iBridge 2.00 mm Board to Cable Connectors ED. 05 | 05.2015 Catalog EA IB001 erni.com erni.cn iBridge - 2.00 mm Board to Cable Connector TABLE OF CONTENTS Overview GENERAL03 TECHNICAL DETAILS 04 FEATURES05 ELECTRICAL AND MECHANICAL CHARACTERISTICS 10 ORDERING INFORMATION 13 Male Connectors VERTICAL MALE - SMT TERMINATION 14 VERTICAL MALE - DIP TERMINATION 16 RIGHT ANGLE MALE - SMT TERMINATION 18 RIGHT ANGLE MALE - DIP TERMINATION 20 Female Cable Assembly STANDARD FEMALE CABLE ASSEMBLY 22 FEMALE CABLE ASSEMBLY ORDER FORM 25 PART NUMBER INDEX 26 2 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector BOARD TO CABLE CONNECTOR GENERAL iBridge Female and Male Connector The iBridge product family is a comprehensive interconnect solution that is designed for board-tocable connections in all applications. It is especially suitable for use in highly demanding systems that require reliability and robust connections. It is well suited for automotive, LED, telecommunications and data-transmission devices. In addition, SMT termination coplanarity is 100% guaranteed, less than 0.10 mm on all contacts. The single row iBridge connectors could be used in a wide application temperature range (-55°C to +125°C). Engineer can select between two termination options depending on the application: SMT for maximum PCB real estate usage or DIP solder for extra mechanical strain relief. To take advantage of maximum PCB real estate usage while not compromising on the PCB retention force, the SMT version features solder brackets on both sides. Features • Current carrying capacity: up to 5 A per contact • For rugged applications • Blanked contacts to ensure robustness and coplanarity • Polarized contacts and housing for fool-proof mating • Latches on both sides of female connectors to provide positive locking • High temperature insulator material (UL94 V-0) Catalog EA IB001 05/15 The iBridge connectors are engineered for every application concern, including severe vibration. The connectors have natural insulation housings to minimize light energy absorption. Edition 5 www.erni.com www.erni.cn 3 iBridge - 2.00 mm Board to Cable Connector BOARD TO CABLE CONNECTOR TECHNICAL DETAILS Pitch 2.00 mm No. of Pins 2, 3, 4, 5, 6, 8 Current rating per contact up to 5 A (depends on cable) Termination Male connector DIP and SMT, Female connector Crimp Cable Discrete wire AWG 22 and AWG 24 Variants Vertical male connector, Right angle male connector, Female connector with 180° cable outlet 4 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector FEATURES AVAILABLE CONFIGURATIONS Right angle male Female with 180°cable outlet Vertical male Female with 180°cable outlet GUIDING ELEMENTS The rugged insulation body of the male connector ensures an optimal cable connector guide. Two pegs (round and oval) for exact positioning on the PCB. Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn 5 iBridge - 2.00 mm Board to Cable Connector FEATURES ROBUST SOLDER BRACKETS Reliable retention force on the PCB due to ruggedized solder brackets on both sides of male connector. In addition, they serve as integrated strain relief. LATCHES Latches on both sides of female connectors to provide reliable locking. 6 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector FEATURES BLANKED TERMINALS Blanked terminals without post bending ensure robustness and precise coplanarity. CONTACT LOCKING Locking tang provides secure retention between contact and housing. Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn 7 iBridge - 2.00 mm Board to Cable Connector FEATURES REVERSE BELLOW DESIGN Reverse bellow design eliminates contact stubbing during mating. FOOL-PROOF ASSEMBLY Rectangle contact and housing cavity ensure foolproof assembly. 8 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector FEATURES SSL-LIGHTING TECHNOLOGY Connectors with natural color insulation bodies prevent shadow formation in lighting applications, e.g. LED strips with transparent diffusion disks. Thus ensuring uniform light distribution. FULLY AUTOMATIC ASSEMBLY AND REFLOW SOLDERING For efficient processing on modern assembly lines. Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn 9 iBridge - 2.00 mm Board to Cable Connector ELECTRICAL AND MECHANICAL CHARACTERISTICS TECHNICAL DATA Description Standard Male Connector (DIP, SMT ) Climate category DIN EN 60068-1 test b -55 / 125 / 56 -55 / 125 / 56 -55 / 125 °C -55 / 125 °C 20 °C 20 °C Temperature range Current rating per contact IEC60512 test 5b Female Connector (Crimp) 5.0 A max. 5.0 A max. Air and creepage distance contact - contact 1.6 mm Operating voltage IEC 60664 The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Dielectric strength IEC 60512 test 4a contact – contact 500 Vrms Contact resistance IEC 60512 test 2a < 20 mΩ Insulation resistance IEC 60512 test 3a > 1000 MΩ Vibration, sine IEC 60512 test 6d 10 – 2000 Hz 20 g Contact disturbance (during vibration test) IEC 60512 test 2e < 1 µs Shock halfsine IEC 60512 test 6c 50 g 11 ms Contact disturbance (during vibration test) IEC 60512 test 2e < 1 µs Mechanical operation (Mating cycle) IEC 60512 test 9a Standard: min. 30 mating cycles for Sn plating Non-standard: min. 100 mating cycles for Au plating Insertion and withdrawal force IEC 60512 test 13b 10 Catalog EA IB001 05/15 contact - contact 1.5 mm 2 N max. Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector ELECTRICAL AND MECHANICAL CHARACTERISTICS Description Standard Gauge retention force IEC 60512 test 16e Male Connector (DIP, SMT) - Female Connector (Crimp) 0.15 N min. Process Conditions Solder temperature max. IEC 60068-2-20 Hand soldering temperature max. 3.5 s at 350 °C DIP soldering temperature max. 10 s at 260 °C Reflow soldering temperature max. JEDEC J-STD-020 20 - 40 s at 260 °C Processing temperature (Crimp connection) 0 / 55 °C Coplanarity < 0.1 mm Housing Material Plastic material LCP Natural UL flame rating PA Natural UL 94 V-0 UL file E41797 E41938 Contact Material Base material Cu alloy Mating area Au or Sn plating over Ni underplating Termination area Sn plating over Ni underplating PCB Clip and SMT Bracket Materials Base material Plating Cu Alloy Sn over Ni Product Approval UL Catalog EA IB001 E472031 05/15 Edition 5 www.erni.com www.erni.cn 1 1 iBridge - 2.00 mm Board to Cable Connector ELECTRICAL AND MECHANICAL CHARACTERISTICS CABLE DATA Description Standard Cable (AWG 22) Standard Cable (AWG 24) Cross Section AWG 22 / 17 x 0.16 mm AWG 24 / 11 x 0.16 mm Conductor Conductor diameter Cu wire tin-plated 0.76 mm 0.61 mm Marking Magenta Insulation PVC Insulation Thickness (Nominal) Outer diameter 0.43 mm 1.58 mm 1.43 mm Technical data Temperature range 105 °C max. Voltage rating 300 V max. Dielectric strength 1500 Vrms UL flammability 12 Catalog EA IB001 UL 94 VW-1 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector BOARD TO CABLE CONNECTOR ORDERING INFORMATION No. of Positions Standard: 2, 3, 4, 5, 6, 8 Configuration / Termination Standard: Right Angle Male - SMT Right Angle Male - DIP Vertical Male - SMT Vertical Male - DIP Vertical Female Cable Assembly - Crimp Plating / Performance Standard: Tin (min. 30 mating cycles) Non-standard: Gold (min. 100 mating cycles) Packaging Standard: Non-standard: Catalog EA IB001 Tube (for all Male - SMT & DIP) Tape and Reel (for Right Angle Male - SMT) Tape and Reel with Film (for Vertical Male - SMT) Box (for Female Cable Assembly) Tube with Film (for Vertical Male - SMT & DIP) 05/15 Edition 5 www.erni.com www.erni.cn 1 3 iBridge - 2.00 mm Board to Cable Connector VERTICAL MALE SMT DIMENSIONAL DRAWINGS DIM. A Tape for Pick and Place DIM. B 7.8 1.2 7.2 4.25 Pin 1 2 DIM. C DIM. D 1.65 2.4 2 DIM. C 3.175 2 2.82 6.35 1.6 0.85 1.85 2.05 DIM. A All dimensions in mm. RECOMMENDED PCB LAYOUT TOLERANCE: 0.05 14 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector VERTICAL MALE SMT ORDERING INFORMATION Catalog EA IB001 No. of Pins Mating Cycles 2 30 min. Tube 109907 2 30 min. Tape and Reel with Film 109901 3 30 min. Tube 109908 3 30 min. Tape and Reel with Film 109902 4 30 min. Tube 109909 4 30 min. Tape and Reel with Film 109903 5 30 min. Tube 109910 5 30 min. Tape and Reel with Film 109904 6 30 min. Tube 109911 6 30 min. Tape and Reel with Film 109905 8 30 min. Tube 109912 8 30 min. Tape and Reel with Film 109906 05/15 Edition 5 Packaging www.erni.com Part Number www.erni.cn 15 iBridge - 2.00 mm Board to Cable Connector VERTICAL MALE DIP DIMENSIONAL DRAWINGS 2.5 DIM. A DIM. B 7.75 4.25 Pin 1 2 10.25 1.65 1 2 DIM. C 1.98 1.6 DIM. C DIM. A RECOMMENDED PCB LAYOUT TOLERANCE: 0.05 16 Catalog EA IB001 All dimensions in mm. 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector VERTICAL MALE DIP ORDERING INFORMATION Catalog EA IB001 No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube 109934 3 30 min. Tube 109935 4 30 min. Tube 109936 5 30 min. Tube 109937 6 30 min. Tube 109938 8 30 min. Tube 109939 05/15 Edition 5 www.erni.com www.erni.cn 17 iBridge - 2.00 mm Board to Cable Connector RIGHT ANGLE MALE SMT 7.2 DIMENSIONAL DRAWINGS DIM. A 7.75 4.3 Pin 1 2 DIM. B DIM.C 2.7 2.4 1 2 DIM. C 1.77 1.6 4.7 6.35 2 0.85 1.85 DIM. D DIM. B All dimensions in mm. RECOMMENDED PCB LAYOUT TOLERANCE: 0.05 18 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector RIGHT ANGLE MALE SMT ORDERING INFORMATION Catalog EA IB001 No. of Pins Mating Cycles 2 30 min. Tube 109920 2 30 min. Tape and Reel 109914 3 30 min. Tube 109921 3 30 min. Tape and Reel 109915 4 30 min. Tube 109922 4 30 min. Tape and Reel 109916 5 30 min. Tube 109923 5 30 min. Tape and Reel 109917 6 30 min. Tube 109924 6 30 min. Tape and Reel 109918 8 30 min. Tube 109925 8 30 min. Tape and Reel 109919 05/15 Edition 5 Packaging www.erni.com Part Number www.erni.cn 19 iBridge - 2.00 mm Board to Cable Connector RIGHT ANGLE MALE DIP DIMENSIONAL DRAWINGS DIM. D DIM. A 7.75 Pin 1 2 7.8 DIM. B 9.8 DIM. C DIM. C 2 3.85 1.6 DIM. B 0.75 RECOMMENDED PCB LAYOUT TOLERANCE: 0.05 20 Catalog EA IB001 All dimensions in mm. 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector RIGHT ANGLE MALE DIP ORDERING INFORMATION Catalog EA IB001 No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube 109941 3 30 min. Tube 109942 4 30 min. Tube 109943 5 30 min. Tube 109944 6 30 min. Tube 109945 8 30 min. Tube 109946 05/15 Edition 5 www.erni.com www.erni.cn 21 iBridge - 2.00 mm Board to Cable Connector FEMALE CABLE ASSEMBLIES DIMENSIONAL DRAWINGS All dimensions in mm. 22 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 2 PVC 30 min. AWG 22 100 109948 2 PVC 30 min. AWG 22 200 109949 2 PVC 30 min. AWG 22 300 109950 2 PVC 30 min. AWG 24 100 109951 2 PVC 30 min. AWG 24 200 109952 2 PVC 30 min. AWG 24 300 109953 3 PVC 30 min. AWG 22 100 109954 3 PVC 30 min. AWG 22 200 109955 3 PVC 30 min. AWG 22 