor can use contention checking on tri-state bus drivers and multiple port flip-flops and latches when identifying the best elements for partial scan. You can set contention checking parameters with the Set Contention Check command, whose usage is as follows: SET COntention Check OFf | {ON [-Warning | -Error] [-ATpg] [-Start frame#]} [-Bus | -Port | -ALl] By default, contention checking is on for buses, with violations considered warnings. This means that during the scan identification process, DFTAdvisor considers the effects of bus contention and issues warning messages when two or more devices concurrently drive a bus. If you want to consider contention of clock ports of flip-flops or latches, or change the severity of this type of problem to error instead of warning, you can do so with this command. For further information on this command, refer to the Set Contention Check command page in the DFTAdvisor Reference Manual. Setting Up for Test Point Identification If you want DFTAdvisor to identify test points, you can also set a number of parameters to control the process. DFTAdvisor considers the test points it selects as system-class test points, while those you manually specify are user-class test points. 8-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures Automatically Choosing Control and Observe Points To only identify and insert system-class test points, you must specify Setup Scan Identification command with the None option (you do not need to do this for useradded test points): SETup SCan Identification None You set the number of control and observe points with the Setup Test_point Identification command. This command’s usage is as follows: SETup TEst_point IDentification [-Control integer] [-Observe integer] DFTAdvisor bases identification on the information found in the testability analysis process. DFTAdvisor selects the pins with the highest control and observe numbers, up to the limit of test points you specify with this command. After analyzing testability and setting up for test point identification, you must then perform test point identification, which you do with the Run command. Identifying test points simply identifies, or tags, the individual test points for later insertion. Refer to “Changing the System Mode (Running Rules Checking)” on page 8-17 and “Running the Identification Process” on page 8-31 for more details on the next steps in the process. Related Test Point Commands: Delete Test Points - deletes the information specified by the Add Test Points command. Report Test Points - displays identified/specified test points. Manually Specifying Control and Observe Points If you already know the places in your design that are difficult to control or observe, you can manually specify which control and observe points to add using the Add Test Points command. This command’s usage is as follows: ADD TEst Points tp_pin_pathname {{Control model_name input_pin_pathname [mux_sel_input_pin] [scan_cell]} | {Observe output_pin_pathname [scan_cell]} | {Lockup lockup_latch_model clock_pin [-INVert | -NOInvert]}} ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-25 Identifying Test Structures Inserting Internal Scan and Test Circuitry The tp_pin_pathname argument specifies the pin pathname of the location where you want to add a control or observe point. If the location is to be a control point, you specify the Control argument with the name of the model to insert (which you define with Add Cell Models or the cell_type attribute in the library description) and pin(s) to which you want to connect the added gate. If the location is to be an observe point, you must specify the primary output in which to connect the observe point. You can also specify whether to add a scan cell at the control or observe point. Because this command encapsulates much functionality, you should refer to the Add Test Points command description in the DFTAdvisor Reference Manual for more details. Analyzing the Design for the Best Control and Observe Points Typically, you do not know your design’s best control and observe points. DFTAdvisor can analyze your design based on the SCOAP (Sandia Controllability Observability Analysis Program) approach and determine the locations of the difficult-to-control and difficult-to-observe points. To analyze the design for the best control and observe points, you use the Analyze Testability command as follows: ANAlyze TEstability To report information from the analysis, you use the Report Testability Analysis command, whose usage is as follows: REPort TEstability Analysis [pathname] [-Controllability | -OBservability] [{-Number integer} | {-Percent integer} | {-OVer integer}] By default, the tool reports analysis information for all pins in the design. To restrict the information to all pins beneath a certain instance, you can specify an instance pathname. By default, it also lists both controllability and observability information. To list only controllability or only observability information, you can specify the -Controllability or -Observability options, respectively. The bigger the controllability/observability number of a gate, the harder it is to control/observe. You can control the amount of information shown by limiting the pins reported to an absolute number (-Number), a percentage of pins in the design (-Percent), or only those whose controllability/observability is over a certain number (-Over). Note: The Analyze Testability and Report Testability Analysis are general purpose commands. You can use these commands at any time—not just in the 8-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures context of automatic test point identification—to get a better understanding of your design’s testability. They are presented in this section because they are especially useful with regards to test points. The following locations in the design will not have test points automatically added by DFTAdvisor: • Any site in the fanout cone of a declared clock (defined with the Add Clock command). • The outputs of scanned latches or flip flops. • The internal gates of library cells. Only gates driving the top library boundary can have test points. • Notest points which are set using the Add Notest Points command. • The outputs of primitives that can be tri-state. • The primary inputs for control or observation points. • The primary outputs for observation points. A primary output driver which also fans out to internal logic could have a control point added, if needed. • No control points at unobservable sites. • No observation points at uncontrollable sites. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-27 Identifying Test Structures Inserting Internal Scan and Test Circuitry Manually Including and Excluding Cells for Scan Regardless of what type of scan you want to insert, you can manually specify instances or models to either convert or not convert to scan. DFTAdvisor uses lists of scan cell candidates and non-scan cells when it selects which sequential elements to convert to scan. You can add specific instances or models to either of these lists. When you manually specify instances or models to be in these lists, these instances are called user-class instances. System-class instances are those DFTAdvisor selects. The following subsections describe how you accomplish this. Handling Cells Without Scan Replacements When DFTAdvisor switches from Setup to Dft mode, it issues warnings when it encounters sequential elements that have no corresponding scan equivalents. DFTAdvisor treats elements without scan replacements as non-scan models and automatically adds them as system-class elements to the non-scan model list. You can display the non-scan model list using the Report Nonscan Model or Report Dft Check command. In many cases, a sequential element may not have a scan equivalent of the currently selected scan type. For example, a cell may have an equivalent muxDFF scan cell but not an equivalent LSSD scan cell. If you set the scan type to LSSD, DFTAdvisor places these models in the non-scan model list. However, if you change the scan type to mux-DFF, DFTAdvisor updates the non-scan model list, in this case removing the models from the non-scan model list. Specifying Non-Scan Components DFTAdvisor keeps a list of which components it must exclude from scan identification and replacement. To exclude particular instances from the scan identification process, you use the Add Nonscan Instance command. This command’s usage is as follows: ADD NONscan Instances pathname... [-INStance | -Control_signal] For example, you can specify that I$155/I$117 and /I$155/I$37 are sequential instances you do not want converted to scan cells by specifying: SETUP> add nonscan instance /I$155/I$117 /I$155/I$37 8-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures Another method of eliminating some components from consideration for scan cell conversion is to specify that certain models should not be converted to scan. To exclude all instances of a particular model type, you can use the Add Nonscan Models command. This command’s usage is as follows: ADD NONscan Models model_name... For example, the following command would exclude all instances of the dff_3 and dff_4 components from scan cell conversion. SETUP> add nonscan models dff_3 dff_4 Note that DFTAdvisor automatically treats sequential models without scan equivalents as non-scan models, adding them to the nonscan model list. Using the Dont_Touch Property If you are using a Genie format, you have a third option in which to specify nonscan components. DFTAdvisor recognizes the "dont_touch" property associated with memory elements in the Genie netlist. Instances tagged with the "dont_touch" property are added to the non-scan instance list and treated the same as instances you specify with the Add Nonscan Instance command. However, if DFTAdvisor tags the instance as non-scan in this manner, it lists the instance as a system-class non-scan instance, rather than a user-class non-scan instance, when it reports information. Specifying Scan Components After you decide which specific instances or models you do not want included in the scan conversion process, you are ready to identify those sequential elements you do want converted to scan. The instances you add to the scan instance list are called user-class instances. To include particular instances in the scan identification process, use the Add Scan Instances command. This command’s usage is as follows: ADD SCan Instances pathname... [-INStance | -Control_signal] This command lets you specify individual instances, hierarchical instances (for which all lower-level instances are converted to scan), or control signals (for which all instances controlled by the signals are converted to scan). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-29 Identifying Test Structures Inserting Internal Scan and Test Circuitry For example, the following command ensures the conversion of instances /I$145/I$116 and /I$145/I$138 to scan cells when DFTAdvisor inserts scan circuitry. SETUP> add scan instances /I$145/I$116 /I$145/I$138 To include all instances of a particular model type for conversion to scan, use the Add Scan Models command. This command’s usage is as follows ADD SCan Models model_name... For example, the following command ensures the conversion of all instances of the component models dff_1 and dff_2 to scan cells when DFTAdvisor inserts scan circuitry. SETUP> add scan models dff_1 dff_2 For more information on these commands, refer to the Add Scan Instances and Add Scan Models reference pages in the DFTAdvisor Reference Manual. Related Scan and Nonscan Commands Delete Nonscan Instances - deletes instances from the non-scan instance list. Delete Nonscan Models - deletes models from the non-scan model list. Delete Scan Instances - deletes instances from the scan instance list. Delete Scan Models - deletes models from the scan model list. Report Nonscan Instances - displays the instances in the non-scan instance list. Report Nonscan Models - displays the models in the non-scan instance list. Report Scan Instances - displays instances in the scan instance list. Report Scan Models - displays models in the scan model list. Reporting Scannability Information Scannability checking is a modified version of clock rules checking that determines which non-scan sequential instances to consider for scan. You may want to examine information regarding the scannability status of all the non-scan sequential instances in your design. To display this information, you use the Report Dft Check command, whose usage is as follows: 8-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Identifying Test Structures REPort DFt Check [-All | instance_pathname...] {[-FIlename filename] [-REplace]} [-FUll | -Scannable | -Nonscannable | {-Defined {Scan | Nonscan} | -Identified | -Unidentified | {-RUle {S1 | S2 | S3}} | -Tristate | -RAm] This command displays the results of scannability checking for the specified nonscan instances, for either the entire design or the specified (potentially hierarchical instance). Related Commands: Report Control Signals - displays control signal information. Report Statistics - displays a statistics report. Report Scan Identification - displays identified and/or defined scan instances. Running the Identification Process Once you complete the proper setup, you can simply run the identification process for any of the test structures as follows: DFT> run While running the identification process, this command issues a number of messages about the identified structures. You may perform multiple identification runs within a session, changing the identification parameters each time. However, be aware that each successive scan identification run adds to the results of the previous runs. For more information on which scan types you can mix in successive runs, refer to Table 8-1 on page 8-9. Note: If you want to start the selection process anew each time, you must use the Reset State command to clear the existing scan candidate list. Reporting Identification Information If you want a statistical report on all aspects of scan cell identification, you can enter the DFTAdvisor command: DFT> report statistics ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-31 Inserting Test Structures Inserting Internal Scan and Test Circuitry This command lists the total number of sequential instances, user-defined nonscan instances, user-defined scan instances, system-identified scan instances, scannable instances with test logic, and the scan instances in pre-existing chains identified by the rules checker. Related Commands: Report Scan Identification - displays identified/specified scan instances. Write Scan Identification - writes identified/specified scan instances to a file. Inserting Test Structures Typically, after identifying the test structures you want, you perform some test synthesis setup and then insert the structures into the design. The additional setup varies somewhat depending on the type of test structure you select for insertion. The following logically-ordered subsections discuss how to perform these tasks. Setting Up for Internal Scan Insertion As part of the internal scan insertion setup, you may want to set some scan chain parameters, such as the scan input and output port names and the enable and clock ports. If you specify a port name that matches an existing port of the design, the existing port is used as the scan port. If the specified port name does not exist, DFTAdvisor creates a new port with the specified name. If you use an existing connected output port, DFTAdvisor also inserts a mux at the output to select data from either the scan chain or the design, depending on the value of the scan enable signals. Naming Scan Input and Output Ports Before DFTAdvisor stitches the identified scan instances into a scan chain, it needs to know the names of various pins, such as the scan input and scan output. If the pin names you specify are existing pins, DFTAdvisor will connect the scan circuitry to those pins. If the pin names you specify do not exist, DFTAdvisor adds these pins to the design. By default, DFTAdvisor adds pins for chainX scan ports and names them scan_inX and scan_outX (where X represents the number of the chain). 8-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Inserting Test Structures To give scan ports specific names (other than those created by default), you can use the Add Scan Pins command. This command’s usage is as follows: ADD SCan Pins chain_name scan_input_pin scan_output_pin [-Clock pin_name] [-Cut] You must specify the scan chain name, the scan input pin, and the scan output pin. Additionally, you may specify the name of the scan chain clock. For existing pins, you can specify top module pins or dangling pins of lower level modules. Related Commands: Delete Scan Pins - deletes scan chain inputs, outputs, and clock names. Report Scan Pins - displays scan chain inputs, outputs, and clock names. Setup Scan Pins - specifies the index or bus naming conventions for scan input and output pins. Naming the Enable and Clock Ports The enable and clock parameters include the pin names of the scan enable, test enable, test clock, new scan clock, scan master clock, and scan slave clock. Additionally, you can specify the names of the set and reset ports and the RAM write and read ports in which you want to add test logic, along with the type of test logic to use. You do this using the Setup Scan Insertion command. This command’s usage is as follows: SETup SCan INsertion [{-SEN name | -TEn name} [-Active {Low | High}]}] [-TClk name] [-SClk name] [-SMclk name] [-SSclk name] {{[-SET name] | [-RESet name] | [-Write name] | [-REAd name]}... [-Muxed | -Disabled | -Gated]} If you do not specify this command, the default pins names are scan_en, test_en, test_clk, scan_clk, scan_mclk, scan_sclk, scan_set, scan_reset, write_clk, and read_clk, respectively. If you want to specify the names of existing pins, you can specify top module pins or dangling pins of lower level modules. Note that if DFTAdvisor adds more than one test clock, it names the first test clock the specified or default <name> and names subsequent test clocks based on this name plus a unique number. The -Muxed and -Disabled switches specify whether DFTA uses an AND gate or MUX gate when performing the gating. If you specify the -Disabled option, then ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-33 Inserting Test Structures Inserting Internal Scan and Test Circuitry for gating purposes DFTAdvisor ANDs the test enable signal with the set and reset to disable these inputs of flip-flops. If you specify the -Muxed option, then for muxing purposes DFTA uses any set and reset pins defined as clocks to multiplex with the original signal. You can specify the -Muxed and -Disabled switches for individual pins by successively issuing the Setup Scan Insertion command. If DFTAdvisor writes out a test procedure file, it places the scan enable at 1 (0) if you specify -Active high (low). Note that if the test enable and scan enable have different active values, you must specify them separately in different Setup Scan Insertion commands. For more information on the Setup Scan Insertion command, refer to the DFTAdvisor Reference Manual. After setting up for internal scan insertion, refer to “Running the Insertion Process” on page 8-35 to complete insertion of the internal scan circuitry. Setting Up for Test Point Insertion When adding test points, you can specify whether control inputs come from primary inputs or scan cells. Likewise, you can specify whether observe outputs go to primary outputs or scan cells. You perform these tasks using the Setup Test_point Insertion command. This command’s usage is as follows: SETup TEst_point INsertion [-Control input_pin_pathname] [-Observe output_pin_pathname] [-None | -Model modelname] If you want the control input to be a DFF/SDFF scan cell or the observe output to be a SDFF scan cell, you specify the -Model switch with the name of the appropriate library cell. The -Control switch either specifies the pin_pathname to the clock input of the DFF/SDFF scan cell (if the -Model switch was used) or the pin_pathname of the control input. The -Observe switch either specifies the pin_pathname of the clock input of the SDFF scan cell (if the -Model switch was used) or the pin_pathname of the observe output. After setting up for test point insertion, refer to “Running the Insertion Process” on page 8-35 to complete insertion of the test point circuitry. 8-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Inserting Test Structures Buffering Test Pins When the tool inserts scan into a design, the test pins (such as scan enable, test enable, test clock, scan clock, scan master clock, and scan slave clock) may end up driving a lot of fanouts. If you want DFTAdvisor to limit the number of fanouts and insert buffer trees instead, you can use the Add Buffer Insertion command. This command’s usage is as follows: ADD BUffer Insertion max_fanout test_pin [-Model modelname] The max_fanout option must be a positive integer greater than one. The test_pin option must have one of the following values: SEN, TEN, SCLK, SMCLK, SSCLK, or TCLK. The -Model option specifies the name of the library buffer model to use to buffer the test pins. Related Commands: Delete Buffer Insertion - deletes added buffer insertion information. Report Buffer Insertion - displays inserted buffer information. Running the Insertion Process The Insert Test Logic command inserts all of the previously identified test structures into the design. This includes internal scan (full, sequential, and scansequential types), partition scan, test logic, and test points. When you issue this command for scan insertion (assuming appropriate prior setup), DFTAdvisor converts all identified scannable memory elements to scan elements and then stitches them into one or more scan chains. If you select partition scan for insertion, DFTAdvisor converts the non-scan cells identified for partition scan to partition scan cells and stitches them into scan chains separate from internal scan chains. The scan circuitry insertion process may differ depending on whether you insert scan cells and connect them up front or insert and connect them after layout data is available. DFTAdvisor allows you to insert scan using both methods. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-35 Inserting Test Structures Inserting Internal Scan and Test Circuitry To insert scan chains and other test structures into your design, you use the Insert Test Logic command. This command’s usage is as follows: INSert TEst Logic [filename [-Fixed]] [-Scan {ON | OFf}] [-Test_point {ON | OFf}] [-Ram {ON | OFf}] {[-NOlimit] | [-Max_length integer] | [-NUmber [integer]]} [-Clock {Nomerge | Merge}] [-Edge {Nomerge | Merge}] [-COnnect {ON | OFf | Tied}] [-Output {Share | New}] [-MOdule {Norename | Rename}] The Insert Test Logic command has a number of different options, most of which apply primarily to internal scan insertion. • If you are using specific cell ordering, you can specify a filename of useridentified instances (in either a fixed or random order) for the stitching order. • The -Max_length option lets you specify a maximum length to the chains. • The -NOlimit switch allows an unlimited chain length. • The -NUmber option lets you specify the number of scan chains for the design. • The -Clock switch lets you choose whether to merge two or more clocks on a single chain. • The -Edge switch lets you choose whether to merge stable high clocks with stable low clocks on chains. The subsection that follows, "Merging Chains with Different Shift Clocks", discusses some of the issues surrounding merging chains with different clocks. • The -COnnect option lets you specify whether to connect the scan cells and scan-specific pins (scan_in, scan_enable, scan_clock, etc.) to the scan chain (which is the default mode), or just replace the scan candidates with scan equivalent cells. If you want to use layout data, you should replace scan cells (using the -connect off switch), perform layout, obtain a placement order file, and then connect the chain in the appropriate order (using the filename <filename> -fixed options). 8-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Inserting Test Structures • The -Scan, -Test_point, and -Ram switches let you turn scan insertion, test point insertion and RAM gating on or off. If you do not specify any options, DFTAdvisor stitches the identified instances into default scan chain configurations. Since this command contains many options, refer to the “Insert Test Logic ” command reference page for additional information. Note: Because the design is significantly changed by the action of this command, DFTAdvisor frees up (or deletes) the original flattened, gate-level simulation model it created when you entered the DFT system mode. Merging Chains with Different Shift Clocks DFTAdvisor lets you merge scan cells with different shift clocks into the same scan chain. However, to avoid synchronization problems, DFTAdvisor can do two things: 1) place cells using the same clock adjacent to each other in the chain, and 2) place synchronization latches between the differently-clocked groups. You specify which scan cells share the same shift clock by placing them in a clock group. This informs DFTAdvisor which scan cells to place together in the chain. You specify clock groups using the Add Clock Groups command, whose usage is as follows: ADD CLock Groups group_name clk_pin [-Tclk] You must give a name to the group containing scan cells controlled by the specified clock(s). The clock pins you specify include those you added with the Add Clocks command as well as the test clock pin (added during scan insertion). Once DFTAdvisor has the clock group information, it determines where to place the synchronization latches, or lockup latches. These latches synchronize the clock domains within the chain. If you want to insert lockup latches, you must first specify the two-input D latch you want to use with the Add Cell Models command. You specify for DFTAdvisor to insert lockup latches with the Set Lockup Latch command. This command’s usage is as follows: SET LOckup Latch {ON | OFf} [-NOLast | -Last] [-First_clock | -SEcond_clock] [-STABLE_High latch_model1] [-STABLE_Low latch_model2] [-Internal | -NOInternal] ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-37 Inserting Test Structures Inserting Internal Scan and Test Circuitry By default, DFTAdvisor does not insert lockup latches between clock groups. You must turn this functionality on if you want lockup latches inserted. If you turn the functionality on, DFTAdvisor inserts lockup latches between the last scan cell of one clock group and the first scan cell of the next clock group. Figure 8-6 illustrates lockup latch insertion. After Before d d SC clka clkb clk o d SC o SC o clka clk d o LL clk o d SC clk clk clkb Figure 8-6. Lockup Latch Insertion DFTAdvisor can also insert a lockup latch between the last scan cell in the chain and the scan out pin, if you specify the -Last option. The -Nolast option is the default, which means DFTAdvisor does not insert a lockup latch as the last element in the chain. Related Commands: Delete Clock Groups - deletes the specified clock groups. Report Clock Groups - reports the added clock groups. Report Dft Check - displays and writes the scannability check status for all non-scan instances. Report Scan Cells - displays a list of all scan cells. Report Scan Chains - displays scan chain information. Report Scan Groups - displays scan chain group information. 8-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Saving the New Design and ATPG Setup Saving the New Design and ATPG Setup After test structure insertion, DFTAdvisor releases the current flattened model and has a new hierarchical netlist in memory. Thus, you should save this new version of your design. Additionally, you should save any design information that the ATPG process might need. Writing the Netlist You can save the netlist for your new design by issuing the Write Netlist command. This command’s usage is as follows: WRIte NEtlist filename [-Edif | -Tdl | -Verilog | -VHdl | -Genie | -Ndl] [-Replace] Issues with the New Version of the Netlist The following lists some important issues concerning netlist writing: • DFTAdvisor is not intended for use as a robust netlist translation tool. Thus, you should always write out the netlist in the same format in which you read the original design. • If a design contains only one instantiation of a module, and DFTAdvisor modifies the instance by adding test structures, the instantiation retains the original module name. • When DFTAdvisor identically modifies two or more instances of the same module, all modified instances retain the original module name. This generally occurs for full scan designs. • If a design contains multiple instantiations of a module, and DFTAdvisor modifies them differently, DFTAdvisor derives new names for each instance based on the original module name. • DFTAdvisor assigns "net" as the prefix for new net names and "uu" as the prefix for new instance names. It then compares new names with existing names (in a case-insensitive manner) to check for naming conflicts. If it encounters naming conflicts, it changes the new name by appending an index number. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-39 Saving the New Design and ATPG Setup Inserting Internal Scan and Test Circuitry • When writing directory-based Genie netlists, DFTAdvisor writes out modules based on directory names in uppercase. Instance names within the netlist remain in their original case. Writing the Test Procedure File and Dofile for ATPG If you plan to use FastScan or FlexTest for ATPG, you can use DFTAdvisor to create a dofile (for setting up the scan information) and a test procedure file (for operating the inserted scan circuitry). For details on test procedure files, refer to “Test Procedure Files” on page 3-11. You can tell DFTAdvisor to create these files for you by issuing the Write Atpg Setup command. This command’s usage is as follows: WRIte ATpg Setup basename [-Replace] The tool uses the <basename> argument to name the dofile (<basename>.dofile) and test procedure file (<basename>.testproc). You can overwrite existing files using the -Replace switch. Running Rules Checking on the New Design You can verify the correctness of the added test circuitry by running the full set of rules checks on the new design. To do this, return to Setup mode after scan insertion, delete the circuit setup, run the dofile produced for ATPG, and then return to Dft mode. This enables rules checking on the added scan circuitry to ensure it operates properly before you go to the ATPG process. For example, if DFTAdvisor added a single scan chain and wrote out an ATPG setup file named scan_design.dofile, you could enter: DFT> set system mode setup SETUP> delete clocks -all SETUP> dofile scan_design.dofile SETUP> set system mode dft 8-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Inserting Scan Block-by-Block Exiting DFTAdvisor When you are finished with the DFTAdvisor session, you exit the application by executing the File > Exit menu item, by clicking on the Exit button in the Control Panel window, or by typing: DFT> exit Inserting Scan Block-by-Block Scan insertion is "block-by-block" when DFTAdvisor first inserts scan into lowerlevel hierarchical blocks and then connects them together at a higher level of hierarchy. For example, Figure 8-7 shows a module (Top) with three submodules (A, B, and C). Top top_i a_i top_o b_i A a_o B c_i b_o C c_o Figure 8-7. Hierarchical Design Prior to Scan Using block-by-block scan insertion, the tool inserts scan (referred to as “subchains) into blocks A, B, and C, prior to insertion in the Top module. When A, B, and C already contain scan, inserting scan into the Top module is equivalent to inserting any scan necessary at the top level and then connecting the existing scan circuitry in A, B, and C at the top level. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-41 Inserting Scan Block-by-Block Inserting Internal Scan and Test Circuitry Verilog and EDIF Flow Example The following shows the basic procedure for adding scan circuitry block-byblock, as well as the input and results of each step. Assume the design is a Verilog netlist (although EDIF netlists follow the same flow). 1. Insert scan into block A. a. Invoke DFTAdvisor on a.hdl. Assume that the module interface is: A(a_i, a_o) b. Insert scan. Set up the circuit, run rules checking, insert the desired scan circuitry. c. Write out scan-inserted netlist. Write the scan-inserted netlist to a new filename, such as a_scan.hdl. The new module interface may differ, for example: A(a_i, a_o, sc_i, sc_o, sc_en) d. Write out the subchain dofile. Use the Write Subchain Setup command to write a dofile called a.do for the scan-inserted version of A. The Write Subchain Setup command uses the Add Sub Chain command to specify the scan circuitry in the individual module of the design. Assuming that you use the mux-DFF scan style and the design block contains 7 sequential elements converted to scan, the subchain setup dofile could appear as follows: DFT> add sub chains /user/jdoe/designs/design1/A chain1 sc_i sc_o 7 mux_scan sc_en e. Exit DFTAdvisor. 2. Insert scan into block B. Follow the same procedure as in block A. 3. Insert scan into block C. Follow the same procedure as in blocks A and B. 8-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Inserting Internal Scan and Test Circuitry Inserting Scan Block-by-Block 4. Concatenate the individual scan-inserted netlists into one file. $ cat top.hdl a_scan.hdl b_scan.hdl c_scan.hdl > all.hdl 5. Stitch together the chains in blocks A, B, and C. a. Invoke DFTAdvisor on all.hdl. Assume at this point that the module interface is: TOP(top_i, top_o) A(a_i, a_o, sc_i, sc_o, sc_en) B(b_i, b_o, sc_i, sc_o, sc_en) C(c_i, c_o, sc_i, sc_o, sc_en) b. Run each of the scan subchain dofiles (a.do, b.do, c.do). c. Insert the desired scan circuitry into the all.hdl design. 6. Write out the netlist and exit. At this point the module interface is: TOP(top_i, top_o, A(a_i, a_o, sc_i, B(b_i, b_o, sc_i, C(c_i, c_o, sc_i, sc_i, sc_o, sc_o, sc_o, sc_o, sc_en) sc_en) sc_en) sc_en) Figure 8-8 shows a schematic view of the design with scan connected in the Top module. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 8-43 Inserting Scan Block-by-Block Inserting Internal Scan and Test Circuitry all.hdl TOP top_i Combinational Logic b_i a_i sc_in A sc_out a_o sc_in c_i B sc_out b_o sc_en sc_in C sc_en sc_out top_o c_o sc_en Combinational Logic sc_out Figure 8-8. Final Scan-Inserted Design Genie Flow Considerations Genie netlists do not support dangling pins in lower-level design blocks. Thus, AutoLogic II does not support block-by-block scan insertion. 8-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 9 Generating Test Patterns FastScan and FlexTest are the Mentor Graphics ATPG tools for generating test patterns. Figure 9-1 shows the layout of this chapter and the process for generating test patterns for your design. 1. Understanding FastScan and FlexTest 2. Performing Basic Operations Insert Internal Scan Circuitry (DFTAdvisor) Generate/Verify Test Patterns (FastScan/FlexTest) 3. Setting Up Design and Tool Behavior 4. Checking Rules and Debugging Rules Violations 5. Running Good/Fault Simulation on Existing Patterns 6. Running Random/BIST Pattern Simulation (FastScan) 7. Setting Up the Fault Information for ATPG Hand Off to Vendor 8. Running ATPG 9. Creating an IDDQ Test Set 10. Creating a Path Delay Test Set (FastScan) 11. Generating Patterns for a Boundary Scan Circuit 12. Creating Instruction-Based Test Sets (FlexTest) 13. Verifying Design and Test Pattern Timing Figure 9-1. Test Generation Procedure This section discusses each of the tasks outlined in Figure 9-1. You will use FastScan and/or FlexTest (and possibly QuickSim II and QuickFault, depending on your test strategy) to perform these tasks. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-1 Understanding FastScan and FlexTest Generating Test Patterns Understanding FastScan and FlexTest FastScan and FlexTest functionality is available in two modes: graphical user interface (GUI) or command-line. For more information on using basic GUI functionality, refer to the following sections in Chapter 1: “User Interface Overview” on page 1-9, “FastScan User Interface” on page 1-31 and “FlexTest User Interface” on page 1-33. Before you use FastScan and/or FlexTest, you should learn the basic process flow, the tool’s inputs and outputs, and its basic operating methods. The following subsections describe this information. You should also have a good understanding of the material in both Chapter 2, “Understanding DFT Basics“, and Chapter 3, “Understanding Common Tool Terminology and Concepts“. 9-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest FastScan and FlexTest Basic Tool Flow Figure 9-2 shows the basic tool flow for FastScan and/or FlexTest. From Test Synthesis Synthesized Netlist Library Invocation Setup Mode Logfile Dofile Design Flattened? Y N Flatten Model Test Procedure File Learn Circuitry Perform DRC Pass Checks? N Y Patterns Good Mode Fault Mode ATPG Mode Read in Patterns Read in Patterns Create/Read Fault List Create/Read Fault List Run Run Compress Patterns Fault File Save Patterns Fault Fault File File Patterns Figure 9-2. Overview of FastScan/FlexTest Usage ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-3 Understanding FastScan and FlexTest Generating Test Patterns The following list describes the basic process for using FastScan and/or FlexTest: 1. FastScan and FlexTest require a structural (gate-level) design netlist and a DFT library. “FastScan and FlexTest Inputs and Outputs” on page 9-6 describes which netlist formats you can use with FastScan and FlexTest. Every element in the netlist must have an equivalent description in the specified DFT library. “Design Library” on page C-1 gives information on the DFT library. At invocation, the tool first reads in the library and then the netlist, parsing and checking each. If the tool encounters an error during this process, it issues a message and terminates invocation. 2. After a successful invocation, the tool goes into Setup mode. Within Setup mode, you perform several tasks, using commands either interactively or through the use of a dofile. You can set up information about the design and the design’s scan circuitry. “Setting Up Design and Tool Behavior” on page 9-24 documents this setup procedure. Within Setup mode, you can also specify information that influences simulation model creation during the design flattening phase. 3. After performing all the desired setup, you can exit the Setup mode. Exiting Setup mode triggers a number of operations. If this is the first attempt to exit Setup mode, the tool creates a flattened design model. This model may already exist if a previous attempt to exit Setup mode failed or you used the Flatten Model command. “Model Flattening” on page 3-28 provides more detail on design flattening. 4. Next, the tool performs extensive learning analysis on this model. “Learning Analysis” on page 3-35 explains learning analysis in more detail. 5. Once the tool creates a flattened model and learns its behavior, it begins design rules checking. “Design Rules Checking” on page A-1 gives a full discussion of the design rules. 6. Once the design passes rules checking, the tool enters either Good, Fault, or Atpg mode. While typically you would enter the Atpg mode, you may want to perform good machine simulation on a pattern set for the design. “Good Machine Simulation” on page 9-50 describes this procedure. 9-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest 7. You may also just want to fault simulate a set of external patterns. “Fault Simulation” on page 9-45 documents this procedure. 8. At this point, you might typically want to create patterns. However, you must perform some additional setup, such as creating the fault list. “Setting Up the Fault Information for ATPG” on page 9-61 details this procedure. You can then run ATPG on the fault list. During the ATPG run, the tool also performs fault simulation to verify that the generated patterns detect the targeted faults. If you started ATPG by using FastScan, and your test coverage is still not high enough because of sequential circuitry, you can repeat the ATPG process using FlexTest. Because the FlexTest algorithms differ from those of FastScan, using both applications on a design may lead to a higher test coverage. In either case (full or partial scan), you can run ATPG under different constraints, or augment the test vector set with additional test patterns, to achieve higher test coverage. “Running ATPG” on page 9-66 covers this subject. After generating a test set with FastScan or FlexTest, you should apply timing information to the patterns and verify the design and patterns before handing them off to the vendor. “Verifying Design and Test Pattern Timing” on page 9-106 documents this operation. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-5 Understanding FastScan and FlexTest Generating Test Patterns FastScan and FlexTest Inputs and Outputs Figure 9-3 shows the inputs and outputs of the FastScan and FlexTest applications. Design Netlist Test Procedure File ATPG Library FastScan or FlexTest Test Patterns Timing File Fault List ATPG Info. Files Figure 9-3. FastScan/FlexTest Inputs and Outputs FastScan and FlexTest utilize the following inputs: • Design The supported design data formats are EDDM, Electronic Design Interchange Format (EDIF 2.0.0), GENIE, Tegas Design Language (TDL), Verilog, VHDL, and SPICE. Other inputs also include 1) a cell model from the design library and 2) a previously saved flattened model (FastScan Only). • Test Procedure File This file defines the operation of the scan circuitry in your design. You can generate this file by hand, or DFTAdvisor can create this file automatically when you issue the command Write Atpg Setup. 9-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest • Library The design library contains descriptions of all the cells used in the design. FastScan/FlexTest use the library to translate the design data into a flat, gate-level simulation model for use by the fault simulator and test generator. • Fault List FastScan and FlexTest can both read in an external fault list. They can use this list of faults and their current status as a starting point for test generation. • Timing File If you want FastScan and FlexTest to write non-default timing into the test patterns, you must specify the timing information in this file. • Test Patterns FastScan and FlexTest can both read in externally generated test patterns and use those patterns as the source of patterns to be simulated. FastScan and FlexTest produce the following outputs: • Test Patterns FastScan and FlexTest generate files containing test patterns. They can generate these patterns in a number of different simulator and ASIC vendor formats. “Test Pattern Formatting and Timing” on page 10-1 discusses the test pattern formats in more detail. • ATPG Information Files These consist of a set of files containing information from the ATPG session. For example, you can specify creation of a log file for the session. • Fault List This is an ASCII readable file containing internal fault information in the standard Mentor Graphics fault format. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-7 Understanding FastScan and FlexTest Generating Test Patterns Understanding FastScan’s ATPG Method To understand how FastScan operates, you should understand the basic ATPG process, timing model, and basic pattern types that FastScan produces. The following subsections discuss these topics. FastScan’s Basic ATPG Process FastScan has default values set so that when you invoke ATPG for the first time (by issuing the Run command), it performs an efficient combination of random pattern fault simulation and deterministic test generation on the target fault list. “The ATPG Process” on page 2-27 discusses the basics of random and deterministic pattern generation. Random Pattern Generation with FastScan FastScan first performs random pattern fault simulation for each capture clock, stopping when a simulation pattern fails to detect at least 0.5% of the remaining faults. FastScan then performs random pattern fault simulation for patterns without a capture clock, as well as those that measure the primary outputs connected to clock lines. Note: ATPG constraints and circuitry that can have bus contention are not optimal conditions for random pattern generation. If you specify ATPG constraints, FastScan will not perform random pattern generation. Deterministic Test Generation with FastScan Some faults have a very low chance of detection using a random pattern approach. Thus, after it completes the random pattern simulation, FastScan performs deterministic test generation on selected faults from the current fault list. This process consists of creating test patterns for a set of somewhat randomly chosen faults from the fault list. During this process, FastScan identifies and removes redundant faults from the fault list. After it creates enough patterns for a fault simulation pass, it displays a message indicating the number of redundant faults, the number of ATPG untestable faults, and the number of aborted faults that the test generator identifies. FastScan then once again invokes the fault simulator, removing all 9-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest detected faults from the fault list and placing the effective patterns in the test set. FastScan then selects another set of patterns and iterates through this process until no faults remain in the current fault list, except those aborted during test generation (that is, those in the UC or UO categories). FastScan Timing Model FastScan uses a cycle-based timing model, grouping the test pattern events into test cycles. The FastScan simulator uses the non-scan events force_pi, measure_po, capture_clock_on, capture_clock_off, ram_clock_on, and ram_clock_off. FastScan uses a fixed test cycle type for ATPG; that is, you cannot modify it. The most commonly used test cycle contains the events force_pi, measure_po, capture_clock_on, and capture_clock_off. The test vectors used to read or write into RAMs contain the events force_pi, ram_clock_on, and ram_clock_off. You can associate real times with each event via the timing file. Refer to “FastScan Non-Scan Event Timing” on page 10-13 for more details. FastScan Pattern Types FastScan has several different types of testing modes. That is, it can generate several different types of patterns depending on the style and circuitry of the design and the information you specify. By default, FastScan generates basic scan patterns, which assumes a full-scan design methodology. The following subsections describe basic scan patterns, as well as the other types of patterns that FastScan can generate. Basic Scan Patterns As mentioned, FastScan generates basic scan patterns by default. A scan pattern contains the events that force a single set of values to all scan cells and primary inputs (force_pi), followed by observation of the resulting responses at all primary outputs and scan cells (measure_po). FastScan uses any defined scan clock to capture the data into the observable scan cells (capture_clock_on, capture_clock_off). Scan patterns reference the appropriate test procedures to define how to control and observe the scan cells. FastScan requires that each scan ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-9 Understanding FastScan and FlexTest Generating Test Patterns pattern be independent of all other scan patterns. The basic scan pattern contains the following events: 1. Load values into scan chains 2. Force values on all non-clock primary inputs (with clocks off and constrained pins at their constrained values). 3. Measure all primary outputs (except those connected to scan clocks). 4. Pulse a capture clock or apply selected clock procedure. 