MicroCon 0.8 mm Connectors ED. 05 | 04.2016 Full-scale MicroCon 50 Pins Catalog E 074606 MicroCon - 0.8 mm Connectors DUAL ROW CONNECTOR GENERAL MicroCon Female and Male Connector The dual-row MicroCon series with 0.8 mm pitch is ideal for various demanding applications in the industrial, medical, lighting, automotive and consumer market. Due to the small dimensions - the 50-pin male connectors show dimensions of only 24.2 mm x 4.7 mm with different heights - robustness was crucial during the development. The male connectors are provided with reinforced side walls. Secure mating is ensured by coding and blind mate guide alignments, providing an increased locking range. A unique feature for this miniaturized device size is the double-sided spring contact. The reliable and high quality spring contacts are based on a proven and patented principle, which ERNI Electronics has been continuously scaled down for smaller dimensions. To support 2 Catalog E 074606 various PCB applications parallel (Mezzanine), right angle (90 °) and coplanar configurations are available. With different heights for the male and female connectors Board-to-Board distances from 5 mm to 10 mm can be realized for Mezzanine applications. Despite the miniaturization the new connectors offer a high mating tolerance with allowed misalignment tolerances of longitudinal and transverse axes of ± 0.7 mm. The allowed angular inclination tolerance is specified with ± 4 degree. The male connector is available with SMT termination. The robust plastic housing of the female connector withstands high temperature and is suitable for leadfree reflow soldering. Tape and reel packaging supports automatic assembly. 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors DUAL ROW CONNECTOR TECHNICAL DETAILS Pitch 0.8 mm No. of Pins 12 - 140 (possible) Packaging Tape and reel for automatic assembly Current rating per contact up to 2.3 A at 20 °C Datarate up to 3 Gbit/s Termination SMT Variants Vertical male, Right angle male, Vertical female, Right angle female Cable assemblies Due to the different connector heights, Board-to-Board distances from 5 to 10 mm can be realized. Catalog E 074606 04/16 Edition 5 www.erni.com 3 MicroCon - 0.8 mm Connectors CONCEPT CAPABILITIES Stacked boards (Mezzanine) Extender card (coplanar) Orthogonal boards 4 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors CONCEPT CAPABILITIES Orthogonal boards Wire-to-board Wire-to-board Catalog E 074606 04/16 Edition 5 www.erni.com 5 MicroCon - 0.8 mm Connectors ADVANTAGES HIGH RELIABLE CONTACT DESIGN • ultra-reliable, dual-beam female contact • rolled, homogeneous surface, guarantees secure contact mating • wide contact surfaces between the mated pairs • extremely low surface roughness minimizes abrasion • low contact resistance POLARIZATION / MATING FACE • mating face polarization prevents mismating and incorrect connection • insertion chamfers in the capture range ensure secure mating • distinctive guide elements for precise insertion 6 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors ADVANTAGES ROBUST SOLDER CLIPS • outstanding retention forces on the circuit board • soldering brackets absorb mechanical stress and are able to withstand high shock and vibration loads LOCKABLE CABLE ASSEMBLIES • integrated locking lever; can be manually released without tools • protection against accidental release of wire-toboard connections • cable guide ensures strain relief Catalog E 074606 04/16 Edition 5 www.erni.com 7 MicroCon - 0.8 mm Connectors ADVANTAGES LOCATING PEGS • geometrically heterogeneous locating pegs for precise positioning on the circuit board • enables best possible compensation of PCB holes for both positive and negative tolerances STACKED BOARDS / MEZZANINE 5,00 - 11,00 mm Board-to-Board Height 8 Male Connector Stacking Height Female Connector Stacking Height 5.00 - 6.00 mm 1 mm 4 mm 6.00 - 7.00 mm 