IDC Terminal Wire-to-Board Solution ED. 02 | 10.2015 F u l l - s c a l e I D C Te r m i n a l AW G 2 2 Catalog E 074615 IDC Terminal OVERVIEW GENERAL Surface mount IDC Terminals The very compact IDC Terminals enable highly reliable wire-to-board connections in extremely miniaturized applications such as retrofit LED lamps, medical equipment, mobile devices or smart metering equipment. The surface mount (SMT) IDC Terminals facilitate fully automated board assembly and eliminate the preparation (stripping) of wires prior to termination due to its IDC contacts. As a result, costly and unreliable hand soldering can be avoided as the discrete wires can be processed reliably and reproducibly. IDC Terminals are available for stranded and solid wires of different cross-sections and outer diameters (AWG 22 / 24 / 26). 2 Catalog E 074615 In spite of their compact dimensions, the IDC Terminals can support a maximum current carrying capacity of up to 17 A (@ 20 °C for AWG 22/7). Versions with closed end (wire stop) or feed-through (daisy chain capability) are available. Different colours support visual assignment of the discrete wires. The IDC Terminals are designed for one-time termination, its cap guides the wire into the contact element whilst also serving as a strain relief mechanism. Guiding latches on the contact element guarantee correct connection whilst detents ensure a secure hold. ERNI IDC Terminals: Small | Flexible | Cost-Effective 10/15 Edition 2 www.erni.com IDC Terminal FEATURES FEATURES Category Wire-to-board connectors Termination height 2 mm / 2.8 mm Current Up to 17.5 A at 20 °C Wire AWG Stranded wires: AWG 22/7, AWG 24/7, AWG 26/7 Solid wires: AWG 24/1 Features Ultra-low profile, microminiature PCB layout Two dual IDC contacts Wire stop feature and feed-though versions Extended temperature range -55/+150°C User-friendly wire termination Benefits Cost-effective and highly reliable Fully automated board assembly Eliminates preparation (stripping) or wires prior to termination For solid or stranded wires AWG 24/1 AWG 22/7 / 24/7 / 26/7 Catalog E 074615 10/15 Edition 2 www.erni.com 3 IDC Terminal CHARACTERISTICS TECHNICAL DATA Description Climate category Standard IDC-Terminal AWG 24/1 DIN EN 60068-1 test b IDC-Terminal AWG 22/7 -55/150/56 Temperature range -55/+150 °C Current rating 4 IDC-Terminal AWG 24/7 - 26/7 6 A at 20 °C 14 A at 20°C 17.5 A at 20 °C Operating voltage IEC 60664 The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Contact resistance IEC 60512 test 2a < 10 mΩ Vibration, sinusoidal IEC 60512 test 6d 10 – 2000 Hz 20 g Contact disturbance (while vibration test) IEC 60512 test 2e < 1 μs Bending of wire IEC 60352-4 clause 12.2.1 Contact disturbance (while bending test) IEC 60512 test 2e Catalog E 074615 5N 10 cycles 2 N (AWG 24) 1 N (AWG 26) 10 cycles 9,4 N 10 cycles < 1 μs 10/15 Edition 2 www.erni.com IDC Terminal CHARACTERISTICS Description Standard IDC-Terminal AWG 24/1 IDC-Terminal AWG 24/7 - 26/7 IDC-Terminal AWG 22/7 Process conditions Reflow soldering temperature max. JEDEC J-STD-020 Typical press-in force ø 30 s at 260 °C 55 N Reusability 80 N (AWG 26) 89 N one-time termination Housing material Insulation body LCP CTI value 175 UL flame rating UL 94 V-0 UL file plastic material E83005 JEDEC J-STD-020 MSL Level 1 Contact material Base material Cu alloy Contact plating Sn Environmental compatibility Recycling no flame-retardent additives, no toxic additives allow easy recycling Product approval UL/CSA E84703 Two dual IDC contacts for best connection Parallel guiding for durable and secure wire assembly Catalog E 074615 10/15 Edition 2 www.erni.com 5 IDC Terminal CHARACTERISTICS TECHNICAL DATA: SOLID WIRE AWG 24/1 Description Solid wire AWG 24/1 Recommended wire Young Chang Silicone Co. Ltd.: STW-B, STW-F Wire construction Solid wire Wire cross-section AWG 24 Conductor diameter 0.5 mm Outer diameter 0.7 mm ±0.025 mm Insulation PE/PA Temperature range STW-B: +130 °C STW-F: +150 °C TECHNICAL DATA: STRANDED WIRE AWG 24/7 - AWG 26/7 Description 6 Stranded wire AWG 24/7 Stranded wire AWG 26/7 Recommended wire Leoni: Mocar® 150 A Leoni: Mocar® 150 A Wire construction Stranded wire 7x0.2 Stranded wire 7x0.17 Wire cross-section AWG 24 AWG 26 Conductor diameter 0.6 mm 0.5 mm Outer diameter 1.0 mm ±0.05 mm 1.03 mm ±0.03 mm Insulation TPE-E TPE-E Temperature range -55 °C to +150 °C -55 °C to +150 °C Catalog E 074615 10/15 Edition 2 www.erni.com IDC Terminal CHARACTERISTICS TECHNICAL DATA: STRANDED WIRE AWG 22/7 Description Stranded wire AWG 22/7 Recommended wire Gebauer & Griller: FLR13Y 0,35-A Leoni: Mocar® 150 A Wire construction Stranded wire 7/0.26 Wire cross-section AWG 22 Conductor diameter 0.8 mm Outer diameter 1.3 mm -0.1 mm Insulation