5. Unload values from scan chains. While the list shows the loading and unloading of the scan chain as separate events, more typically, the pattern would perform load and unload simultaneously. Thus, when applying the patterns at the tester, you have a single operation that loads in a new pattern while unloading a previous pattern. Because FastScan is an ATPG tool optimized for use with scan designs, the basic scan pattern contains the events from which it derives all other pattern types. Clock PO Patterns Figure 9-4 shows that in some designs, a clock signal may go to a primary output through some combinational logic. Comb. Logic Clock Primary Outputs LA .. . LA Figure 9-4. Clock-PO Circuitry FastScan considers any pattern that measures a PO with connectivity to a clock, regardless of whether or not the clock is active, a clock PO pattern. A normal scan 9-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest pattern has all clocks off during the force of the primary inputs and the measure of the primary outputs. However, in the clocked primary output situation, if the clock is off, a condition necessary to test a fault within this circuitry might not be met and the fault may go undetected. In this case, in order to detect the fault, the pattern must turn the clock on during the force and measure. This does not happen in the basic scan pattern. FastScan allows this within a clock PO pattern, to observe primary outputs connected to clocks. Clock PO patterns contain the following events: 1. Load values into the scan chains. 2. Force values on all primary inputs, (potentially) including clocks (with constrained pins at their constrained values). 3. Measure all primary outputs that are connected to scan clocks. FastScan generates clock PO patterns whenever it learns that a clock connects to a primary output and if it determines that it can only detect faults associated with the circuitry by using a clock PO pattern. If you do not want FastScan to generate clock PO patterns, you can turn off the capability as follows: SETUP> Set Clockpo Patterns off Clock Sequential Patterns The FastScan clock sequential pattern type handles limited sequential circuitry, and can also help in testing designs with RAM. This kind of pattern contains the following events: 1. Load values into the scan chains. 2. Force values on all primary inputs, except clocks (with constrained pins at their constrained values). 3. Pulse the write lines, read lines, capture clock, and/or apply selected clock procedure. 4. Repeat steps 2 and 3 up to “N” times, where N is the design circuitry’s sequential depth. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-11 Understanding FastScan and FlexTest Generating Test Patterns 5. Measure all primary outputs (except those connected to clocks). 6. Optionally apply the selected clock procedure. 7. Unload values from scan cells. To instruct FastScan to generate clock sequential patterns, you must set the sequential depth to some number greater than one, using the Set Simulation Mode command as follows: SETUP> Set Simulation Mode Combinational -depth 2 A depth of zero indicates combinational circuitry. A depth greater than one indicates limited sequential circuitry. You should, however, be careful of the depth you specify. You should start off using the lowest sequential depth and analyzing the run results. You can perform several runs if necessary, increasing the sequential depth each time. Although the maximum allowable depth limit is 255, for performance reasons you should typically limit the value to specify to five or less. RAM Sequential Patterns To propagate fault effects through RAM, and to thoroughly test the circuitry associated with a RAM, FastScan generates a special type of pattern called RAM sequential. RAM sequential patterns are single patterns with multiple loads, which model some sequential events necessary to test RAM operations. The multiple load events include two address writes and possibly a read (if the RAM has data hold). This type of pattern contains the following events: 1. Load scan cells. 2. Force primary inputs. 3. Pulse write line(s). 4. Repeat steps 1 through 3 for a different address. 5. Load scan cells. 6. Force primary inputs. 9-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest 7. Pulse read lines (optional, depending on the RAM’s data hold attribute). 8. Load scan cells. 9. Force primary inputs 10. Measure primary outputs. 11. Pulse capture clock. 12. Unload values from scan cells. The following example explains the operations depicted in this type of pattern. Assume you want to test a stuck-at-0 fault on the highest order bit of the address lines. You could do this by writing some data, D, to location 1000. You could then write different data, D’, to location 0000. If a stuck-at-1 fault were present on the highest address bit, the faulty machine would overwrite location 1000 with the value D’. Next, you would attempt to read from address location 1000. With the stuck-at-1 fault on the address line, you would read D’. Similarly, if the stuck-at-0 fault were present on the highest address bit, you write D’ into 0000 would read D’ from location 0000 (instead of 1000). In the good machine, you would expect to read the value D. In the faulty machine (whether stuck-at-0 or stuck-at-1 faults), you would read the value D’. You can instruct FastScan to generate RAM sequential patterns by issuing the Set Simulation Mode command as follows: SETUP> Set Simulation Mode Ram_sequential Sequential Transparent Patterns Designs containing some non-scan latches can use basic scan patterns if the latches behave transparently between the time of the primary input force and the primary output measure. A latch behaves transparently if it passes rule D6. For latches that do not behave transparently, a user-defined procedure can force some of them to behave transparently between the primary input force and primary output measure. A test procedure, which is called seq_transparent, ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-13 Understanding FastScan and FlexTest Generating Test Patterns defines the appropriate conditions necessary to force transparent behavior of some latches. The events in sequential transparent patterns include: 1. Load scan chains. 2. Force primary inputs. 3. Apply seq_transparent procedure(s). 4. Measure primary outputs. 5. Unload scan chains. For more information on sequential transparent procedures, refer to “The Procedures” on page 3-15. Understanding FlexTest’s ATPG Method Some sequential ATPG algorithms must go forward and backward in time to generate a test. These algorithms are not practical for large and deep sequential circuits, due to high memory requirements. FlexTest uses a general sequential ATPG algorithm, called the BACK algorithm, that avoids this problem. The BACK algorithm uses the behavior of a target fault to predict which primary output (PO) to use as the fault effect observe point. Working from the selected PO, it sensitizes the path backward to the fault site. After creating a test sequence for the target fault, FlexTest uses a parallel differential fault simulator for synchronous sequential circuits to calculate all the faults detected by the test sequence. To facilitate the ATPG process, FlexTest first performs redundancy identification when exiting the Setup mode. This is typically how FlexTest performs ATPG. However, FlexTest can also generate functional vectors based on the instruction set of a design. The ATPG method it uses in this situation is significantly different from the sequential-based ATPG method it normally uses. For information on using FlexTest in this capacity, refer to “Creating Instruction-Based Test Sets (FlexTest)” on page 9-102. 9-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest Cycle-Based Timing Circuits Circuits have cycle-based behavior if their output values are always stable at the end of each cycle period. Most designers of synchronous and asynchronous circuits use this concept. Figure 9-5 gives an example of a cycle-based circuit. Primary Inputs Primary Outputs Combinational Block Storage Elements Clk Figure 9-5. Cycle-Based Circuit with Single Phase Clock In Figure 9-5, all the storage elements are edge-triggered flip-flops controlled by the rising edge of a single clock. The primary outputs and the final values of the storage elements are always stable at the end of each clock cycle, as long as the data and clock inputs of all flip-flops do not change their values at the same time. The clock period must be longer than the longest signal path in the combinational block. Also, stable values depend only on the primary input values and the initial values on the storage elements. For the multiple-phase design, relative timing among all the clock inputs determines whether the circuit maintains its cycle-based behavior. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-15 Understanding FastScan and FlexTest Generating Test Patterns In Figure 9-6, the clocks PH1 and PH2 control two groups of level-sensitive latches which make up this circuit’s storage elements. PH1 A B Storage Element 1 PH2 Combinational Block C Storage D Element 2 Figure 9-6. Cycle-Based Circuit with Two Phase Clock When PH1 is on and PH2 is off, the signal propagates from point D to point C. On the other hand, the signal propagates from point B to point A when PH1 is off and PH2 is on. Designers commonly use this cycle-based methodology in two-phase circuits because it generates systematic and predictable circuit behavior. As long as PH1 and PH2 are not on at the same time, the circuit exhibits cycle-based behavior. If these two clocks are on at the same time, the circuit can operate in an unpredictable manner and can even become unstable. Cycle-Based Timing Model All automatic test equipment (ATE) are cycle-based, unlike event-based digital simulators. A test cycle for ATE is the waveform (stored pattern) applied to all primary inputs and observed at all primary outputs of the device under test (DUT). Each test cycle has a corresponding timing definition for each pin. In FlexTest, as opposed to FastScan, you must specify the timing information for the test cycles. FlexTest provides a sophisticated timing model that you can use to properly manage timing relationships among primary inputs--especially for critical signals, such as clock inputs. FlexTest uses a test cycle, which is conceptually the same as an ATE test cycle, to represent the period of each primary input. If the input cycle of a primary input is longer (for example, a signal with a slower frequency) than the length you set for the test cycle, then you must represent its period as a multiple of test cycles. 9-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Understanding FastScan and FlexTest A test cycle further divides into timeframes. A timeframe is the smallest time unit that FlexTest can simulate. The tool simulates whatever events occur in the timeframe until signal values stabilize. For example, if data inputs change during a timeframe, the tool simulates them until the values stabilize. The number of timeframes equals the number of simulation processes FlexTest performs during a test cycle. At least one input must change during a defined timeframe. You use timeframes to define the test cycle terms offset and the pulse width. The offset is the number of timeframes that occur in the test cycle before the primary input goes active. The pulse width is the number of timeframes the primary input stays active. Figure 9-7 shows a primary input with a positive pulse in a six timeframe test cycle. In this example, the period of the primary input is one test cycle. The length of the test cycle is six timeframes, the offset is two timeframes, and the width of its pulse is three timeframes. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-17 Understanding FastScan and FlexTest Generating Test Patterns 0 timeframes for Pin Constraints 1 2 3 4 5 1 2 3 4 5 Offset 6 Pulse Width timeframes for Pin Strobes Figure 9-7. Example Test Cycle In this example, if other primary inputs have periods longer than the test cycle, you must define them in multiples of six timeframes (the defined test cycle period). Time 0 is the same as time 6, except time 0 is treated as the beginning of the test cycle, while time 6 is treated as the end of the test cycle. Note: To increase the performance of FlexTest fault simulation and ATPG, you should try to define the test cycle to use as few timeframes as possible. For most automatic test equipment, the tester strobes each primary output only once in each test cycle and can strobe different primary outputs at different timeframes. In the non-scan environment, FlexTest strobes primary outputs at the end of each test cycle by default. In the scan environment, if any scan memory element capture clock is on, the scan-in values in the scan memory elements change. Therefore, in the scan test, right after the scan load/unload operation, no clocks can be on. Also, the primary output strobe should occur before any clocks turn on. Thus, in the scan environment, FlexTest strobes primary outputs after the first timeframe of each test cycle by default. If you strobe a primary output while the primary inputs are changing, FlexTest first strobes the primary output and then changes the values at the primary inputs. To be consistent with the boundary of the test cycle (using Figure 9-7 as an example), you must describe the primary input’s value change at time 6 as the 9-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Performing Basic Operations change in value at time 0 of the next test cycle. Similarly, the strobe time at time 0 is the same as the strobe time at time 6 of the previous test cycle. Cycle-Based Test Patterns Each primary input has its own signal frequency and cycle. Test patterns are cycle-based if each individual input either holds its value or changes its value at a specific time in each of its own input cycle periods. Also, the width of the period of every primary input has to be equal to or a multiple of test cycles used by the automatic test equipment. Cycle-based test patterns are easy to use and tend to be portable among the various automatic test equipment. For most ATE, the tester allows each primary input to change its value up to two times within its own input cycle period. A constant value means that the value of the primary input does not change. If the value of the primary input changes only once (generally for data inputs) in its own cycle, then the tester holds the new value for one cycle period. A pulse input means that the value of the primary input changes twice in its own cycle. For example, clock inputs behave in this manner. Performing Basic Operations This section describes the most basic operations you may need to perform with FastScan and FlexTest. Also refer to “User Interface Overview” on page 1-9 for more general information. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-19 Performing Basic Operations Generating Test Patterns Invoking the Applications You can invoke FastScan and FlexTest in two ways. Using the first option, you enter just the application name on the shell command line which opens the application in graphical mode. For FastScan: $MGC_HOME/bin/fastscan [-Falcon] For FlexTest: $MGC_HOME/bin/flextest [-Falcon] Once the tool is invoked, a dialog box prompts you for the required arguments (design name, design format, and library). Browser buttons are provided for navigating to the appropriate files. Once the design and library are loaded, the tool is in Setup mode and ready for you to begin working on your design. Using the second option requires you to enter all required arguments at the shell command line. For FastScan: $MGC_HOME/bin/fastscan {{{design_name {{-EDDM [-I | {-S root_name}]} | -EDIF | -TDL | -VERILOG | -VHDL | -GENIE | -SPICE | {-FLAT file_name}}} | {-MODEL cell_name}} [-LIBrary library_name] [-SENsitive] [-LOG filename] [-Replace] [-NOGui] [-Falcon][-Top model_name] [-DOFile dofile_name] [-SETup setup_name] [-DIAG]} | {[-HELP] | [-USAGE] | [-VERSION]} For FlexTest: $MGC_HOME/bin/flextest {{{design_name {{-EDDM [-I | {-S root_name}]} | -EDIF | -TDL | -VERILOG | -VHDL | -GENIE | -SPICE}} | {-MODEL cell_name}} [-Library filename] [-SENsitive] [-LOG filename] [-Replace] [-NOGui] [-Falcon] [-FaultSIM] [-Top model_name] [-DOFile dofile_name]} | {[-HELP] | [-USAGE] | [-VERSION]} When the tool is finished invoking, the design and library are also loaded. The tool is now in Setup mode and ready for you to begin working on your design. By default, the tool invokes in graphical mode so if you want to use the command- 9-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Performing Basic Operations line interface, you must specify the -Nogui switch using the second invocation option. The application argument is either “fastscan” or “flextest”. The design_name is an netlist in one of the appropriate formats. If you invoke using the -Falcon option, (with or without using the GUI), the EDDM format is the default netlist format. For the point tool version, EDIF is the default format. The library contains descriptions of all the library cells used in the design. Note: The invocation syntax for both FastScan and FlexTest includes a number of other switches and options. For a list of available options and explanations of each, you can refer to “Shell Commands” in the FastScan and FlexTest Reference Manual or enter: $ $MGC_HOME/bin/<application> -help Invoking the Point Tool and Falcon Versions FastScan and FlexTest are both available as point tools; that is, they are available without the overhead of the Falcon Framework. As a result of this decoupling from the framework, the point tool versions of the tools do not have access to the EDDM format netlist read and write capabilities, or the MGC WDB output pattern format capabilities. Despite the different package names, you still invoke the application in the same manner as shown previously. The only difference occurs with the invocation switches. If you can access both the Falcon and point tool version of the tools, you must use the Falcon switch to invoke the Falcon version of the tool. Invoking the FastScan Diagnostics-Only Version FastScan is also available in a diagnostics-only package. This version of the tool has only three system modes: Setup, Good, and Fault. An error condition occurs if you attempt to enter the Atpg system mode. You invoke this version of FastScan using the -Diag switch. Using the -Diag switch checks for the diagnostics-only license, and if found, invokes the FastScan diagnostics-only capabilities. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-21 Performing Basic Operations Generating Test Patterns Invoking the FlexTest Fault Simulation Version Similarly, FlexTest is available in a fault simulation only package called FlexTest FaultSim. This version of the tool has only the Setup, Drc, Good, and Fault system modes. An error condition occurs if you attempt to enter the Atpg system mode. You invoke this version of FlexTest using the -Fsim switch. Using the -Fsim switch checks for the fault simulation license, and if found, invokes the fault simulation package. FlexTest Interrupt Capabilities Instead of aborting the current process, FlexTest optionally allows you to interrupt a process. An interrupted process remains in a suspended state. While in a suspended state, you may execute any of the following commands: • Help • all Report commands • all Write commands • Set Abort Limit • Set Atpg Limits • Set Checkpoint • Set Fault Mode • Set Gate Level • Set Gate Report • Set Logfile Handling • Save Patterns You may find these commands useful in determining whether or not to resume the process. By default, interrupt handling is off, thus aborting interrupted processes. 9-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Performing Basic Operations If instead of aborting, you want an interrupted process to remain in a suspended state, you can issue the Set Interrupt Handling command as follows: SETUP> set interrupt handling on After you turn interrupt handling on and interrupt a process, you can either abort the suspended process using the Abort Interrupted Process command or continue the process using the Resume Interrupted Process command. For more information on interrupt capabilities see “Interrupting the Session” on page 1-20. Issuing an Operating System Command You can issue operating system commands from within a FastScan or FlexTest session. To do so, you can enter: SYStem os_command or ! os_command For example, to get a listing on the current working directory from within a session, you can enter: SETUP> system ls Setting the System Mode When FastScan and FlexTest invoke, they assume the first thing you want to do is set up circuit behavior, so they automatically put you in Setup mode. The entire set of system modes includes: • SETUP - use to set up circuit behavior. • DRC - use (FlexTest only) to retain the flattened design model for design rules checking. • ATPG - use to run test pattern generation. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-23 Setting Up Design and Tool Behavior Generating Test Patterns • FAULT - use to run fault simulation. • GOOD - use to run good simulation. Note: Drc mode applies to FlexTest only. While FastScan uses the same model for design rules checking and other processes, FlexTest creates a slightly different version of the design after successfully passing rules checking. Thus, Drc mode allows FlexTest to retain this intermediate design model. To change the system mode, you use the Set System Mode command, whose usage is as follows: SET SYstem Mode {Setup | {{Atpg | Fault | Good | Drc} [-Force]} If you are using the graphical user interface, you can click on the palette menu items “SETUP”, “ATPG”, “FAULT”, or “GOOD”. Notice how the palette changes for each system mode selection you make. Setting Up Design and Tool Behavior The first real task you must perform in the basic ATPG flow is to set up information about design behavior and existing scan circuitry. The following subsections describe how to accomplish this setup. Setting Up the Circuit Behavior FastScan and FlexTest provide a number of commands that let you set up circuit behavior. You must execute these commands while in Setup mode. A convenient way to execute the circuit setup commands is to place these commands in a dofile, as explained previously in “Running Batch Mode Using Dofiles” on page 1-18. The following subsections describe typical circuit behavior set up tasks. Defining Equivalent or Inverted Primary Inputs Within the circuit application environment, often multiple primary inputs of the circuit being tested must always have the same (equivalent) or opposite values. Specifying pin equivalences constrains selected primary input pins to equivalent or inverted values relative to the last entered primary input pin. To add pin 9-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior equivalences, you use the Add Pin Equivalences command. This command’s usage is as follows: ADD PIn Equivalences primary_input_pin... [-Invert primary_input_pin] Or, if you are using the graphical user interface, you can select the Add > Pin Equivalences... pulldown menu item and specify the pin information in the dialog box that appears. Related Commands Delete Pin Equivalences - deletes the specified pin equivalences. Report Pin Equivalences - displays the specified pin equivalences. Adding Primary Inputs and Outputs In some cases, you may need to change the test pattern application points (primary inputs) or the output value measurement points (primary outputs). When you add previously undefined primary inputs, they are called user class primary inputs, while the original primary inputs are called system class primary inputs. To add primary inputs to a circuit, at the Setup mode prompt, you use the Add Primary Inputs command. This command’s usage is as follows: ADD PRimary Inputs net_pathname... [-Cut] [-Module] Or, if you are using the graphical user interface, you can select the ADD PRIM INPUTS palette menu item or the Add > Primary Inputs... pulldown menu item and specify the information in the dialog box that appears. When you add previously undefined primary outputs, they are called user class primary outputs, while the original primary outputs are called system class primary outputs. To add primary outputs to a circuit, at the Setup mode prompt, you use the Add Primary Outputs command. This command’s usage is as follows: ADD PRimary Outputs net_pathname... ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-25 Setting Up Design and Tool Behavior Generating Test Patterns Or, if you are using the graphical user interface, you can select the ADD PRIM OUTPUTS palette menu item or the Add > Primary Outputs... pulldown menu item. Related Commands Delete Primary Inputs - deletes the specified types of primary inputs. Report Primary Inputs - reports the specified types of primary inputs. Write Primary Inputs - writes the current list of primary inputs to a file. Delete Primary Outputs - deletes the specified types of primary outputs. Report Primary Outputs - reports the specified types of primary outputs. Write Primary Outputs - writes the current list of primary outputs to a file. Tying Undriven Signals Within your design, there could be several undriven nets, which are input signals not tied to fixed values. When you invoke FastScan or FlexTest, the application issues a warning message for each undriven net or floating pin in the module. The ATPG tool must “virtually” tie these pins to a fixed logic value during ATPG. If you do not specify a value, the application uses the default value X, which you can change with the Setup Tied Signals command. To add tied signals, at the Setup mode prompt, you use the Add Tied Signals command. This command’s usage is as follows: ADD TIed Signals {0 | 1 | X | Z} floating_object_name... [-Pin] Or, if you are using the graphical user interface, you can select the ADD TIED SIGNAL palette menu item or the Add > Tied Signals... pulldown menu item. This command assigns a fixed value to every named floating net or pin in every module of the circuit under test. Related Commands Setup Tied Signals - sets default value for tying unspecified undriven signals. Delete Tied Signals - deletes the current list of specified tied signals. Report Tied Signals - displays current list of specified tied nets and pins. 9-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Constraining Primary Inputs FastScan and FlexTest can constrain primary inputs during the ATPG process. To add pin constraints to a specific pin, you use the Add Pin Constraints command. This command’s usage is as follows: ADD PIn Constraints primary_input_pin... constraint_format Or, if you are using the graphical user interface, you can select the ADD PIN CONSTRAINT palette menu item or the Add > Pin Constraints... pulldown menu item. You can specify one or more primary input pin pathnames to be constrained to one of the following formats: constant 0 (C0), constant 1 (C1), high impedance (CZ), or unknown (CX). For FlexTest, the Add Pin Constraints command supports a number of additional constraint formats for specifying the cycle-based timing of primary input pins. Refer to “Defining the Cycle Behavior of Primary Inputs” on page 9-34 for the FlexTest-specific timing usage of this command. For detailed information on the tool-specific usages of this command, refer to Add Pin Constraints in the FastScan and FlexTest Reference Manual. Masking Primary Outputs Your design may contain certain primary output pins that have no strobe capability. Or in a similar situation, you may want to mask certain outputs from observation for design trade-off experimentation. In these cases, you could mask these primary outputs using the Add Output Masks command. This command’s usage is as follows: ADD OUtput Masks primary_output... Note that FastScan and FlexTest place faults they can only detect through masked outputs in the AU category--not the UO category. Setting Up Tool Behavior In addition to specifying information about the design to the ATPG tool, you can also set up how you want the ATPG tool to handle certain situations and how ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-27 Setting Up Design and Tool Behavior Generating Test Patterns much effort to put into various processes. The following subsections discuss the typical tool setup. Checking Bus Contention If you use contention checking on tri-state driver busses and multiple-port flipflops and latches, FastScan and FlexTest will reject (from the internal test pattern set) patterns generated by the ATPG process that can cause bus contention. To set contention checking, you use the Set Contention Check command. This command’s usage is as follows: For FastScan: SET COntention Check OFf | {{ON | Capture_clock} [-Warning | -Error] [-Bus | -Port | -BIDI_Retain | -BIDI_Mask | -ALl] [-ATpg]} For FlexTest: SET COntention Check OFf | {ON [-Warning | -Error] [-Bus | -Port | -ALl] [-ATpg] [-Start frame#]} By default, contention checking is on, as are the switches -Warning and -Bus, causing the tool to check tri-state driver buses and issue a warning if bus contention occurs during simulation. FastScan and FlexTest vary somewhat in their contention checking options. For more information on the different contention checking options, refer to the Set Contention Check command page in the FastScan and FlexTest Reference Manual. To display the current status of contention checking, use the Report Environment command. Related Commands Analyze Bus - analyzes the selected buses for mutual exclusion. Set Bus Handling - specifies how to handle contention on buses. Set Driver Restriction - specifies whether only a single driver or multiple drivers can be on for buses or ports. Report Bus Data - reports data for either a single bus or a category of buses. Report Gates - reports netlist information for the specified gates. 9-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Setting Multi-Driven Net Behavior When you specify the fault effect of bus contention on tri-state nets with the Set Net Dominance command, you are giving the tool the ability to detect some faults on the enable lines of tri-state drivers that connect to a tri-state bus. At the Setup mode prompt, you use the Set Net Dominance command. This command’s usage is as follows: SET NEt Dominance Wire | And | Or The three choices for bus contention fault effect are And, Or, and Wire (unknown behavior), Wire being the default. The Wire option means that any different binary value results in an X state. The truth tables for each type of bus contention fault effect are shown on the references pages for the Set Net Dominance command in the FastScan and FlexTest Reference Manual. On the other hand, if you have a net with multiple non-tri-state drivers, you may want to specify this type of net’s output value when its drivers have different values. Using the Set Net Resolution command, you can set the net’s behavior to And, Or, or Wire (unknown behavior). The default Wire option requires all inputs to be at the same state to create a known output value. Some loss of test coverage can result unless the behavior is set to And (wired-and) or Or (wired-or). To set the multi-driver net behavior, at the Setup mode prompt, you use the Set Net Resolution command. This command’s usage is as follows: SET NEt Resolution Wire | And | Or Setting Z-State Handling If your tester has the ability to distinguish the high impedance (Z) state, you should use the Z state for fault detection to improve your test coverage. If the tester can distinguish a high impedance value from a binary value, certain faults may become detectable which otherwise would at best be possibly detected (pos_det). This capability is particularly important for fault detection in the enable line circuitry of tri-state drivers. The default for FastScan and FlexTest is to treat a Z state as an X state. If you want to account for Z state values during simulation, you can issue the Set Z Handling command. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-29 Setting Up Design and Tool Behavior Generating Test Patterns Internal Z handling specifies how to treat the high impedance state when the tristate network feeds internal logic gates. External handling specifies how to treat the high impedance state at the circuit primary outputs. The ability of the tester normally determines this behavior. To set the internal or external Z handling, use the Set Z Handling command at the Setup mode prompt. This command’s usage is as follows: SET Z Handling {Internal state} | {External state} For internal tri-state driver nets, you can specify the treatment of high impedance as a 0 state, a 1 state, an unknown state, or (for FlexTest only) a hold of its previous state. Note that this command is not necessary if the circuit model already reflects the existence of a pull gate on the tri-state net. For example, to specify that the tester does not measure high impedance, enter the following: SETUP> set z handling external X For external tri-state nets, you can also specify that the tool measure high impedance as a 0 state and distinguished from a 1 state (0), measure high impedance as a 1 state and distinguished from a 0 state (1), measure high impedance as unique and distinguishable from both a 1 and 0 state (Z), or (for FlexTest only) measure high impedance from its previous state (Hold). Controlling the Learning Process FastScan and FlexTest perform extensive learning on the circuit during the transition from Setup to some other system mode. This learning reduces the amount of effort necessary during ATPG. FastScan and FlexTest allow you to control this learning process. For example, FastScan and FlexTest lets you turn the learning process off or change the amount of effort put into the analysis. You accomplish this using the Set Static Learning command, whose usage is as follows: SET STatic Learning {ON [-Limit integer]} | OFf By default, static learning is on and the simulation activity limit is 1000. This number ensures a good trade-off between analysis effort and process time. If you 9-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior want FastScan to perform maximum circuit learning, you should set the activity limit to the number of gates in the design. Similarly, FlexTest performs state transition graph extraction as part of its learning analysis activities in an attempt to reduce the state justification effort during ATPG. FlexTest gives you the ability to turn on or off the state transition process. You accomplish this using the Set Stg Extraction command, whose usage is as follows: SET STg Extraction ON | OFf By default, state transition graph extraction is on. For more information on the learning process, refer to “Learning Analysis” on page 3-35. Setting the Capture Handling (FastScan Only) FastScan evaluates gates only once during simulation, simulating all combinational gates before sequential gates. This default simulation behavior correlates well with the normal behavior of a synchronous design, if the design model passes design rules checks--particularly rules C3 and C4. However, if your design fails these checks, you should examine the situation to see if your design would benefit from a different type of data capture simulation. For example, examine the design of Figure 9-8. It shows a design fragment which fails the C3 rules check. 1 0 d d Q1 (source) Q2 (sink) C3 violation flagged here Figure 9-8. Data Capture Handling Example ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-31 Setting Up Design and Tool Behavior Generating Test Patterns The rules checker flags the C3 rule because Q2 captures data on the trailing edge of the same clock that Q1 uses. FastScan considers sequential gate Q1 as the data source and Q2 as the data sink. By default, FastScan simulates Q2 capturing old data from Q1. However, this behavior most likely does not correspond to the way the circuit really operates. In this case, the C3 violation should alert you that simulation could differ from real circuit operation. To allow greater flexibility of capture handling for these types of situations, FastScan provides some commands that alter the default simulation behavior. The Set Capture Handling command changes the default data capture handling for gates failing the C3 or C4 design rules. The usage for this command is as follows: SET CApture Handling {-Ls {Old | New | X} | -Te {Old | New | X}} [-Atpg | -NOAtpg] You can select modified capture handling for level sensitive or trailing edge gates. For these types of gates, you select whether you want simulation to use old data, new data, or X values. If you specify the -Atpg option, FastScan not only uses the specified capture handling for rules checking but for the ATPG process as well. The Set Capture Handling command changes the data capture handling globally for all the specified types of gates that fail C3 and C4. If you want to selectively change capture handling, you can use the Add Capture Handling command. The usage for this command is as follows: ADD CApture Handling {Old | New | X} object... [-SInk | -SOurce] You can specify the type of data to capture, whether the specified gate(s) is a source or sink point, and the gates or objects (identified by ID number, pin names, instance names, or cell model names) for which to apply the special capture handling. Note that when you change capture handling to simulate new data, FastScan just performs new data simulation for one additional level of circuitry. That is, sink gates capture new values from their sources. However, if the sources are also sinks that are set to capture new data, FastScan does not simulate this effect. Fore more information on Set Capture Handling or Add Capture Handling, refer to the FastScan and FlexTest Reference Manual. For more information on C3 and C4 rules violations, refer to “Clock Rules” on page A-46. 9-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Related Commands Delete Capture Handling - removes special data capture handling for the specified objects. Set Drc Handling - specifies violation handling for a design rules check. Set Sensitization Checking - specifies if DRC must determine path sensitization during the C3 rules check. Checking the Environment Setup You can check the environment you have set up by using the Report Environment command as follows: REPort ENvironment If you are using the graphical user interface, select the Report > Environment pulldown menu item. This command reports on the tool’s current user-controllable settings. If you issue this command before specifying any setup commands, the application lists the system defaults for all the setup commands. To write this information to a file, use the Write Environment command Related Commands Set Learn Report - enables access to certain data learned during analysis. Set Loop Handling - specifies the method in which to break loops. Set Possible Credit - sets credit for possibly-detected faults. Set Pulse Generators - specifies whether to identify pulse generator sink gates during learning analysis. Set Race Data - specifies how to handle flip-flop race conditions. Set Redundancy Identification - specifies whether to perform redundancy identification during learning analysis. Setting the Circuit Timing (FlexTest Only) As “Understanding FlexTest’s ATPG Method” on page 9-14 explains, to create reliable test patterns with FlexTest, you need to provide proper timing information for certain primary inputs. The following subsections describe how to set circuit ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-33 Setting Up Design and Tool Behavior Generating Test Patterns timing. If you need to better understand FlexTest timing, you should refer to “Test Pattern Formatting and Timing” on page 10-1. Setting the Test Cycle Width When you set the test cycle width, you specify the number of timeframes needed per test cycle. The larger the number you enter for timeframes, the better the resolution you have when adding pin constraints. The smaller the number of timeframes you specify per cycle, the better the performance FlexTest has during ATPG. By default, FlexTest assumes a test cycle of one timeframe. However, typically you will need to set the test cycle to two timeframes. And if you define a clock using the Add Clocks command, you must specify at least two timeframes. In a typical test cycle, the first timeframe is when the data inputs change (forced and measured) and the second timeframe is when the clock changes. If you have multi-phased clocks, or want certain data pins to change when the clock is active, you should set three or more timeframes per test cycle. At least one input or set of inputs should change in a given timeframe. If not, the timeframe is unnecessary. Unnecessary timeframes adversely affect FlexTest performance. When you attempt to exit Setup mode, FlexTest checks for unnecessary timeframes, just prior to design flattening. If the check fails, FlexTest issues an error message and remains in Setup mode. To set the number of timeframes in a test cycle, you use the Set Test Cycle command. This command’s usage is as follows: SET TEst Cycle integer Or, if you are using the graphical user interface, you can select the SET TEST CYCLE palette menu item or the Setup > Test Cycle... pulldown menu item. Defining the Cycle Behavior of Primary Inputs As discussed previously, testers are naturally cyclic and the test patterns FlexTest generates are also cyclic. Events occur repeatedly, or in cycles. Cycles further divide into timeframes. Clocks exhibit cyclic behavior and you must define this 9-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior behavior in terms of the test cycle. Thus, after setting the test cycle width, you need to define the cyclic behavior of the circuit’s primary inputs. There are three components to describing the cyclic behavior of signals. A pulse signal contains a period (that is equal to or a multiple of test cycles), an offset time, and a pulse width. Constraining a pin lets you define when its signal can change in relation to the defined test cycle. To add pin constraints to a specific pin, you use the Add Pin Constraints command. This command’s usage is as follows: ADD PIn Constraints primary_input_pin... constraint_format Or, if you are using the graphical user interface, you can select the ADD PIN CONSTRAINT palette menu item or the Add > Pin Constraints... pulldown menu item. You define a signal with a constant value using the constant constraint formats only. The definition for a signal with a hold value includes a period and an offset time. There are eleven constraint formats from which to chose. The constraint values (or waveform types) further divide into the three waveform groups used in all automatic test equipment: • Group 1: Non-return waveform (Signal value changes only once) These include hold (NR <period> <offset>), constant zero (C0), constant one (C1), constant unknown (CX), and constant Z (CZ). • Group 2: Return-zero waveform (Signal may go to a 1 and then return to 0) These include one positive pulse per period (R0 <period> <offset><width>), one suppressible positive pulse (SR0 <period><offset> <width>), and no positive pulse during non-scan (CR0 <period> <offset> <width>). • Group 3: Return-one waveform (Signal may go to a 0 and then return to 1 These include one negative pulse per cycle (R1 <period> <offset><width>), one suppressible negative pulse (SR1 <period><offset> <width>), and no negative pulse during non-scan (CR1 <period> <offset> <width>). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-35 Setting Up Design and Tool Behavior Generating Test Patterns Pins not specifically constrained with Add Pin Constraints adopt the default constraint format of NR 1 0. You can change the default constraint format using the Setup Pin Constraints command, whose usage is as follows: SETUp PIn Constraints constraint_format Related Commands Delete Pin Constraints - deletes the specified pin constraints. Report Pin Constraints - displays cycle behavior of the specified inputs. Defining the Strobe Time of Primary Outputs After setting the cyclic behavior of all primary inputs, you need to define the strobe time of primary outputs. As “Understanding FlexTest’s ATPG Method” on page 9-14 explains, each primary output has a strobe time--the time at which the tool measures its value--in each test cycle. Typically, all outputs are strobed at once, however different primary outputs can have different strobe times. To specify a unique strobe time for certain primary outputs, you use the Add Pin Strobes command. This command’s usage is as follows: ADD PIn Strobes strobe_time primary_output_pin... Or, if you are using the graphical user interface, you can select the Add > Pin Strobes... pulldown menu item. Any primary output without a specified strobe time uses the default strobe time. To set the default strobe time for all unspecified primary output pins, you use the Setup Pin Strobes command. This command’s usage is as follows: SETup PIn Strobes integer | -Default The -Default switch resets the strobe time to the FlexTest defaults, such that the strobe takes place in the last timeframe of each test cycle, unless there is a scan operation during the test period. If there is a scan operation, FlexTest sets time 1 as the strobe time for each test cycle. 9-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Related Commands Delete Pin Strobes - deletes the specified pin strobes. Report Pin Strobes - displays the strobe time of the specified outputs. Defining the Scan Data You must define the scan clocks and scan chains before the application performs rules checking (which occurs upon exiting the Setup mode). The following subsections describe how to define the various types of scan data. Defining Scan Clocks FastScan and FlexTest consider any signals that capture data into sequential elements (such as system clocks, sets, and resets) to be scan clocks. Therefore, to take advantage of the scan circuitry, you need to define these “clock signals” by adding them to the clock list. You must specify the off-state for pins you add to the clock list. The off-state is the state in which clock inputs of latches are inactive. For edge-triggered devices, the off-state is the clock value prior to the clock’s capturing transition. You add clock pins to the list by using the Add Clocks command. This command’s usage is as follows: ADD CLocks off_state primary_input_pin... Or, if you are using the graphical user interface, you can select the ADD CLOCK palette menu item or the Add > Clocks... pulldown menu item. You can constrain a clock pin to its off-state to suppress its usage as a capture clock during the ATPG process. The constrained value must be the same as the clock off-state, otherwise an error occurs. If you add an equivalence pin to the clock list, all of its defined equivalent pins are also automatically added to the clock list. Related Commands Delete Clocks - deletes the specified pins from the clock list. Report Clocks - reports all defined clock pins. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-37 Setting Up Design and Tool Behavior Generating Test Patterns Defining Scan Groups A scan group contains a set of scan chains controlled by a single test procedure file. You must create this test procedure file prior to defining the scan chain group that references it. To define scan groups, you use the Add Scan Group command, whose usage is as follows: ADD SCan Groups group_name test_procedure_filename Or, if you are using the graphical user interface, you can select the ADD SCAN GROUP palette menu item or the Add > Scan Groups... pulldown menu item. Related Commands Delete Scan Groups - deletes specified scan groups and associated chains. Report Scan Groups - displays current list of scan chain groups. Defining Scan Chains After defining scan groups, you can define the scan chains associated with the groups. For each scan chain, you must specify the name assigned to the chain, the name of the chain’s group, the scan chain input pin, and the scan chain output pin. To define scan chains and their associated scan groups, you use the Add Scan Chains command, whose usage is as follows: ADD SCan Chains chain_name group_name primary_input_pin primary_output_pin Or, if you are using the graphical user interface, you can select the ADD SCAN CHAIN palette menu item or the Add > Scan Chains... pulldown menu item. Note that scan chains of a scan group can share a common scan input pin, but this condition requires that both scan chains contain the same data after loading. Related Commands Delete Scan Chains - deletes the specified scan chains. Report Scan Chains - displays current list of scan chains. 