2 mm 4 mm 7.00 - 8.00 mm 1 mm 6 mm 8.00 - 9.00 mm 2 mm 6 mm 9.00 - 10.00 mm 1 mm 8 mm 10.00 - 11.00 mm 2 mm 8 mm Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors PROCESSING TAPE AND REEL PACKAGING transport safe packaging and fully automatic assembly FULLY AUTOMATIC ASSEMBLY AND REFLOW SOLDERING for efficient processing on modern assembly lines Catalog E 074606 04/16 Edition 5 www.erni.com 9 MicroCon - 0.8 mm Connectors MATING CONDITIONS 4° ALLOWED INCLINATION FOR A SECURE SELF-CENTERING 2° ALLOWED MISALIGNMENT TOLERANCES FOR A SECURE SELF-CENTERING 0,7 10 0,7 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors CHARACTERISTICS TECHNICAL DATA Male Connector Vertical and Right Angle Description Standard Climate category DIN EN 60068-1 test b 55 / 125 / 56 Temperature range Current rating per contact Female Connector Vertical and Right Angle -55 / 125 °C IEC60512-5-2 Test 5b 16 pin 50 pin Air- and creepage distance 20°C 70°C100°C 2.33 A 1.67 A 1.13 A 1.68 A 1.30 A 0.68 A 0,25 mm The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Operating voltage IEC 60664 Dielectric strength IEC 60512 test 4a contact – contact 500 Vrms Contact resistance IEC 60512 test 2a < 25 mΩ Insulation resistance IEC 60512 test 3a > 104 MΩ Vibration, sine IEC 60512 test 6d 10 – 2000 Hz 20 g Contact disturbance (while vibration test) IEC 60512 test 2e < 1 µs Shock halfsine IEC 60512 test 6c 50 g 11 ms Contact disturbance (while shock test) IEC 60512 test 2e < 1 µs Catalog E 074606 04/16 Edition 5 www.erni.com 11 MicroCon - 0.8 mm Connectors CHARACTERISTICS Male Connector Vertical and Right Angle Female Connector Vertical and Right Angle Description Standard Mechanical operation IEC 60512 test 9a Insertion and withdrawal force IEC 60512 test 13b 16 pin: ~3 N Gauge retention force IEC 60512 test 16e 0.22 N min. > 500 mating cycles Processing Conditions Reflow soldering temperature max. JEDEC J-STD-020 20 - 40 s at 260 °C Coplanarity < 0,1 mm Housing Material Insulation body CTI value IEC 112 UL flame rating UL file platic material PPA LCP 600 175 UL 94 V-0 UL 94 V-0 E83005 E171666 Contact Material Base material Cu alloy Mating area gold plating Termination area Sn Clip Material Base material Cu alloy Plating 12 Sn Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors CABLE CHARACTERISTICS 0,48 TECHNICAL DATA FLAT RIBBON CABLES 0,4 Description Standard cable (PVC) Cross section AWG-34 / 0.02 mm2 Conductor solid Cu wire, tinned, 0.02 mm2 Coded wire available Insulation PVC gray (similar to RAL 7032) min. 0.1mm Insulation thickness Shore hardness 94 ±2 (Shore A) Technical Data Temperature range -20/105 °C (fixed) -10/105 °C (mobile) Dielectric strength 500 Vrms Conductor resistance ≤ 980 Ω/km at 20 °C Insulation resistance ≥ 20 MΩ x km at 20 °C 130 Ω (wire-wire) 80 Ω (Ground-Signal-Ground) Impedance RoHS compliant UL 1581 Sec. 1090 (Horizontal Flame Test) IEC 60332-2-2 Flame rating Catalog E 074606 04/16 Edition 5 www.erni.com 13 MicroCon - 0.8 mm Connector RIGHT ANGLE FEMALE PRODUCT SPECIFICATION • 0.8 mm pitch • tin plated pins • suitable for lead-free reflow soldering • tape and reel packaging for automatic assembly • highly robust fine-pitch connector 4,4 DIMENSIONAL DRAWINGS 9,6 A 12 16 20 26 32 40 50 68 80 100 120 140 6,00 7,60 9,20 11,60 14,00 17,20 21,20 28,40 33,20 41,20 49,20 57,20 9,00 10,60 12,20 14,60 17,00 19,20 24,20 31,40 36,20 44,20 52,20 60,20 No. of contacts A B B Recommended Layout 1,35 1 1,8 6,5 1,05 1,5 1,2 0,15 0,55 0,8 0,8 14 1 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connector RIGHT ANGLE FEMALE ORDERING INFORMATION Catalog E 074606 No. of Pins Termination Packaging Part Number 12 SMT Tape and reel 294251 50 SMT Tape and reel 294257 04/16 Edition 5 www.erni.com 15 MicroCon - 0.8 mm Connector RIGHT ANGLE MALE PRODUCT SPECIFICATION • 0.8 mm pitch • tin plated pins • suitable for lead-free reflow soldering • tape and reel