TPE-E Temperature range -40 °C to +150 °C (3000 h) -40 °C to +180 °C (48 h) DISCRETE WIRE-TO-BOARD APPLICATION As shipped Wire stripping not necessary Insert wire Terminated wire Catalog E 074615 10/15 Edition 2 www.erni.com 7 IDC Terminal PROCESSING WIRE TERMINATION Easy termination using a flat press tool; no specific tool required Press down the terminal cap to dimension A (refer to product drawing) USAGE OF MULTIPLE TERMINALS ON MINIMAL BOARD SPACE Example: Center to center distance: 3.8 mm • minimum creepage and clearance: 1 mm • space between terminals ca. 0.5 mm • possible operating voltage ca. 250 V (depending on pollution degree) 8 Catalog E 074615 10/15 Edition 2 www.erni.com IDC Terminal APPLICATIONS SOLID-STATE LIGHTING | MEDICAL | MOBILE APPLICATIONS Catalog E 074615 10/15 Edition 2 www.erni.com 9 IDC Terminal FOR SOLID WIRE AWG 24/1 PRODUCT SPECIFICATION • Reliable contact due to gas tight connection of 2 dual IDC contacts • Minimal pcb space required • Versions with wire stop or feed-through available • No special tool required for termination • Automated pick & place assembly • Current carrying capacity: up to 6 A at 20 °C DIMENSIONAL DRAWING With wire stop 0,8 ±0,01 2,2 Terminal pressed 2,9 2 1,9 2 1,92 2,4 10 Catalog E 074615 10/15 Edition 2 www.erni.com IDC Terminal FOR SOLID WIRE AWG 24/1 PCB LAYOUT 32° Wire axis 1,7 0,5 0,5 1,3 0,35 1,7 2 ORDERING INFORMATION Configuration Color Termination Packaging Part Number Feed-through white SMT / IDC Tape and reel / 5000 pcs 444347 Wire stop white SMT / IDC Tape and reel / 5000 pcs 384980 Catalog E 074615 10/15 Edition 2 www.erni.com 11 IDC Terminal FOR STRANDED WIRE AWG 24/7 - 26/7 PRODUCT SPECIFICATION • Reliable contact due to gas tight connection of 2 dual IDC contacts • Minimal pcb space required • Versions with wire stop or feed-through available • No special tool required for termination • Automated pick & place assembly • Current carrying capacity: up to 14 A at 20 °C DIMENSIONAL DRAWING With wire stop 3,6 Terminal pressed 4,4 2,8 3,3 2,8 1,1 2,6 2,6 3,3 12 Catalog E 074615 10/15 Edition 2 www.erni.com IDC Terminal FOR STRANDED WIRE AWG 24/7 - 26/7 PCB LAYOUT 2,6 2,1 2,8 0,7 1,1 2,4 Wire axis 1,7 2,8 ORDERING INFORMATION Configuration Color Termination Packaging Part Number Feed-through white SMT / IDC Tape and reel / 2000 pcs 474336 Feed-through black SMT / IDC Tape and reel / 2000 pcs 474337 Feed-through red SMT / IDC Tape and reel / 2000 pcs 474338 Feed-through green SMT / IDC Tape and reel / 2000 pcs 474339 Wire stop white SMT / IDC Tape and reel / 2000 pcs 474340 Wire stop black SMT / IDC Tape and reel / 2000 pcs 474341 Wire stop red SMT / IDC Tape and reel / 2000 pcs 474342 Wire stop green SMT / IDC Tape and reel / 2000 pcs 474343 Catalog E 074615 10/15 Edition 2 www.erni.com 13 IDC Terminal FOR STRANDED WIRE AWG 22/7 PRODUCT SPECIFICATION • Reliable contact due to gas tight connection of 2 dual IDC contacts • Minimal pcb space required • Versions with wire stop or feed-through available • No special tool required for termination • Automated pick & place assembly • Current carrying capacity: up to 17.5 A at 20 °C DIMENSIONAL DRAWING With wire stop 3,6 3,3 4,4 2,8 Terminal pressed 2,8 1,3 2,6 2,6 3,3 14 Catalog E 074615 10/15 Edition 2 www.erni.com IDC Terminal FOR STRANDED WIRE AWG 22/7 PCB LAYOUT 2,8 0,7 1,1 2,4 Wire axis 2,6 2,1 1,7 2,8 ORDERING INFORMATION Configuration Color Termination Packaging Part Number Feed-through white SMT / IDC Tape and reel / 2000 pcs 454302 Feed-through black SMT / IDC Tape and reel / 2000 pcs 474322 Feed-through red SMT / IDC Tape and reel / 2000 pcs 474323 Feed-through green SMT / IDC Tape and reel / 2000 pcs 474324 Wire stop white SMT / IDC Tape and reel / 2000 pcs 454303 Wire stop black SMT / IDC Tape and reel / 2000 pcs 474325 Wire stop red SMT / IDC Tape and reel / 2000 pcs 474326 Wire stop green SMT / IDC Tape and reel / 2000 pcs 474327 Catalog E 074615 10/15 Edition 2 www.erni.com 15 ERNI Electronics GmbH & Co. KG Europe South America Africa Seestrasse 9 73099 Adelberg Germany Phone +49 7166 50-0 Fax +49 7166 50-282 [email protected] www.erni.com ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Phone +1 804 228-4100 Fax +1 804 228-4099 [email protected] ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Phone +65 6 555 5885 Fax +65 6 555 5995 [email protected] © ERNI Electronics GmbH & Co. KG 2015 • Printed in Germany • A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI®, ERNI WoR&D®, Act. Connect. Perfect®, MicroCon®, MicroStac®, MicroSpeed®, MiniBridge®, MaxiBridge®, ERmet®, ERmet ZD®, ERmet ZDplus®, ERmet ZD HD®, ERbic®, ERNIPRESS®, INTERact®, BLUEcontact® and WHITEspeed® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.