9-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Setting the Clock Restriction You can specify whether or not to allow the test generator to create patterns that have more than one non-equivalent capture clock active at the same time. To set the clock restriction, you use the Set Clock Restriction command. This command’s usage is as follows: SET CLock Restriction ON | OFf | Clock_po The ON option only allows creation of patterns with a single active clock. The OFf option, which is the FlexTest default, allows creation of patterns with multiple active clocks. The Clock_po option (FastScan only), which is the FastScan default, allows only clock_po patterns to have multiple active clocks Note: If you choose to turn off the clock restriction, to avoid potential timing errors, you should verify the generated pattern set using a timing simulator. Adding Constraints to Scan Cells FastScan and FlexTest can constrain scan cells to a constant value (C0 or C1) during the ATPG process to enhance controllability or observability. Additionally, the tools can constrain scan cells to be either uncontrollable (CX), unobservable (OX), or both (XX). You identify a scan cell by either a pin pathname or a scan chain name plus the cell’s position in the scan chain. To add constraints to scan cells, you use the Add Cell Constraints command. This command’s usage is as follows: ADD CEll Constraints {pin_pathname | {chain_name cell_position}} C0 | C1 | CX | Ox | Xx Or, if you are using the graphical user interface, you can select the Add > Cell Constraints... pulldown menu item. If you specify the pin pathname, it must be the name of an output pin directly connected (through only buffers and inverters) to a scan memory element. In this case, the tool sets the scan memory element to a value such that the pin is at the ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-39 Setting Up Design and Tool Behavior Generating Test Patterns constrained value. An error condition occurs if the pin pathname does not resolve to a scan memory element. If you identify the scan cell by chain and position, the scan chain must be a currently-defined scan chain and the position is a valid scan cell position number. The scan cell closest to the scan-out pin is in position 0. The tool constrains the scan cell’s MASTER memory element to the selected value. If there are inverters between the MASTER element and the scan cell output, they may invert the output’s value. Related Commands Delete Cell Constraints - deletes the constraints from the specified scan cells. Report Cell Constraints - reports all defined scan cell constraints. Adding Nofault Settings Within your design, you may have instances that should not have internal faults included in the fault list. You can label these parts with a nofault setting. To add a nofault setting, you use the Add Nofaults command. This command’s usage is as follows: ADD NOfaults pathname... [-Instance] [-Stuck_at {01 | 0 | 1}] Or, if you are using the graphical user interface, you can select the Add > Nofaults... pulldown menu item. You can specify that the listed pin pathnames, or all the pins on the boundary and inside the named instances, are not allowed to have faults included in the fault list. Related Commands Delete Nofaults - deletes the specified nofault settings. Report Nofaults - displays all specified nofault settings. Setting Up for BIST (FastScan Only) BIST support is available through FastScan only. For basic information on FastScan’s BIST capabilities, refer to “Built-In Self-Test (FastScan Only)” on 9-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior page 4-28. The following subsections discuss the extra setup FastScan typically needs for designs containing BIST circuitry. Modifying Scan Chain Access If your scan chain inputs and outputs do not connect to external pins, you must modify the circuit to make it appear so. This is a requirement for rules checking, but additionally, it provides the connect points for your LFSR. To make scan chain I/O pins externally accessible, you use the Add Primary Inputs and Add Primary Outputs commands. The usage for these commands follows: ADD PRimary Inputs net_pathname... [-Cut] [-Module] ADD PRimary Outputs net_pathname... The net_pathname in the Add Primary Inputs command is the circuit connection to which the tool adds a primary input. This should be the scan_in pin. The -Cut option to Add Primary Inputs disconnects the original drivers of the specified pin so the primary input becomes the only driver. The net_pathname in the Add Primary Outputs command is the circuit connection to which the tool adds a primary output. This should be the scan_out pin. Setting Random or BIST Patterns To specify the number of random or BIST patterns to apply, you use the Set Random Patterns command. This command’s usage is as follows: SET RAndom Patterns integer The integer represents the number of patterns for random pattern simulation. By default, this number is 1024. Selecting the Capture Clock To specify either which capture clock random pattern simulation should use or which clock procedure to use, you use the Set Capture Clock command. This command’s usage is as follows: SET CApture Clock {primary_input_pin | clock_procedure_name} [-Atpg] ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-41 Setting Up Design and Tool Behavior Generating Test Patterns The clock_pin you specify must be a currently defined clock pin. The clock_procedure you specify must be the name of a clock procedure defined in the test procedure file. The -Atpg switch forces all patterns created during ATPG to apply either the selected capture clock or the specified clock procedure. Selecting the Observation Point To specify the observation point of the random patterns, you use the Set Observation Point command. This command’s usage is as follows: SET OBservation Point Master | SLave | SHadow | Clockpo You can set observation to master latches and normal primary outputs (the default), slave latches and normal primary outputs, observable shadow latches and normal primary outputs, or only primary outputs directly connected to clocks. Defining the LFSRs in the BIST Circuitry If you want to perform BIST simulation (this is not necessary for random pattern simulation), you need to specify the pattern generation and response compression LFSRs, as well as their tap locations and external pin connections. The usage for the LFSR setup commands is as follows: ADD LFsrs ref_name {Prpg | Misr} length seed [shift_type] [tap_type] ADD LFsr Connections primary_pin lfsr_name position_list ADD LFsr Taps lfsr_name position_list The Add Lfsrs command specifies the LFSR name, its usage (whether it is a PRPG or MISR), the length of the register (in bits), the seed value for initializing the LFSR, the shift type (either -serial, -parallel, or -both), and the tap type (either -in or -out). The Add Lfsr Connections command specifies which primary pin to connect to the LFSR, the name of the LFSR, and a list of the LFSR position bits to which the pin connects. The Add Lfsr Taps command specifies the LFSR name and indicates which LFSR bit positions to tap. 9-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up Design and Tool Behavior Related Commands Delete LFSRs - deletes the previously-defined LFSRs. Delete LFSR Connections - deletes the connections between LFSRs and primary pins. Delete LFSR Taps - deletes the specified tap positions from an LFSR. Report LFSRs - displays a list of all defined LFSRs. Report LFSR Connections - displays a list of all connections between LFSRs and primary pins. Setup LFSRs - sets the default setting for the shift-type and tap-type switches. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-43 Checking Rules and Debugging Rules Violations Generating Test Patterns Checking Rules and Debugging Rules Violations If an error occurs during the rules checking process, the application remains in Setup mode so you can correct the error. You can easily resolve the cause of many such errors; for instance, those that occur during parsing of the test procedure file. Other errors may be more complex and difficult to resolve, such as those associated with proper clock definitions or with shifting data through the scan chain. FastScan and FlexTest perform model flattening, learning analysis, and rules checking when you try to exit the Setup mode. Each of these processes is explained in detail in “Understanding Common Tool Terminology and Concepts” on page 3-1. As mentioned previously, to change from Setup to one of the other system modes, you enter the Set System Mode command, whose usage is as follows: SET SYstem Mode {Setup | {{Atpg | Fault | Good | Drc} [-Force]} If you are using the graphical user interface, you can click on the palette menu item MODE and then select either “SETUP”, “ATPG”, “FAULT”, or “GOOD”. If you are using FlexTest, you can also troubleshoot rules violations from within the Drc mode. This system mode retains the internal representation of the design used during the design rules checking process. Note that FastScan does not require the Drc mode because it uses the same internal design model for all of its processes. “Troubleshooting Rules Violations” on page A-2 discusses the procedure for debugging rules violations. The schematic viewing tool, DFTInsight, is especially useful for analyzing and debugging certain rules violations. “Using DFTInsight” on page B-1 discusses DFTInsight in detail. 9-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Good/Fault Simulation on Existing Patterns Running Good/Fault Simulation on Existing Patterns The purpose of fault simulation is to determine the fault coverage of the current pattern source for the faults in the active fault list. The purpose of “good” simulation is to verify the simulation model. Typically, you use the good and fault simulation capabilities of FastScan and FlexTest to grade existing hand- or ATPG-generated pattern sets. Fault Simulation The following subsections discuss the procedures for setting up and running fault simulation using FastScan and FlexTest. Changing to the Fault System Mode Fault simulation runs in Fault mode. Enter the Fault mode as follows: SETUP> set system mode fault This places the tool in Fault mode, from which you can enter the commands shown in the remaining fault simulation subsections. If you are using the graphical user interface, you can click on the palette menu item MODES > Fault. Setting the Fault Type By default, the fault type is stuck-at. If you want to simulate patterns to detect stuck-at faults, you do not need to issue this command. If you wish to change the fault type to toggle, pseudo stuck-at (IDDQ), transition, or path delay (FastScan only), you can issue the Set Fault Type command. This command’s usage is as follows: SET FAult Type Stuck | Iddq | TOggle | TRansition | Path_delay Whenever you change the fault type, the application deletes the current fault list and current internal pattern set. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-45 Running Good/Fault Simulation on Existing Patterns Generating Test Patterns Creating the Faults List Before you can run fault simulation, you need an active fault list from which to run. You create the faults list using the Add Faults command, whose usage is follows: ADD FAults object_pathname... | -All [-Stuck_at {01 | 0 | 1}] Typically, you would create this list using all faults as follows: FAULT> add faults -all “Setting Up the Fault Information for ATPG” on page 9-61 provides more information on creating the fault list and specifying other fault information. Setting the Pattern Source You can have the tools perform simulation and test generation on a selected pattern source, which you can change at any time. To set the test pattern source, you use the Set Pattern Source command, which varies in its options between FastScan and FlexTest. This command’s common usage is as follows: SET PAttern Source Internal | {External filename} [-NOPadding]} For either application, the pattern source may be internal or external. The ATPG process creates internal patterns, which are the default source. In Atpg mode, the internal pattern source indicates that the test pattern generator will create the patterns. The External option uses patterns that reside in a named external file. For FastScan only, the tool can perform simulation with a select number of random patterns, or a set of BIST patterns. FlexTest can additionally read in Table format, and also lets you specify what value to use for pattern padding. Refer to the FastScan and FlexTest Reference Manual for additional information on these application-specific Set Pattern Source command options. 9-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Good/Fault Simulation on Existing Patterns Related Commands The following related commands apply if you select the Random or Bist pattern source option: Set Capture Clock - specifies the capture clock for random pattern simulation. Set Random Clocks - specifies the selection of clock_sequential patterns for random pattern simulation. Set Random Patterns - specifies the number of random patterns to be simulated. Executing Fault Simulation You execute the fault simulation process by using the Run command in Fault mode. You can repeat the Run command as many times as you want for different pattern sources. To execute the fault simulation process, enter the Run command from the Fault system mode as follows: FAULT> run FlexTest has some options to the run command, which can aid in debugging fault simulation and ATPG. Refer to the FastScan and FlexTest Reference Manual for information on the Run command options. Related Commands Report Faults - displays faults for selected fault classes. Report Statistics - displays a statistics report. Report Core Memory - displays real memory required during ATPG and fault simulation. Writing the Undetected Faults List Typically, after performing fault simulation on an external pattern set, you will want to save the faults list. You can then use this list as a starting point for ATPG. To save the faults, you use the Write Faults command, whose usage is as follows: WRIte FAults filename [-Replace] [-Class class_type] [-Stuck_at {01 | 0 | 1}] [-All | object_pathname...] [-Hierarchy integer] [-Min_count integer] [-Noeq] ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-47 Running Good/Fault Simulation on Existing Patterns Generating Test Patterns Refer to “Writing Faults to an External File” on page 9-64 or the Write Faults command page in the FastScan and FlexTest Reference Manual for command option details. To read the faults back in for ATPG, go to Atpg mode (using Set System Mode) and enter the Load Faults command. This command’s usage is as follows: LOAd FAults filename [-Restore] [-Delete] [-Delete_Equivalent] Debugging the Fault Simulation To debug your fault simulation, you can write a list of pin values that differ between the faulty and good machine. You do this using the Add Lists and Set List File commands. The usage for these commands follows: ADD LIsts pin_pathname... SET LIst File {filename [-Replace]} The Add Lists command specifies which pins you want reported. The Set List File command specifies the name of the file in which to place simulation values for the selected pins. The default behavior is to write pin values to standard output. Resetting Circuit and Fault Status You can reset the circuit status and status of all testable faults in the fault list to undetected. Doing so lets you redo the fault simulation using the current fault list. In Fault mode this does not cause deletion of the current internal pattern set. To reset the testable faults in the current fault list enter the Reset State command at the Fault mode prompt as follows: FAULT> reset state Fault Simulation on MGC WDB Format Vectors (FlexTest Only) In many cases, you begin test generation with a set of vectors previously derived from a simulator. You can read in these external patterns (in Mentor Graphics Waveform Database format), convert them to FlexTest Table format, and have FlexTest perform fault simulation on them. FlexTest uses these existing patterns to initialize the circuit and give some initial fault coverage. Then you can perform 9-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Good/Fault Simulation on Existing Patterns ATPG on the remaining faults. This method can result in more efficient test pattern sets and shorter test generation run times. Converting MGC WDB to FlexTest Table Format A shell utility called “wdb2flex”provides the means for reading MGC WDB into FlexTest. The invocation for wdb2flex is as follows: shell> WDB2FLEX [-o <output_file>] <control_file> <forces_wdb> [<results_wdb>] The utility applies the name table.flex to the default output file. If you want to choose a different output file name, specify the -o switch with a different <output_file> name. The file named in <control_file> lets you set up the sampling of the waveforms in the file named in <forces_wdb>. You can optionally read in the <results_wdb> file. However, if the circuit contains bidirectionals, this argument is required to properly identify these signals. For more information on the wdb2flex utility, including the available control file commands, refer to “FlexTest WDB Translation Support” in the FastScan and FlexTest Reference Manual. Running Fault Simulation on the Functional Vectors To run fault simulation on the vectors you converted to FlexTest table format, use the following commands: SETUP> set system mode atpg ATPG> set pattern source external table.flex-table ATPG> add faults -all ATPG> run ATPG> set pattern source internal ATPG> run First, set the system mode to Atpg if you are not already in that system mode. Next, you must specify that the patterns you want to simulate are in an external file (by default, named table.flex). Then generate the fault list including all faults, and run the simulation. You could then set the pattern source to be internal and run the basic ATPG process on the remaining undetected faults. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-49 Running Good/Fault Simulation on Existing Patterns Generating Test Patterns Saving and Restoring Undetected Faults for Use with FastScan The preceding procedure assumes you are running ATPG with FlexTest. You can also run ATPG with FastScan. In this case, you need to write all the faults to an external list using the Write Faults -All command in FlexTest. Then you use the Load Faults -Restore command in FastScan, which loads in all faults while preserving their categorization. You can then run ATPG using FastScan on this fault list. Good Machine Simulation Given a test vector, you use good machine simulation to predict the logic values in the good (fault-free) circuit at all the circuit outputs. The following subsections discuss the procedures for running good simulation using FastScan and FlexTest. Changing to the Good System Mode You run good machine simulation in the Good system mode. Enter the Good system mode as follows: SETUP> set system mode good If you are using the graphical user interface, you can click on the palette menu item MODES > Good. Executing Good Machine Simulation During good machine simulation, the tool compares good machine simulation results to an external pattern source, primarily for debugging purposes. To set up good circuit simulation comparison within FlexTest, you use the Set Output Comparison command from the Good system mode. This command’s usage is as follows: SET OUtput Comparison OFf | {ON [-Exact]} 9-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Good/Fault Simulation on Existing Patterns By default, good circuit simulation is off. FlexTest performs the comparison if you specify ON. The -Exact switch compares unknown values as well. To execute the simulation comparison, enter the Run command at the Good mode prompt as follows: GOOD> run Debugging the Good Machine Simulation You can debug your good machine simulation in several ways. If you want to run the simulation and save the values of certain pins in batch mode, you can use the Add Lists and Set List File commands. The usage for these commands is as follows: ADD LIsts pin_pathname... SET LIst File {filename [-Replace]} The Add Lists command specifies which pins to report. The Set List File command specifies the name of the file in which you want to place simulation values for the selected pins. If you prefer to perform interactive debugging, you can use the Run and Report Gates commands to examine internal pin values. If using FlexTest, you can use the -Record switch with the Run command to store the internal states for the specified number of test cycles. Resetting Circuit Status You can reset the circuit status by using the Reset State command as follows: GOOD> reset state ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-51 Running Random/BIST Pattern Simulation (FastScan) Generating Test Patterns Running Random/BIST Pattern Simulation (FastScan) In a circuit containing BIST, an LFSR generates a select number of pseudorandom patterns for testing the circuit. To determine the test coverage of these patterns, you can use one of two methods: random pattern simulation, or BIST pattern simulation. Random pattern simulation simulates an equivalent number of random patterns to predict the test coverage of the BIST patterns generated by the LFSR. Although the patterns actually differ, there is a strong statistical correlation between the simulated and actual results because all the patterns are generated randomly. To get an even better correlation, you could take the average of the test coverages from several random pattern simulation runs. BIST pattern simulation simulates the user-defined LFSRs to calculate the actual BIST test coverage and expected signatures that result from the application of the BIST patterns. The following subsections outline the procedures for running both random pattern and BIST pattern simulations. Random Pattern Simulation The following subsections show the typical procedure for running random pattern simulation. Changing to the Fault System Mode You run random pattern simulation in the Fault system mode. If you are not already in the fault system mode, enter the Fault system mode as follows: SETUP> set system mode fault If you are using the graphical user interface, you can click on the palette menu item MODES > Fault. 9-52 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Random/BIST Pattern Simulation (FastScan) Setting the Pattern Source to Random To set the pattern source to random, use the Set Pattern Source command as follows: FAULT> set pattern source random Creating the Faults List To generate the faults list and eliminate all untestable faults, use the Add Faults and Delete Faults commands together as follows: FAULT> add faults -all FAULT> delete faults -untestable The Delete Faults command with the -untestable switch removes faults from the fault list that are untestable using BIST or random patterns. Running the Simulation To run the random pattern simulation, specify the Run command as follows: FAULT> run After the simulation run, you can display the undetected faults with the Report Faults command. Some of the undetected faults may be redundant. You can run ATPG on the undetected faults to identify those that are redundant. BIST Pattern Simulation The following subsections show the typical procedure for running BIST pattern simulation. Because of the appearance of the commands and their usage in previous sections, this section shows the relevant commands only in the context of their BIST usage. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-53 Running Random/BIST Pattern Simulation (FastScan) Generating Test Patterns Running BIST Pattern Simulation The procedure for running BIST pattern simulation is identical to the previous procedure for running random pattern simulation. The only difference lies with the Set Pattern Source command. To run BIST pattern simulation, specify the BIST option, instead of the random option, to this command as follows: FAULT> set pattern source bist All other steps in the process are exactly the same. Troubleshooting the Simulation If, during BIST pattern simulation, an X state propagates to a MISR, an error condition occurs and simulation stops. The system reports the BIST pattern number and the scan cell or primary output with the X value. To display the final MISR signature values, you can use the Report Lfsrs command as follows: FAULT> report lfsrs To identify the source of an unknown state that propagates to a MISR, use the Set Gate Report and Report Gates commands as follows: FAULT> set gate report error_pattern FAULT> report gates <gate_id#> The Set Gate Report command sets the gate reporting to display the simulated gate values and input conditions for the pattern at which the error occurred. The Report Gates command displays information on the gate that caused the X condition. Using the input values and the input connectivity of the previous Report Gate command, you can repeatedly use the Report Gate command until you identify the source of the X condition. Storing BIST Patterns After you run a successful BIST pattern simulation, you may want to store the generated BIST patterns. To store BIST patterns, use the following commands: FAULT> set pattern source bist -store_patterns FAULT> set system mode good GOOD> run GOOD> save patterns <pattern_filename> 9-54 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Random/BIST Pattern Simulation (FastScan) The -store_patterns option to the Set Pattern Source command allows storage in the internal pattern set of patterns simulated in the Good system mode. Setting the system mode to Good and executing the Run command simulates the BIST patterns. And the Save Patterns commands saves the internal pattern set to the specified pattern filename in ASCII format. Obtaining Optimum BIST Coverage A BIST circuit’s testability depends on the effectiveness of random pattern testing. Thus, the challenge is to intelligently add artificial controllability and observability to the design to increase its test coverage. FastScan can help you achieve this goal. To improve controllability and observability in a BIST circuit, you should analyze, and possibly modify, the control and observe points in your circuit. The following subsections describe how you can accomplish this using FastScan. Analyzing Controllability The tool calculates controllability test coverage by examining the percentage of adequately-controlled pins. It considers a pin adequately controlled if it achieves either a 0 or a 1 state for a minimum number (threshold) of random patterns during good machine simulation. For each output pin that is not adequately controlled, the system calculates a potential source of its control problem by tracing back from the pin, through its most difficult to control input, until it encounters a gate whose inputs all have a controllability value greater than the threshold. You can list the source gates, ordered by the number of inadequately controlled pins they contain, to identify the most productive points at which to add controllability. To analyze the controllability of your circuit, you must first set up the number of random patterns, the capture clock, and the observation point. Then, from the Good simulation mode, use the following commands: GOOD> set control threshold <integer> GOOD> analyze control GOOD> report control data <filename> ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-55 Running Random/BIST Pattern Simulation (FastScan) Generating Test Patterns The Set Control Threshold command lets you specify the controllability threshold; that is, the minimum number of times a gate must be a zero or one state during random pattern simulation to be considered adequately controlled. The default value is four. The Analyze Control command calculates the actual zero and one-state controllability. Then the Report Control Data command writes in the specified file a list of low-controllability gates, the gate values, the minimum threshold value, and the possible source of the controllability problem. Analyzing Observability FastScan calculates observability test coverage by performing fault simulation for a selected number of random patterns and examining the percentage of adequately-observed pins. Inadequately observed output pins are those in which the application cannot detect the most difficult to control faults for a minimum number (threshold) of random patterns. The tool calculates the potential problem of inadequately observed pins by tracing forward from the pin, through the most difficult to observe fanout gate, until encountering a gate that has no fanout with an observability value less than the threshold. To analyze the observability of your circuit, you must first set up the number of random patterns, the capture clock, and the observation point. Then from the Fault simulation mode, use the following commands: FAULT> set observe threshold <integer> FAULT> analyze observe FAULT> report observe data <filename> The Set Observe Threshold command lets you specify the observability threshold; that is, the minimum number of observations during the selected patterns for adequate observation of a point. The Analyze Observe command calculates the actual observability coverage. Then the Report Observe Data command writes in the specified file a list of low-observability gates, the number of patterns in which the pin achieved the state, and the calculated source of the observability problem. Inserting Control and Observe Points Fault simulation, controllability analysis, and observability analysis can indicate problems with BIST test coverage that may require you to add additional control 9-56 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Random/BIST Pattern Simulation (FastScan) and observe points to the circuit. FastScan lets you select control and observe points for insertion into the circuit. You can then observe their effects on the circuit by performing additional controllability or observability analysis, or fault simulation. You add control and observe points using the Add Control Points and Add Observe Points commands. The usage for these commands is as follows: ADD COntrol Points pin_pathname... [-Type {Xor | And | Or}] [-Group] ADD OBserve Points pin_pathname... The Add Control Points command adds control points to the output pins of cells, modeled in the selected way. You can model the control effect by either eXclusive-ORing, ANDing, or ORing the pin’s value with random values. The Add Observe Points command adds observe points at the specified output pins. Related Commands Add Notest Points - adds circuit points that cannot be used for testability insertion. Report Control Points - displays a list of control points. Report Observe Points - displays a list of all observe points. Performing Automatic Testability Analysis FastScan can perform a complete testability analysis of your design. Using “soft” circuit modifications, it produces a maximum test coverage with a maximum number of inserted control and observe points from a selected number of patterns. Prior to running an automatic testability analysis, you must set the number of random patterns, the capture clock, the observation point, the control threshold, and the observe threshold. Then to obtain an automatic testability analysis of your design, you use the Insert Testability command. This command’s usage is as follows: INSert TEstability [-Control_max integer] [-Observe_max integer] The Insert Testability command performs the following actions: • Deletes all learned circuit information (because of circuit modifications). ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-57 Running Random/BIST Pattern Simulation (FastScan) Generating Test Patterns • Determines the testable nodes for control and observe analysis (considering the effects of pin constraints and connectivity to observe points). • Performs control analysis and inserts control points until either all testable circuit nodes achieve minimum controllability or it inserts the maximum number of control points. • Performs observe analysis and inserts observe points until either all testable circuit nodes have achieved minimum observability or it inserts the maximum number of observe points. • Performs random pattern fault simulation to calculate the modified circuit’s expected random pattern fault coverage. • Performs test pattern generation on untested faults to identify redundant faults (which the tool excludes from the final test coverage calculation). Following this command, you can report all control and observe points, using the Report Control Points and Report Observe Points commands, respectively. Example ATPG Run on a BIST Circuit This scan design is an 8-bit binary counter. The pins include D (system data port), CD (active-low, asynchronous clear port), TI (scan data port), TE (test mode selection port), CLK (system clock port), Q (output), and QN (complementary output). 9-58 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running Random/BIST Pattern Simulation (FastScan) This design additionally contains BIST circuitry. Figure 9-9 gives a simple block diagram of the added BIST circuitry. LFSR2 (PRPG) LFSR1 (PRPG) CNT_HLD SE OE SI Core Design QA QB QC QD QE QF QG QH CO SO LFSR3 (MISR) LFSR4 (MISR) Figure 9-9. Block Diagram of BIST Example Circuit The test procedure file (counter.g1) for this design follows: proc shift = force_sci measure_sco force CLK force CLK end; 0; 0; 1 1; 0 2; proc load_unload = force SE 1 0; force CLEAR 1 0; force CLK 0 0; apply shift 10 1; end; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-59 Running Random/BIST Pattern Simulation (FastScan) Generating Test Patterns The FastScan commands you could run (probably interactively--at least for the BIST-specific commands) to simulate BIST patterns are as follows: //Setup scan and circuit info add scan groups g1 counter.g1 add scan chains c1 g1 si so add clocks 0 clk add clocks 1 clear set z handling external 0 //Define and specify LSFR info for LSFR1 add lfsrs lfsr1 prpg 12 2fb -parallel -out add lfsr taps lfsr1 1 2 5 8 9 11 add lfsr connections cnt_hld lfsr1 2 add lfsr connections se lfsr1 6 add lfsr connections oe lfsr1 10 //Define and specify LSFR info for LSFR2 add lfsrs lfsr2 prpg 20 abc -serial -in add lfsr taps lfsr2 5 8 10 11 13 15 19 add lfsr connections si lfsr2 16 //Define and specify LSFR info for LSFR3 add lfsrs lfsr3 misr 18 def -parallel -in add lfsr taps lfsr3 1 7 9 12 14 add lfsr connections qa lfsr3 2 add lfsr connections qb lfsr3 4 add lfsr connections qc lfsr3 6 add lfsr connections qd lfsr3 7 add lfsr connections qe lfsr3 8 add lfsr connections qf lfsr3 9 add lfsr connections qg lfsr3 10 add lfsr connections qh lfsr3 13 add lfsr connections co lfsr3 17 //Define and specify LSFR info for LSFR4 add lfsrs lfsr4 misr 16 89ab -both -out add lfsr taps lfsr4 2 5 8 9 12 15 add lfsr connections so lfsr4 211 9-60 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up the Fault Information for ATPG //Fault simulate BIST patterns set system mode fault set pattern source bist add faults -all delete faults -untestable run //Analyze controllability and observability set control threshold 20 analyze control report control data control_info -replace analyze observe report observe data observe_info -replace insert testability exit Setting Up the Fault Information for ATPG Prior to performing test generation, you must set up a list of all faults the application has to evaluate. The tool can either read the list in from an external source, or generates the list itself. The type of faults in the fault list vary depending on the fault model and your targeted test type. For more information on fault modeling and the supported models, refer to “Fault Modeling” on page 2-35. After the application identifies all the faults, it implements a process of structural equivalence fault collapsing from the original uncollapsed fault list. From this point on, the application works on the collapsed fault list. However, the results are reported for both the uncollapsed and collapsed fault lists. Executing any command that changes the fault list causes the tool to discard all patterns in the current internal test pattern set due to the probable introduction of inconsistencies. Also, whenever you re-enter the Setup mode, it deletes all faults from the current fault list. The following subsections describe how to create a fault list and define fault related information. Changing to the ATPG System Mode You can enter the fault list commands from the Good, Fault, or Atpg system modes. However, in the context of running ATPG, you must switch from Setup to the Atpg mode. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-61 Setting Up the Fault Information for ATPG Generating Test Patterns Assuming your circuit passes rules checking with no violations, you can exit the Setup system mode and enter the Atpg system mode as follows: SETUP> set system mode atpg If you are using the graphical user interface, you can click on the palette menu item MODES > ATPG. Setting the Fault Type By default, the fault type is stuck-at. If you want to generate patterns to detect stuck-at faults, you do not need to issue this command. If you wish to change the fault type to toggle, pseudo stuck-at (IDDQ), transition, or path delay (FastScan only), you can issue the Set Fault Type command. This command’s usage is as follows: SET FAult Type Stuck | Iddq | TOggle | TRansition | Path_delay Whenever you change the fault type, the application deletes the current fault list and current internal pattern set. Creating the Faults List The application creates the internal fault list the first time you add faults or load in external faults. Typically, you would create a fault list with all possible faults of the selected type, although you can place some restrictions on the types of faults in the list. To create a list with all faults of the given type, enter the Add Faults command using the -All switch as follows: ATPG> add faults -all If you are using the graphical user interface, you can click on the palette icon item ADD FAULTS and specify All in the dialog box that appears. If you do not want all possible faults in the list, you can use other options of the Add Faults command to restrict the added faults. You can also specify no-faulted instances to limit placing faults in the list. You flag instances as “Nofault” while in Setup mode. For more information, refer to “Adding Nofault Settings” on page 9-40. 9-62 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up the Fault Information for ATPG When the tool first generates the fault list, it classifies all faults as uncontrolled (UC). Related Commands Delete Faults - deletes the specified faults from the current fault list. Report Faults - displays the specified types of faults. Adding Faults to an Existing List To add new faults to the current fault list, enter the Add Faults command as follows: ADD FAults object_pathname... | -All [-Stuck_at {01 | 0 | 1}] If you are using the graphical user interface, you can click on the palette icon item ADD FAULTS and specify which faults you want to add in the dialog box that appears. You must enter either a list of object names (pin pathnames or instance names) or use the -All switch to indicate the pins whose faults you want added to the fault list. You can use the -Stuck-at switch to indicate which stuck faults on the selected pins you want added to the list. If you do not use the Stuck-at switch, the tool adds both stuck-at-0 and stuck-at-1 faults. FastScan and FlexTest initially place faults added to a fault list in the undetected-uncontrolled (UC) fault class. Loading Faults from an External List You can place faults from a previous run (from an external file) into the internal fault list. To load faults from an external file into the current fault list, enter the Load Faults command. This command’s usage is as follows: LOAd FAults filename [-Restore] [-Delete] [-Delete_Equivalent] The applications support external fault files in the 3, 4, or 6 column formats. The only data they use from the external file is the first column (stuck-at value) and the last column (pin pathname)--unless you use the -Restore option. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-63 Setting Up the Fault Information for ATPG Generating Test Patterns The -Restore option causes the application to retain the fault class (second column of information) from the external fault list. The -Delete option deletes all faults in the specified file from the internal faults list. The -DELETE_Equivalent option deletes from the internal fault list all faults in the file, as well as all their equivalent faults. Writing Faults to an External File You can write all or only selected faults from a current fault list into an external file. You can then edit or load this file to create a new fault list. To write faults to a file, enter the Write Faults command as follows: WRIte FAults filename [-Replace] [-Class class_type] [-Stuck_at {01 | 0 | 1}] [-All | object_pathname...] [-Hierarchy integer] [-Min_count integer] [-Noeq] You must specify the name of the file you want to write. For information on the remaining Write Faults command options, refer to the FastScan and FlexTest Reference Manual. Setting the Fault Sampling Percentage (FlexTest Only) By reducing the fault sampling percentage (which by default is 100%), you can decrease the process time to evaluate a large circuit by telling the application to process only a fraction of the total collapsed faults. To set the fault sampling percentage, you use the Set Fault Sampling command. This command’s usage is as follows: SET FAult Sampling percentage You must specify a percentage (between 1 and 100) of the total faults you want processed. Setting the Fault Mode You can specify use of either the collapsed or uncollapsed fault list for fault counts, test coverages, and fault reports. The default is to use uncollapsed faults. 9-64 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Setting Up the Fault Information for ATPG To set the fault mode, you use the Set Fault Mode command. This command’s usage is as follows: SET FAult Mode Uncollapsed | Collapsed Note: The Report Statistics command always reports both uncollapsed and collapsed statistics. Therefore, the Set Fault Mode command is useful only for the Report Faults and Write Faults commands. Setting the Hypertrophic Limit (FlexTest Only) To improve fault simulation performance, you can reduce or eliminate hypertrophic faults with little consequence to the accuracy of the fault coverage. In fault simulation, hypertrophic faults require additional memory and processor time. These type of faults do not occur often, but do significantly affect fault simulation performance. To set the hypertrophic limit, enter the Set Hypertrophic Limit command as follows: SET HYpertrophic Limit Off | Default | To percentage You can specify a percentage between 1 and 100, which means that when a fault begins to cause more than that percent of the state elements to deviate from the good machine status, the simulator will drop that fault from simulation. The default is a 30% difference (between good and faulty machine status) to classify a fault as hypertrophic. To improve performance, you can reduce the percentage number. Setting the Possible-Detect Credit Before reporting test coverage, fault coverage, and ATPG effectiveness, you should specify the credit you want given to possible detected faults. To set the credit given possible detected faults, you use the Set Possible Credit command. This command’s usage is as follows: SET POssible Credit percentage The selected credit may be any positive integer less than or equal to 100, the default being 50%. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-65 Running ATPG Generating Test Patterns Note that if you are using FlexTest and you set the possible detection credit to 0, it does not place any faults in the possible-detected category. If faults already exist in these categories, the tool reclassifies PT faults as UO and PU faults as AU. Running ATPG Obtaining the optimal test set in the least amount of time is a desirable goal. Figure 9-10 outlines how to most effectively meet this goal. Set Up for ATPG Run Perform Default ATPG Run Coverage Good? N Run w/Adjusted ATPG Approach Y Compress Patterns Size Good? N Y Save Patterns Figure 9-10. Efficient ATPG Flow 9-66 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG The first step in the process is to perform any special setup you may want for ATPG. This includes such things as setting limits on the ATPG process itself. The second step is to perform an ATPG run with default settings (see page 9-71). This is a very fast way to determine how close you are to your testability goals. In fact, you may even obtain the test coverage you desire from this very first run. However, if your test coverage is not at the required level, you may have to troubleshoot the reasons for the inadequate coverage and perform the ATPG run again using other approaches (see page 9-73). Once you achieve the desired test coverage, you should statically compress the generated pattern set (see page 9-71). If the size of the test set is adequate, you can save the patterns and be finished with ATPG. However, if the test set is still too large, you can re-run ATPG with dynamic compression turned on during pattern generation. The following subsections discuss each of these tasks in more detail. Setting Up for ATPG Prior to running ATPG, you may need to set certain criteria that aid the test generators in the test generation process. The following subsections discuss the typical tasks you may need to perform before running ATPG. If you just want to perform a quick ATPG run using default settings, refer to “Performing a Default ATPG Run” on page 9-71. Defining ATPG Constraints ATPG constraints are similar to pin constraints and scan cell constraints. Pin constraints and scan cell constraints let you restrict the values of pins and scan cells, respectively. ATPG constraints let you place restrictions on the acceptable kinds of values at any location in the circuit. For example, you can use ATPG constraints to prevent bus contention or other undesirable events within a design. Additionally, your design may have certain conditions that can never occur under normal systems operation. If you want to place these same constraints on the circuit during ATPG, you would use ATPG constraints to do so. During deterministic pattern generation, the tool allows only the restricted values on the constrained circuitry. Unlike pin and scan cell constraints, which are only available in Setup mode, you can define ATPG constraints in any system mode-after design flattening. If you want to set ATPG constraints prior to performing ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-67 Running ATPG Generating Test Patterns design rules checking, you must first create a flattened model of the design using the Flatten Model command. ATPG constraints are useful when you know something about the way the circuit behaves that you want the ATPG process to examine. For example, the design may have a portion of circuitry that behaves like a bus system; that is, only one of various inputs may be on, or selected, at a time. Using ATPG constraints, combined with a defined ATPG function, you can specify this information to FastScan or FlexTest. ATPG functions let you place artificial boolean relationships on circuitry within your design. After defining the functionality of a portion of circuitry with an ATPG function, you can then constrain the value of the function as desired with an ATPG constraint. This can be far more useful than just constraining a point in a design to a specific value. You can define ATPG functions with the Add Atpg Functions command. This command’s usage is as follows: ADD ATpg Functions function_name type object... [-Cell cell_name pin_name...] To define a function, you specify a name, a function type, and the object to which the function applies. You can specify ATPG constraints with the Add Atpg Constraints command. This command’s usage is as follows: ADD ATpg Constraints {0 | 1 | Z} object... [-Cell cell_name pin_name...] [-Dynamic | -Static] To define ATPG constraints, you specify a value, an object, and whether the constraint is static or dynamic. Test generation considers all current constraints. However, design rules checking considers only static constraints. You can only add or delete static constraints in Setup mode. Design rules checking does not consider dynamic constraints unless you explicitly use the -ATPGC switch with the Set Drc Handling command. You can add or delete dynamic constraints at any time during the session. By default, ATPG constraints are dynamic. Figure 9-11 and the following commands give an example of how you use ATPG constraints and functions together. 