packaging for automatic assembly • highly robust fine-pitch connector 5 DIMENSIONAL DRAWINGS A 6,00 7,60 9,20 11,60 14,00 17,20 21,20 28,40 33,20 41,20 49,20 57,20 9,00 10,60 12,20 14,60 17,00 19,20 24,20 31,40 36,20 44,20 52,20 60,20 No. of contacts A B 8,8 B 12 16 20 26 32 40 50 68 80 100 120 140 Recommended Layout 1,35 0,15 0,55 0,8 1,05 1,8 1,2 6,5 1,5 1 0,8 1 16 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connector RIGHT ANGLE MALE ORDERING INFORMATION Catalog E 074606 No. of Pins Termination Packaging Part Number 16 SMT Tape and reel 294283 40 SMT Tape and reel 294287 50 SMT Tape and reel 294288 04/16 Edition 5 www.erni.com 17 MicroCon - 0.8 mm Connector VERTICAL FEMALE PRODUCT SPECIFICATION • 0.8 mm pitch • tin plated pins • suitable for lead-free reflow soldering • tape and reel packaging for automatic assembly • highly robust fine-pitch connector 8 8,60 6 6,60 4 4,60 Stacking height X C C X DIMENSIONAL DRAWINGS A 4,7 B Recommended Layout 1 0,8 6,00 7,60 9,20 11,60 14,00 17,20 21,20 28,40 33,20 41,20 49,20 57,20 8,70 10,30 11,90 14,30 16,70 19,90 23,90 31,10 35,90 43,90 51,90 59,90 No. of contacts A B 2,65 1,8 5 0,625 2,35 a1 12 16 20 26 32 40 50 68 80 100 120 140 1 0,15 0,55 0,8 1,35 18 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connector VERTICAL FEMALE ORDERING INFORMATION Unmated Stacking No. of Pins Catalog E 074606 Height Termination Packaging Part Number 16 4 SMT Tape and reel 294001 16 6 SMT Tape and reel 454925 16 8 SMT Tape and reel 454926 32 8 SMT Tape and reel 294028 40 6 SMT Tape and reel 294017 50 4 SMT Tape and reel 294006 68 8 SMT Tape and reel 294031 80 4 SMT Tape and reel 294008 100 4 SMT Tape and reel 294009 04/16 Edition 5 www.erni.com 19 MicroCon - 0.8 mm Connector VERTICAL MALE PRODUCT SPECIFICATION • 0.8 mm pitch • tin plated pins • suitable for lead-free reflow soldering • tape and reel packaging for automatic assembly • highly robust fine-pitch connector 2 5,8 1 4,8 Stacking height X C C X DIMENSIONAL DRAWINGS A B 12 6,00 9,00 16 7,60 10,60 5 20 1,35 Recommended Layout 9,20 12,20 26 11,60 14,60 32 14,00 17,00 40 17,20 19,20 50 21,20 24,20 68 28,40 31,40 80 33,20 36,20 100 41,20 44,20 120 49,20 52,20 140 57,20 60,20 No. of contacts A B 0,15 0,55 0,8 2,65 1,8 5 0,625 2,35 1 0,8 1 20 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connector VERTICAL MALE ORDERING INFORMATION Unmated Stacking No. of Pins Catalog E 074606 Height Termination Packaging Part Number 12 1 SMT Tape and reel 294133 16 1 SMT Tape and reel 454927 16 2 SMT Tape and reel 454928 32 2 SMT Tape and reel 294149 40 2 SMT Tape and reel 294150 50 1 SMT Tape and reel 294139 68 2 SMT Tape and reel 294152 80 1 SMT Tape and reel 294141 100 1 SMT Tape and reel 294142 04/16 Edition 5 www.erni.com 21 MicroCon - 0.8 mm Connectors CABLE ASSEMBLIES PRODUCT SPECIFICATION • IDC terminals • ribbon cable AWG 34 6,6 DIMENSIONAL DRAWINGS 26,9 4,2 L 22 Catalog E 074606 04/16 Edition 5 www.erni.com MicroCon - 0.8 mm Connectors CABLE ASSEMBLIES ASSEMBLED VARIANTS Standard Connector #1 Crossed Connector #2 Connector #2 A U A U I A U X A D A U I A D X A U A D I N C ORDER CODE STANDARD CABLE ASSEMBLIES MicroCon_0.80_oo_oo_ooo_ooooo_oo No. of Pins 50 Cabletype PVC (PV) Connector #1 e.g. AU Length in mm Connector #2 e.g. AUI or AUX Catalog E 074606 04/16 Edition 5 www.erni.com 23 ERNI Electronics GmbH & Co. KG Europe South America Africa Seestrasse 9 73099 Adelberg Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] www.erni.com ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] © ERNI Electronics GmbH & Co. KG 2016 • Printed in Germany • A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, ERNI WoR&D ®, Act. Connect. Perfect ®, MicroCon ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERmet ZDplus ®, ERmet ZD HD ®, ERbic ®, ERNIPRESS ®, INTERact ®, BLUEcontact ® and WHITEspeed ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.