300 109956 3 PVC 30 min. AWG 24 100 109957 3 PVC 30 min. AWG 24 200 109958 3 PVC 30 min. AWG 24 300 109959 4 PVC 30 min. AWG 22 100 109960 4 PVC 30 min. AWG 22 200 109961 4 PVC 30 min. AWG 22 300 109962 4 PVC 30 min. AWG 24 100 109963 4 PVC 30 min. AWG 24 200 109964 4 PVC 30 min. AWG 24 300 109965 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn 2 3 iBridge - 2.00 mm Board to Cable Connector FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 5 PVC 30 min. AWG 22 100 109966 5 PVC 30 min. AWG 22 200 109967 5 PVC 30 min. AWG 22 300 109968 5 PVC 30 min. AWG 24 100 109969 5 PVC 30 min. AWG 24 200 109970 5 PVC 30 min. AWG 24 300 109971 6 PVC 30 min. AWG 22 100 109972 6 PVC 30 min. AWG 22 200 109973 6 PVC 30 min. AWG 22 300 109974 6 PVC 30 min. AWG 24 100 109975 6 PVC 30 min. AWG 24 200 109976 6 PVC 30 min. AWG 24 300 109977 8 PVC 30 min. AWG 22 100 109978 8 PVC 30 min. AWG 22 200 109979 8 PVC 30 min. AWG 22 300 109980 8 PVC 30 min. AWG 24 100 109981 8 PVC 30 min. AWG 24 200 109982 8 PVC 30 min. AWG 24 300 109983 24 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector FEMALE CABLE ASSEMBLIES ORDER FORM (Please fill in the blank / choose your options ) Pin Count: __________ Standard: 2, 3, 4, 5, 6, 8 Plating / Performance: Standard: Tin (min. 30 mating cycles) Non-standard: Au (min. 100 mating cycles) Cable Size: AWG 22 AWG 24 Cable Type: PVC (Standard) High Temperature & Halogen-Free (Upon Request) Cable Configuration: Single-Ended (Only One Side with Connector) Double-Ended (Both Sides with Connector) Cable Length: _______________ mm PIN#1 facing reader Connector (Left) Connector (Right) Requestor Name: ________________________________________ Customer Name: ________________________________________ Project Name: ________________________________________ Quantity Required: ___________________ pcs Estimated Annual Usage: ___________________ pcs Request Date: Catalog EA IB001 05/15 ___________________ Edition 5 www.erni.com www.erni.cn 2 5 iBridge - 2.00 mm Board to Cable Connector PART NUMBER INDEX 26 Part Number Page Part Number Page 109901 15 109936 17 109902 15 109937 17 109903 15 109938 17 109904 15 109939 17 109905 15 109941 21 109906 15 109942 21 109907 15 109943 21 109908 15 109944 21 109909 15 109945 21 109910 15 109946 21 109911 15 109948 23 109912 15 109949 23 109914 19 109950 23 109915 19 109951 23 109916 19 109952 23 109917 19 109953 23 109918 19 109954 23 109919 19 109955 23 109920 19 109956 23 109921 19 109957 23 109922 19 109958 23 109923 19 109959 23 109924 19 109960 23 109925 19 109961 23 109934 17 109962 23 109935 17 109963 23 Catalog EA IB001 05/15 Edition 5 www.erni.com www.erni.cn iBridge - 2.00 mm Board to Cable Connector PART NUMBER INDEX Catalog EA IB001 Part Number Page Part Number Page 109964 23 109974 24 109965 23 109975 24 109966 24 109976 24 109967 24 109977 24 109968 24 109978 24 109969 24 109979 24 109970 24 109980 24 109971 24 109981 24 109972 24 109982 24 109973 24 109983 24 05/15 Edition 5 www.erni.com www.erni.cn 27 ERNI Electronics GmbH & Co. KG Europe South America Africa Japan Seestrasse 9 73099 Adelberg Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] www.erni.com ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] © ERNI Electronics GmbH & Co. KG 2014 • Printed in Germany • A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, ERNI WoR&D ®, Act. Connect. Perfect ®, MicroCon ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERmet ZDplus ®, ERmet ZD HD ®, ERbic ®, ERNIPRESS ®, INTERact ®, BLUEcontact ® and WHITEspeed ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.