9-68 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG 0 gate1 gate2 0 gate5 1 1 gate3 0 gate4 Figure 9-11. Circuitry with Natural “Select” Functionality The circuitry of Figure 9-11 includes four gates whose outputs are the inputs of a fifth gate. Assume you know that only one of the four inputs to gate5 can be on at a time. When this is true, the output of gate5 should be on. You can specify this using the following commands: ATPG> add atpg functions sel_func1 select1 1 2 3 4 ATPG> add atpg constraints 1 sel_func1 These commands specify that the “select1” function applies to gate1, gate2, gate3, and gate4 (gate IDs 1, 2, 3, and 4, respectively), and the output of the select1 function should always be a 1. Deterministic pattern generation must ensure these conditions are met. The conditions causing this constraint to be true are shown in Table 9-1. Table 9-1. ATPG Constraint Conditions gate1 gate2 gate3 gate4 gate5 0 0 0 1 1 0 0 1 0 1 0 1 0 0 1 1 0 0 0 1 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-69 Running ATPG Generating Test Patterns Given the defined function and ATPG constraint you placed on the circuitry, FastScan and FlexTest only generate patterns using the values shown in Table 9-1. Typically, if you have defined ATPG constraints, the tools do not perform random pattern generation during the ATPG run. However, using FastScan you can force the pattern source to random (using Set Pattern Source Random). In this situation, FastScan rejects patterns during fault simulation that do not meet the currentlydefined ATPG constraints. Related Commands Analyze Atpg Constraints - analyzes a given constraint for either its ability to be satisfied or for mutual exclusivity. Delete Atpg Constraints - removes the specified constraint from the list. Delete Atpg Functions - removes the specified function definition from the list. Report Atpg Constraints - reports all ATPG constraints in the list. Report Atpg Functions - reports all defined ATPG functions. Setting ATPG Limits You can have FastScan and FlexTest terminate the ATPG process if CPU time, test coverage, or pattern (cycle) count limits are met. To set these limits, use the Set ATPG Limits command. This command’s usage is as follows: SET ATpg Limits [-Cpu_seconds {integer | OFf}] [-Test_coverage {real | OFf}] [-Pattern_count {integer | OFf} | -CYcle_count {integer | OFf}] Note that the -Pattern_count option applies only to FastScan and the -Cycle_count option applies only to FlexTest. Setting the Checkpoint Checkpointing lets you automatically save test patterns during the ATPG process. There are two checkpoint commands: Set Checkpoint, which turns the checkpoint functionality on or off, and Setup Checkpoint, which identifies the time period and the name of the pattern file. 9-70 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG To turn checkpoint functionality on or off, you must issue the Set Checkpoint command first. This command’s usage is as follows: SET CHeckpoint OFf | ON To set up checkpoint functionality, you use the Setup Checkpoint command. This command’s usage is as follows: SETUp CHeckpoint filename [period] [-Replace] [-Overwrite | -Sequence] You must specify a filename in which to write the patterns. You can optionally specify the minutes of the checkpoint period, after which time the tool writes the patterns. You can replace or overwrite the file. Additionally, you could specify to write a sequence of separate pattern files--one for each checkpoint period. Performing a Default ATPG Run You execute the ATPG process by using the Run command while in the ATPG system mode, as follows: ATPG> run If the first ATPG run provides inadequate coverage, refer to “Approaches for Improving ATPG Efficiency” on page 9-73. Compressing Patterns Because a tester requires a relatively long time to apply each scan pattern, it is important to create as small a test pattern set as possible while still maintaining the same test coverage. Static pattern compression minimizes the number of test patterns in a generated set. Many patterns generated early on in the pattern set may no longer be necessary because later patterns also detect the faults detected by these earlier patterns. Thus, you can compress the pattern set by rerunning fault simulation on the same patterns, first in reverse order and then in random order, keeping only those patterns necessary for fault detection. This method normally reduces the original test pattern set by 30 to 40 percent with very little effort. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-71 Running ATPG Generating Test Patterns To compress test patterns, you use the Compress Patterns command. This commands usage is as follows: COMpress PAtterns [passes_integer] [-Reset_au] [-MAx_useless_passes integer] [-MIn_elim_per_pass number] Or, if you are using the graphical user interface, you can select the COMPRESS PATTERNS palette menu item. o The integer option lets you specify how many compression passes the fault simulator should make. If you do not specify any number, it performs only one compression pass. o The -MAx_useless_passes option lets you specify a maximum number of passes with no pattern elimination before the tool stops compression. o The -MIn_elim_per_pass option lets you constrain the compression process by specifying that the tool stop compression when a single pass does not eliminate a minimum number of patterns. o (FastScan only) The -Reset_au switch tells the simulator to simulate AU faults and if they are possible detected during the pattern, to label them as possible-detected ATPG untestable (PU) and to give them the appropriate test coverage credit. If the number of passes is greater than one, the tool resets AU faults for the first pass only. For FastScan users, if after pattern compression the pattern set remains unacceptably large, you should run the entire ATPG process again with ATPG pattern compression turned on (see page 9-76). You can then use Compress Patterns in the normal manner to compress this new pattern set. Note: The tools only perform pattern compression on independent test blocks; that is, for patterns generated for combinational or scan designs. Thus, FlexTest first does some checking of the test set to determine whether it can implement pattern compression. 9-72 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG Approaches for Improving ATPG Efficiency If you are not satisfied with the test coverage after initially running ATPG or if the resulting pattern set is unacceptably large, you can make adjustments to several system defaults to improve results in another ATPG run. The following subsections provide helpful information and strategies for obtaining better results during the ATPG run. Understanding the Reasons for Low Test Coverage There are two basic reasons for low test coverage: 1) constraints on the tool, and 2) abort conditions. A high number of faults in the AU or PU fault categories indicates the problem lies with tool constraints. A high number of faults in the UO or UC categories indicates the problem lies with abort conditions. If you are unfamiliar with these fault categories, refer to “Fault Classes” on page 2-44. When trying to establish the cause of low test coverage, you should examine the messages the tool prints during the deterministic test generation phase. These messages can alert you to what might be wrong with respect to redundant faults, ATPG untestable faults, and aborts. If you do not like the progress of the run, you can terminate the process with CTRL-C. If a high number of aborted faults appears to cause the problem, you can set the abort limit to a higher number, or you can modify some command defaults to change the way the application makes decisions. The following subsections discuss several ways to handle aborted faults. You should note that changing the abort limit is not always a viable solution for a low coverage problem. The tool cannot detect ATPG untestable faults, the most common cause of low test coverage, even with an increased abort limit. Sometimes you may need to analyze why a fault, or set of faults, remain undetected to understand what you can do. Also, if you have defined several ATPG constraints or have specified Set Contention Check On -Atpg, the tool may not abort because of the fault, but because it cannot satisfy the required conditions. In either of these cases, you should analyze the buses or ATPG constraints to ensure the tool can satisfy the specified requirements. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-73 Running ATPG Generating Test Patterns Analyzing a Specific Fault You can report on all faults in a specific fault category with the Report Faults command. You can analyze each fault individually, using the pin pathnames and types listed by Report Faults, with the Analyze Fault command. This command’s usage is as follows: ANAlyze FAult pin_pathname {-Stuck_at {0 | 1}} [-Observe gate_id#] [-Boundary] [-Auto] [-Continue] [-Display] This command runs ATPG on the specified fault, displaying information about the processing and the end results. The application displays different data depending on the circumstances. You can optionally display relevant circuitry in the DFTInsight schematic viewer using the -display option. Refer to the Analyze Fault command in the FastScan and FlexTest Reference Manual for more information. You can also report data from the ATPG run using the Report Testability Data command within FastScan, for a specific category of faults. This command displays information about connectivity surrounding the problem areas. This information can give you some ideas as to where the problem might lie, such as with RAM or clock PO circuitry. Refer to the Report Testability Data command in the FastScan and FlexTest Reference Manual for more information. Reporting on Aborted Faults During the ATPG process, FastScan or FlexTest may abort attempts to detect certain faults given the ATPG effort required. The tools place these types of faults, called aborted faults, in the undetected fault category. You can determine why these faults are undetected by using the Report Aborted Faults command. This command’s usage is as follows: REPort ABorted Faults [format_type] The format type you specifies gives you the flexibility to report on different types of aborted faults. The format types vary between FastScan and FlexTest. Refer to the Report Aborted Faults command reference page in the FastScan and FlexTest Reference Manual for more information. 9-74 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG Setting the Abort Limit If the fault list contains a number of aborted faults, the tools may be able to detect these faults if you change the abort limit. You can increase the abort limit for the number of backtracks, test cycles, or CPU time and rerun the ATPG process. To set the abort limit using FastScan, you use the Set Abort Limit command. This command’s usage is as follows: SET ABort Limit [comb_abort_limit [seq_abort_limit]] The comb_abort_limit and seq_abort_limit arguments specify the number of conflicts allowed for each fault during the combinational and clock_sequential ATPG processes, respectively. The default for combinational ATPG is 30. The clock sequential abort limit defaults to the limit set for combinational. Both the Report Environment command and a message at the start of deterministic test generation indicate the combinational and sequential abort limits. The sequential limit follows the combinational abort limit, if they differ. The Set Abort Limit command for FlexTest has the following usage: SET ABort Limit [-Backtrack integer] [-Cycle integer] [-Time integer] The initial defaults are 30 backtracks, 300 test cycles, and 300 seconds per target fault. If your fault coverage is too low, you may want to re-issue this command using a larger integer with the -Backtrack switch. A reasonable choice for a second pass would be 500. Use caution however, because if the numbers you specify are too high, test generation may take a long time to complete. The application classifies any faults that remain undetected after reaching the limits as aborted faults--which it considers undetected faults. Related Commands Report Aborted Faults - displays and identifies the cause of aborted faults. Setting Random Pattern Usage FastScan and FlexTest also let you specify whether to use random test generation processes to create patterns during ATPG (when the selected pattern source is internal). In general, the test generation process runs faster and the number of test ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-75 Running ATPG Generating Test Patterns patterns in the set is longer if you use random patterns. If not specified, the default is to use random patterns in addition to deterministic patterns. If you use random patterns exclusively, test coverage is typically very low. To set random pattern usage for the ATPG, you use the Set Random Atpg command, whose usage is as follows: SET RAndom Atpg ON | OFf Changing the Decision Order (FastScan Only) Prior to ATPG, FastScan learns which inputs of multiple input gates it can most easily control. It then orders these inputs from easiest to most difficult to control. Likewise, FastScan learns which outputs can most easily observe a fault and orders these in a similar manner.Then during ATPG, the tool uses this information to generate patterns in the simplest way possible. This facilitates the ATPG process, however it minimizes random pattern detection. This is not always desirable, as you typically want generated patterns to randomly detect as many faults as possible.To maximize random pattern detection, FastScan provides the Set Decision Order command to allow flexible selection of control inputs and observe outputs during pattern generation. Usage for the Set Decision Order command is as follows: SET DEcision Order {{-NORandom | -Random} | {-NOSIngle_observe | -SIngle_observe} | {-NOClock_equivalence | -Clock_equivalence}} The -Random switch specifies random order for selecting inputs of multiple input gates. The -Single_observe switch constrains ATPG to select a single observe point for a generated pattern. The -Clock_equivalence switch constrains ATPG to select a single observe point for the set of latches clocked by equivalent clocks. This command works in conjunction with Set Atpg Compression to provide efficient ATPG compression runs. For more information, refer to the following section, “Dynamically Compressing Patterns (FastScan Only)“. Dynamically Compressing Patterns (FastScan Only) You should utilize this feature only if your test size is still too large even after static pattern compression. If you have achieved your desired test coverage, but 9-76 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Running ATPG you desire a more compact test pattern set, you can turn on ATPG (dynamic) compression and re-run ATPG. During ATPG with compression turned on, FastScan selects a target fault, determines the pattern conditions necessary to detect that fault, and then attempts to merge detection of a large number of additional faults with the same pattern. This type of ATPG process generates single patterns to detect a multitude of faults, which results in very compact test sets. Helpful Hint: To minimize the runtime of a dynamic compression ATPG process, you should first perform a default run, and then use the Reset State command. This technique results in a quick ATPG process that classifies all the faults, resets all the detected faults to undetected—except for the AU faults, which remain classified as AU—and deletes the generated internal pattern set. You can then perform a dynamic compression ATPG run on the remaining (undetected) faults. Because large numbers of AU faults can hinder the performance of the dynamic compression process, screening them out prior to the run improves the run’s efficiency. To set the ATPG compression usage, use the Set Atpg Compression command as follows: SET ATpg Compression [OFf | ON] [-Limit number] [-NOVerbose | -Verbose] [-Abort_limit number] [-NOSingle_observe | -Single_observe] By default, ATPG compression is off, so you must issue this command and specify the ON option to utilize this feature. The -Limit switch, which by default is 200, sets the number of faults FastScan allows to fail to merge with the target fault for each generated pattern. The verbose option indicates compression results on a per pattern basis. The -Noverbose setting is the default, but if you want to obtain useful information about the progress of the ATPG run with dynamic compression turned on, you should use the -Verbose option. The -Abort limit, which by default is set to 10, indicates the number of conflicts allowed for subsequent merged faults for the same pattern. The -Single_observe switch causes FastScan to build a pattern based on fault detection through a single output. This is the default operation. Specifying the -NOSingle_observe switch causes FastScan to generate single patterns with multiple observe points. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-77 Running ATPG Generating Test Patterns Note: Turning ATPG pattern compression on with default settings can result in the ATPG process taking 2-3 times longer than usual. Thus, you should only use this feature if your original pattern set is unacceptably large, or when you are running the final pass to produce actual production vectors. For most efficient operation, you should use this command in conjunction with Set Decision Order. Related Commands Set AU Analysis - specifies whether the ATPG untestable information can be used during the ATPG process Set Decision Order - specifies how FastScan selects which inputs of multiple gates to control when building patterns. Saving the Test Patterns To save generated test patterns, at the Atpg mode prompt, enter the Save Patterns command using the following syntax: For FastScan: SAVe PAtterns filename [-Replace] [format_switch] [timing_filename] [-Parallel | -Serial] [-EXternal] [-BEgin begin_number] [-END end_number] [-CEll_placement {Bottom | Top | None}] [-ENVironment] [-ALl_test | -CHain_test | -SCan_test] [-NOPadding | -PAD0 | -PAD1] [-Noz] For FlexTest: SAVe PAtterns filename [-Replace] [format_switch] [timing_filename] [-Parallel | -Serial] [-EXternal] [-BEgin begin_number] [-END end_number] [-CEll_placement {Bottom | Top | None}] [-ALl_test | -CHain_test | -CYcle_test] [-NOPadding | -PAD0 | -PAD1] [-Noz] You save patterns to a filename using one of the following format switches: -Ascii, -BInary, -Compass, -Fjtdl, -Mgcwdb, -MItdl, -Lsim, -TItdl, -TSsiwgl, -TSTl2, -Utic, -Verilog, -VHdl or -Zycad. For information on the remaining command options, refer to the Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the test data formats, refer to “Saving the Patterns” on page 10-23. 9-78 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating an IDDQ Test Set Creating an IDDQ Test Set FastScan and FlexTest support the pseudo stuck-at fault model for IDDQ testing. This fault model allows detection of most of the common defects in CMOS circuits (such as resistive shorts) without costly transistor level modeling. “IDDQ Test” on page 2-33 introduced IDDQ testing. Additionally, FastScan and FlexTest support both selective and supplemental IDDQ test generation. The tool creates a selective IDDQ test set when it selects a set of IDDQ patterns from a pre-existing set of patterns originally generated for some purpose other than IDDQ test. The tool creates a supplemental IDDQ test set when it generates an original set of IDDQ patterns based on the pseudo stuck-at fault model. Before running either the supplemental or selective IDDQ process, you must first set the fault type to IDDQ using Set Fault Type. Using FastScan and FlexTest, you can either select or generate IDDQ patterns using several user-specified checks. These checks can help ensure that the IDDQ test vectors do not increase IDDQ in the good circuit. The following subsections describe IDDQ pattern selection, test generation, and user-specified checks in more detail. Creating a Selective IDDQ Test Set The following subsections discuss basic information concerning selecting IDDQ patterns from an existing set and provide an example of a typical IDDQ pattern selection run. Setting the External Pattern Set In order to create a selective IDDQ test set, you must have an existing set of test patterns. These patterns must reside in an external file and you must change the pattern source so the tool works from this external file. You specify the external pattern source using the Set Pattern Source command. This external file must be in one of the following formats: FastScan Text, FlexTest Text, or FastScan Binary. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-79 Creating an IDDQ Test Set Generating Test Patterns Determining When to Perform the Measures The pre-existing external test set may or may not target IDDQ faults. For example, you can run ATPG using the stuck-at fault type and then select patterns from this set for IDDQ testing. If the pattern set does not target IDDQ faults, it will not contain statements that specify IDDQ measurements. IDDQ test patterns must contain statements that tell the tester to make an IDDQ measure. In FastScan or FlexTest Text formats, this IDDQ measure statement, or label, appears as follows: measure IDDQ ALL <time>; By default, FastScan and FlexTest place these statements at the end of patterns (cycles) that can contain IDDQ measurements. You can manually add these statements to patterns (cycles) within the external pattern set. When you want to select patterns from an external set, you must specify which patterns can contain an IDDQ measurement. If the pattern set contains no IDDQ measure statements, you can specify that the tools assume the tester can make a measurement at the end of each pattern or cycle. If the pattern set already contains IDDQ measure statements (if you manually added these statements), you can specify that simulation should only occur for those patterns that already contain an IDDQ measure statement, or label. You set this measurement information using the Set Iddq Strobes command. Selecting the Best IDDQ Patterns Typically, ASIC vendors have restrictions on the number of IDDQ measurements they allow. The expensive nature of IDDQ measurements typically restricts a test set to a small number of patterns with IDDQ measure statements. Additionally, you can set up restrictions that the selection process must abide by when choosing the best IDDQ patterns. “Specifying IDDQ Checks and Constraints” on page 9-84 discusses these IDDQ restrictions. You specify the IDDQ pattern selection criteria and run the selection process using Select Iddq Patterns. This command’s usage is as follows: SELect IDdq Patterns [-Max_measures number] [-Threshold number] [-Eliminate | -Noeliminate] 9-80 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating an IDDQ Test Set The Select Iddq Patterns command fault simulates the current pattern source and determines the IDDQ patterns that best meet the selection criteria you specify, thus creating an IDDQ test pattern set. If working from an external pattern source, it reads the external patterns into the internal pattern set, and places IDDQ measure statements within the selected patterns or cycles of this test set based on the specified selection criteria. Note that FlexTest supplies some additional arguments for this command. Refer to Select Iddq Patterns in the FastScan and FlexTest Reference Manual for details. Selective IDDQ Example The following list demonstrates a common situation in which you could select IDDQ test patterns using FastScan or FlexTest. 1. Invoke FastScan or FlexTest on the design, set up the appropriate parameters for ATPG run, pass rules checking, and enter the ATPG mode. ... SETUP> set system mode atpg This example assumes you set the fault type to stuck-at, or some fault type other than IDDQ. 2. Run ATPG. ATPG> run 3. Save generated test set to external file named orig.pats. ATPG> save patterns orig.pats 4. Change pattern source to the saved external file. ATPG> set pattern source external orig.pats 5. Set the fault type to IDDQ. ATPG> set fault type iddq 6. Add all IDDQ faults to the current fault list. ATPG> add faults -all ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-81 Creating an IDDQ Test Set Generating Test Patterns 7. Assume IDDQ measurements can occur within each pattern or cycle in the external pattern set. ATPG> set iddq strobe -all 8. Specify to select the best 15 IDDQ patterns that detect a minimum of 10 IDDQ faults each. Note that you could use the Add Iddq Constraints or Set Iddq Checks commands prior to the ATPG run to place restrictions on the selected patterns. ATPG> select iddq patterns -max_measure 15 -threshold 10 9. Save these IDDQ patterns into a file. ATPG> save patterns iddq.pats Generating a Supplemental IDDQ Test Set The following subsections discuss the basic IDDQ pattern generation process and provide an example of a typical IDDQ pattern generation run. Generating the Patterns Prior to pattern generation, you may want to set up restrictions that the selection process must abide by when choosing the best IDDQ patterns. “Specifying IDDQ Checks and Constraints” on page 9-84 discusses these IDDQ restrictions. As with any other fault type, you issue the Run command within ATPG mode. This generates an internal pattern set targeting the IDDQ faults in the current list. If you are using FastScan, you can turn dynamic pattern compression on with the Set Atpg Compression On command, targeting multiple faults with a single pattern and resulting in a more compact test set. Selecting the Best IDDQ Patterns Issuing the Run command results in an internal IDDQ pattern set. Each pattern generated automatically contains a “measure IDDQ ALL” statement, or label. Thus, if you use FastScan or FlexTest to generate the IDDQ patterns, you do not need to use the Set Iddq Strobes command, because by default the tools only simulate IDDQ measures at each label. 9-82 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating an IDDQ Test Set The generated IDDQ pattern set may contain more patterns than you want for IDDQ testing. Thus, at this point, you just set up the IDDQ pattern selection criteria and run the selection process using Select Iddq Patterns. Supplemental IDDQ Example 1. Invoke FastScan or FlexTest on design, set up appropriate parameters for ATPG run, pass rules checking, and enter ATPG mode. ... SETUP> set system mode atpg 2. Set the fault type to IDDQ. ATPG> set fault type iddq 3. Add all IDDQ faults to the current fault list. ATPG> add faults -all Instead of creating a new fault list, you could load a previously-saved fault list. For example, you could write the undetected faults from a previous ATPG run and load them into the current session with Load Faults, using them as the basis for the IDDQ ATPG run. 4. Run ATPG, generating patterns that target the IDDQ faults in the current fault list. Note that you could use the Add Iddq Constraints or Set Iddq Checks commands prior to the ATPG run to place restrictions on the generated patterns. ATPG> run 5. Select the best 15 IDDQ patterns that detect a minimum of 10 IDDQ faults each. ATPG> select iddq patterns -max_measure 15 -threshold 10 Note that you did not need to specify which patterns could contain IDDQ measures with Set Iddq Strobes, as the generated internal pattern source already contains the appropriate measure statements. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-83 Creating an IDDQ Test Set Generating Test Patterns 6. Save these IDDQ patterns into a file. ATPG> save patterns iddq.pats Specifying IDDQ Checks and Constraints Because IDDQ testing uses current measurements for fault detection, you may want to ensure the patterns selected for the IDDQ test set do not produce high current measures in the good circuit. FastScan and FlexTest let you set up special IDDQ current checks and constraints to ensure careful IDDQ pattern generation or selection. Specifying Leakage Current Checks For CMOS circuits with pull-up or pull-down resistors or tri-state buffers, the good circuit should have a nearly zero IDDQ current. FastScan and FlexTest allow you to specify various IDDQ measurement checks to ensure that the good circuit does not raise IDDQ current during the measurement. The Set Iddq Checks command usage is: SET IDdq Checks [-NONe | -ALl | {-Bus | -WEakbus | -Int_float | -EXt_float | -Pull | -Clock | -WRite | -REad | -WIre | -WEAKHigh | -WEAKLow | -VOLTGain | -VOLTLoss}...] [-WArning | -ERror] [-NOAtpg | -ATpg] By default, neither tool performs IDDQ checks. Both ATPG and fault simulation processes consider the checks you specify. Refer to the Set Iddq Checks reference page in the FastScan and FlexTest Reference Manual for details on the various capabilities of this command. Preventing High IDDQ Current in the Good Circuit CMOS models can have some states for which they draw a quiescent current. Some I/O pads that have internal pull-ups or pull-downs normally draw a quiescent current. You may be able to disable these pull-ups or pull-downs from another input pin during IDDQ testing. You can also specify pin constraints, if the pin is an external pin, or cell constraints, if the net connects to a scan cell. Constrained pins or cells retain the state you specify (that which produces low IDDQ current in the good circuit) only during IDDQ measurement. 9-84 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating a Path Delay Test Set (FastScan) With the following command, you can force a set of internal pins to a specific state during IDDQ measurement to prevent high IDDQ: ADD IDdq Constraints {C0 | C1 | CZ} pinname... [-Model modelname] The repeatable pinname argument lets you specify the constraint on multiple pins. The -Model option determines the meaning of the pinname argument. If you specify the -Model option, the tool assumes that pinname represents a library model pin, for which all instances of this model will constrain the specified pin. Otherwise, the tool assumes pinname represents any pin in the hierarchical netlist. Note that this command is similar to the Add Atpg Constraints command. However, ATPG constraints specify pin states for all ATPG generated test cycles, while IDDQ constraints specify values that pins must have only during IDDQ measurement. You can change both during ATPG or fault simulation to achieve higher coverage. Related Commands Delete Iddq Constraints - deletes internal and external pin constraints during IDDQ measurement. Report Iddq Constraints - reports internal and external pin constraints during IDDQ measurement. Creating a Path Delay Test Set (FastScan) FastScan can generate patterns to detect path delay faults. These patterns determine if specific paths operate correctly at-speed. “At-Speed Testing and the Path Delay Fault Model” on page 2-42 introduced the path delay fault model. Path Delay Fault Detection Path delay testing requires an edge, which implies two events need to occur to detect a fault. These events include a launch event and a capture event. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-85 Creating a Path Delay Test Set (FastScan) Generating Test Patterns Figure 9-12 depicts the launch and capture events of a small circuit during path delay testing. Launch Event (force PI) 0-1 Capture Event (measure PO) 0-1 PI X-1 0-X 1-X AND NOR 1-0 1-0 AND PO Figure 9-12. Launch and Capture Events Path delay patterns are a variant of clock-sequential patterns. A typical FastScan pattern to detect a path delay fault includes the following events: 1. Load scan chains 2. Force primary inputs 3. Pulse clock (to create a launch event for a launch point that is a state element) 4. Force primary inputs (to create a launch event for a launch point that is a primary input) 5. Measure primary outputs (to create a capture event for a capture point that is a primary output) 6. Pulse clock (to create a capture event for a capture point that is a state element) 7. Unload scan chains The additional force_pi/pulse_clock cycles may occur before or after the launch or capture events. The cycles depend on the sequential depth required to set the launch conditions or sensitize the captured value to an observe point. 9-86 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating a Path Delay Test Set (FastScan) Note: Path delay testing often requires greater depth than for stuck-at fault testing. The sequential depths that FastScan calculates and reports are the minimums for stuck-at testing. To get maximum benefit from path delay testing, the launch and capture events must have accurate timing. The timing for all other events is not critical. FastScan detects a path delay fault with either a robust test or a transition test. Robust detection occurs when the gating inputs used to sensitize the path are stable from the time of the launch event to the time of the capture event. Robust detection keeps the gating of the path constant during fault detection and thus, does not affect the path timing. Because it avoids any possible reconvergent timing effects, it is the most desirable type of detection. However, FastScan cannot use robust detection on many paths because of its restrictive nature. The application places faults detected by robust detection in the DR (detected_robust) fault class. Figure 9-13 gives an example of robust detection for a rising-edge transition within a simple path. Notice that, due to the circuitry, the gating value at the ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-87 Creating a Path Delay Test Set (FastScan) Generating Test Patterns second OR gate was able to retain the proper value for detection during the entire time from launch to capture events. Initial State Launch Point Capture Point 1 0 X 1 1 1 0 1 X 0 1 0 1 After Transition Launch Point Capture Point 0 1 X 0 1 1 1 0 1 0 X 1 0 Gating Value Constant During Transition Figure 9-13. Robust Detection Example Transition detection does not require constant values on the gating inputs used to sensitize the path. It only requires the proper gating values at the time of the capture event. FastScan places faults detected by transition detection in the DS (detected_simulation) fault class. Figure 9-14 gives an example of transition detection for a rising-edge transition within a simple path. 9-88 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating a Path Delay Test Set (FastScan) Initial State Launch Point Capture Point 1 0X 1 1 1 1 0 0 1 X 1 1 After Transition Launch Point Capture Point 0 1X 1 0 1 1 1 0 1 0 X 0 Gating Value Changed During Transition Figure 9-14. Transition Detection Example Notice that due to the circuitry, the gating value on the second OR gate changed during the 0 to 1 transition placed at the launch point. Thus, the proper gating value was only at the OR gate at the capture event. Related Commands Add Ambiguous Paths - specifies the number of paths FastScan should select when encountering an ambiguous path. Analyze Fault - analyzes a fault, including path delay faults, to determine why it was not detected. Delete Paths - deletes paths from the internal path list. Load Paths - loads in a file of path definitions from an external file. Report Paths - reports information on paths in the path list. Set Pathdelay Holdpi - sets whether non-clock primary inputs can change after the first pattern force, during ATPG. Write Paths - writes information on paths in the path list to an external file. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-89 Creating a Path Delay Test Set (FastScan) Generating Test Patterns The Path Definition File In an external ASCII file, you must define all paths that you want tested in the test set. For each path, you must specify: • Path_name - a unique name you define to identify the path. • Path_definition - the topology of the path from launch to capture point as defined by an ordered list of pin pathnames. Each path must be unique. The ASCII path definition file has several syntax requirements. The tools ignore as a comment any line that begins with a double slash (//) or pound sign (#). Each statement must be on its own line. The four types of statements include: • Path - A required statement that specifies the unique pathname of a path. • Condition - An optional statement that specifies any conditions necessary for the launch and capture events. Each condition statement contains two arguments: a full pin pathname for either an internal or external pin, and a value for that pin. Condition statements must occur before the first pin statement. • Pin - A required statement that identifies a pin in the path by its full pin pathname. Pin statements must be ordered from launch point to capture point. A “+” or “-” after the pin pathname indicates the inversion of the pin with respect to the launch point. A “+” indicates no inversion, while a “-” indicates inversion. You must specify a minimum of two pin statements, the first being a valid launch point (primary input, data input of a state element, or combinational pin) and the last being a valid capture point (primary output, data or clk input of a state element, or combinational pin). The current pin must have a combinational connectivity path to the previous pin and the edge parity must be consistent with the path circuitry. If a statement violates either of these conditions, the tool issues an error. If the path has edge or path ambiguity, it issues a warning. 9-90 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating a Path Delay Test Set (FastScan) Paths can include state elements (through data or clock inputs), but you must explicitly name the data or clock pins in the path. If you do not, FastScan does not recognize the path and issues a corresponding message. • End - A required statement that signals the completion of data for the current path. Optionally, following the end statement you can specify the name of the path. However, if the name does not match the pathname specified with the path statement, the tool issues an error. The following shows the path definition syntax: PATH <pathname> = CONDition <pin_pathname> <0|1|Z>; PIN <pin_pathname> [+|-]; PIN <pin_pathname> [+|-]; . . . PIN <pin_pathname> [+|-]; END [pathname]; The following is an example of a path definition file: PATH "path0" = PIN /I$6/Q + ; PIN /I$35/B0 + ; PIN /I$35/C0 + ; PIN /I$1/I$650/IN + ; PIN /I$1/I$650/OUT - ; PIN /I$1/I$951/I$1/IN - ; PIN /I$1/I$951/I$1/OUT + ; PIN /A_EQ_B + ; END ; PATH "path1" = PIN /I$6/Q + ; PIN /I$35/B0 + ; PIN /I$35/C0 + ; PIN /I$1/I$650/IN + ; PIN /I$1/I$650/OUT - ; PIN /I$1/I$684/I1 - ; PIN /I$1/I$684/OUT - ; PIN /I$5/D - ; END ; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-91 Creating a Path Delay Test Set (FastScan) Generating Test Patterns PATH "path2" = PIN /I$5/Q + ; PIN /I$35/B1 + ; PIN /I$35/C1 + ; PIN /I$1/I$649/IN + ; PIN /I$1/I$649/OUT - ; PIN /I$1/I$622/I2 - ; PIN /I$1/I$622/OUT - ; PIN /A_EQ_B + ; END ; PATH "path3" = PIN /I$5/QB + ; PIN /I$6/TI + ; END ; You use the Load Paths command to read in the path definition file. The tool loads the paths from this file into an internal path list. You can add to this list by adding paths to a new file and re-issuing the Load Paths command with the new filename. Path Definition Checking FastScan checks the points along the defined path for proper connectivity and to determine if the path is ambiguous. Path ambiguity indicates there are several different paths from one defined point to the next. Figure 9-15 indicates a path definition that creates ambiguity. Gate3 Gate1 Gate5 Gate2 Gate6 Gate7 Gate4 Defined Points Figure 9-15. Example of Ambiguous Path Definition In this example, the defined points are an input of Gate2 and an input of Gate7. Two paths exist between these points, thus creating path ambiguity. When FastScan encounters this situation, it issues a warning message and selects a path, 9-92 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating a Path Delay Test Set (FastScan) typically the first fanout of the ambiguity. If you want FastScan to select more than one path, you can specify this with the Add Ambiguous Path command. During path checking, FastScan can also encounter edge ambiguity. Edge ambiguity occurs when a gate along the path has the ability to either keep or invert the path edge, depending on the value of another input of the gate. Figure 9-16 shows a path with edge ambiguity. Path Edges / Gate XOR 0/1 Figure 9-16. Example of Ambiguous Path Edges The XOR gate in this path can act as an inverter or buffer of the input path edge, depending on the value at its other input. Thus, the edge at the output of the XOR is ambiguous. The path definition file lets you indicate edge relationships of the defined points in the path. You do this by specifying a “+” or “-” for each defined point, as was described previously in “The Path Definition File” on page 9-90. Basic Path Delay Test Procedure The basic procedure for generating a path delay test set is as follows: 1. Perform circuit setup, rules checking, and entry into Atpg mode. 2. Set the fault type to path delay: ATPG> set fault type path_delay 3. Set sequential depth to two or greater: ATPG> set simulation mode combination -depth 2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-93 Generating Patterns for a Boundary Scan Circuit Generating Test Patterns 4. Write a path definition file with all the paths you want tested. You can do this prior to the session if you wish. You can only add faults based on the paths defined in this file. 5. Load the path definition file (path_file_1): ATPG> load path path_file_1 6. Specify ambiguous path selection limits (in this case 4), if desired. ATPG> add ambiguous paths -all -max_paths 4 7. Add faults to the fault list: ATPG> add faults -all This adds a rising edge and falling edge fault associated with each defined path. 8. Run test generation: ATPG> run Path Delay Testing Limitations Path delay testing does not support the following: • RAMs within a specified path • Paths through sequentially transparent latches (FastScan supports combinationally transparent latches, but not as launch or capture points) • Compression of path delay patterns Generating Patterns for a Boundary Scan Circuit The following example shows how to create a test set for an 1EEE 1149.1 (boundary scan)-based circuit. The following subsections list and explain the FastScan dofile and test procedure file. 9-94 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Generating Patterns for a Boundary Scan Circuit Dofile and Explanation The following dofile shows the commands you could use to specify the scan data in FastScan: add add add add add set cl 0 tck sc g group1 proc_fscan sc ch chain1 group1 tdi tdo pin con tms c0 pin con trstz c1 capture cl TCK -ATPG You must define the tck signal as a clock because it captures data. There is one scan group, group1, which uses the proc_fscan test procedure file (see page 9-97). There is one scan chain, chain1, that belongs to the scan group. The input and output of the scan chain are tdi and tdo, respectively. The listed pin constraints only constrain the signals to the specified values during ATPG--not during the test procedures. Thus, the tool constrains tms to a 0 during ATPG (for proper pattern generation), but not within the test procedures, where the signal transitions the TAP controller state machine for testing. The basic scan testing process is: 1. Initialize scan chain. 2. Apply PI values. 3. Measure PO values. 4. Pulse capture clock. 5. Unload scan chain. During Step 2, you must constrain tms to 0 so that the Tap controller’s finite state machine (Figure 9-17) can go to the Shift-DR state when you pulse the capture clock (tck). You constrain the trstz signal to its off-state for the same reason. If you do not do this, the Tap controller goes to the Test-Logic-Reset state at the end of the Capture-DR sequence. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-95 Generating Patterns for a Boundary Scan Circuit Generating Test Patterns The Set Capture Clock TCK -ATPG command defines tck as the capture clock and that the capture clock must be utilized for each pattern (as FastScan is able to create patterns where the capture clock never gets pulsed). This ensures that the Capture-DR state properly transitions to the Shift-DR state. TAP Controller State Machine Figure 9-17 shows the finite state machine for the TAP controller of a IEEE 1149.1 circuit. 1 Test-Logic -Reset 0 0 Run-Test/ Idle SelectDR-Scan 0 1 Capture-DR 1 1 0 Shift-DR SelectIR-Scan 0 1 Capture-IR 0 Shift-IR 0 0 Exit1-IR 1 Exit2-DR 1 Update-DR 0 1 1 0 Pause-IR Pause-DR 0 1 0 0 1 1 Exit1-DR 1 0 1 0 Exit2-IR 1 Update-IR 1 0 Figure 9-17. State Diagram of TAP Controller Circuitry 9-96 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Generating Patterns for a Boundary Scan Circuit The TMS signal controls the state transitions. The rising edge of the TCK clock captures the TAP controller inputs. You may find this diagram useful when writing your own test procedure file or trying to understand the example test procedure file that the next subsection shows. Test Procedure File and Explanation The test procedure file proc_fscan follows: proc test_setup = //apply reset procedure //test cycle one force force force force force "TMS" 1 1; "TDI" 0 1; "TRST" 0 1; "TCK" 1 3; "TCK" 0 4; //"TMS"=0 change to run-test-idle //test cycle two force force force force "TMS" 0 6; "TRST" 1 6; "TCK" 1 8; "TCK" 0 9; //"TMS"=1 change to select-DR //test cycle three force "TMS" 1 11; force "TCK" 1 13; force "TCK" 0 14; //"TMS"=1 change to select-IR //test cycle four force "TMS" 1 16; force "TCK" 1 18; force "TCK" 0 19; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-97 Generating Patterns for a Boundary Scan Circuit Generating Test Patterns //"TMS"=0 change to capture-IR //test cycle five force "TMS" 0 21; force "TCK" 1 23; force "TCK" 0 24; //"TMS"=0 change to shift-IR //test cycle six force "TMS" 0 26; force "TCK" 1 28; force "TCK" 0 29; //load MULT_SCAN instruction "1000" in IR //test cycle seven force "TMS" 0 31; force "TCK" 1 33; force "TCK" 0 34; //test cycle eight force "TMS" 0 36; force "TCK" 1 38; force "TCK" 0 39; //test cycle nine force "TMS" 0 41; force "TCK" 1 43; force "TCK" 0 44; //Last shift in Exit-IR Stage //test cycle ten force force force force "TMS" "TDI" "TCK" "TCK" 1 1 1 0 46; 46; 48; 49; //change to shift-dr stage for shifting in data //"TMS" = 11100 9-98 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Generating Patterns for a Boundary Scan Circuit //"TMS"=1 change to update-IR state //test cycle eleven force force force force "TMS" "TDI" "TCK" "TCK" 1 1 1 0 51; 51; 53; 54; //"TMS"=1 change to select-DR state //test cycle twelve force "TMS" 1 56; force "TCK" 1 58; force "TCK" 0 59; //"TMS"=0 change to capture-DR state //test cycle thirteen force "TMS" 0 61; force "TCK" 1 63; force "TCK" 0 64; //"TMS"=0 change to shift-DR state //test cycle fourteen force "TMS" 0 66; force "TEST_MODE" 1 66; force "RESETN" 1 66; force "TCK" 1 68; force "TCK" 0 69; period 70; end; proc shift = force_sci 1; measure_sco 2; force "TCK" 1 3; force "TCK" 0 4; period 5; end; proc load_unload = force "TMS" 0 1; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-99 Generating Patterns for a Boundary Scan Circuit Generating Test Patterns force "CLK" 0 1; apply shift 77 5; //"TMS"=1 change to exit-1-DR state force "TMS" 1 6; apply shift 1 10; //"TMS"=1 change to update-DR state force "TMS" 1 11; force "TCK" 1 13; force "TCK" 0 14; //"TMS"=1 change to select-DR-scan state force "TMS" 1 16; force "TCK" 1 18; force "TCK" 0 19; //"TMS"=0 change to capture-DR state force "TMS" 0 21; force "TCK" 1 23; force "TCK" 0 24; period end; 25; After the first scan cycle, the tap controller is placed in the run-test-idle state. It is then placed back into the shift-DR state for the next scan cycle. This is achieved by the following: • The items that result in the correct behavior are the pin constraint on tms of C1 and the fact that the capture clock has been specified as TCK. • At then end of the load_unload procedure, FastScan asserts the pin constraint on TMS, which forces tms to 1. • The capture clock (TCK) occurs for the cycle and this results in the tap controller cycling from the run-test-idle to the Select-DR-Scan state. 9-100 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Generating Patterns for a Boundary Scan Circuit • The load_unload procedure is again applied. This will start the next load/unloading the scan chain. The first procedure in the test procedure file is test_setup. This procedure’s first resets the test circuitry by forcing trstz to 0. The next set of actions moves the state machine to the Shift-IR state to load the instruction register with the internal scan instruction code (1000) for the MULT_SCAN instruction. This is accomplished by shifting in 3 bits of data (tdi=0 for three cycles) with tms=0, and the 4th bit (tdi=1 for one cycle) when tms=1 (at the transition to the Exit1-IR state). The next move is to sequence the TAP to the Shift-DR state to prepare for internal scan testing. The second procedure in the test procedure file is shift. This procedure forces the scan inputs, measures the scan outputs, and pulses the clock. Because the output data transitions on the falling edge of tck, the measure_sco command at time 0 occurs as tck is falling. The result is a rules violation unless you increase the period of the shift procedure so tck has adequate time to transition to 0 before repeating the shift. The load_unload procedure, which is next in the file, calls the shift procedure. The basic flow of the load_unload procedure is to: 1. Force circuit stability (all clocks off, etc.). 2. Apply the shift procedure n-1 times with tms=0 3. Apply the shift procedure one more time with tms=1 4. Set the TAP controller to the Capture-DR state. The load_unload procedure inactivates the reset mechanisms, because you cannot assume they hold their values from the test_setup procedure. It then applies the shift procedure 77 times with tms=0 and once more with tms=1 (one shift for each of the 77 scan registers within the design). The procedure then sequences through the states to return to the Capture-DR state. You must also set tck to 0 to meet the requirement that all clocks be off at the end of the procedure. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-101 Creating Instruction-Based Test Sets (FlexTest) Generating Test Patterns Creating Instruction-Based Test Sets (FlexTest) FlexTest can generate a functional test pattern set based on the instruction set of a design. You would typically use this method of test generation for high-end, nonscan designs containing a block of logic, such as a microprocessor or ALU. Because this is embedded logic and not fully controllable or observable from the design level, testing this type of functional block is not a trivial task. In many such cases, the easiest way to approach test generation is through manipulation of the instruction set. Given information on the instruction set of a design, FlexTest randomly combines these instructions and determines the best data values to generate a high test coverage functional pattern set. You enable this functionality by using the Set Instruction Atpg command, whose usage is as follows: SET INstruction Atpg OFf | {ON filename} By default, FlexTest turns off instruction-based ATPG. If you choose to turn this capability on, you must specify a filename defining information on the design’s input pins and instruction set. The following subsections discuss the fault detection method and instruction information requirements in more detail. Instruction-Based Fault Detection The instruction set of a design relates to a set of values on the control pins of a design. Given the set of control pin values that define the instruction set, FlexTest can determine the best data pin (and other non-constrained pin) values for fault detection. 9-102 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating Instruction-Based Test Sets (FlexTest) For example, Table 9-2 shows the pin value requirements for an ADD instruction which completes in three test cycles. Note that an N value indicates the pin may take on a new value, while an H indicates the pin must hold its current value. Table 9-2. Pin Value Requirements for ADD Instruction Ctrl 1 Ctrl 2 Ctrl 3 Ctrl 4 Data Data Data Data Data Data 1 2 3 4 5 6 Cycle1 1 0 1 0 N N N N N N Cycle2 H H H H H H H H H H Cycle3 H H H H H H H H H H As Table 9-2 indicates, the value 1010 on pins Ctrl1, Ctrl2, Ctrl3, and Ctrl4 defines the ADD instruction. Thus, a vector to test the functionality of the ADD instruction must contain this value on the control pins. However, the tool does not constrain the data pin values to any particular values. That is, FlexTest can test the ADD instruction with many different data values. Given the constraints on the control pins, FlexTest generates patterns for the data pin values, fault simulates the patterns, and keeps those that achieve the highest fault detection. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-103 Creating Instruction-Based Test Sets (FlexTest) Generating Test Patterns Instruction File Format The following list describes the syntax rules for the instruction file format: • The file consists of three sections, each defining a specific type of information: control inputs, data inputs, and instructions. • You define control pins, with one pin name per line, following the “Control Input:” keyword. • You define data pins, with one pin name per line, following the “Data Input:” keyword. • You define instructions, with all pin values for one test cycle per line, following the “Instruction” keyword. The pin values for the defined instructions must abide by the following rules: o You must use the same order as defined in the “Control Input:” and “Data Input:” sections. o You can use values 0 (logic 0), 1 (logic 1), X (unknown), Z (high impedance), N (new binary value, 0 or 1, allowed), and H (hold previous value) in the pin value definitions. o You cannot use N or Z values for control pin values. o You cannot use H in the first test cycle. • You define the time of the output strobe by placing the keyword “STROBE” after the pin definitions for the test cycle at the end of which the strobe occurs. • You use “/” as the last character of a line to break long lines. • You place comments after a “//” at any place within a line. • All characters in the file, including keywords, are case insensitive. 9-104 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Creating Instruction-Based Test Sets (FlexTest) During test generation, FlexTest determines the pin values most appropriate to achieve high test coverage. It does so for each pin that is not a control pin, or a constrained data pin, given the information you define in the instruction file. Figure 9-18 shows an example instruction file for the ADD instruction defined in Table 9-2 on page 9-103, as well as a subtraction (SUB) and multiplication (MULT) instruction. Control Input: Ctrl1 Ctrl2 Ctrl3 Ctrl4 Data Input: Data1 Data2 Data3 Data4 Data5 Data6 Instruction: ADD 1010NNNNNN //start of 3 test cycle ADD Instruction HHHHHHHHHH HHHHHHHHHH STROBE //strobe after last test cycle Instruction: SUB 1101NNNNNN //start of 3 test cycle SUB Instruction HHHHHHHHHH HHHHHHHHHH STROBE //strobe after last test cycle Instruction: MULT 1110NNNNNN //start of 6 test cycle MULT Instruction HHHHHHHHHH 1001NNNNNN //next part of MULT Instruction Figure 9-18. Example Instruction File This instruction file defines four control pins, six data pins, and three instructions: ADD, SUB, and MULT. The ADD and SUB instructions each require three test cycles and strobe the outputs following the third test cycle. The MULT instruction requires six test cycles and strobes the outputs following the fifth test cycle. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-105 Verifying Design and Test Pattern Timing Generating Test Patterns During the first test cycle, the ADD instruction requires the values 1010 on pins Ctrl1, Ctrl2, Ctrl3, Ctrl4, and allows FlexTest to place new values on any of the data pins. The ADD instruction then requires that all pins hold their values for the remaining two test cycles. The resulting pattern set, if saved in ASCII format, contains comments specifying the cycles for testing the individual instructions. Verifying Design and Test Pattern Timing After testing the functionality of the circuit with QuickSim, and generating the test vectors with FastScan or FlexTest, you should run the test vectors in QuickSim and compare the results with predicted behavior from the ATPG tools. This run will point out any functionality discrepancies between the two tools, and also show timing differences that may cause different results. The following subsections further discuss the verification you should perform. Simulating the Design with Timing At this point in the design process, you should run a full timing verification to ensure a match between the results of golden simulation and ATPG. This verification is especially crucial for designs containing asynchronous circuitry. This section describes how you can accomplish that task. You should have already saved the generated test patterns with the Save Patterns command in FastScan or FlexTest. If you selected -Mgcwdb as the format in which to save the patterns, the application automatically creates a dofile that you can use in QuickSim II for automatic vector comparison with simulation. For example, assume you saved the patterns generated in FastScan or Flextest with the options as follows: ATPG> save patterns pat_file timing -serial -Mgcwdb The tool writes the test pattern out as a “forces” MGC WDB. The command also creates an “assert” MGC WDB. This contains the expected data for comparison with the results from QuickSim II. In addition, the application creates a dofile. This dofile loads the appropriate WDBs, defines input and output pins, sets up the 9-106 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Verifying Design and Test Pattern Timing assert signals, and runs the simulation. Additionally, the tool creates an error file containing the discrepancies. The following shows an example of the dofile: // Quicksim dofile for parallel pattern simulation // Load waveform databases and comparison function $$load_wdb("pattern_in","forces"); $$load_wdb("pattern_out","asserts"); // Define buses add bus pi_bus_000 /RST \ /CLK \ /SCAN_EN \ /SC2_I \ /SC1_I \ /SCAN_IN1 \ /RW_IN \ /D_IN(2) \ /D_IN(1) \ /D_IN(0) \ -replace add bus po_bus_000 /D_OUT(0) \ /D_OUT(1) \ /D_OUT(2) \ /SCAN_OUT1 \ /SC1_O \ /SC2_O \ -replace add bus si_bus_000 /U1/INST__565_FF_D_0__DFF/SDI \ /U1/INST__565_FF_D_3__13/SDI \ /U1/INST__565_FF_D_2__13/SDI \ /U1/INST__565_FF_D_1__13/SDI \ /U2/INST__302_FF_D_2__DFF/SDI \ /U2/INST__302_FF_D_1__DFF/SDI \ -replace add bus so_bus_000 /U1/INST__565_FF_D_0__DFF/QB \ /U1/INST__565_FF_D_3__13/Q \ /U1/INST__565_FF_D_2__13/Q \ /U1/INST__565_FF_D_1__13/QB \ /U2/INST__302_FF_D_2__DFF/QB \ /U2/INST__302_FF_D_1__DFF/QB \ /U2/INST__302_FF_D_0__DFF/QB \ -replace // Define keeps add keeps po_bus_000 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-107 Verifying Design and Test Pattern Timing Generating Test Patterns add keeps so_bus_000 // Define traces //add trace forces@@pi_bus_000 //add trace asserts@@po_bus_000 //add trace results@@po_bus_000 // Define clocks, scan-in, scan-out pins //add trace forces@@RST //add trace forces@@CLK //add trace forces@@SCAN_IN1 //add trace results@@SCAN_OUT1 //add trace asserts@@SCAN_OUT1 //add trace forces@@si_bus_000 //add trace asserts@@so_bus_000 //add trace results@@so_bus_000 // Define lists //add list forces@@pi_bus_000 //add list asserts@@po_bus_000 //add list results@@po_bus_000 // Define clocks, scan-in, scan-out pins //add list forces@@RST //add list forces@@CLK //add list forces@@SCAN_IN1 //add list results@@SCAN_OUT1 //add list asserts@@SCAN_OUT1 //add list forces@@si_bus_000 //add list asserts@@so_bus_000 //add list results@@so_bus_000 // Run the simulation and compare waveforms // Define asserts on each primary output pin $assert("asserts@@D_OUT(0)", "Xr", 0, void, void, void, \ @relative, ""); $assert("asserts@@D_OUT(1)", "Xr", 0, void, void, void, \ @relative, ""); $assert("asserts@@D_OUT(2)", "Xr", 0, void, void, void, \ @relative, ""); $assert("asserts@@SCAN_OUT1", "Xr", 0, void, void, void, \ @relative, ""); $assert("asserts@@SC1_O", "Xr", 0, void, void, void, \ @relative, ""); $assert("asserts@@SC2_O", "Xr", 0, void, void, void, \ @relative, ""); //$assert("asserts@@po_bus_000", "XrXrXrXrXrXr", 0, void, \ void, void,@relative, ""); 9-108 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Generating Test Patterns Verifying Design and Test Pattern Timing // Define asserts on each scan output pin $assert("asserts@@/U1/INST__565_FF_D_0__DFF/QB", "Xr", 0, \ void, void, void, @relative, ""); $assert("asserts@@/U1/INST__565_FF_D_3__13/Q", "Xr", 0, void, \ void, void,@relative, ""); $assert("asserts@@/U1/INST__565_FF_D_2__13/Q", "Xr", 0, void, \ void, void,@relative, ""); $assert("asserts@@/U1/INST__565_FF_D_1__13/QB", "Xr", 0, \ void, void, void,@relative, ""); $assert("asserts@@/U2/INST__302_FF_D_2__DFF/QB", "Xr", 0, \ void, void, void,@relative, ""); $assert("asserts@@/U2/INST__302_FF_D_1__DFF/QB", "Xr", 0, \ void, void, void,@relative, ""); $assert("asserts@@/U2/INST__302_FF_D_0__DFF/QB", "Xr", 0, \ void, void, void,@relative, ""); //$assert("asserts@@so_bus_000", "XrXrXrXrXrXrXr", 0, \ void, void, void,@relative, ""); $setup_assertion_generic(@other, "01Z", @all, void); $setup_assertion_report(@file, "pattern.error", @replace, \ @binary); run ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 9-109 Verifying Design and Test Pattern Timing Generating Test Patterns Checking for Clock-Skew Problems with Mux-DFF Designs If you have mux-DFF scan circuitry in your design, you should be aware of, and thus test for, a common timing problem involving clock skew. Figure 9-19 depicts the possible clock-skew problem with the mux-DFF architecture. data Combinational Logic mux delay sc_in MUX setup MUX DFF DFF sc_en clk clk delay Figure 9-19. Clock-Skew Example You can run into problems if the clock delay due to routing is greater than the mux delay minus the flip-flop setup time. In this situation, the data does not get captured correctly from the previous cell in the scan chain and therefore, the scan chain does not shift data properly. To detect this problem, you should run both critical timing analysis and functional simulation of the scan load/unload procedure. In the Mentor Graphics environment, you can use QuickSim II for the functional simulation and QuickPath for the timing analysis. Refer to the QuickSim II User’s Manual or the QuickPath User’s and Reference Manual for details on performing timing verification. 9-110 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 10 Test Pattern Formatting and Timing Figure 10-1 shows a basic process flow for defining test pattern timing. Test Procedure File Internal Test Pattern Set Test Procedure File Internal Test Pattern Set Application Commands FastScan Flow FlexTest Flow 1. Modify test procedures with real timing 1. Modify test procedures with real timing 2. Automatically generate timing file template 3. Modify “Timeplates” with real timing 4. Add additional commands to timing file 5. Issue Save Patterns command Tester Format Patterns with Timing 2. Create timing file with real non-scan timing 3. Add additional commands to timing file 4. Issue Save Patterns command Tester Format Patterns with Timing Figure 10-1. Defining Timing Process Flow The subsections of this chapter describe each step in more detail. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-1 Test Pattern Timing Overview Test Pattern Formatting and Timing Test Pattern Timing Overview Test procedure files define scan operations. Thus, scan-related events refer to those scan events (or operations) defined in test procedure files. Non-scan-related events include the remaining test pattern events not defined in the test procedure files. Test procedure files only support timing information for scan-related events. While the ATPG process itself does not require test procedure files to contain real timing information, automatic test equipment (ATE) and some simulators do require this information. Therefore, you must modify the test procedure files you use for ATPG to include real timing information. “Defining Scan-Related Event Timing” on page 10-3 discusses how you add timing information to existing test procedures. Because test procedure files do not support timing for non-scan-related events, FastScan and FlexTest require an external timing file to define this timing information. “Defining Non-Scan Related Event Timing” on page 10-13 discusses defining timing for non-scan-related events. If you want the timing checker to check for timing restrictions required by certain test formats, you can add special commands to the timing file. “Performing Timing Checks for Tester Formats” on page 10-20 discusses this task. After creating real timing for the test procedures and an external timing file for non-scan events, you are ready to save the patterns. You use the Save Patterns command with the proper format and timing file name to create a test pattern set with timing information. “Saving the Patterns” on page 10-23 discusses this in more detail. Timing Terminology The following list defines some timing-related terms: • ATPG capture cycle - non-scan event test cycle. • Constant values - pins that stay at a specific value (0, 1, X, or Z) during non-scan operation. 10-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Scan-Related Event Timing • Non-return timing - primary inputs that change, at most, once during a test cycle. • Offset - the timeframe in a test cycle in which pin values change. • Period - the duration of pin timing—one or more test cycles. • Return timing - primary inputs, typically clocks, that pulse high or low during every test cycle. Return timing indicates that the pin starts at one logic level, changes, and returns to the original logic level before the cycle ends. • Suppressible return timing - primary inputs that can exhibit return timing during a test cycle, although not necessarily. Defining Scan-Related Event Timing ATE require test data in a cycle-based format. Thus, the patterns you apply to such equipment must specify the waveforms of each input, output, or bidirectional pin, for each test cycle. Within a test cycle, a device under test must abide by the following restrictions: • At most, each non-clock input pin changes once in a test cycle. However, different input pins can change at different times. • Each clock input pin is at its off-state at both the start and end of a test cycle. • At most, each clock input pin changes twice in a test cycle. However, different clock pins can change at different times. • Each output pin has only one expected value during a test cycle. However, the equipment can measure different output pin values at different times. • A bidirectional pin acts as either an input or an output, but not both, during a single test cycle. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-3 Defining Scan-Related Event Timing Test Pattern Formatting and Timing Converting Test Procedures to Test Cycles Test procedures contain groups of statements that define scan related events. “Test Procedure Files” on page 3-11 introduces test procedures and statements. The sequence of test procedure events must convert to a series of tester cycles. These tester cycles apply stimuli and observe responses from the circuit under test. Both FastScan and FlexTest use a test pattern data formatter which, following the previously mentioned restrictions, converts test procedures to test cycles. The formatter algorithm groups events into test cycles by performing the following steps: 1. Group test procedure events into event groups based on the sequence of these events and the specified break or break_repeat statements. The algorithm creates a new test cycle whenever an input pin with non-return timing changes state, or whenever an input pin with return timing (a clock) goes active for a second time. 2. Calculate the procedure cycle time by dividing the test procedure period by the number of test cycles found in step 1. 3. Ensure break and break_repeat statements occur at multiples of the test procedure cycle time. 4. Ensure that each input pin keeps the same offset when changing states in different test cycles. For pins with return timing, ensure that the pin retains the same pulse width in each of the test cycles. Note that a pin can only have one timing definition within each test procedure, and the pin timing should be consistent in all test cycles of the procedure. Also note that the shift procedure duration is always a single test cycle. 10-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Scan-Related Event Timing Test Procedure Timing Examples The following example depicts how the test pattern formatter converts a test_setup procedure to test cycles. procedure test_setup = force TE 0 0; force NCLK 0 0; force NCLK 1 1; force NCLK 0 2; force TE 1 2; period 4; end; Figure 10-2 shows the resulting timing diagram generated for input pin TE and clock pin NCLK. Test Cycle 1 Test Cycle 2 TE NCLK 0 1 2 3 4 Figure 10-2. Test Cycle Timing for Test_Setup Procedure The input pin TE undergoes a transition at time 2. This initiates the second test cycle in the procedure. Clock pin NCLK changes twice, but makes only one active transition in the first test cycle. Note that the number of test cycles (2) evenly divides into the period (4). Also, the TE pin changes state at time 0 in both test cycles. If the TE pin force occurred at time 3 instead of 2, the tool would issue an error indicating the pin had incompatible offsets of 0 and 1 (3 mod 2). Use care when defining test procedures for tester environments that allow only a single timing definition. “Saving the Patterns” on page 10-23 discusses each of the format types and the timing requirements, such as single timing definition restrictions, for each. In this situation, the test procedure timing must coincide with the timing of the non-scan cycle. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-5 Defining Scan-Related Event Timing Test Pattern Formatting and Timing FastScan applies capture or RAM clocks after the primary input pins change state. Additionally, it measures output pins before the capture clock pulses in the nonscan cycle. The events in each test cycle in a test procedure should follow this sequence to coincide with the non-scan cycle timing. If the test procedure file violates this condition, you may have to regenerate test patterns after running the design rules checker on the modified test procedure. The following example illustrates this issue: PROC TEST_SETUP = FORCE nclk 0 FORCE nclk 1 FORCE nclk 0 FORCE te 1 PERIOD END; 0; 1; 2; 3; 4; This test_setup procedure needs only one test cycle. However, the timeplate for this test procedure does not coincide with FastScan’s non-scan cycle because the input pin changes after the clock pin NCLK pulses. Thus, you could not use this test procedure to generate test patterns in a tester format that allows only one timing definition. If you modify this test procedure after FastScan produces the pattern set, you will encounter problems. This is because you cannot change the sequence of test procedure events after pattern generation and then save patterns with the modified test procedure file. You can only change the specified times in the test procedures after pattern generation. In this case, if you modify the test procedure to ensure consistent timing, you would have to run pattern generation again using the following modified test procedure: PROC TEST_SETUP = FORCE nclk 0 FORCE te 0 FORCE nclk 1 FORCE nclk 0 FORCE te 1 PERIOD END; 10-6 0; 1; 1; 2; 3; 4; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Scan-Related Event Timing Some procedures require a more complex conversion process. For most scan styles, each test procedure maps to a test cycle. However, with more complex scan styles (like boundary scan, which uses a sequential scan controller), you should write the test procedures with timing issues in mind. The following example shows a test procedure file, which either FastScan or FlexTest can use, that requires a 400ns test cycle: PROC TEST_SETUP = FORCE trstz 0 0; FORCE clearz 0 0; FORCE clk 0 0; FORCE tms 1 0; FORCE tck 0 0; FORCE tck 1 200; FORCE trstz 1 300; FORCE clearz 1 300; FORCE tck 0 300; // change to run-test/idle FORCE tms 0 400; FORCE tck 1 600; FORCE tck 0 700; // tms=1 change to select DR scan state FORCE tms 1 800; FORCE tck 1 1000; FORCE tck 0 1100; // tms=1 change to select-IR scan state FORCE tms 1 1200; FORCE tck 1 1400; FORCE tck 0 1500; // tms=0 change to capture-IR state FORCE tms 0 1600; FORCE tck 1 1800; FORCE tck 0 1900; // tms=0 change to shift-IR state FORCE tms 0 2000; FORCE tck 1 2200; FORCE tck 0 2300; // load instruction register with SAMPLE using opcode // 00 HEX==00001 BIN // tdi-1 FORCE tms 0 2400; FORCE tdi 1 2500; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-7 Defining Scan-Related Event Timing Test Pattern Formatting and Timing FORCE tck 1 2600; FORCE tck 0 2700; // tdi-2 FORCE tms 0 2800; FORCE tdi 0 2900; FORCE tck 1 3000; FORCE tck 0 3100; // tdi-3 FORCE tms 0 3200; FORCE tdi 0 3300; FORCE tck 1 3400; FORCE tck 0 3500; // tdi-4 FORCE tms 0 3600; FORCE tdi 0 3700; FORCE tck 1 3800; FORCE tck 0 3900; // tdi-5, tms=1 to change to exit(1)-IR state FORCE tms 1 4000; FORCE tdi 0 4100; FORCE tck 1 4200; FORCE tck 0 4300; // change to shift-DR state // tms=1 change to update-IR state FORCE tms 1 4400; FORCE tck 1 4600; FORCE tck 0 4700; // tms=1 change to select-DR-scan state FORCE tms 1 4800; FORCE tck 1 5000; FORCE tck 0 5100; // tms=0 change to capture-DR state FORCE tms 0 5200; FORCE tck 1 5400; FORCE tck 0 5500; // tms=1 to change to exit(1)-DR state FORCE tms 1 5600; FORCE tck 1 5800; FORCE tck 0 5900; // tms=1 change to update-DR state FORCE tms 1 6000; FORCE tck 1 6200; FORCE tck 0 6300; 10-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Scan-Related Event Timing // tms=1 change to select-DR-scan state FORCE tms 1 6400; FORCE tck 1 6600; FORCE tck 0 6700; // tms=1 change to select-IR-scan state FORCE tms 1 6800; FORCE tck 1 7000; FORCE tck 0 7100; // tms=0 change to Capture-IR state FORCE tms 0 7200; FORCE tck 1 7400; FORCE tck 0 7500; // tms=0 change to Shift-IR state FORCE tms 0 7600; FORCE tck 1 7800; FORCE tck 0 7900; // load instruction register with fullscan using opcode // 00 HEX==10001 BIN // tdi-1 FORCE tms 0 8000; FORCE tdi 1 8100; FORCE tck 1 8200; FORCE tck 0 8300; // tdi-2 FORCE tms 0 8400; FORCE tdi 0 8500; FORCE tck 1 8600; FORCE tck 0 8700; // tdi-3 FORCE tms 0 8800; FORCE tdi 0 8900; FORCE tck 1 9000; FORCE tck 0 9100; // tdi-4 FORCE tms 0 9200; FORCE tdi 0 9300; FORCE tck 1 9400; FORCE tck 0 9500; // tdi-5, tms=1 to change to exit(1)-IR state FORCE tms 1 9600; FORCE tdi 1 9700; FORCE tck 1 9800; FORCE tck 0 9900; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-9 Defining Scan-Related Event Timing Test Pattern Formatting and Timing // change to shift-DR state // tms=1 change to update-IR state FORCE tms 1 10000; FORCE tck 1 10200; FORCE tck 0 10300; // tms=1 change to select-DR-scan state FORCE tms 1 10400; FORCE tck 1 10600; FORCE tck 0 10700; // tms=0 change to capture-DR state FORCE tms 0 10800; FORCE tck 1 11000; FORCE tck 0 11100; // tms=0 change to shift-DR state & execute data capture FORCE tms 0 11200; FORCE tck 1 11400; FORCE tck 0 11500; PERIOD 11600; END; PROC SHIFT = FORCE_SCI 0; MEASURE_SCO 0; FORCE tck 1 200; FORCE tck 0 300; PERIOD 400; END; PROC LOAD_UNLOAD = FORCE tck 0 0; FORCE trstz 1 0; FORCE clearz 1 0; FORCE clk 0 0; FORCE tms 0 0; // 26 cells in scan path APPLY SHIFT 25 400; // tms=1 to change to exit(1)-DR state FORCE tms 1 800; APPLY SHIFT 1 1200; // change state to capture-DR // tms=1 change to update-DR state FORCE tms 1 1200; FORCE tck 1 1000; 10-10 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Scan-Related Event Timing FORCE tck 0 1100; // tms=1 change to select-DR-scan state FORCE tms 1 1200; FORCE tck 1 1400; FORCE tck 0 1500; // tms=0 change to capture-DR state FORCE tms 0 1600; FORCE tck 1 1800; FORCE tck 0 1900; PERIOD 2000; END; The test_setup procedure applies two instructions in sequence and places the TAP controller in the shift-DR state. The load_unload procedure applies the main shift sequence and puts the controller back in the capture-DR state. The ATPG non-scan (capture) cycle should apply TCK exactly once to put the TAP controller back in the shift-DR state. From this example, you should note the following: • The TMS pin changes at multiples of 400 nanoseconds, making an offset of 0 in each test cycle. • You should define the TCK, TRSTZ and CLEARZ pins as clocks such that they have return timing in the test procedures. • A change in an input pin, either TMS or TDI, triggers each new test cycle. • TCK pulses after an input pin changes in each test cycle. This ensures compatibility with the FastScan non-scan cycle timing. • The load_unload procedure applies the shift procedure once after the main shift cycles, such that the last shift occurs in the exit(1)-DR state of the TAP controller. Test Procedure Timing Issues To avoid adverse timing problems, the following timing requirements satisfy some ATE timing constraints: ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-11 Defining Scan-Related Event Timing Test Pattern Formatting and Timing • Unused outputs. By default, test procedures without measure events (all procedures except shift) strobe unused outputs at a time of cycle/2, and end the strobe at 3*cycle/4. The shift procedure strobes unused outputs at the same time as the scan output pin. • Unused inputs. By default, all unused input pins in a test procedure have a force offset of 0. • Unused clock pins. By default, unused clock pins in a test procedure have an offset of cycle/4 and a width of cycle/2, where cycle is the duration of each cycle in the test procedure. • Pattern loading and unloading. During the load_unload procedure, when one pattern loads, the result from the previous pattern unloads. When the tool loads the first pattern, the unload values are X. After the tool loads the last pattern, it loads a pattern of X’s so it can simultaneously unload the values resulting from the final pattern. • Events between loading and unloading (FastScan only). If other events occur between the current unloading and the next loading, in order to load and unload the scan chain simultaneously, FastScan performs the events in the following order: o Observe procedure only: FastScan performs the observe procedure before loading and unloading. o Initial force only: FastScan performs the initial force before loading and unloading. o Both observe procedure and initial force: FastScan performs the observe procedures followed by the initial force before loading and unloading. 10-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Non-Scan Related Event Timing Defining Non-Scan Related Event Timing Non-scan events include all events not related to scan operation and not described in the test procedure file. FlexTest, by its very nature, handles non-scan designs and provides flexible handling of non-scan event timing through its application commands. For example, you can set the length of the test cycle and specify when to strobe inputs and measure outputs. FastScan, on the other hand, contains an algorithm optimized for scan-based designs. It does not contain a user-specifiable method for defining non-scan event timing in its application commands. Thus, FastScan and FlexTest handle non-scan related event timing differently. The following subsections describe the different ways in which you specify nonscan event timing for FastScan and FlexTest. FastScan Non-Scan Event Timing FastScan patterns include a number of non-scan related events. “FastScan Pattern Types” on page 9-9 describes the different types of patterns that FastScan generates. Different pattern types require different combinations of non-scan events. Each combination of events defines a unique event group. Patterns with different event groups require different timing. For example, assume that pattern 1 is a standard scan pattern that contains force_pi, measure_po, capture_clock_on, and capture_clock_off events. Also assume that pattern 2 is a transition pattern that contains init_force_pi, force_pi, measure_po, capture_clock_on, and capture_clock_off events. Because their events differ, patterns 1 and 2 require different timing definitions. Often, different patterns share the same event group, in which case the patterns share the same timing information. However, regardless of whether or not patterns share event groups, you must define timing for all events in all patterns. You achieve this through a timing file containing timeplate commands. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-13 Defining Non-Scan Related Event Timing Test Pattern Formatting and Timing Timing Files and Timeplate Commands A timeplate command consists of a sequence of non-scan events and timing for each event. Timeplates define the timing component of waveforms for non-scan related event groups. Each event group requires its own timeplate. You define and name a timeplate for each event group within an external timing file. After you construct the timing file, complete with the necessary timeplates, FastScan associates the proper timing with the patterns using the timeplates defined in this file. When you issue the Save Patterns command with the timing file argument, FastScan matches the patterns to the event groups specified in the timeplates and applies the proper timing. FastScan tries to match the exact timeplate to an event group for a particular pattern. If such a timeplate does not exist, FastScan chooses another timeplate in the timing file that contains all events in the current pattern. A super timeplate contains a superset of the events of all other timeplates for the pattern set. In the previous example, pattern 1 and 2 use different timeplates, although pattern 1 is a subset of pattern 2. If the timing file did not contain a timeplate for the pattern 1 event group, FastScan would use the timeplate defined for the pattern 2 event group because it contains all the events of pattern 1. Thus, the pattern 2 timeplate would be a super timeplate for the test pattern set of pattern 1 and pattern 2. At a minimum, you need only specify the super timeplate for all non-scan event groups. FastScan requires a super timeplate when the test format you wish to write allows only a single timing definition. Timeplate Syntax The basic syntax of a timeplate is as follows: TIMEPLATE “timeplate_name” = timeplate_statement... END; The timeplate statements may include the following: INIT_FORCE_PI time 10-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Non-Scan Related Event Timing FORCE_PI time BIDI_FORCE_PI time SKEW_FORCE_PI {“pin_name”...} time WRITE_RAM_CLOCK_ON time WRITE_RAM_CLOCK_OFF time SKEW_WRITE_RAM_CLOCK_ON time SKEW_WRITE_RAM_CLOCK_OFF time MEASURE_PO time CAPTURE_CLOCK_ON time CAPTURE_CLOCK_OFF time SKEW_CAPTURE_CLOCK_ON pin_name time SKEW_CAPTURE_CLOCK_OFF pin_name time DUMMY_CLOCK_ON time DUMMY_CLOCK_OFF time SKEW_DUMMY_CLOCK_ON pin_name time SKEW_DUMMY_CLOCK_OFF pin_name time PERIOD time Note that the keywords in each timeplate statement must appear in uppercase. Also, the time argument must be either 0 or a positive integer. Refer to the Timeplate timing command reference page in the FastScan and FlexTest Reference Manual for more information on this command and the statements it uses. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-15 Defining Non-Scan Related Event Timing Test Pattern Formatting and Timing Timeplate Example The following timing file example contains two timeplates: TIMEPLATE “tp1” = FORCE_PI MEASURE_PO CAPTURE_CLOCK_ON CAPTURE_CLOCK_OFF PERIOD END; 0; 200; 300; 400; 500; TIMEPLATE “tp2” = FORCE_PI MEASURE_PO PERIOD END; 0; 200; 500; The first timeplate, “tp1”, defines timing for a basic pattern. The second timeplate, “tp2”, defines timing for a clock_po pattern. If you did not specify “tp2” in the timing file, FastScan would use the “tp1” timing, because “tp1” covers timing for all the required events. Writing Default Timeplates FastScan usually needs multiple timeplates to construct proper timing waveforms for the patterns it generates. And because FastScan automatically generates the pattern set, you may not know what kinds of timeplates you must provide. FastScan provides this information, specifying how many timeplates the generated patterns require, as well as what event groups must reside inside each timeplate. You can access this information, after running ATPG, by issuing the Write Timeplate command. The command’s format is as follows: WRIte TImeplate timing_filename [-Replace] When this command executes, FastScan creates a default timing file—a file containing default timing values in each required timeplate. You can then change the default timing values to the real timing values, based on the requirements of your environment. 10-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Non-Scan Related Event Timing Editing Default Timeplate Values Default timing assigns the value of 0 to the first event, the value of 1 to the second event, and so on. In addition, the period value equals the number of event statements inside the timeplate. For example, the following example shows the default timing FastScan generates for pattern 1 (discussed previously): TIMEPLATE “tp1” = FORCE_PI MEASURE_PO CAPTURE_CLOCK_ON CAPTURE_CLOCK_OFF PERIOD END; 0; 1; 2; 3; 4; To edit the timeplate, you replace the default values with real timing values. For example, your edited timeplate may appear as follows: TIMEPLATE “tp1” = FORCE_PI MEASURE_PO CAPTURE_CLOCK_ON CAPTURE_CLOCK_OFF PERIOD END; 0; 200; 300; 500; 600; Note that if any required timeplate is missing or incorrect, FastScan cannot generate the timing waveforms and issues an error message. FlexTest Non-Scan Event Timing In FlexTest, all primary inputs and primary outputs in non-scan related events (force_pi and measure_po) exhibit cycle-based behavior. Within the FlexTest ATPG session, you use the Set Test Cycle, Add Pin Constraints, and Add Pin Strobes commands to define this cycle behavior. The Set Test Cycle command lets you specify the number of timeframes needed per test cycle. The Add Pin Constraints command lets you specify when in the test ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-17 Defining Non-Scan Related Event Timing Test Pattern Formatting and Timing cycle the forces can occur and the waveform values allowed for each primary input. The Add Pin Strobes command lets you specify the strobe time for the primary outputs. For more information on these commands, refer to the FastScan and FlexTest Reference Manual. The FlexTest application commands define basic timing for the events in the test cycle, so the tool can properly simulate the order of the events. However, the timing information you specify with the application commands does not include the real timing values that the tester requires. Thus, in conjunction with the application commands, you must specify the real timing information using an external timing file. The external timing file contains a number of statements that FlexTest reads and utilizes when it saves patterns with timing information. For example, within a timing file you can define real timing values for input pin forces and output pin strobes by using the SET FORCE TIME and SET MEASURE TIME commands. Their usage lines are: SET FORCE TIME time_value_list; SET MEASURE TIME time_value_list; The time_value_list argument consists of a set of time values indicating when in the test cycle the force or measure occurs. The number of time values in this list must equal the number of timeframes you set with the Set Test Cycle command. Assume one test cycle contains four timeframes and the timing information file includes the following: SET FORCE TIME 20 40 70 150; SET MEASURE TIME 15 38 65 135; 10-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Defining Non-Scan Related Event Timing Figure 10-3 shows the corresponding timing diagram. Force times 20NS 15NS 38NS cycle starts 150NS 70NS 40NS 65NS 135NS cycle ends Measure times Figure 10-3. Timing for Non-Scan Events The timing file can contain a number of additional timing-related commands. The Timing Command Dictionary within the FastScan and FlexTest Reference Manual summarizes and describes each of the timing-related commands you can use in this file. Global Timing Issues in the Timing File Regardless of which tool you use, either FastScan or FlexTest, you must specify the timing unit, scale, and test procedure file to use for pattern saving. The following subsections describe the timing commands you add to the timing file to accomplish these tasks. Setting the Time Scale You set the timing scale and unit by placing the SET TIME SCALE command in the timing file. Its usage line is as follows: SET TIME SCALE number unit; Number is the multiplying factor or scale for all times values. This number can be any real number value. The unit can be ns, ps, ms, or us. Once defined in the timing file, the tool applies the scale and unit to all time values in both the test procedure file and timing file. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-19 Performing Timing Checks for Tester Formats Test Pattern Formatting and Timing Specifying the Timing-Modified Test Procedure File If, after the ATPG process, you change the timing values in the test procedure file, you must specify the new test procedure file to use for pattern saving. You do this by placing the following SET PROCEDURE FILE command in the timing file. The command’s usage line is as follows: SET PROCEDURE FILE {“scan_group_name” “test_proc_file”}... You must enclose both the scan_group_name and test_proc_file in double quotes. You can specify multiple test procedure files for multiple groups by repeatedly listing scan group names and their respective test procedure filenames. You can also specify multiple SET PROCEDURE FILE commands in the timing file. If you do not specify a scan group or test procedure file name, the tool uses the original test procedure file timing for all scan groups. Note that if the tool encounters any mismatches (such as different event order or missing events) between the modified and original test procedure files, it issues an error and fails to generate the tester format patterns with timing. Performing Timing Checks for Tester Formats FastScan and FlexTest provide flexibility in specifying timing for the patterns they generate. For example, each input pin can have its own force times and each output pin its own strobe time. However, most tester formats allow only one timing definition for each pin in one tester cycle. Moreover, certain tester formats impose other restrictions. “Saving the Patterns” on page 10-23 discusses the restrictions imposed by each of the different simulation and tester formats. The test pattern formatter that FastScan and FlexTest use contains a timing rules checker to ensure that the timing definition you specified adheres to the constraints of the pattern format you wish to write. 10-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Performing Timing Checks for Tester Formats For both FastScan and FlexTest, you create a timing file consisting of commands for this timing definition. Within this timing file, you can place a number of additional commands that enable the pattern formatter to perform specific rules checking. The timing rules checker ensures that the specified timing information meets certain tester format restrictions. The following commands cause the timing rules checker to perform various timing checks: • SET SINGLE_CYCLE TIME • SET SPLIT_BIDI_CYCLE TIME • SET END_MEASURE_CYCLE TIME • SET SPLIT_MEASURE_CYCLE TIME • SET STROBE_WINDOW TIME For more information on these timing file commands, refer to the “Timing Command Dictionary” chapter in the FastScan and FlexTest Reference Manual. Tester Format Restrictions for FastScan Most tester formats supported by FastScan allow only a single timing definition for all non-scan event groups. Thus, FastScan pattern timing must adhere to the following rule: • If there is a super timeplate in the timing file, the pattern formatter uses it. If not, the formatter tries to construct one. If it cannot construct a super timeplate for all the event groups in the pattern set, it will issue an error. For example, assume a design contains RAMs and bidirectional pins. A super timeplate can specify timing that meets the previous rule. The following timing file contains four timeplates, timeplate “tp1”, timeplate “tp2”, timeplate “tp3”, and super timeplate “tp4”. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-21 Performing Timing Checks for Tester Formats Test Pattern Formatting and Timing TIMEPLATE “tp1” = FORCE_PI BIDI_FORCE_PI WRITE_RAM_CLOCK_ON WRITE_RAM_CLOCK_OFF PERIOD END; TIMEPLATE “tp2” = FORCE_PI BIDI_FORCE_PI MEASURE_PO CAPTURE_CLOCK_ON CAPTURE_CLOCK_OFF PERIOD END; TIMEPLATE “tp3” = FORCE_PI BIDI_FORCE_PI MEASURE_PO PERIOD END; TIMEPLATE “tp4” = FORCE_PI BIDI_FORCE_PI WRITE_RAM_CLOCK_ON WRITE_RAM_CLOCK_OFF MEASURE_PO CAPTURE_CLOCK_ON CAPTURE_CLOCK_OFF PERIOD END; 0; 100; 200; 300; 1000; 0; 100; 400; 500; 600; 1000; 0; 100; 400; 1000; 0; 100; 200; 300; 400; 500; 600; 1000; If the tester format you wish to write the pattern in requires a single timing definition, you need only specify “tp4” in the timing file. If you specified all of the timeplates, the formatter would pick the appropriate one to use as the single timing definition. 10-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Tester Format Restrictions for FlexTest Most tester formats supported by FlexTest allow only a single timing definition for all non-scan (primary) test cycles. Thus, FlexTest pattern timing must adhere to the following rule: • The pulse width of return-type input pins (pins with R0, R1, SR0, or SR1 constraints) must be either less than or an integral multiple of the test cycle. When the pulse width of the return-type pin exceeds the test cycle, the pattern formatter internally constructs the proper pin timing and reassigns timing to the return-type pin when it writes the patterns. This ensures that the pin displays nonreturn timing on the tester. The timing definition that follows illustrates this rule: SET TEst Cycle 2; ADD PIn Constraints CLK_A SR0 1 1 1; ADD PIn Constraints CLK_B SR1 3 2 2; The clock pin CLK_B has a period of 3 test cycles, an offset of 2 timeframes, and a pulse width of 2 timeframes. The test pattern formatter assigns this pin nonreturn timing that has a period of 1 and an offset of 0. The timing transformation that the formatter produces is called a modified timing definition. The test pattern formatter then writes this modified timing definition in the vendor-specific test pattern format. Saving the Patterns You can save patterns generated during the ATPG process both for timing simulation and use on the ATE. Once you create the proper timing file (as described in the preceding sections), FastScan and FlexTest use an internal test pattern data formatter to generate the patterns in the following formats: • FastScan text format (ASCII) • FlexTest text format (ASCII) • FastScan binary format (FastScan only) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-23 Saving the Patterns Test Pattern Formatting and Timing • Mentor Graphics Waveform DataBase (MGC WDB) • Lsim test vectors • TSSI Wave Generation Language (WGL) • Binary TSSI WGL • Verilog • VHDL • Zycad • Compass Scan • Texas Instruments Test Description Language (TDL 91) • Fujitsu Test data Description Language (FTDL-E) • Motorola Universal Test Interface Code (UTIC) • Mitsubishi Test Description Language (MITDL) • Toshiba Standard Tester interface Language 2 (TSTL2) • LSI Logic Test Description Language (LSITDL) Features of the Formatter The main features of the test pattern data formatter include: • Generating basic test pattern data formats: FastScan Text, FlexTest Text, MGC WDB, Lsim, Verilog, VHDL, TSSI WGL (ASCII and binary), and Zycad. • Generating ASIC Vendor test data formats (with the purchase of the ASIC Vector Interfaces option): TDL 91, Compass, FTDL-E, UTIC, MITDL, TSTL2, and LSITDL. 10-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns • Supporting parallel load of scan cells (in MGC WDB and Verilog formats). • Using a common timing definition file for all formats. • Performing user-specified timing checks for many tester environments. • Reading in external input patterns and output responses, and directly translating to one of the formats. • Reading in external input patterns, performing good or faulty machine simulation to generate output responses, and then translating to any of the formats. • Writing out just a subset of patterns in any test data format. • Facilitating failure analysis by having the test data files cross-reference information between tester cycle numbers and FastScan/FlexTest pattern numbers. • Supporting differential scan input pins for each simulation data format. Pattern Formatting Issues The following subsections describe issues you should understand regarding the test pattern formatter and pattern saving process. Parallel Scan Chain Loading When you simulate test patterns, most of the time is spent loading and unloading the scan chain, as opposed to actually simulating the circuit response to a test pattern. To greatly reduce simulation time, you can directly (in parallel) load the simulation model with the necessary test pattern values. Parallel loading makes it practical for you to perform timing simulations for the entire pattern set in a reasonable time using popular simulators like QuickSim II and Verilog. Thus, you can use this method of parallel scan chain loading with the MGC WDB and Verilog formats. You accomplish parallel loading through the scan input and scan output pins of scan sub-chains (a chain of one or more scan cells, modeled as a single library ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-25 Saving the Patterns Test Pattern Formatting and Timing model) because these pins are unique to both the timing simulator model and the FastScan and FlexTest internal models. You can parallel load the scan chain by using force events in QuickSim II or Verilog to change the value of the scan input pin of each sub-chain. After the parallel load, you apply the shift procedure a few times (depending on the number of scan cells in the longest subchain, but usually only once) to load the scan-in value into the sub-chains. Simulating the shift procedure only a few times can dramatically improve timing simulation performance. You can then observe the scan-out value at the scan output pin of each sub-chain. Parallel loading ensures that all memory elements in the scan sub-chains achieve the same states as when serially loaded. Also, this technique is independent of the scan design style or type of scan cells the design uses. Moreover, when writing patterns using parallel loading, you do not have to specify the mapping of the memory elements in a sub-chain between the timing simulator and FastScan or FlexTest. And, this method does not constrain library model development for scan cells. Note that when your design contains at least one stable-high scan cell, the shift procedure period must exceed the shift clock off time. If the shift procedure period is less than or equal to the shift clock off time, you may encounter timing violations during simulation. The test pattern formatter checks for this condition and issues an appropriate error message when it encounters a violation. For example, the test pattern timing checker would issue an error message when reading in the following shift procedure: proc shift = force_sci measure_sco force clk force clk period end; 0; 1; 1 2; 0 3; 3; //force shift clock on //force shift clock off //period same as shift clock off time The error message would state: // Error: There is at least one stable high scan cell in the design. The shift procedure period must be greater than the shift clock off time to avoid simulation timing violations. 10-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns The following modified shift procedure would pass timing rules checks: proc shift = force_sci measure_sco force clk force clk period end; 0; 1; 1 2; //force shift clock on 0 3; //force shift clock off 4; //period greater than shift clock off time Test Pattern Data Support for IDDQ For best results, you should measure current after each non-scan cycle if doing so catches additional IDDQ faults. However, you can only measure current at specific places in the test pattern sequence, typically at the end of the test cycle boundary. To identify when IDDQ current measurement can occur, FastScan and FlexTest pattern files add the following command at the appropriate places: measure IDDQ ALL; Several ASIC test pattern data formats support IDDQ testing. There are special IDDQ measurement constructs in TDL 91(Texas Instruments), MITDL (Mitsubishi), UTIC (Motorola), TSTL2 (Toshiba), and FTDL-E (Fujitsu). The tools add these constructs to the test data files. All other formats (TSSI, Verilog, VHDL, Compass, Lsim, MGC WDB, and LSITDL) represent these statements as comments. Saving Patterns in Basic Test Data Formats The Save Patterns usage lines for FastScan and FlexTest are as follows: For FastScan SAVe PAtterns filename [-Replace] [format_switch] [timing_filename] [-Parallel | -Serial] [-EXternal] [-BEgin begin_number] [-END end_number] [-CEll_placement {Bottom | Top | None}] [-ENVironment] [-ALl_test | -CHain_test | -SCan_test] [-NOPadding | -PAD0 | -PAD1] [-Noz] ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-27 Saving the Patterns Test Pattern Formatting and Timing For FlexTest SAVe PAtterns filename [-Replace] [format_switch] [timing_filename] [-Parallel | -Serial] [-EXternal] [-BEgin begin_number] [-END end_number] [-CEll_placement {Bottom | Top | None}] [-ALl_test | -CHain_test | -CYcle_test] [-NOPadding | -PAD0 | -PAD1] [-Noz] For more information on this command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. The basic test data formats include FastScan text, FlexTest text, FastScan binary, MGC WDB, Verilog, VHDL, Lsim, TSSI WGL (ASCII and binary), and Zycad. The test pattern formatter can write any of these formats as part of the standard FastScan and FlexTest packages—you do not have to buy a separate option. You can use these formats for timing simulation. FastScan Text This is the default format that FastScan generates when you run the Save Patterns command. This is one of only two formats (the other being FastScan binary format) that FastScan can read back in, so you should generate a pattern file in either this or binary format to save intermediate results. This format contains test pattern data in a text-based parallel format, along with pattern boundary specifications. The main pattern block calls the appropriate test procedures, while the header contains test coverage statistics and the necessary environment variable settings. This format also contains each of the scan test procedures, as well as information about each scan memory element in the design. To create a basic FastScan text format file, enter the following at the application command line: ATPG> save patterns filename -ascii The formatter writes the complete test data to the file named filename. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. 10-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Note that this pattern format does not contain explicit timing information. Refer to the “Test Pattern File Formats” chapter in the FastScan and FlexTest Reference Manual for more information on this test pattern format. FlexTest Text This is the default format that FlexTest generates when you run the Save Patterns command. This is one of only two formats (the other being FlexTest table format) that FlexTest can read back in, so you should always generate a pattern file in this format to save intermediate results. This format contains test pattern data in a text-based parallel format, along with cycle boundary specifications. The main pattern block calls the appropriate test procedures, while the header contains test coverage statistics and the necessary environment variable settings. This format also contains each of the scan test procedures, as well as information about each scan memory element in the design. To create a FlexTest text format file, enter the following at the application command line: ATPG> save patterns filename -ascii The formatter writes the complete test data to the file named filename. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. Note that this pattern format does not contain explicit timing information. Refer to the “Test Pattern File Formats” chapter in the FastScan and FlexTest Reference Manual for more information on this test pattern format. Comparing FastScan and FlexTest Text Formats with Other Test Data Formats The FastScan and FlexTest text formats describe the contents of the test set in a human readable form. In many cases, you may find it useful to compare the contents of a simulation or test data format with that of the text format for debugging purposes. This section provides detailed information necessary for this task. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-29 Saving the Patterns Test Pattern Formatting and Timing Often, the first cycle in a test set must perform certain tasks. The first test cycle in all test data formats turns off the clocks at all clock pins, drives Z on all bidirectional pins, drives an X on all other input pins, and disables measurement at any primary output pins. The FastScan and FlexTest test pattern sets can contain two main parts: the chain test block, to detect faults in the scan chain, and the scan test or cycle test block, to detect other system faults. The Chain Test Block The chain test applies the test_setup procedure, followed by the load_unload procedure for loading scan chains, and the load_unload procedure again for unloading scan chains. Each load_unload procedure in turn calls the shift procedure. This operation typically loads a repeating pattern of “0011” into the chains. However, if scan chains with less than four cells exist, then the operation loads and unloads a repeating “01” pattern followed by a repeating “10” pattern. Also, when multiple scan chains in a group share a common scan input pin, the chain test process separately loads and unloads each of the scan chains with the repeating pattern to test them in sequence. The test procedure file applies each event in a test procedure at the specified time. Each test procedure corresponds to one or more test cycles. Each test procedure can have a test cycle with a different timing definition. By default, all events use a timescale of 1000 ns. Note: If you specify a capture clock with the FastScan Set Capture Clock command, the test pattern formatter does not produce the chain test block. For example, the formatter does not produce a chain test block for IEEE 1149.1 devices in which you specify a capture clock during FastScan setup. The Scan Test Block (FastScan Only) The scan test block in the FastScan pattern set starts with an application of the test_setup procedure. The scan test block contains several test patterns, each of which typically applies the load_unload procedure, forces the primary inputs, measures the primary outputs, and pulses a capture clock. The load_unload procedure translates to one or more test cycles. The force, measure, and clock pulse events in the pattern translate to the ATPG-generated capture cycle. 10-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Each event has a sequence number within the test cycle. The sequence number’s default time scale is 1000 ns. You can change the timing of the test cycle using the timing file. You can split the ATPG cycle into two cycles to satisfy ASIC vendor timing constraints. You accomplish this by using the SET SPLIT_MEASURE_CYCLE TIME, and SET SPLIT_BIDI_CYCLE TIME commands in the timing file. Unloading of the scan chains for the current pattern occurs concurrently with the loading of scan chains for the next pattern. Therefore the last pattern in the test set contains an extra application of the load_unload sequence. More complex scan styles, like LSSD, use master_observe and skewed_load procedures in the pattern. For designs with sequential controllers, like boundary scan designs, each test procedure may have several test cycles in it to operate the sequential scan controller. Some pattern types, like RAM sequential and clock sequential types, are more complex than the basic patterns. RAM sequential patterns involve multiple loads of the scan chains and multiple applications of the RAM write clock. Clock sequential patterns involve multiple capture cycles after loading the scan chains. Another special type of pattern is the clock_po pattern. In these patterns, clocks may be held active throughout the test cycle and without applying capture clocks. If the test data format supports only a single timing definition, FastScan cannot save both clock_po and non-clock_po patterns in one pattern set. This is so because the tester cannot reproduce one clock waveform that meets the requirements of both types of patterns. Each pattern type (combinational, clock_po, ram_sequential, clock_sequential) can have a separate timing definition. The Cycle Test Block (FlexTest Only) The cycle test block in the FlexTest pattern set also starts with an application of the test_setup procedure. This test pattern set consists of a sequence of scan operations and test cycles. The number of test cycles between scan operations can vary within the same test pattern set. A FlexTest pattern can be just a scan operation along with the subsequent test cycle, or a test cycle without a preceding scan operation. The scan operations use the load_unload procedure and the ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-31 Saving the Patterns Test Pattern Formatting and Timing master_observe procedure for LSSD designs. The load_unload procedure translates to one or more test cycles. Using FlexTest, you can completely define the number of timeframes and the sequence of events in each test cycle. Each timeframe in a test cycle has a force event and a measure event. Therefore, each event in a test cycle has a sequence number associated with it. The sequence number’s default time scale is 1000 ns. You can change the timing of the test cycle using the timing file. You can split the ATPG cycle into two cycles to satisfy certain ASIC vendor timing constraints. You accomplish this by using the SET SPLIT_MEASURE_CYCLE TIME and SET SPLIT_BIDI_CYCLE TIME commands in the timing file. Unloading of the scan chains for the current pattern occurs concurrently with the loading of scan chains for the next pattern. For designs with sequential controllers, like boundary scan designs, each test procedure may contain several test cycles that operate the sequential scan controller. General Considerations During a test procedure, you may leave many pins unspecified. Unspecified primary input pins retain their previous state. FlexTest does not measure unspecified primary output pins, nor does it drive (drive Z) or measure unspecified bidirectional pins. This prevents bus contention at bidirectional pins. Note: If you run ATPG after setting pin constraints, you should also ensure that you set these pins to their constrained states at the end of the test_setup procedure. The Add Pin Constraints command constrains pins for the non-scan cycles, not the test procedures. If you do not properly constrain the pins within the test_setup procedure, the tool will do it for you, internally adding the extra force events after the test_setup procedure. This increases the period of the test_setup procedure by one time unit. This increased period can conflict with the test cycle period, potentially forcing you to re-run ATPG with the modified test procedure file. All test data formats contain comment lines that indicate the beginning of each test block and each test pattern. You can use these comments to correlate the test data in the FastScan and FlexTest text formats with other test data formats. 10-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns These comment lines also contain the cycle count and the loop count, which help correlate tester pattern data with the original test pattern data. The cycle count represents the number of test cycles, with the shift sequence counted as one cycle. The loop count represents the number of all test cycles, including the shift cycles. The cycle count is useful if the tester has a separate memory buffer for scan patterns, otherwise the loop count is more relevant. Note that the cycle count and loop count contain information for all test cycles—including the test cycles corresponding to test procedures. You can use this information to correlate tester failures to a FastScan pattern or FlexTest cycle for fault diagnosis. FastScan Binary (FastScan Only) This format contains test pattern data in a binary parallel format, which is the only format (other than FastScan text) that FastScan can read. A file generated in this format contains the same information as FastScan text, but uses a condensed form. You should use this format for archival purposes or when storing intermediate results for very large designs. To create a FastScan binary format file, enter the following at the FastScan command line: ATPG> save patterns filename -binary FastScan writes the complete test data to the file named filename. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. Mentor Graphics WDB The Mentor Graphics Waveform Database (MGC WDB) format contains test pattern data and timing information in a binary waveform database format, which QuickSim II, QuickFault, and other Mentor Graphics design analysis tools can read. In this format, you can write the patterns to load scan cells either serially or in parallel. You can also specify timing information in a timing file, otherwise the tools use default timing. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-33 Saving the Patterns Test Pattern Formatting and Timing To create a basic file set in MGC WDB format, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] [-Parallel | -Serial] -MGcwdb FastScan and FlexTest write test data as input (filename_in) and expected output (filename_out) waveform databases. Each database consists of three files: a pattern data file, a header file, and an attribute file. In addition, the tools generate a QuickSim II dofile (filename.do) which loads appropriate waveform databases, defines input and output pins, runs the simulator, compares the output waveforms with the expected output waveforms, and prints out a report containing information about miscompares. The last generated file is an index file (filename.index) used to correlate the beginning of each pattern with a simulation time. Each waveform database contains waveforms, which are time-ordered sequences of events. MGC WDB, because it is event-based, supports all timing definitions that FastScan and FlexTest support. You must specify a name for the WDB file set into which FastScan or FlexTest writes the complete test data, in either serial or parallel format, using timing data from the specified timing file. For example, to save your patterns in parallel format to a file called pat_wdb in the directory wdb.test, using a timing file called timefile, and printing out a directory listing of the resulting files, you would enter the following: ATPG> save patterns wdb.test/pat_wdb timefile -parallel -mgcwdb ATPG> system ls ./wdb.test pat_wdb.do pat_wdb_in.wdb_1 pat_wdb.index pat_wdb_out.Svdm_svdb.attr pat_wdb_in.Svdm_svdb.attrpat_wdb_out.dat_1 pat_wdb_in.dat_1 pat_wdb_out.wdb_1 For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the MGC WDB format, refer to the Waveform Dataport Programmer's Guide, available through Mentor Graphics. 10-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Verilog This format contains test pattern data and timing information in a text-based format readable by both the Verilog and Verifault simulators. This format also supports both serial and parallel loading of scan cells. You can specify timing information in a timing file, otherwise the tools use default timing. The Verilog format supports all FastScan and FlexTest timing definitions, because Verilog stimulus is a sequence of timed events. To generate a basic Verilog format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] [-Parallel | -Serial] -Verilog The Verilog pattern file contains procedures to apply the test patterns, compare expected output with simulated output, and print out a report containing information about failing comparisons. The tools write all patterns and comparison functions into one main file (filename), while writing the primary output names in another file (filename.po.name). If you choose parallel loading, they also write the names of the scan output pins of each scan sub-chain of each scan chain in separate files, for example, filename.chain1.name. This allows the tools to report output pins that have discrepancies between the expected and simulated outputs. You can enhance the Verilog testbench with Standard Delay Format (SDF) back-annotation. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the Verilog format, refer to the Verilog-XL Reference Manual, available through Cadence Design Systems. VHDL The VHDL interface supports both a serial and parallel test bench. SAVe PAtterns filename [timing_filename] [-Parallel | -Serial] -Vhdl The serial test bench uses only the VHDL language in a single test bench file, and therefore should be simulator independent. The parallel test bench consists of two files, one being a VHDL language test bench, and one being a QuickHDL dofile ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-35 Saving the Patterns Test Pattern Formatting and Timing containing QuickHDL and TCL commands. The QuickHDL dofile is used to force and examine values on the internal scan cells. Because of this, the parallel test bench is not simulator independent. The serial test bench is almost identical to the Verilog serial test bench. It consists of a a top level module which declares an input bus, an output bus, and an expected output bus. The module also instantiates the device under test and connects these buses to the device. The rest of the test bench then consists of assignment statements to the input bus, and calls to a compare procedure to check the results of the output bus. The parallel test bench is similar to the serial test bench in how it applies patterns to the primary inputs and observes results from the primary outputs. However, the VHDL language does not support at this time anyway to force and observe values on internal nodes below the top level of hierarchy. Because of this, it is necessary to create a second file which is a simulator specific dofile which uses simulator commands to force and observe values on the internal scan cell. This dofile runs in sync with the test bench file by using run commands to simulate the test bench and device under test for certain time periods. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. Lsim Lsim is a popular Mentor Graphics simulator, commonly used to analyze customdesigned integrated circuits. The Lsim test vector format consists of a simulation trace file that contains all the input and output pin values for each time at which a pin changes. Currently, FastScan and Flextest only support the Lsim serial test vector format, which, for large designs, can lead to large test data files. The test pattern data files contain timing information. You can either specify timing using a timing file, or use default timing. You can use the Verify command in Lsim to read in the test vector file and compare the expected output values with the simulated output values. Note that Lsim does not allow two traces corresponding to the same timestamp. Instead, Lsim test vectors are a sequence of traces at each timestamp. Thus, Lsim test pattern format supports all the timing definitions that FastScan and FlexTest support. Other simulators, such as Powermill, also use the Lsim trace format. 10-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns To generate a basic Lsim format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -Serial -LSIM FastScan or FlexTest writes the complete test data to the file named filename, in serial format, using timing data from the specified timing file. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the Lsim test vector format, refer to the Mentor Graphics Explorer Lsim Reference Manual. TSSI Wave Generation Language (ASCII) The TSSI WGL format contains test pattern data and timing information in a structured text-based format. You can translate this format into a variety of simulation and tester environments, but you must first read it into the TSSI Waveform database and use the appropriate TSSI translator. This format supports both serial and parallel loading of scan cells. You can either specify timing information in a timing file, or use default timing. The TSSI WGL format supports all FastScan and FlexTest timing definitions, because this format represents test patterns as sequences of cycles, with each cycle having its own timing definition. By default, they use a separate timing definition for each test procedure and for the capture cycle. However, it is possible to produce a TSSI WGL file containing a single timing definition by using the SET SINGLE_CYCLE TIME, SET SPLIT_MEASURE_CYCLE TIME, or the SET SPLIT_BIDI_CYCLE TIME timing commands. Some test data flows verify patterns by translating TSSI WGL (via Summit Design WGL-simulation translators) to stimulus and response files for use by the chip foundry’s golden simulator. Sometimes this translation process uses its own parallel loading scheme, called memory-to-memory mapping, for scan simulation. In this scheme, each scan memory element in the ATPG model must have the same name as the corresponding memory element in the simulation model. Due to the limitations of this parallel loading scheme, you should ensure the following: 1) there is only one scan cell for each DFT library model (also called a scan ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-37 Saving the Patterns Test Pattern Formatting and Timing subchain), 2) the hierarchical scan cell names in the netlist and DFT library match those of the golden simulator (because the scan cell names in the ATPG model appear in the scan section of the parallel TSSI WGL output), 3) the scan-in and scan-out pin names of all scan cells are the same. To generate a basic TSSI WGL format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] [-Parallel | -Serial] -TSSIWgl FastScan or FlexTest writes the complete test data to the file filename, in either serial or parallel format, using timing data from the specified timing file. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the TSSI WGL format, refer to the TDS Software System WDB Tool Kit, available through Summit Design, Inc. TSSI Wave Generation Language (Binary) The TSSI WGL binary format contains the same test pattern data and timing information as ASCII TSSI WGL format. However, the binary format has the following advantages: • Compact parallel and scan pattern descriptions • Platform-independent binary coding • Faster writing/parsing times • No scan state definition block • Scan “in-line” with parallel vectors rather than indirectly pre-declared • Upwardly compatible To generate a basic TSSI WGL binary format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] [-Parallel | -Serial] -TSSIBinwgl 10-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns When you specify the -tssibinwgl switch, FastScan or FlexTest writes the entire “pattern” section of the WGL file in both a structured text-based format named filename and in binary format in a separate file named filename.patternbin. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the TSSI WGL format, refer to the Binary Waveform Generation Language External Specification, available through Summit Design, Inc. Zycad You can use Zycad format patterns to verify ATPG patterns on the Zycad hardware-accelerated timing and fault simulator. Zycad patterns do not have any special constructs for scan. You can either specify timing information in a timing file, or use default timing. Currently, the test pattern formatter creates only serial format Zycad patterns. Zycad patterns consist of two sections: the first section defines all design pins, and the second section defines all pin values at any time in which at least one pin changes. To generate a basic Zycad format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -serial -Zycad FastScan and FlexTest produce two files in the Zycad format, one for the fault simulator (filename.fault.sen) and the other for the timing simulator (filename.assert.sen). A comment line in Zycad format includes the pattern number, cycle number, and loop number information of a pattern. At the user’s request, the simulation time is also provided in the comment line: # Pattern 0 Cycle 1 Loop 1 Simulation time 500 For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-39 Saving the Patterns Test Pattern Formatting and Timing Saving in ASIC Vendor Data Formats The ASIC vendor test data formats include Texas Instruments TDL 91, Compass Scan, Fujitsu FTDL-E, Motorola UTIC, Mitsubishi MITDL, Toshiba TSTL2, and LSI Logic LSITDL. The ASIC vendor’s chip testers use these formats. If you purchased the ASICVector Interfaces option to FastScan or FlexTest, you have access to these formats. All the ASIC vendor data formats are text-based and load data into scan cells in a parallel manner. Also, ASIC vendors usually impose several restrictions on pattern timing. Most ASIC vendor pattern formats support only a single timing definition. Refer to your ASIC vendor for test pattern formatting and other requirements. The following subsections briefly describe the ASIC vendor pattern formats and give sample timing files for each. TI TDL 91 This format contains test pattern data in a text-based format. You can either specify timing information in a timing file, or use default timing. Currently, FastScan and FlexTest support features of TDL 91 version 3.0 only. This format supports multiple scan chains, but allows only a single timing definition for all test cycles. Thus, all test cycles must use the timing of the main capture cycle. TI’s ASIC division imposes the additional restriction that comparison should always be done at the end of a tester cycle. You must ensure that all the non-scan cycle timing and test procedures have compatible timing. The SET SINGLE_CYCLE TIME command ensures that one timing definition represents all non-scan and scan cycle timing. It does this by splitting the non-scan cycle into two pieces at measurement time. The SET SPLIT_MEASURE_CYCLE TIME and SET END_MEASURE_CYCLE TIME commands ensure that output measurements occur only at the end of a tester cycle. If you do not check for compatible timing, the resulting test data may have incorrect timing. 10-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns To generate a basic TI TDL 91 format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -TItdl The formatter writes the complete test data to the file filename, using timing data from the specified timing file. It also writes the chain test to another file (filename.chain) for separate use during the TI ASIC flow. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. Example TI TDL 91 Timing Definition File The following is a typical FastScan timing definition file that creates a tester cycle of 500ns. In this example, the default period is 1000ns, but the SET SPLIT_MEASURE_CYCLE TIME command splits the non-scan cycle in two at 500ns to ensure output measurement at the end of the test cycle. set time scale 1 ns; Timeplate "tp0" = force_pi 2; bidi_force_pi 100; measure_po 490; capture_clock_on 600; capture_clock_off 700; period 1000; end; set split_measure_cycle time 500; set procedure file "g1" "split_measure.g1"; The following example shows equivalent FlexTest timing commands and timing definition file. set test cycle 2; setup pin constraints NR 1 0; add pin constraints SR0 CLK 1 1 1; setup pin strobes 1; set time scale 1 ns; set split_measure_cycle time 500; set force time 600 700; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-41 Saving the Patterns set set set set set Test Pattern Formatting and Timing bidi_force time 100 625; measure time 490 650; first_force time 2; cycle time 1000; procedure file "g1" "split_measure.g1"; The following example shows the compatible “split_measure.g1” file. proc shift = measure_sco 0; force_sci 2; force CLK 1 100; force CLK 0 200; period 500; end; proc load_unload = force SE 1 2; force CLEAR 1 100; force CLK 0 100; apply shift 10 500; period 500; end; Compass Scan This format contains test pattern data in a text-based format. You can either specify timing information in a timing file, or use default timing. This format supports only single scan chains and a single timing definition for all test cycles. Thus, all test cycles must use the timing of the main capture cycle. You must ensure that all the non-scan cycle timing and the test procedures have compatible timing. The SET SINGLE_CYCLE TIME command ensures that one timing definition represents all non-scan and scan cycle timing. If you do not check for compatible timing, the resulting test data may have incorrect timing. To generate a basic Compass format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -Compass 10-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns The formatter writes test pattern data into the following files: o The block map file (filename.tbm). o The entry file (filename_entry.vif), to denote the load procedure. o The exit file (filename_exit.vif), for specifying the unload procedure. o The scan I/O file (filename_sio.vif), to denote non-scan vectors. o The scan in file (filename_si.trc), to denote scan in patterns. o The scan out file (_so.trc), to denote scan out patterns. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on the Compass Scan format, refer to the Vector Reference Manual, available through Compass Design Automation. Example Compass Timing Definition File The following is a typical FastScan timing definition file that creates a tester cycle of 1000ns. set time scale 1 ns; Timeplate "tp0" = force_pi 2; bidi_force_pi 100; measure_po 490; capture_clock_on 600; capture_clock_off 700; period 1000; end; set single_cycle time 1000; set procedure file "g1" "one.g1"; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-43 Saving the Patterns Test Pattern Formatting and Timing The following example shows equivalent FlexTest timing commands and timing definition file. set test cycle 2; setup pin constraints NR 1 0; add pin constraints SR0 CLK 1 1 1; setup pin strobes 1; set set set set set set set set time scale 1 ns; single_cycle time 1000; force time 600 700; bidi_force time 100 625; measure time 490 650; first_force time 2; cycle time 1000; procedure file "g1" "one.g1"; The following example shows the compatible “one.g1” file. proc shift = force_sci 2; measure_sco 490; force CLK 1 600; force CLK 0 700; period 1000; end; proc load_unload = force SE 1 2; force CLEAR 1 600; force CLK 0 600; apply shift 10 1000; period 1000; end; Fujitsu FTDL-E This format contains test pattern data in a text-based format. You can either specify timing information in a timing file, or use default timing. The Fujitsu FTDL-E format supports multiple scan chains, but allows only a single timing definition for all test cycles. Thus, all test cycles must use the timing of the main capture cycle. You must ensure that all the non-scan cycle timing and 10-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns test procedures have compatible timing. The SET SINGLE_CYCLE TIME command ensures that one timing definition represents all non-scan and scan cycle timing. If you do not check for compatible timing, the resulting test data may have incorrect timing. The FTDL-E format splits test data into patterns that measures 1 or 0 values, and patterns that measures Z values. The test patterns divide into test blocks that each contain 64K tester cycles. To generate a basic FTDL-E format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -Fjtdl The formatter writes the complete test data to the file named filename.fjtdl.func, using timing data from the specified timing file. If the test pattern set contains IDDQ measurements, the formatter creates a separate DC parametric test block in a file named filename.ftjtl.dc. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. You can also use the Compass Scan or TI TDL 91 format timing definition files to generate MITDL patterns. Refer to the “Compass Scan” section for more details. For more information on the Fujitsu FTDL-E format, refer to the FTDL-E User's Manual for CMOS Channel-less Gate Array, available through Fujitsu Microelectronics. Motorola UTIC This format contains test pattern data in a text-based format. You can either specify timing information in a timing file, or use default timing. This format supports multiple scan chains, but allows only two timing definitions. One timing definition is for scan shift cycles and one is for all other cycles. When saving patterns, the formatter does not check the shift procedure for timing rules. You must ensure that all the non-scan cycle timing and the test procedures (except for the shift procedure) have compatible timing. This format also supports the use of differential scan pins. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-45 Saving the Patterns Test Pattern Formatting and Timing Additionally, Motorola’s ASIC division requires that you force bidirectional pins in a tester cycle after forcing other non-return input pins. The SET SPLIT_BIDI_CYCLE TIME command ensures the force of all non-return input pins before the split_bidi_cycle time and the force of all bidirectional pins after this time. This command also ensures one timing definition represents all scan and non-scan cycle timing. Motorola ASIC also requires that all outputs be stable for at least 30ns. You can ensure this is the case by using the Set Strobe_window check. Because UTIC supports only two timing definitions, one for the shift cycle and one for all other test cycles, all test cycles except the shift cycle must use the timing of the main capture cycle. If you do not check for compatible timing, the resulting test data may have incorrect timing. To generate a basic Motorola UTIC format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -Utic The formatter writes the complete test data to the file named filename using timing data from the specified timing file. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. Some test data verification flows do pattern verification by translating UTIC (via Motorola ASIC tools) into stimulus and response files for use by the chip factory’s golden simulator. Sometimes this translation process uses its own parallel loading scheme, called memory-to-memory mapping, for scan simulation. In this scheme, each scan memory element in the ATPG model must have the same name as the corresponding memory element in the simulation model. Due to the limitations of this parallel loading scheme, you should ensure that the hierarchical scan cell names in the netlist and DFT library match those of the golden simulator. This is because the scan cell names in the ATPG model appear in the scan section of the parallel UTIC output. For more information on the Motorola UTIC format, refer to the Universal Test Interface Code Language Description, available through Motorola Semiconductor Products Sector. 10-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Example UTIC Timing Definition File The following is a typical FastScan timing definition file that creates a tester cycle of 500ns. In this case, the non-scan cycle is split into two at 500ns to ensure output measurement at the end of the test cycle. set time scale 1 ns; Timeplate "tp0" = force_pi 2; bidi_force_pi 525; measure_po 550; capture_clock_on 600; capture_clock_off 700; period 1000; end; set split_bidi_cycle time 500; set strobe_window time 30; set procedure file "g1" "split_bidi.g1"; The following example shows equivalent FlexTest timing commands and timing definition file. set test cycle 2; setup pin constraints NR 1 0; add pin constraints SR0 CLK 1 1 1; setup pin strobes 1; set set set set set set set set time scale 1 ns; split_bidi_cycle time 500; force time 600 700; bidi_force time 525 625; measure time 550 650; first_force time 2; cycle time 1000; procedure file "g1" "split_bidi.g1"; The following example shows the compatible “split_measure.g1” file. proc shift = force_sci measure_sco force CLK 2; 50; 1 100; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-47 Saving the Patterns Test Pattern Formatting and Timing force CLK 0 200; period 500; end; proc load_unload = force SE 1 2; force CLEAR 1 100; force CLK 0 100; apply shift 10 500; period 500; end; Mitsubishi TDL This format contains test pattern data in a text-based format. You can either specify timing information in a timing file, or use default timing. This format supports multiple scan chains, as well as multiple timing definitions. You can use the SET SINGLE_CYCLE TIME or the SET SPLIT_MEASURE_CYCLE TIME command to create a MITDL format file that uses only a single timing definition. To generate a basic Mitsubishi TDL format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -MItdl The formatter represents all scan data in a parallel format. It writes the test data into two files: the program file (filename.td0), which contains all pin definitions, timing definitions, and scan chain definitions; and the test data file (filename.td1), which contains the actual test vector data in a parallel format. You can also use the Compass Scan or TI TDL 91 format timing definition files to generate MITDL patterns. Refer to the “Compass Scan” section for more details. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information on Mitsubishi's TDL format, refer to the TD File Format document, which Hiroshi Tanaka produces at Mitsubishi Electric Corporation. 10-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Toshiba TSTL2 This format contains only test pattern data in a text-based format. The test pattern data files contain timing information. You can either specify timing information in a timing file, or use default timing. This format supports multiple scan chains, but allows only a single timing definition for all test cycles. TSTL2 represents all scan data in a parallel format. You can use the SET SINGLE_CYCLE TIME or the SET SPLIT_BIDI_CYCLE TIME command to create a TSTL2 format file which uses only a single timing definition. The SET SPLIT_BIDI_CYCLE TIME command ensures that bidirectional pins and input pins change in different cycles to prevent transient bus contention. To generate a basic Toshiba TSTL2 format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -TSTl2 The formatter writes the complete test data to the file named filename using timing data from the specified timing file. You can use the Compass Scan format or Motorola UTIC timing definition files for generating Toshiba TSTL2 patterns. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. For more information about the Toshiba TSTL2 format, refer to Toshiba ASIC Design Manual TDL, TSTL2, ROM data, (document ID: EJFB2AA), available through the Toshiba Corporation. LSI Logic LSITDL This format contains only test pattern data in a text-based format. The test pattern data files contain timing information. You can either specify timing information in a timing file, or use default timing. This format supports multiple scan chains, but allows only a single timing definition for all test cycles. LSITDL represents all scan data in a parallel format. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-49 Saving the Patterns Test Pattern Formatting and Timing To generate an basic LSITDL format test pattern file, use the following arguments with the Save Patterns command: SAVe PAtterns filename [timing_filename] -LSITdl -map [mapping_file] The LSITDL format generates 7 files: filename.apat1s (primary input data), filename.bpat1s (parallel scan chain loading data for master memory elements), filename.cpatls (parallel scan chain loading data for non-master memory elements), filename.vpats000 (expected primary output data), filename.vpats001 (expected scan output data), filename.tifends (scan chain and cell inversion data), and filename.scl1s (simulation control file for parallel loading). Because the LSITDL format requires a fixed number of cycles between consecutive scan loads, the formatter automatically pads the test data such that the number of cycles between two consecutive scan loads is always the same. FastScan uses only one cycle to measure the primary output. FlexTest uses all cycles to measure the primary output. For more information on the Save Patterns command and its options, see Save Patterns in the FastScan and FlexTest Reference Manual. The LSITDL design flow for verification and translation into ATE patterns is as follows: First, the LSI Logic LSIM golden simulator simulates the LSITDL patterns. Next the Simulation_Comparator compares the actual outputs with the expected outputs. Then the Test_Extractor translates the LSIM trace outputs into ATE patterns. These tools always compare at the end of a cycle, so you should use the SET SPLIT_MEASURE_CYCLE TIME command in this flow. Some test data verification flows perform pattern verification by translating UTIC (via Motorola ASIC tools) into stimulus and response files for use by the chip factory’s golden simulator. Sometimes this translation process uses its own parallel loading scheme, called memory-to-memory mapping, for scan simulation. In this scheme, each scan memory element in the ATPG model must have the same name as the corresponding memory element in the simulation model. Due to the limitations of this parallel loading scheme, you should ensure that the hierarchical scan cell names in the netlist and DFT library match those of the golden simulator. This is because the scan cell names in the ATPG model appear in the scan section of the parallel UTIC output. 10-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns During translation, the tool uses a parallel loading scheme that also uses memoryto-memory mapping at the scan cell level. For this reason, you should have only one scan cell in your scan library models. The tool implements parallel loading using special internal pins with special names in the LSI Logic LSIM simulation model. If you wish to create user-specific scan models, you must name the internal node used for parallel loading with the default pin name used for other scan cells. You should be also careful in defining timing for LSITDL patterns, so as to prevent bus contention. You should adopt the LSI Logic design approach to preventing transient bus contention at pins by disabling tri-state drivers until all other pins and scan cells change. The example shown in this section illustrates this approach. Note that the Simulation_Comparator may give false warnings of bus contention when multiple drivers drive a bus with the same value. On the other hand, the scan design rules checker in the Mentor Graphics ATPG tools performs a simulation that is more accurate than the LSI Logic parallel loading scheme. In particular, the LSI Logic LSIM may not accurately simulate non-scan memory elements that behave as constant 0 or 1 generators or transparent latches during scan loading. Typically, the flattened model FastScan creates for rules checking contains these types of gates. To work around the simulation limitation, you can set the pattern type to scan sequential with a depth of 2 (Set Simulation Mode combinational -depth 2) prior to rules checking. Doing so removes these gate types from the simulation model. After rules checking you can then set the pattern type back to combinational if you desire. The example at the end of this section demonstrates this technique. Another limitation of the Test_Extractor tool is that if the overall inversion polarity of a scan chain from scan input pin to the scan output pin is odd, the result is incorrect final ATE scan patterns. You can work around this problem by adding a +INVERT statement to the scan input SCANPORT statement in the pattern_name.tifends file. The Test_Extractor tool has another limitation if there are multiple scan chains operating in parallel with separate scan clocks. The tool generates extra shift cycles while generating serial patterns for ATE. You can work around this problem by specifying only one scan clock with each scan chain in the <pattern_name>.tifends file. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-51 Saving the Patterns Test Pattern Formatting and Timing Handling Parallel Load in the C-MDE Environment DFT ATPG tools group memory elements on a scan chain into scan cells according to the shift procedure provided by the user. This “grouping” can result in a scan cell with multiple memory elements. DFT’s method of parallel loading of a scan chain is to apply appropriate values at the scan subchain input and then apply one or more shift procedures. All of the memory elements on a scan chain can be loaded with desired values after the parallel loading. LSI Logic parallel loading uses a different approach. In the C-MDE environment, no shift clock is applied for parallel loading. A desired logic value is loaded directly into the output of a memory element of a scan chain (by using set point, the s2(a), s3(a), etc. internal pins of the logic model). In the current DFT LSITDL implementation, a desired logic value is always loaded into the last memory element of a scan cell, if there is more than one memory elements in a scan cell. If a scan cell has more than one memory elements, only the last memory element of the scan cell will be loaded with desired logic value while the logic values on the other memory elements of the scan cell will be unknown after the parallel loading in C-MDE environment. This is the source of mismatches of DFT LSITDL patterns in C-MDE simulation. To alleviate this problem, desired logic values can be loaded directly to the output of all memory elements of a design by force appropriate set points of these memory element library cells in C-MDE simulation to achieve the same logic state of the design as serial scan chain loading. The desired values of master gates of scan cells can be provided in .bpat file while the desired values of other memory elements of scan cells (copies, slaves, shadows, and extras) can be provided in a .cpat file. For illustration purpose, the concept of observable gate of a scan cell is introduced here. If a scan cell has a slave gate, the observable gate of that scan cell is the slave gate. If a scan cell doesn’t have a slave gate, but has a copy gate, the copy gate is the observable gate of the scan cell; Otherwise, the observable gate is the master gate of the scan cell. 10-52 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Expected logic values on the outputs of all observable gates after capturing (and application of observe procedures) will be provided in a .vpat001 file for simulation comparison. In the C-MDE simulation control file, .scl file, instructions will be given to save logic values on all observable gates during C-MDE simulation for generating ATE program. For each scan chain, inversion information between scan input and first observable gate, adjacent observable gates, the last observable gate and the scan output will be provided in a .tifend file for generating ATE program. A mapping file is required to save LSITDL format pattern file from DFT ATPG tools. The mapping file provides names of set point(s) and observe point associated with each memory library cells used in the design. LSI Logic should provide mapping files to their customers. The command for saving LSITDL format pattern file from Mentor ATPG tools will be enhanced to: save patterns <filename> [timing-file] -lsitdl -map <mapping-file> The syntax for mapping file is provided below: LSITDL Mapping File Syntax A line starting with a “#” character is a comment line. One line can hold at most one library cell mapping information. For a edge triggered memory element library cell, first field is the cell name, second field is the name of the observe point, third field is the name of the set point associated with low clock level (0), and the fourth field of the name of the set point associated with the high clock level (1). For a level sensitive memory element library cell, first field is the cell name, second field is the name of the observe point, and the third field is the name of the set point. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-53 Saving the Patterns Test Pattern Formatting and Timing The syntax of a mapping file looks like this: #cell-name fd1 fd2 latch <EOF> observe-point q(z) q(z) q(z) set-point1 set-point2 s2(a) m3(a) <return> s2(a) m3(a) <return> s2(a) <return> After scan chain loading, DFT ATPG tools identify some nonscan memory elements as conditional/unconditional transparent latches, tie0s, or tie1s. The states of all other nonscan memory elements are considered unknown for ATPG. To achieve the same state in CMDE simulation, tie0 and tie0 nonscan memory elements will be set to strong tie1 and tie0 in .scl file while all other nonscan memory elements will be set to initial tieX in .scl file. In order for Mentor ATPG tools to provide correct logic values to be loaded and to be observed on memory elements, following requirements must satisfy. 1. No library cell can have more than one ATPG memory element primitive. For example, in the CMDE lcb300k.lib, library cell fd1x4 has 4 of fd1s. This library cell should be replaced by four individual fd1s when using Mentor ATPG tools. 2. A library cell which has a level sensitive memory element primitive must have exact one set point. 3. A library cell which has a edge triggered memory element should have two set points associated with the two clock levels (0 and 1). When loading logic value to a memory element library cell, appropriate set point will be used according to the current clock logic level. 4. There should be no inversion between the output of a ATPG memory element primitive and the state of its library cell which is determined by it’s set point. For more information on the LSITDL format, refer to LSI Logic Chip Level Full Scan Design Methodology Guide or the CMDE TestBuilder Reference Manual, available from LSI Logic Corporation. 10-54 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns Example LSITDL Timing Definition The following example illustrates the FastScan and FlexTest dofiles, test procedure files, test procedure files with timing, and the timing files that are compatible with the LSI Logic design approach. Note that the P_SCANTRIN pin disables the tri-state-capable output pins. The following is the FastScan dofile: add clocks 0 p_clk add clocks 0 p_resetn add write controls 0 p_clk add scan group g1 l1a6760.g1 add scan chain c1 g1 p_scanin p_scanout set clockpo patterns off set contention check capture_clock -atpg set simulation mode combinational -depth 2 set sys mode atpg set atpg compression on set simulation mode combinational add fault -all run compress pattern 16 save pat patterns_fst/l1a6760.pat -re save pat patterns_fst/l1a6760.lsitdl l1a6760.fst.time -lsitdl save pat patterns_fst/l1a6760.tssi.par l1a6760.fst.time -tssiw save pat patterns_fst/l1a6760.vp l1a6760.fst.time -verilog save pat patterns_fst/l1a6760.wdb.par l1a6760.fst.tim -mgcwdb The following is the FlexTest dofile: add add add add add set add add set set add clocks 0 p_clk clocks 0 p_resetn write controls 0 p_clk scan group g1 l1a6760.g1 scan chain c1 g1 p_scanin p_scanout test cycle 2 pin constraints p_clk sr0 1 1 1 pin constraints p_resetn sr0 1 1 1 contention check -bus -atpg sys mode atpg fault -all ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-55 Saving the Patterns run save save save save pat pat pat pat Test Pattern Formatting and Timing patterns_flx/l1a6760.pat -re patterns_flx/l1a6760.lsitdl l1a6760.flx.time -lsitdl patterns_flx/l1a6760.tssi.par l1a6760.flx.time -tssiw patterns_flx/l1a6760.vp l1a6760.flx.time -verilog The following is the test procedure file with timing: proc shift = measure_sco force_sci force p_clk force p_clk period end; proc load_unload = force p_scanen force p_resetn force p_clk force p_scantrin apply shift end; 1 0 0 0 0 0 8 0; 0; 200; 400; 1000; 0; 0; 0; 500; 1000; The following is the FastScan timing file: set time scale 1nS; Timeplate "tp0" = force_pi 0; skew_force_pi "P_SCANTRIN" 500; measure_po 950; capture_clock_on 1200; capture_clock_off 1400; period 2000; end; set split_measure_cycle time 1000; set procedure file "g1" "l1a6760.g1.time"; The following is the equivalent FlexTest timing file: set set set set 10-56 time scale 1nS; force time 1200 1400; skew_force time "P_SCANTRIN" 500 1300; measure time 950 1350; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Test Pattern Formatting and Timing Saving the Patterns set cycle time 2000; set split_measure_cycle time 1000; set procedure file "g1" "l1a6760.g1.time"; ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 10-57 Saving the Patterns 10-58 Test Pattern Formatting and Timing ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Chapter 11 Running Diagnostics Figure 11-1 outlines this chapter’s discussion on running chip failure diagnostics. ASIC Vendor Creates ASIC, Runs Tests 1. Understanding FastScan Diagnostic Capabilities Run Diagnostics (FastScan) 2. Understanding Stuck Faults and Defects 3. Creating the Failure File 4. Performing a Diagnosis Figure 11-1. Diagnostics Procedure You can use FastScan to diagnose chip failures during the ASIC testing process. Note that FlexTest does not provide this capability. Understanding FastScan Diagnostic Capabilities In the test process, you run FastScan on a design to create a test pattern set. You then use ATE to run the same patterns on the fabricated chip. If the chip is good, it passes the test set. If the chip is faulty, it fails one or more patterns in the test set, and you will probably want to know why. Although these chips are not repairable, the information that fault diagnosis provides could help you find manufacturing yield and quality problems and prevent their recurrence. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 11-1 Understanding FastScan Diagnostic Capabilities Running Diagnostics You can use fault diagnosis on chips that fail during the application of the scan test patterns to identify the precise location of a fault, given the actual response of a faulty circuit to a test pattern set. You perform a diagnosis by first collecting the full set of failing pattern data from the tester. FastScan utilizes this data during fault simulation to determine the set of faults whose simulated failures most closely match the actual failures. The more data (failing patterns) it has to draw from, the more accurate the diagnosis. Thus, if you intend to perform fault diagnosis, you should not compress the pattern set when you run ATPG with FastScan. Compared to the standard fault dictionary approach, post-test fault simulation (which considers all failing patterns) not only improves precision but also provides the capability to diagnose non-stuck fault defects and multiple defects. The ability to precisely identify a fault site depends on the faults associated with a single fault equivalence class. FastScan achieves this level of precision for most defects that behave as stuck-at faults. FastScan does not perform its "normal" diagnosis if the chain test fails. However, there is a special diagnosis mode for chain test fails. Instead of reporting a fault site, chain diagnosis reports the last scan cell in each chain that appears to unload in a plausible way. If the failures given to FastScan include a chain fail, or if the -chain option is given to the diagnose failures command, a chain diagnosis is performed. Chain diagnosis uses fail information from the scan test section. The chain test failures are ignored except to indicate that chain diagnosis is to be performed. Diagnosis is performed by looking at the actual values unloaded from the scan cells. This is achieved by XOR-ing the fail data with the expected data. It is assumed that a chain failure will cause constant data to be shifted out past the fault site. The diagnosis is performed by looking for the scan cell nearest scan out that unloads constant data. Assuming that over a few patterns every cell at some time will capture both a zero and one, this give a way to localize the fault site. 11-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Running Diagnostics Understanding Stuck Faults and Defects Understanding Stuck Faults and Defects A diagnosis simulates stuck-at faults to identify the defects that cause test failures. Unfortunately, many defects (such as shorts and AC defects) do not behave as stuck-at faults. However, it is generally true that when defects cause circuit failures during testing, the defect site briefly behaves as a stuck-at fault. Depending on the degree to which the defect behaves like a stuck-at fault, the diagnosis categorizes it into one of the following three defect classes: • Single Stuck Faults (SSF) Defects in this class behave precisely the same as a stuck-at fault. In addition to the failing pattern data, FastScan uses passing pattern data to narrow down the list of fault candidates. Diagnosis for this fault class identifies a single defect that fully explains both failing and passing pattern results. Examples of defects in this class include open lines in bipolar chips and cell defects that cause an output to remain at a constant value. • Non-SSF Single Site Defects Defects in this class do not always behave like stuck-at faults, but the source of all failures is a single defect site. The stuck-at fault associated with the defect site explains all failing patterns, but can cause some passing patterns to fail. FastScan cannot use passing patterns to resolve between fault candidates because this degrades the precision of the diagnosis. Diagnosis for this fault class identifies a single defect that fully explains all of the failing patterns. However, FastScan issues a warning message indicating the fault candidate causes passing patterns to fail. Examples of defects in this class include AC defects, CMOS opens, and intermittent defects. • Non-SSF Multiple Site Defects Defects in this class require more than one stuck-at fault to explain all failures. In diagnosing these defects, FastScan assumes that a single fault explains all single pattern failures. The diagnosis identifies faults that explain the first failing pattern and, in addition, provide the best match for ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 11-3 Creating the Failure File Running Diagnostics all of the failures. FastScan then eliminates the explained failing patterns from further consideration and repeats the process for the remaining failures. FastScan records patterns that it cannot explain by any one stuck fault and then continues diagnosis on the next unexplained failure. Diagnosis for this fault class identifies multiple defects, however, it may not explain all failing patterns. Examples of defects in this class include shorts and any combination of defects in the first two classes. Creating the Failure File The failure file contains a list of failing responses that result from applying the scan test patterns to a defective chip via ATE. You then capture the failing pattern data and ensure it is in the proper file format. You can also create this failure file by simulating a fault and writing all the failures that could result from that fault, using the Write Failures command. The Write Failures command works as a training or experimentation aid for understanding fault diagnosis. You can use this failure file as input to the Diagnose Failures command, which identifies the most likely cause of the failures. If the file does not include all failing patterns, you must identify the last pattern applied. The file must include the failing output measurements of all failing patterns up to that point. It is important that this file contain all observed failures for a given pattern. Because of the scan output’s serial nature, you can easily truncate the list of failures not on a pattern boundary, which hinders diagnostic resolution. Providing the tool with as many failures as possible allows maximum resolution of the diagnosis. 11-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Running Diagnostics Creating the Failure File Failure File Format The failure file format rules are as follows: • All data for a single failing response is on a single line. • For a failing response that occurs during the parallel measure of the primary outputs, each entry contains the pattern number followed by the pin name of the failing primary output. • For a failing response that occurs during the unloading of a scan chain, each entry contains the pattern number followed by the scan chain name followed by the failing scan cell’s position in the scan chain. Positions start at 0, with position 0 being the scan cell closest to the scanout pin. • The pattern number for an entry must not be smaller than the pattern number of a preceding entry. • FastScan assumes an entry that begins with a double slash (//) is a comment and ignores it. • The failure file must contain all the failing responses for all patterns up to and including the last failing pattern. The following shows a failure file example: 10 10 10 10 195 311 output17 output29 chain1 314 chain3 75 output29 chain2 0 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 11-5 Performing a Diagnosis Running Diagnostics Performing a Diagnosis Figure 11-2 gives a pictorial representation of the chip testing and diagnostic process. Netlist Setup Dofile Test Procedure File ATPG Library Test Generation FastScan/FlexTest Chip Test ATE Run Diagnostics FastScan Test Vectors (Vendor format and WDB) Failure File Failure Report Figure 11-2. Diagnostics Process Flow The following list provides a basic process for performing failure diagnosis within a FastScan session (from either the Atpg, Fault, or Good system mode): 1. Prior to running a diagnosis, you must store the failing pattern data in a file in the proper format. “Creating the Failure File” on page 11-4 describes the format of this file. 2. Set the pattern source to external and specify the test pattern file name (pattern_file). ATPG> SET PAttern Source external pattern_file 11-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Running Diagnostics Performing a Diagnosis 3. Enter the Diagnose Failures command, identifying the failure file (fails_file), and the last pattern used from the pattern file (in this case, pattern number 284), if you did not wish to apply all patterns. ATPG> DIAgnose FAilures fails_file -last 284 This command generates a diagnostics report--either displayed or written to a file. The first line of the report is a summary of the diagnosis, which identifies the number of failing patterns, the number of different defects diagnosed, and the number of unexplained failing patterns. The tool lists any unexplained failures following the summary. For each defect it diagnoses, it gives the following information: o The number of failing patterns explained by the defect. o A warning if the fault candidates for the defect caused passing patterns to fail. o A list of the failing patterns explained by the defect. o A list of the possible fault candidates for the defect. For each fault candidate, the standard fault data, which includes fault type, fault code, pin pathname, and cell name, are displayed. The tool uses the fault code DS (detected by simulation) for the non-equivalent faults. The cell name identifies the type of cell that connects to the faulted pin. The cell name is "primary_input" for primary inputs, "primary_output" for primary outputs, and "unknown" for unresolvable instances. o CPU time the diagnosis uses. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 11-7 Performing a Diagnosis 11-8 Running Diagnostics ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Appendix A Design Rules Checking DFTAdvisor, FastScan, and FlexTest all perform design rules checking. Design rules checking within these applications includes some or all of the following types of rules checks: • • • • • General (G rules) Test procedure file (P rules) Scan chain tracing (T rules) Scan cell data (D rules) • • • • RAM (A rules) BIST (B rules) Extra user-specified (E rules) Scannability (S rules) Clock (C rules) FastScan Rules Checking FastScan performs the most extensive rules checking of any of the tools. Assuming your design has circuitry that requires it, FastScan performs rules checking for all the rule types. All the information in the section “The Design Rules” on page A-11 applies to FastScan. DFTAdvisor Rules Checking Prior to scan insertion, DFTAdvisor performs a limited number of rules checks on the design as you switch from Setup to Dft modes. Part of the checking it does is scannability checking. For more information, refer to “Scannability Rules” on page A-93. For primary clock inputs gated by other logic, a test procedure file describes the logic conditions that permit propagation of the clock signal through these gates. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-1 FlexTest Rules Checking Design Rules Checking For uncontrollable clock circuitry, DFTAdvisor can assist you in modifying your circuit by inserting test logic circuitry at these clock nodes whenever necessary. Refer to “Enabling Test Logic Insertion” on page 8-11 for details. If you specify existing scan circuitry, or if you have a test procedure file that sets up conditions to allow some state elements to be scan candidates, DFTAdvisor performs more extensive checking. After you add scan circuitry to your design and generate or write a test procedure file, you should go back to Setup mode and specify this information. Then you can return to Dft mode and perform extensive rules checking within DFTAdvisor--before using FastScan or FlexTest. FlexTest Rules Checking FlexTest performs all categories of checks except for RAM and BIST rules. Troubleshooting Rules Violations This section provides useful information about handling design rules violations. For information on specific rules violations, refer to “The Design Rules” on page A-11. For information on troubleshooting violations using the schematic display capabilities of DFTInsight, refer to “Using DFTInsight” on page B-1. Setting the Handling of Rules Some rules permit user-defined handling, allowing you to specify either error, warning, note, or ignore as the handling for certain rules. To specify the handling of a specific rule, you issue the Set Drc Handling command at the Setup system mode prompt. This command’s usage is as follows: SET DRc Handling drc_id... [Error | Warning | NOTe | Ignore] [Verbose | NOVerbose] [Atpg_analysis | NOAtpg_analysis] [-Mode A] [-Interval number] [ATPGC] A-2 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking Troubleshooting Rules Violations The following list describes the types of rules violation handling and their effective actions: • Error - The rules checker displays the error occurrence message and immediately terminates rules checking. • Warning - The checker displays the warning message and indicates the number of violations for that rule. If you selected the verbose option, it gives the warning message for each rules violation. • Note - The checker displays the summary message, indicating the number of violations for that rule. If you selected the verbose option, it gives the occurrence message for each rules violation. • Ignore - The checker does not display a message for rules violations. However, it still must check certain rules for downstream processes. The Verbose option tells the rules checker to print additional information for each violation. Noverbose is the default operation. “Turning on ATPG Analysis” on page A-3 provides more discussion of the ATPG_analysis option. Noatpg_analysis is the default operation for most rule types. “Screening Out False C3 and C4 Violations” on page A-47 discusses the -Mode A option. The ATPGC option considers all current ATPG constraints when checking rules C1, C3, C4, C5, C6, E10, and E11. For more information on the options of this command, refer either to the Set Drc Handling reference page in the FastScan and FlexTest Reference Manual or to the Set Drc Handling reference page in the DFTAdvisor Reference Manual. Turning on ATPG Analysis The Atpg_analysis option to the Set Drc Handling command provides full test generation analysis during rules checking for clock rules C1, C3, C4, C5, D6, E10, E11, and E12. For example, assume you select Atpg_analysis for clock rule C1 and the tool simulates a clock input to be X. The rule violation occurs when the test generator creates a pattern with the clock input on when all other defined clocks are off and constrained pins are at their constrained values. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-3 Troubleshooting Rules Violations Design Rules Checking Note: When you turn on ATPG analysis, you should be aware that the rules checking process requires additional CPU time and memory. Setting the Level of Gate Data The tools can report data at different levels, therefore, you should specify the level of information before you issue the Report Gate command. You do this with the Set Gate Level command. Setting the gate level to design (the default) reports information at the design cell (library model) level. Figure A-1 depicts a scannable-equivalent DFF cell library model at the design level. sdff1 q d sc_in sc_en clk sc_out Figure A-1. Example of Design Level Setting the gate level to low_design reports information at the lowest level of library cells. Figure A-2 depicts the sdff1 library model at the low_design level. sdff1 mux1 d a sc_in b o s dff1 d q q sc_out ck sc_en clk Figure A-2. Example of Low_Design Level A-4 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking Troubleshooting Rules Violations If the gate level is set to design or low_design, the Report Gate command displays the following information: instance_name input_pin_name input_pin_name cell_type I (data) I (data) . . . input_pin_name 0 (data) pin_pathname ... pin_pathname ... pin_pathname ... Setting the gate level to primitive reports information at the simulation gate level. Figure A-3 depicts the sdff1 library model at the primitive level. sdff1 MUX1 (_mux) d sc_in A B DFF1 (_dff) D0 O CTL sc_en clk q sc_out Q CK0 QN SET BUF (_buff) RST TIE0 (_tie0) Figure A-3. Example of Primitive Level If you set the gate level to primitive, the Report Gate command displays the following information: instance_name input_pin_name input_pin_name input_pin_name (gate_id#) I (data) I (data) . . . 0 (data) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 gate_type gate_id#-pin_pathname ... gate_id#-pin_pathname ... gate_id#-pin_pathname... A-5 Troubleshooting Rules Violations Design Rules Checking Setting the Gate Information Type The Set Gate Report command specifies the type of information that you want to appear when you report gate data with the Report Gate command. The multitude of options this command supports varies somewhat depending on which application you are using. The common usage of the Set Gate Report command is: SET GAte REport {Normal | Trace | Error_pattern | TIe_value | Constrain_value | {Drc_pattern procedure_name [time | -All]} o The Trace option displays the values of the gates obtained during scan chain tracing. That is, this option displays data obtained on an error condition (not warning) during simulation of the shift procedure. You can use this option to help determine why a scan chain was not properly sensitized. o The Error_pattern option displays the simulated values of the gate and its inputs, for the pattern (event) that had an error. This option displays such information as cell disturbances during the load_unload procedure or bus contention problems. o The Normal option is the default. It displays only standard connectivity data. o The Drc_pattern option displays an identified procedure’s simulated gate values during the designated time. This option is similar to the Trace option, but is more versatile because it allows access to the data obtained from simulation of any of the test procedures. o The Parallel_pattern option displays simulated values for a selected pattern in the last simulation pass. A “pattern” is any time event that occurs during the test procedure. When the ATPG tool encounters problems in generating patterns, you can access the simulation data with this option. For information on all the available options or application-specific uses of this command, refer either to the Set Gate Report reference page in the FastScan and A-6 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking Troubleshooting Rules Violations FlexTest Reference Manual or to the Set Gate Report reference page in the DFTAdvisor Reference Manual. Reporting Gate Data If you encounter rules violations when you attempt to exit the Setup mode, you will typically need more information about specific gates in the design for troubleshooting purposes. While the violation message may give some information as to the location of the problem, you may need to track down the source of the problem by reporting on a sequence of gates in the design. Report Gates is a very powerful command you can use to report on netlist data. The following subsections show how to use Report Gates to display various types of information for troubleshooting purposes. For more information on this command refer either to the Report Gates reference page in the FastScan and FlexTest Reference Manual or to the Report Gates reference page in the DFTAdvisor Reference Manual. You can usually report gate data using the schematic viewing application, DFTInsight. Refer to “Using DFTInsight” on page B-1 for more information. Reporting on a Specific Gate You can use the Report Gates command to display information for selected gates, which you identify by either a gate index number or a pin pathname of a pin connected to the gate. This command reports the gate name, its gate type, and its connectivity to other gates. For example, to use Report Gates in this manner, you could specify: SETUP> REPort GAtes 74493 Figure A-4 shows a report with primitive-level information for a gate with an ID number of 74493. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-7 Troubleshooting Rules Violations Instance Name Design Rules Checking Gate ID# Learned Behavior (Inactive High Latch) SETUP> rep ga 74493 Connectivity Data // /b5/u12.u1_0_M (74493) LA-IH // "S" I (000) 11426// "R" I (000) 6694// "C0" I (000) 36060// d I (XXX) 53753-/b2/u4/Y // scnck I (010) 28049-/b5/BOS595/CK2 // sd I (XXX) 11775-/b5/u12.u1_1_S/q // "OUT" O (XXX) 11427// MASTER cell_id=0 chain+c1 group=g1 invert_data=FFFF Pin Names Pin Types Pin Data Scan Chain Data Figure A-4. Data Reported for a Specific Gate Reporting on All Gates of a Specified Type You can use Report Gates to report on all gates of a specified type. The Report Gates usage for this case is: REPort GAtes {-Type gate_type}... The supported gate types are those listed as simulation primitives on page 3-31. The following example shows how to report on all TIE0 gates. SETUP> rep ga -t tie0 // -------------------------------------------------------// List of TIE0 gates // -------------------------------------------------------// /u1/inst__565_ff_d_0__dff (13) TIE0 // "OUT" O 267- 266// /u1/inst__565_ff_d_1__13 (14) TIE0 // "OUT" O 269- 268// /u1/inst__565_ff_d_2__13 (15) TIE0 // "OUT" O 271- 270// Total number of tie0 gates = 3 A-8 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking Troubleshooting Rules Violations Reporting a Histogram of All Gate Types You can use Report Gates to show a distribution (histogram) of all gates in the design. To use Report Gates in this manner, specify: SETUP> report gates -type Histogram The following example shows the type of data this command displays. // // // // // -------------------------------------------------------List of histogram of gates -------------------------------------------------------BUF=175 INV=30 AND=3 NAND=17 OR=7 NOR=5 XOR=2 LA=14 PI=12 PO=7 TIE0=7 MUX=7 Reporting on a Path Between Two Gates You can also use Report Gates to display information on the circuitry between two specified gates. To use Report Gates in this manner, specify: SETUP> report gates -path <gate1_ID#> <gate2_ID#> Reporting on the First Input of a Gate Report Gates can display data on the gate connected to the first input of the previously reported gate. This lets you quickly and easily trace backward through circuitry. To use Report Gates in this manner, first report on a specific gate and then enter: SETUP> b The following example shows how to use Report Gate and B to trace backward through the first input of the previously reported gate. SETUP> rep gate 26 // /u1/inst__565_ff_d_1__13 (26) // "I0" I 269// "OUT" O 268- 75SETUP> b // /u1/inst__565_ff_d_1__13 (269) // "S" I 14// "R" I 145// SCLK I 4-/clk ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 BUF LA A-9 Troubleshooting Rules Violations // // // // D ACLK SDI "OUT" I I I O Design Rules Checking 265-/u1/_g32/X 2-/scan_mclk 20-/u1/inst__565_ff_d_0__dff/Q2 26- 27- SETUP> b // /u1/inst__565_ff_d_1__13 (14) // "OUT" O 269- 268- TIE0 Reporting on the First Fanout of a Gate Similar to tracing backward through circuitry, you can also trace forward through the first fanout of the previously reported gate. To use Report Gates in this manner, first report on a specific gate and then enter: SETUP> f The following example shows how to use Report Gate and F to trace forward through the first fanout of the previously reported gate. SETUP> rep ga 269 // /u1/inst__565_ff_d_1__13 (269) LA // "S" I 14// "R" I 145// SCLK I 4-/clk // D I 265-/u1/_g32/X // ACLK I 2-/scan_mclk // SDI I 20-/u1/inst__565_ff_d_0__dff/Q2 // "OUT" O 26- 27SETUP> f // /u1/inst__565_ff_d_1__13 (26) // "I0" I 269// "OUT" O 268- 75SETUP> f // /u1/inst__565_ff_d_1__13 (268) // "S" I 14// "R" I 145// BCLK I 1-/scan_sclk // "D0" I 26// "OUT" O 24- 25- A-10 BUF LA ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules Related Commands Report Drc Rules - displays data associated with violated rules. Set Trace Report - displays all scan chain gates traced during rules checking. The Design Rules This section lists and describes all the rules checked in each of the major rules categories: general rules, procedure rules, scan chain trace rules, scan cell data rules, clock rules, RAM rules, BIST rules, and extra rules. General Rules At the beginning of the rules checking, the application runs general rules checks to find inconsistencies in scan data and other definitions. All violations of general rules generate error conditions and you cannot change the handling of these rules. The following subsections describe each of the general rules. G1 (General Rule #1) Each defined scan chain group, except "dummy", must contain at least one scan chain. You can correct this error condition by either adding a scan chain to the group or by deleting the scan chain group. The error message is: No scan chains have been defined for group N. (G1-1) N is the name of the scan chain group and G1-1 indicates the rule and violation ID numbers. G2 (General Rule #2) If you define scan chains and do not use the dummy scan chain option, you must define at least one clock. You can correct this error condition by either defining a clock that controls the defined scan chains or deleting all scan chain groups. The error message is: Scan chains exist but no clocks have been defined. (G2-1) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-11 The Design Rules Design Rules Checking G3 (General Rule #3) If the circuit has no memory elements, you cannot define clocks. You can correct this error condition by deleting all clocks. The error message is: Clocks are defined but no memory elements exist in the circuit. (G3-1) G4 (General Rule #4) If the circuit has no memory elements, you cannot define scan chain groups. You can correct this error condition by deleting all scan chain groups. The error message is: Scan groups are defined but no memory elements exist in the circuit. (G4-1) G5 (General Rule #5) If there are no RAMs in the circuit, you cannot define write control lines. You can correct this error condition by deleting all write control lines. The error message is: Write controls are defined but no RAMs exist in the circuit. (G5-1) G6 (General Rule #6) If you define LFSRs, you cannot use the dummy scan chain option. You can correct this error condition by either deleting all LFSRs or deleting the dummy scan chain group. The error message is: Cannot use dummy scan chain with BIST LFSRs. (G6-1) G7 (General Rule #7) The RAM/ROM instance name given on a preceding Read Modelfile command must contain a single RAM or ROM gate. You can correct this error condition by using the correct RAM or ROM instance name for the Read Modelfile command. A-12 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules Or, you can simply do nothing and re-invoke the rules checker, in which case, the tool will not use a modelfile for the intended RAM or ROM. The error message is: Cannot use RAM/ROM modelfile M for invalid instance N. (G7-1) M is the modelfile name and N is the instance name, and G7-1 indicates the rule and violation ID numbers. G8 (General Rule #8) All ROM gates must have a defined initialization file, unless you use the random initialization option. You can correct this error condition by: specifying a modelfile in the model cell library, using the Read Modelfile command to specify a modelfile, using random initialization, or changing the model cell library to treat the ROM gate as undefined. The error message is: ROM initialization file not defined for N (G). (G8-1) N is the instance name of the ROM, G is the gate ID number, and G8-1 indicates the rule and violation ID numbers. G9 (General Rule #9) For all constrained scan cells identified by chain and position, the scan chain must be a valid scan chain, the position must be less than the length of the chain, and the scan cell must not be the same as another constrained scan cell. You can correct this error by identifying and correcting all invalid scan cell constraints. The error message is: Invalid cell constraint position P for chain C. (G9-1) P is the cell position number (0-based, where 0 is the scan cell closest to the scanout pin), C is the scan chain name, and G9-1 indicates the rule and violation ID numbers. G10 (General Rule #10) For all constrained scan cells identified by pin pathname, the pin must be a valid output pin of a cell, the pin must connect to a scan memory element through a path that only contains buffers and inverters, and the scan cell must not be the same as ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-13 The Design Rules Design Rules Checking another constrained scan cell. To correct this error, you must identify and correct all invalid scan cell constraints. The error message is: Invalid cell constraint pin name P. (G10-1) P is the pin pathname of an output pin of a cell, and G10-1 indicates the rule and violation ID numbers. G11 (General Rule #11) If you define a dummy scan chain group with a test procedure file, you cannot define any scan chains. The purpose of the dummy scan group is to provide the ability to use a test_setup procedure when no scan cells exist. To correct this error, if scan cells do exist, you should place the test_setup procedure in the test procedure file for a defined scan chain group. The error message is: Scan chains may not be defined when using dummy scan group procedure file. (G11-1) Procedure Rules The application checks the test procedure file for each scan chain group to ensure adherence to the format rules and correctness of the test procedure data. It treats all violations of procedure rules as error conditions and you cannot change the handling of these rules--with the exception of rules P30, P31, P32, and P33, which you can change to "ignore". The following subsections describe each of the procedure rules. P1 (Procedure Rule #1) Each statement in the test procedure file must have the proper syntax. A syntax error occurs for a statement if there is an incorrect number of arguments or an incorrect ending character ("=" for procedure statements and ";" for all other statements). You can correct this error condition by editing the indicated line of the test procedure file. The error message is: Syntax error in line number L. (P1-1) L is the line number in which the failure occurred. A-14 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P2 (Procedure Rule #2) For statements inside a procedure, the time of the statement must not be less than the time of a preceding statement. You can correct this error condition by editing the time value on the indicated line of the test procedure file. The error message is: Line number L, time value less than preceding time value. (P2-1) L is the line number in which the failure occurred. P3 (Procedure Rule #3) For statements inside a procedure, the time of an apply procedure statement must be greater than the preceding statement. You can correct this error by editing the time value on the indicated line of the test procedure file. The error message is: Line number L, time value not greater than preceding time value for apply procedure. (P3-1) L is the line number in which the failure occurred. P4 (Procedure Rule #4) All procedures must end with an end statement. You can correct this error condition by adding an end statement at the indicated line of the test procedure file. The error message is: Line number L, P procedure not ended. (P4-1) L is the line number in which the failure occurred and P is the procedure name. P5 (Procedure Rule #5) The only allowed procedure names are test_setup, load_unload, shift, shadow_control, master_observe, shadow_observe, and skew_load. You can correct this error condition by editing the procedure name at the indicated line of the test procedure file. The error message is: Line number L, incorrect procedure name P. (P5-1) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-15 The Design Rules Design Rules Checking L is the line number in which the failure occurred and P is the procedure name. P6 (Procedure Rule #6) You may define a procedure only once in a single test procedure file. You can correct this error condition by deleting the duplicated procedure at the indicated line of the test procedure file. The error message is: Line number L, duplicate procedure name P. (P6-1) L is the line number in which the failure occurred and P is the procedure name. P7 (Procedure Rule #7) Statements (except the procedure statement) can only execute when a procedure definition is still active. You can correct this error condition by adding a procedure statement prior to the indicated line of the test procedure file. The error message is: Line number L, no active procedure for S statement. (P7-1) L is the line number in which the failure occurred and S is the type of statement. P8 (Procedure Rule #8) The load_unload procedure must contain an apply shift statement. You can correct this error condition by adding an apply shift statement at the appropriate place in the load_unload procedure of the test procedure file. The error message is: Line number L, no apply shift in load_unload procedure. (P8-1) L is the line number of the end of the load_unload procedure. A-16 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P9 (Procedure Rule #9) The shift procedure must contain a force_sci statement. You can correct this error condition by adding a force_sci statement at the appropriate place in the shift procedure of the test procedure file. The error message is: Line number L, no force_sci in shift procedure. (P9-1) L is the line number of the end of the shift procedure. P10 (Procedure Rule #10) The shift procedure must contain a measure_sco statement. You can correct this error condition by adding a measure_sco statement at the appropriate place in the shift procedure of the test procedure file. The error message is: Line number L, no measure_sco in shift procedure. (P10-1) L is the line number of the end of the shift procedure. P11 (Procedure Rule #11) If you define a period for a procedure, then the period time must not be less than the time of the last procedure event. You can correct this error condition by increasing the period time for the indicated procedure. The error message is: Line number L, period for procedure P is less than time of last procedure event. (P11-1) L is the line number in which the failure occurred and P is the procedure name. P12 (Procedure Rule #12) The pin name you use as an argument for the force statement must be a valid pin name of a primary input. You can correct this error condition by editing the pin name on the indicated line of the test procedure file. The error message is: Line number L, incorrect pin name P. (P12-1) L is the line number in which the failure occurred and P is the pin name. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-17 The Design Rules Design Rules Checking P13 (Procedure Rule #13) For the force statement, you may only use the force values "0", "1", "X", and "Z". You can correct this error condition by editing the force value on the indicated line of the test procedure file. The error message is: Line number L, incorrect force value V. (P13-1) L is the line number in which the failure occurred and V is the incorrect value. P14 (Procedure Rule #14) You may only use the force_sci statement in the shift procedure. You can correct this error condition by deleting the force_sci statement on the indicated line of the test procedure file. The error message is: Line number L, force_sci only allowed in the shift procedure. (P14-1) L is the line number in which the failure occurred. P15 (Procedure Rule #15) You may only use the force_sci statement once in the shift procedure. You can correct this error condition by deleting the force_sci statement on the indicated line of the test procedure file. The error message is: Line number L, duplicate force_sci statement. (P15-1) L is the line number in which the failure occurred. P16 (Procedure Rule #16) You may only use the measure_sco statement in the shift procedure. You can correct this error condition by deleting the measure_sco statement on the indicated line of the test procedure file. The error message is: Line number L, measure_sco only allowed in the shift procedure. (P16-1) L is the line number in which the failure occurred. A-18 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P17 (Procedure Rule #17) You may only use the measure_sco statement once in the shift procedure. You can correct this error condition by deleting the measure_sco statement on the indicated line of the test procedure file. The error message is: Line number L, duplicate measure_sco statement. (P17-1) L is the line number in which the failure occurred. P18 (Procedure Rule #18) You may only use the apply statement in the load_unload procedure. You can correct this error condition by deleting the apply statement on the indicated line of the test procedure file. The error message is: Line number L, apply only allowed in load_unload procedure. (P18-1) L is the line number in which the failure occurred. P19 (Procedure Rule #19) You may only use the apply shift statement in the load_unload procedure. You can correct this error condition by deleting the apply shift statement on the indicated line of the test procedure file. The error message is: Line number L, duplicate apply shift statement. (P19-1) L is the line number in which the failure occurred and P19 is the rule ID number. P20 (Procedure Rule #20) You may only use the apply shadow_control statement in the load_unload procedure. You can correct this error condition by selecting the apply shadow_control statement on the indicated line of the test procedure file. The error message is: Line number L, duplicate apply shadow_control statement. (P20-1) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-19 The Design Rules Design Rules Checking L is the line number in which the failure occurred. P21 (Procedure Rule #21) You may only use the apply shadow_control statement immediately after the apply shift statement. You can correct this error condition by moving the apply shadow_control statement from its current position on the indicated line of the test procedure file to the position following the apply shift statement. The error message is: Line number L, apply shift must precede apply shadow_control. (P21-1) L is the line number in which the failure occurred. P22 (Procedure Rule #22) You must set the number of repetitions for the apply shadow_control statement to 1. You can correct this error condition by changing the repetition argument of the apply shadow_control statement on the indicated line of the test procedure file to the value of 1. The error message is: Line number L, repetitions for apply shadow_control must be 1. (P22-1) L is the line number in which the failure occurred. P23 (Procedure Rule #23) You may only use the apply statement for the shift and shadow_control procedures. You can correct this error condition by deleting the apply statement on the indicated line of the test procedure file. The error message is: Line number L, apply procedure P not allowed. (P23-1) L is the line number in which the failure occurred and P is the procedure name. A-20 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P24 (Procedure Rule #24) The only allowed command names are procedure, force, force_sci, measure_sco, apply, period, initialize, and end. Correct this error condition by editing the statement on the indicated line of the test procedure file. The error message is: Line number L, incorrect command name C. (P24-1) L is the line number in which the failure occurred and C is the command name. P25 (Procedure Rule #25) You may only use the initialize command at time 0 of the test_setup procedure. You can correct this error condition by moving the statement on the indicated line of the test procedure file to the beginning of the test_setup procedure. The error message is: Line number L, initialize command can only be used at time 0 of test_setup procedure. (P25-1) L is the line number in which the failure occurred. P26 (Procedure Rule #26) The instance name argument for the initialize statement must correspond to at least one latch or flip-flop gate. You can correct this error condition by editing the statement on the indicated line of the test procedure file. The error message is: Line number L, incorrect instance name N. (P26-1) L is the line number in which the failure occurred and N is the instance name. P27 (Procedure Rule #27) The only allowed force values for a clock pin are 0 and 1. You can correct this error condition by changing the force value of the statement on the indicated line of the test procedure file. The error message is: Line number L, clock C may not be force to a V. (P27-1) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-21 The Design Rules Design Rules Checking L is the line number in which the failure occurred, C is the clock pin name, and V is the incorrect value. P28 (Procedure Rule #28) The only allowed force value for a write control pin is its defined off-state value, unless it is also defined as a clock. You can correct this error condition by changing the force value of the statement on the indicated line of the test procedure file. The error message is: Line number L, write control W may not be forced to a V. (P28-1) L is the line number in which the failure occurred, W is the write control pin name, and V is the incorrect value. P29 (Procedure Rule #29) All clocks must be at their off-state prior to any pattern which places a clock line at an on-state. You can correct this error condition by changing force statements prior to and including the indicated line of the test procedure file. The error message is: Line number L, clock C not at off-state prior to clock_on pattern. (P29-1) L is the line number in which the failure occurred and C is the clock pin name. P30 (Procedure Rule #30) A procedure may not place a clock at its on-state at the same time it forces a nonclock pin to a value or place another clock at its off-state. You can correct this error condition by changing force statements prior to and including the indicated line of the test procedure file. The rules checker ignores this condition if you set the handling to "ignore" with the Set Drc Handling command. A-22 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules The error message is: Line number L, clock C cannot be forced on at this time. (P30-1) L is the line number in which the failure occurred and C is the clock pin name. P31 (Procedure Rule #31) A procedure may not force a non-clock pin to a value at the same time it forces a clock pin to a value. You can correct this error condition by changing force statements prior to and including the indicated line of the test procedure file. The rules checker ignores this condition if you set the handling to "ignore" with the Set Drc Handling command. The error message is: Line number L, non-clock pin N cannot be forced at this time. (P31-1) L is the line number in which the failure occurred and N is the non-clock pin name. P32 (Procedure Rule #32) A procedure may not place a clock at its off-state at the same time it places another clock at its on-state. You can correct this error condition by changing force statements prior to and including the indicated line of the test procedure file. The rules checker ignores this condition if you set the handling to "ignore" with the Set Drc Handling command. The error message is: Line number L, clock pin C cannot be forced off at this (P32-1) time. L is the line number on which the failure occurred and C is the clock pin name. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-23 The Design Rules Design Rules Checking P33 (Procedure Rule #33) When a pattern places a clock at its off-state, all clocks must be at their off-state. You can correct this error condition by forcing the indicated clock to its off-state at the same time as the indicated line of the test procedure file. The rules checker ignores this condition if you set the handling to "ignore" with the Set Drc Handling command. The error message is: Line number L, clock C not at off-state at end of clock_off pattern. (P33-1) L is the line number in which the failure occurred, C is the clock pin name, and P33-1 is the rule and violation ID number. P34 (Procedure Rule #34) At the end of all test procedures (except test_setup procedure), all clocks must be at their off-state. You can correct this error condition by forcing the indicated clock to its off-state prior to the indicated line of the test procedure file. The error message is: Line number L, clock C not off at end of P procedure. (P34-1) L is the line number in which the failure occurred, C is the clock pin name, and P is the procedure name. P35 (Procedure Rule #35) At the end of the master_observe and shadow_observe procedures, all constrained pins must be at their constrained states. The tools assume they are at that state prior to the procedures. You can correct this error condition by forcing the indicated pin to its constrained state prior to the indicated line of the test procedure file. The error message is: Constrained pin L not at constrained value at end of P procedure. (P35-1) L is the line number in which the failure occurred and P is the procedure name. A-24 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P36 (Procedure Rule #36) The test procedure file must contain a load_unload procedure. You can correct this error condition by adding a load_unload procedure to the test procedure file. The error message is: No load_unload procedure in group procedure file. (P36-1) P37 (Procedure Rule #37) The test procedure file must contain a shift procedure. You can correct this error condition by adding a shift procedure to the test procedure file. The error message is: No shift procedure in group procedure file. (P37-1) P38 (Procedure Rule #38) If the test procedure file contains an apply shadow_control statement, the test procedure file must contain a shadow_control procedure. You can correct this error condition by adding a shadow_control procedure to the test procedure file or by deleting the apply shadow_control statement. The error message is: No shadow_control procedure in group procedure file. (P38-1) P39 (Procedure Rule #39) If the test procedure file contains a shadow_control procedure, the test procedure file must also contain an apply shadow_control statement. You can correct this error condition by adding an apply shadow_control statement or by deleting the shadow_control procedure in the test procedure file. The error message is: Unused shadow_control procedure in group procedure file. (P39-1) P40 (Procedure Rule #40) If you turn on the skew load option, the test procedure file must contain a skew_load procedure. You can correct this error by adding a skew_load ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-25 The Design Rules Design Rules Checking procedure to the test procedure file or by turning off the skew load option with the Set Skewed Load command. The error message is: Skewed_load may not be used without a skew_load procedure. (P40-1) P41 (Procedure Rule #41) The values of all pins at the beginning of the shift procedure must be the same as at the end of the shift procedure. You can correct this error condition by changing force statements in the shift or load_unload procedures. The error message is: P initial value different from final value in shift procedure. (P41-1) P is the pin name. P42 (Procedure Rule #42) Even if there are multiple test procedure files, there can be no more than one test_setup procedure. You can correct this error condition by deleting the extra test_setup procedures. The error message is: Multiple test_setup procedure defined in test procedure files. (P42-1) P43 (Procedure Rule #43) You must place all write and read control lines at their off-state at time 0 of the load_unload procedure. You can correct this error condition by adding the appropriate force statements to the test procedure file or by deleting the write or read control lines. The error message is: T control N not at off-state at time 0 of load_unload procedure. (P43-1) T is the type of control (write or read) and N is the name of the control line. A-26 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules P44 (Procedure Rule #44) You may only place the restore_pis statement at the end of a seq_transparent procedure. You can correct this error condition by either removing the statement or by placing it at the end of a valid seq_transparent procedure. The error message is: Line number L, restore_pis can only be used at the end of seq_transparent procedure. (P44-1) the L is the test procedure file line number where the error occurred and P44-1 is the rule and violation ID number. P45 (Procedure Rule #45) You may only place the condition statement at the beginning of a seq_transparent procedure. You can correct this error condition by either removing the statement or by placing it at the beginning of a valid seq_transparent procedure. The error message is: Line number L, conditions can only be used at time 0 of seq_transparent procedures. (P45-1) L is the test procedure file line number where the error occurred and P45-1 is the rule and violation ID number. P46 (Procedure Rule #46) The condition statement must identify a pin pathname that connects to the output of a scan state element. The path between the two points can only contain buffers and inverters. You can correct this error condition by either removing the condition statement or by correcting the pin pathname The error message is: Invalid condition for nonscan cell N (G) during procedure P. (P46-1) N is the name of the non-scan cell, G is the gate ID number, P is the seq_transparent procedure name, and P46-1 is the rule and violation ID number. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-27 The Design Rules Design Rules Checking Scan Chain Trace Rules Using the information in the test procedure files, the rules checker traces the scan chains to identify the scan cells and all memory elements associated with the scan cells. It then classifies the scannable memory elements as either MASTER, SLAVE, SHADOW, COPY, or EXTRA. All violations of scan chain trace rules are error or warning conditions and you cannot change the handling of these rules--with the exception of rule T18, which you can set to ignore. The following subsections describe each of the trace rules. T1 (Trace Rule #1) All defined scan chains must contain at least one scan cell. You can correct this error condition by deleting the indicated scan chains. The error message is: No scan cells identified in scan chain C. (T1-1) C is the scan chain name. T2 (Trace Rule #2) A scannable memory element may not reside in more than one scan chain. You can display the complete paths of the scan chains by using the Set Trace Report turn trace reporting on and then repeating the rules checking. If you must use all the scan chains, you may need to make netlist modifications to correct this error condition. The error message is: N (G) already used in chain trace. (T2-1) N is the instance name and G is its gate ID number. T3 (Trace Rule #3) The shift procedure must create a sensitizable path from the scan chain output back to the scan chain input. An improperly sensitized gate in the scan path will cause an error condition. You can correct this error condition by accessing the simulated values of all time periods of the shift procedure. You do this by setting the gate reporting to trace and using the Report Gate command for the gate ID number displayed in the error message. This can help you identify where the A-28 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules blockage occurs; tracing back from the inputs can help you identify how to correct the problem. The error message is: Scan chain blocked at gate N (G) after tracing C cells. (T3-1) N is the instance name, G is its gate ID number, and C is the number of scan cells traced in the scan chain. T4 (Trace Rule #4) A memory element in the scan path must have an active clock during some time period of the shift procedure. You can correct this error condition by accessing the simulated values of all time periods of the shift procedure. You do this by setting the gate reporting to trace and using the Report Gate command for the gate ID number displayed in the error message. This can help you identify where the problem occurred; tracing back from the inputs can help you identify how to correct the problem. The error message is: Clock inputs of N (G) never set active during shift procedure. (T4-1) N is the instance name and G is its gate ID number. T5 (Trace Rule #5) During the shift procedure, you must never place an X value on a clock input or an active (X or 1) value on a set or reset input of a memory element in the scan path. You can correct this error condition by accessing the simulated values of all time periods of the shift procedure. You do this by setting the gate reporting to trace and using the Report Gate command for the gate ID number displayed in the error message. This can help you identify where the problem occurred; tracing back from the indicated input can help you identify how to correct the problem. The error message is: T input of N (G) set to V. (T5-1) T is the type of input (clock, set, or reset), N is the instance name, G is its gate ID number, and V is the invalid state. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-29 The Design Rules Design Rules Checking T6 (Trace Rule #6) During any time period of the shift procedure, a memory element in the scan path must never have more than one clock input turned on. You can correct this error condition by accessing the simulated values of all time periods of the shift procedure. You do this by setting the gate reporting to trace and using the Report Gate command for the gate ID number displayed in the error message. This can help you identify where the problem occurred; tracing back from the indicated input can help you identify how to correct the problem. The error message is: Multiple clock inputs of N (G) set active. (T6-1) N is the instance name and G is the gate ID number. T7 (Trace Rule #7) Two adjacent latches in the scan chain path cannot capture data at the same time. You can correct this error condition by displaying the complete paths of the scan chains by setting the trace report on and repeating the rules checking. You may need to make netlist modifications to correct this error condition if you must use the scan chain that contains these latches. The error message is: Adjacent latches N1 (G1) and N2 (G2) capture data at the time. (T7-1) same N1 is the instance name of one latch, G1 is its gate ID number, N2 is the instance name of the other latch, and G2 is its gate ID number. T8 (Trace Rule #8) The measure_sco statement in the shift procedure must follow the successful observation of the scan cells. To guarantee the observation is successful, the time of the measure_sco statement must meet the following conditions: • It must not occur after exercising the first clock on the memory element closest to the scan chain output. • It cannot be at time 0 if you capture the data into the last memory element at the end of the shift procedure. A-30 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules • The states on all inputs at the measure_sco time must be the same as at the end of the shift procedure. To correct the error condition, you must modify the shift procedure to meet the above conditions for the measure_sco statement. The error message is: Invalid measure_sco time. (T8-1) T9 (Trace Rule #9) The traced scan chain input pin must be the same as the scan chain input pin specified with the Add Scan Chains command. You can correct this error condition by redefining the scan chain input to be the traced pin. The error message is: Chain input P1 doesn't match entered value P2. (T9-1) P1 is the name of the traced scan chain input pin and P2 is the name of the entered scan chain input pin. T10 (Trace Rule #10) The time of the force_sci statement in the shift procedure must occur before a clock input of the memory element closest to the scan chain input turns on. You can correct this error condition by changing the time of the force_sci statement to a value less than or equal to the indicated time. The error message is: Force_sci must occur on or before time T. (T10-1) T is the maximum time. T11 (Trace Rule #11) A clock input of the memory element closest to the scan chain input must not turn on during the shift procedure prior to the time of the force_sci statement. You can correct this error condition by changing the times of the force_sci statement or force statements. The error message is: Incorrect propagation of force_sci value to scan cell. (T11-1) ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-31 The Design Rules Design Rules Checking T12 (Trace Rule #12) If a scan cell contains a SLAVE, the MASTER is not directly observable. To correct this error condition, you must define a master_observe procedure to propagate the MASTER value to the SLAVE. The error message is: MASTER not observable, a master_observe procedure is required. (T12-1) T13 (Trace Rule #13) If you define and try to use a master_observe procedure, there must be at least one scan cell that contains a SLAVE. If there is no such cell, you can correct this error condition by deleting the master_observe procedure. The error message is: Master_observe procedure defined but not used. (T13-1) T14 (Trace Rule #14) If you define and try to use a shadow_control procedure, there must be at least one identified SHADOW memory element. You can correct this error condition by either changing or deleting the shadow_control procedure. The error message is: No SHADOWs identified using shadow_control procedure. (T14-1) T15 (Trace Rule #15) If you define and try to use a shadow_observe procedure, the procedure must observe at least one SHADOW. You can correct this error condition by changing or deleting the shadow_observe procedure. The error message is: No observable SHADOWs identified using shadow_observe procedure. (T15-1) T16 (Trace Rule #16) When clocks and write control lines are off and pin constraints are set, the gate that connects to the input of a reconvergent pulse generator sink gate (PGS) in the long path must be at the non-controlling value of the PGS gate. A-32 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules To correct this error condition, you can access the simulated values by setting the gate reporting to error_pattern and using the Report Gate command. You can also avoid this error by setting the pulse generators to off, but that results in no pulse generator support. The error message is: Input of pulse generator N (G) not at correct value when clocks are off. (T16-1) N is the pulse generator instance name and G is its gate ID number. T17 (Trace Rule #17) Reconvergent pulse generator sink gates cannot connect to any of the following: primary outputs, non-clock inputs of scan memory elements, ROM gates, nonwrite inputs of RAMs, or transparent latches. You can avoid this error by setting the pulse generators to off, but that results in no pulse generator support. The error message is: Pulse generator N1 (G1) connected to T N2. (T17-1) N1 is the pulse generator instance name and G1 is its gate ID number. T18 (Trace Rule #18) The maximum number of traced cells in the longest scan chain of a group must equal the entered number of repetitions in the apply shift statement in the load_unload procedure. You can correct this warning by changing the repetition number on the apply shift statement. This rules violation has no adverse effects because the tool re-calculates the actual number of necessary shifts based on the number of scan cells it encounters. The rules checker ignores this condition if you set the handling to "ignore" with the Set Drc Handling command. The warning message is: Traced number shifts (N1) doesn't match entered value (N2). (T18-1) N1 is the traced number of shifts and N2 is the entered number of shifts. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-33 The Design Rules Design Rules Checking T19 (Trace Rule #19) If one scan cell has a SLAVE, then all scan cells must have a SLAVE. You must correct this warning by changing the netlist of the scan chains. The warning message is: N scan cells do not have a SLAVE when some do. (T19-1) N is the number of non-slave scan cells. T20 (Trace Rule #20) The number of shifts specified using the Set Number Shifts command must be at least equal to the length of the longest scan chain. You can correct this error by setting a valid value using the Set Number Shifts command. The error message is: Entered number of shifts N is too small. (T20-1) N is the entered number of shifts and T20 is the rule ID number. T21 (Trace Rule #21) The number of independent shift applications in the load_unload procedure must be less than the scan chain length. You can correct this error by removing a sufficient number of independent shift applications from the load_unload procedure or by deleting the short scan chain. The error message is: Number of independent shifts N must be less than scan chain length L. (T21-1) N is the number of independent shift applications, L is the scan chain length, and T21 is the rule ID number. T22 (Trace Rule #22) If the rules checker traces a scan cell during the application of an independent shift, it must also trace that cell during the application of its associated general shift. You can correct this error by changing the sensitization for either the independent or general shift so that they are sensitizing the same scan cells. A-34 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules The error message is: N (G) was not used in general chain trace. (T22-1) N is the scan cell instance name, G is its gate ID number, and T22 is the rule ID number. T23 (Trace Rule #23) The chain length calculated for an independent shift must be the same as that calculated for its associated general shift. You can correct this error by changing the sensitization for either the independent or general shift so that they are sensitizing the same scan cells. The error message is: Chain length (L1) using independent shift not equal to chain length (L2). (T23-1) L1 is the independent shift chain length, L2 is the general shift chain length, and T23 is the rule ID number. Scan Cell Data Rules The applications check the scan cells to ensure they are able to properly control and observe their data. You may select the handling of these scan cell data rules to be error, warning, note, or ignore. The following subsections describe these rules. D1 (Data Rule #1) During the application of the test procedures, no other circuitry can disturb the data values loaded or captured into scan cells, preventing the ability to control and observe those cells. The application performs this check using the simulated values of each time period of the test procedures. A violation occurs if any clock input (including set and reset lines) of any scan cell memory element allows data capture at an inappropriate time. Failure to satisfy this rule may result in inaccurate simulation results. The default handling for this rule violation is error. You may ignore this error condition by using the -Force switch of the Set System Mode command. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-35 The Design Rules Design Rules Checking When an error condition occurs, you can access the simulated values by setting the gate reporting to error_pattern and using the Report Gate command for the gate ID number displayed in the error message. This identifies the clock input not held at its off-state, and by tracing back from this input, you can identify how to correct the problem. The occurrence message is: N (G) disturbed during time T of P procedure. (D1-1) N is the instance name of the scan cell memory element, G is the gate ID number, T is the time period, and P is the group test procedure name. The summary message is: There were N occurrences of scan cell disturbs. (D1) N is the number of occurrences of rules violation D1. D2 (Data Rule #2) The data value of a COPY memory element must always be the same value (or inverted) as its associated memory element (MASTER or SLAVE). The tool performs this check by comparing the inputs of the COPY with its associated memory element. A violation occurs if any clock input (including set and reset lines) can capture different data. The application checks for the following conditions: • The data line of the COPY must be propagable back to its associated scan memory element when constrained pins are set. • The COPY and its associated memory element may have only a single clock port. • For a COPY and its associated memory element, all non-tied clock, set, and reset inputs must have the same or equivalent source. The default handling for this rule violation is error. You can ignore this error condition by using the -Force switch of the Set System Mode command. Failure to satisfy this rule may result in inaccurate simulation results. A-36 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules The occurrence message is: COPY N (G) failed data capture check. (D2-1) N is the instance name of the COPY memory element and G is the gate ID number. The summary message is: N COPY scan elements failed data capture check. (D2) N is the number of occurrences of rules violation D2. D3 (Data Rule #3) For all scan cells that contain a SLAVE, the master_observe procedure must propagate the data value of the MASTER memory element to the SLAVE. The application performs this check using the simulated values of each time period of the master_observe procedure to trace back from the SLAVE to the MASTER. The rule violation occurs if the master_observe procedure does not properly sensitize the path between the SLAVE and MASTER. The default handling for this rule violation is error. You may ignore this error condition by using the -Force switch of the Set System Mode command. Failure to satisfy this rule may result in inaccurate simulation results. When an error condition occurs, you can access the simulated values by setting the gate reporting to drc_pattern (with the master_observe argument and the desired time) and using the Report Gate command for the gates in the SLAVE to MASTER path. This identifies the location of the blockage, and by tracing back from the inputs, you can identify how to correct the problem. The occurrence message is: N (G) not successfully observed by master_observe (D3-1) procedure. N is the instance name of the MASTER memory element and G is the gate ID number. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-37 The Design Rules Design Rules Checking The summary message is: N MASTERs not successfully observed by master_observe procedure. (D3) N is the number of occurrences of rules violation D3. D4 (Data Rule #4) If you define the skew_load procedure, it must propagate the data value of the preceding scan cell (or scan chain input pin) to a MASTER memory element. The application performs this check using the simulated values of each time period of the skew_load procedure to trace back from a MASTER to its preceding scan cell output or scan chain input pin. The rule violation occurs if the skew_load procedure does not properly sensitize the path. The default handling for this rule violation is error. Failure to satisfy this rule may result in inaccurate simulation results when you use the skew load option. The skew_load procedure is optional and you can avoid rules violations by removing the procedure definition. When an error condition occurs, you can access the simulated values by setting the gate reporting to drc_pattern (with the skew_load argument and the desired time) and using the Report Gate command for the gates in the path. This identifies where the blockage occurred; by tracing back from the inputs, you can identify how to correct the problem. The occurrence message is: Skew_load procedure not successful for MASTER %N (G). (D4-1) N is the instance name of the MASTER memory element and G is the gate ID number. The summary message is: Skew_load procedure not successful for N MASTERs. (D4) N is the number of occurrences of rules violation D4. A-38 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules D5 (Data Rule #5) All memory elements (latches and flip-flops) must be scannable. This check applies only to FastScan. The application performs this check after identifying all scan memory elements. The rule violation occurs for all memory elements not identified as part of a scan cell. When FastScan identifies a non-scan memory element, it models the element as a tie-X gate unless it has been set to a stable binary value, which causes the tool to model it as a tie-0 or tie-1 gate. Latches modeled as tie-X gates become candidates for transparent latches, sequential transparent cells or clocked sequential cells if you set the simulation mode appropriately with the Set Simulation Mode command. The default handling for this rule violation is warning. Failure to satisfy this rule will result in some loss of test coverage. The occurrence message is: N (G) is a non-scan T1 converted to T2. (D5-1) N is the instance name of the non-scan memory element, G is the gate ID number, T1 is the gate type (latch or flip-flop), and T2 is the gate type that models it (TIEX, TIE0, or TIE1). The summary message is: N non-scan memory elements converted to T gates. (D5) N is the number of occurrences of rules violation D5 and T is the gate type that models the non-scan cell. The tool displays a summary message for each remodeled gate type. D6 (Data Rule #6) All non-scan latches must behave as transparent latches. The application performs this check for all non-scan latches that are not set to a stable binary value. The rule violation occurs if a candidate latch fails one of the following conditions: • If the latch creates a potential feedback path, that path must be broken by scan cells or non-scan cells other than transparent latches. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-39 The Design Rules Design Rules Checking • The latch must have a propagable path to an observable point. • The latch must be capable of passing a value when all defined clocks are at their off-state. • All clock, set, and reset inputs of the latch must either be set to a determinate state when all clocks are off and pin constraints are set, or must not connect to defined clocks. • The latch must not have more than one set/reset/clock input on when all defined clocks are at their off-state. Failure to satisfy this rule can reduce test coverage. The default handling for this rule violation is warning. If you set the handling for this rule to ignore, the tool will not perform this check and the design’s latches will not be checked for transparency. For DFTAdvisor, if you want the tool to consider non-transparent latches as scan candidates, you must turn test logic on (with the Set Test Logic command) and do one of two things: 1) set the handling of D6 to ignore, in which case DFTAdvisor does not perform the transparency check and automatically considers the nonscannable latches for scan insertion; or 2) use the Set Latch Handling Scan command, in which case DFTAdvisor performs the check and considers nontransparent latches for scan insertion. The occurrence message is: Latch N (G) not transparent due to R. (D6-1) N is the instance name of the non-scan latch, G is the gate ID number, R is the reason it cannot be transparent, and D6 is the rule ID number. The summary message is: N latches not transparent due to R. (D6) N is the number of occurrences of rules violation D6 and R is the reason. The application displays a summary message for each reason. A-40 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules D7 (Data Rule #7) At the end of the shift procedure, the clock inputs of scan flip-flops must not be set to a one state. The application performs this check using the simulated values of the last time period of the shift procedure. The rule violation occurs if any clock input (not including set and reset lines) of any scan flip-flop (except COPY) is set to 1. A possible cause of a rules violation is an incorrect definition of the off-state of a clock. Note that there are some design practices that consider this condition acceptable. The default handling for this rule violation is warning. Failure to satisfy this rule will result in scan cells capturing data on the trailing edge of the capture clock pulse, thus resulting in some risk of race conditions. The occurrence message is: Flip-flop N (G) has clock port set to stable high. (D7-1) N is the instance name of the non-scan memory element, G is the gate ID number, and D7 is the rule ID number. The summary message is: N edge-triggered clock ports set to stable high. (D7) N is the number of occurrences of rules violation D7. D8 (Data Rule #8) If a MASTER latch only propagates to a SLAVE and can only capture data when the SLAVE is inactive, a clock input of the MASTER latch must not be active when all clocks are off. The system uses the master_observe procedure to observe the values placed into the scan cell and no longer considers the SLAVE to be observable. The application performs this check using the simulated values that result when all defined clocks are at their off-state, the constrained pins are set to their constrained values, and the initialized non-scan cells are set to their stable states. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-41 The Design Rules Design Rules Checking The rule violation occurs if a clock input of a MASTER latch is not off, the MASTER latch only propagates to a SLAVE, and can only capture data when the SLAVE is inactive. Note that some design practices consider this condition acceptable. When an error condition occurs, you can access the simulated values by setting the gate reporting to error_pattern and using the Report Gate command for the gate ID number displayed in the error message. This identifies the clock input not held off, and by tracing back from this input, you can identify how to correct the problem. The default handling for this rule violation is warning. Failure to satisfy this rule will result in data captured into the MASTER without the application of a capture clock. The occurrence message is: MASTER latch N (G) allows data capture while clocks off. (D8-1) N is the instance name of the non-scan memory element and G is the gate ID number. The summary message is: Clocks at off-state allow data capture for N MASTER latches. (D8) N is the number of occurrences of rules violation D8. D9 (Data Rule #9) Seq_transparent procedures must not disturb scan cells, primary outputs, or previously calculated seq_transparent cells. The default handling for this rule violation is warning. The application performs this check during simulation of the seq_transparent procedure. A rule violation occurs under any of the following conditions: • If scan cell state elements change during the application of a seq_transparent procedure. Unless these scan state elements capture new A-42 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules data at the application of the capture clock, the system cannot observe them during patterns that apply the procedure. • If disturbed scan cells supply the inputs of other scan cell state elements. The system cannot observe these other scan cell state elements during patterns that apply the procedure. • If a primary output comes from disturbed circuitry. The system cannot observe these primary outputs during patterns that apply the procedure. • If the application of the seq_transparent procedure disturbs a non-scan state element that previously captured an undisturbed value. Failure to satisfy this rule results in restrictions on the use of these points for observation during simulation and test generation for patterns that apply the procedure. This can reduce test coverage. If a disturbed cell must support a valid seq_transparent cell, the tool identifies the disturbed cell as a seq_transparent cell and issues a violation of type seq_transparent cell disturb. Otherwise, the tool will not identify it as a seq_transparent cell and will instead issue a D9 violation of type unused seq_transparent cell disturb. The occurrence message is: T disturb occurred on N (G) in procedure P. (D9-1) T is the type of disturb, N is the instance name of the disturbed gate, G is the gate ID number, P is the name of the seq_transparent procedure, and D9 is the rule ID number. The summary message is: N T disturbs occurred in procedure P. (D9) N is the number of occurrences of a disturbance type, T is the type of disturbance, P is the name of the seq_transparent procedure, and D9 is the rule ID number. The tool issues a summary message for each disturbance type. D10 (Data Rule #10) The transparent capture cells (see page 3-26) in clock procedures must not propagate both old and new data to other state elements. For example, a violation can occur when a clock procedure pulses two clocks, and a memory element ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-43 The Design Rules Design Rules Checking clocked by the first applied clock feeds at least two other memory elements, clocked by each of the clocks. To illustrate this, assume the clock procedure is as follows: procedure force A force A force B force B end; clock clock_proc1 = 1 1; 0 2; 1 3; 0 4; Given this procedure, the highlighted flip-flop in Figure A-5, which gets old data from the first flip-flop when A pulses, violates this requirement. FlipFlop data A B FlipFlop FlipFlop Figure A-5. Rule D10 Violation Example The default handling for this rule violation is error. Failure to satisfy this rule will result in the source gate being modeled as a TIEX gate. You can suppress reporting the results of this check using Set Drc Handling. However, regardless of how you set the handling, FastScan always performs this check and models violating gates with TIEX behavior. The occurrence message is: Cell N (G) has invalid transparency (X/Y) in procedure P. (D10-1) A-44 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules N is the cell name, G is the gate ID number of the cell, X is the ID number of the gate capturing old data, Y is the ID number of the gate capturing new data, and P is the clock procedure name. The summary message is: There were N cells with invalid transparency.(D10) N is the number of cells found to violate this rule. D11 (Data Rule #11) The transparent capture cells in clock procedures must not propagate data to primary outputs. For example, assume the clock procedure is as follows: procedure force A force A force B force B end; clock clock_proc1 = 1 1; 0 2; 1 3; 0 4; Given this procedure, the primary output in Figure A-6, which gets data from the first latch when A pulses, violates this requirement. Primary Output data A LevelSensitive Latch B LevelSensitive Latch Figure A-6. Rule D11 Violation Example The default handling of this violation is warning. Failure to satisfy this rule results in the affected PO not being used for observation, as the expected value is always ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-45 The Design Rules Design Rules Checking considered an X. FastScan classifies faults detectable only through these POs as AU faults. You can change the default handling with the Set Drc Handling command. If you change the handling to ignore, FastScan does not perform this check and continues to use the primary outputs for observation. You may want to ignore this rule if you are running ATPG on a sub-block whose POs will eventually feed scan cells. In this case, a D10 violation may occur instead. Be aware that if you ignore this violation, the reported fault coverage does not consider reconvergence through transparent capture cells, and ATPG could thus produce an invalid pattern set. The occurrence message is: Transparent_capture cell N (G) in procedure P has connectivity to POs.(D11-1) N is the cell name, G is the gate ID number of the cell, and P is the clock procedure name. The summary message is: There were N Transparent_capture cells with connectivity to POs.(D11) N is the number of cells found to violate this rule. Clock Rules The application checks the scan clocks to ensure their proper definition and operation. You may select the handling of any clock rule to be error, warning, note, or ignore. The following subsections describe the clock rules and the special handling you can set for them. The ATPG Analysis Option Clock rules C1, C3, C4, and C5 can run full ATPG analysis during their checks. For more information on ATPG analysis, refer to “Turning on ATPG Analysis” on page A-3. A-46 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules Screening Out False C3 and C4 Violations You can enable the ability to screen out false violations of rules C3 and C4 using the -Mode A option to the Set Drc Handling command. When you specify this option for a selected clock, the rules checker evaluates all latches associated with the specified clock and categorizes their clock ports. It then uses these categories to determine if a violation exists. The following list describes each of the clock port categories: • Inactive low (IL) When the selected clock is low, the clock port of the latch is inactive. • Inactive high (IH) When the selected clock is high, the clock port of the latch is inactive. • Active high slave (AHS) When the selected clock is high, the clock port of the latch is active. The data line of this latch connects (through buffers and inverters) to another latch called the data latch. When the clock port of the latch is active, all clock inputs of the data latch must be inactive. When the clock port of the latch is inactive, at least one clock input of the data latch must be active. Finally, non-clock primary inputs must not affect the clock inputs of the data latch. • Active low slave (ALS) When the selected clock is low, the clock port of the latch is active. The data line of this latch connects (through buffers and inverters) to another latch called the data latch. When the clock port of the latch is active, all clock inputs of the data latch must be inactive. When the clock port of the latch is inactive, at least one clock input of the data latch must be active. Finally, non-clock primary inputs must not affect the clock inputs of the data latch. During this evaluation, the rules checker prints a summary message identifying the number of latches with clock ports placed in each category. If you enable learn reporting with Set Learn Report ON, you can then use Report Gates to report on the individual latches in these categories. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-47 The Design Rules Design Rules Checking You can screen out false violations of the C3 rule by issuing the Set Drc Handling command before rules checking. The command usage in this context is: SET DRc Handling C3 [-Mode A {clock_name}] The tool ignores violations of the C3 rule if the following conditions are true: • The failing latch port is IL or AHS and the source latch port is IH or ALS. • The failing latch port is IH or ALS and the source latch port is IL or AHS. • All clock, set, and reset inputs of the failing latch are low when all defined clocks are off, the violation source clock is high, and all other clock, set, and reset inputs of the source latch are low. You can screen out false violations of the C4 rule by issuing the following command before rules checking: SET DRc Handling C4[-Mode A {clock_name}] The tool ignores violations of the C4 if the following conditions are true: • The source latch port is IL or AHS and all paths from the source latch to the failing latch are blocked when the selected clock is high. • The failing latch port is IH or ALS and all paths from the source latch to the failing latch are blocked when the selected clock is low. • The violation source clock input is high and all other clock, set, and reset inputs are low for the source latch. C1 (Clock Rule #1) When all clocks are at their off-state, all clock inputs (including set/reset inputs) of scan memory elements must not capture data; that is, they must be at their inactive states. The tool performs this check using the simulated values that result when all defined clocks are at their off-state, the constrained pins are set to their constrained values, and the initialized non-scan cells are set to their stable states. A-48 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules The rule violation occurs if any clock input (including set and reset lines) of any scan cell memory element is not off. The default handling for this rule violation is error. It is strongly recommended that you correct these violations before performing any simulation or ATPG activity. Failure to comply with this rule results in unstable scan cell values when the tool sets primary input values, yielding unreliable simulation results. When an error condition occurs, you can access the simulated values by setting the gate reporting to error_pattern and using the Report Gate command for the gate ID number displayed in the error message. This identifies the clock input not held at its off-state, and by tracing back from this input, you can identify how to correct the problem. The usual cause of this error condition is not defining all clocks (including those which are set and reset lines) or defining the wrong offstate. The occurrence message is: Clock PIs off failed to force off a clock line of T N (G). (C1-1) T is the type of scan memory element (MASTER, SLAVE, etc.), N is the instance name of the gate, and G is the gate ID number. The summary message is: There were N clock rule C1 fails (unstable scan cells when clocks off). N is the number of occurrences of rules violation C1. ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-49 The Design Rules Design Rules Checking C1 Rule Violation Example Figure A-7 shows an example circuit and circuit setup specified in DFTAdvisor, FastScan, or FlexTest. PRE PRE D CK17 D Q QB CLK CLR CK EN1 Q SETUP> add clock 1 PRE SETUP> add clock 1 CLR QB SETUP> add clock 0 CK CLR Figure A-7. C1 Rule Example Circuit If you run rules checking on this design, you will get a C1 rules violation because while the setup defines CK signal as a clock with a 0 off-state, there is no constraint on the EN1 signal. By reporting the gate number with the violation, you can see that the clock input to the flip-flop is at an X. By tracing back you can see that the EN1 signal is at an X. If EN1 is left at an X, the signal arriving at the CLK input of the flip-flop cannot be held off--which is a violation of the C1 check. To fix this problem, add the command: SETUP> add pin constraint EN1 c0 This allows the tool to consider the CK signal to be the only clock signal to the CLK input of the sequential device. C2 (Clock Rule #2) Each clock must be capable of statically turning on a clock input of at least one scan memory element when all other clocks are off. It is acceptable that this may require placing values on non-clock primary inputs or scan cells. The application performs this check using the simulated values that result when the checked clock is set to X, all other defined clocks are at their off-state, the constrained pins are set to their constrained values, and the initialized non-scan cells are set to their stable states. The rule violation occurs if all clock inputs of all scan memory elements are still off. A-50 ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 Design Rules Checking The Design Rules When an error condition occurs, you can access the simulated values by setting the gate reporting to error_pattern and using the Report Gate command. Defining a pin to be a clock when it does not behave as a clock is the most usual cause of this error condition. The default handling for this rule violation is error. You can tell the system to ignore this error condition by using the -Force switch of the Set System Mode command. Failure to satisfy this rule indicates a defined clock cannot capture data, thus reducing test coverage. The occurrence message is: Clock P cannot capture data with other clocks off. (C2-1) P is the pin name of the clock. The summary message is: There were N clock rule C2 fails (clock cannot capture ability check). N is the number of occurrences of rules violation C2. C2 Rule Violation Example Figure A-8 shows an example circuit and circuit setup specified in DFTAdvisor, FastScan, or FlexTest. PRE D CK17 CK EN1 PRE D Q QB CLK CLR Q QB SETUP> add clock 1 PRE SETUP> add clock 1 CLR SETUP> add clock 0 CK SETUP> add pin constraint EN1 c0 SETUP> add clock 1 CK17 CLR Figure A-8. C2 Rule Example Circuit If you run rules checking on this design, you will get a C2 rules violation because while the CK17 signal appears to be a clock (because of its name), it really does ASIC/IC Design-for-Test Process Guide, V8.6_1 December 1997 A-51 The Design Rules Design Rules Checking not have the ability to capture data into the flip-flop with all other clocks held off. To fix this problem, add the command: SETUP> delete clock CK17 Then you must re-run checks. C3 (Clock Rule #3) A clock must not capture data into a latch or RAM if any data captured by that same clock can affect the latch or RAM data. A clock must also not capture data into a flip-flop at the clock’s trailing edge if that data can be affected by any other data captured by the same clock that does not capture on the trailing edge. The tool performs this check by determining the forward cones of influence for a clock pin (clock cone) and for each scannable memory element influenced by the clock pin (effect cone). The bounds for the