Catalog Download

PowerElements
powered by BLUEcontact Solutions™
ED. 03 | 04.2015
Original size PowerElement male thread M5
Catalog E 074634
PowerElements
PowerElements
BLUEcontact Solutions™
BLUEcontact Solutions™
GENERAL
GENERAL
PowerElements
angled, full pin
population, with and
without threads
As stated in its name, PowerElements can be used
anywhere where you are dealing with “power”
sourcing capabilities, namely high current on the
­
PCB.
Be it “wire-to-board” sourcing and distribution in
PCB based high current applications, or assembly,
component connection and fixation such as screw
locking (e.g. midi or mega fuses), relays with screw
­connection, conductor rail etc. on the PCBs.
For this we also provide additional insulation bodies
e.g. twist protection, to avoid shorts and contact on
the cable side of the connections such as cable lugs.
Also mechanical challenges, such as the PCB
­connection inside a housing, in the interior or even with
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a second PCB can be realised using P
­ owerElements.
The two piece PowerElement offers a special feature
– it is press fitted from both sides of the PCB. The
­bearing surface on either side provide protection to
the PCB against mechanical stress during assembly
in the installation space.
Here, there are no limits to the variety of BLUEcontact
PowerElements connection options.
Whether it’s the headless screw, the thread nut
as well as through holes or blind holes, whether
­perpendicular or angled, even the installation height,
connection surface and thread or drill dimension can
be selected and combined without restriction.
PowerElements in press-fit technology and SMD
solder technology are available for processing. SMD
PowerElements are delivered blister packed for fully
automated assembly.
PowerElements with
flexible and massive
pressfit zone
Catalog E 074634
04/15
Edition 3
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3
PowerElements
PowerElements
CHARACTERISTICS
CHARACTERISTICS
APPLICATION EXAMPLES
FITTING INSTRUCTIONS
The BLUEcontact PowerElements are REACH
­conform and with a lead content under 4 percentage
by weight, they are also RoHS conform.
The PowerElements can be press fitted from a PCB
thickness of 1.6 mm upwards. Immersion tin and HAL
lead free are the most preferable PCB surfaces here.
PowerElements for SMD solder technology should
not be stored for longer than six months, as the sol-
Attaching a cable to a M8
male thread PowerElement
with twist protection (top
left)
Attaching a megafuse
on two M8 male thread
­PowerElements (top right)
derability can otherwise not be guaranteed.
- Retention force according to IEC 60352-5
- Press fit force: max. 250 N per pin
- Temperature range: -40°C to + 135°C
TECHNICAL DATA
Attaching a high-current
relay onto an angled
­PowerElement (centre)
Material base body
CuZn39Pb3
Material flexible pressfit zone
CuNiSi
Surface
tin plated
Retention force
according to IEC 352-5
Press fit force
Max. 250 N per pin
Min. 40 N per pin
Attaching a battery disconnecting switch on two
piece PowerElements
(bottom centre)
Press out force
Min. 30 N per pin
PCB thickness
Min. 1.6 mm
Attaching a midifuse
onto two M5 male thread
­PowerElements
(below right)
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Catalog E 074634
04/15
Edition 3
www.erni.com
Catalog E 074634
04/15
Edition 3
www.erni.com
5
PowerElements
PowerElements
WITH FLEXIBLE AND MASSIVE PRESSFIT ZONE / CHARACTERISTICS
WITH FLEXIBLE AND MASSIVE PRESSFIT ZONE / CHARACTERISTICS
GENERAL TECHNICAL DATA
DRILL HOLE SPECIFICATIONS
Operating temperature
-40ºC to +135ºC
Drill hole arrangement in the PCB
C
3,7
D
7,75
2.2 Nm / 3.9 Nm / 9.0 Nm / 17.0 Nm
B
7,75
Tightening torque M5/M6/M8/M10
7,75
3,7
A
290 A at 20ºC (and more – depending on design)
3,7
Current carrying capacity per PowerElement
3,7
Flexible pressfit zone
7,75E
Massive pressfit zone
DERATING CURVE
Flexible Einpresszone
Current carrying capability PowerElement M5 Product no. 225414
Current carrying capability PowerElement M8 Product no. 225416
Current carrying capability PowerElement M6 Product no. 225415
Current carrying capability PowerElement M10 Product no. 225417
Massive Einpresszone
Surface
A
B
C
Flexible pressfit zone
M5 / M6 / M8 / M10
Immersion tin
ø 3.2 -0.03
ø 3.1 +0.04
-0.06
0.1 min.
Cu 25 µm min. Sn chem. typ.
Cu 60 µm max.
1 µm
Flexible pressfit zone
M5 / M6 / M8 / M10
HAL lead free
ø 3.2 -0.03
ø 3.1 +0.04
-0.06
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 20 µm
max.
Massive pressfit zone
M5 / M6
Immersion tin
ø 2.3 -0.03
ø 2.175 ±0.05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
Massive pressfit zone
M5 / M6
HAL lead free
ø 2.3 -0.03
ø 2,15 ±0,05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
Massive pressfit zone
M8 / M10
Immersion tin
ø 3.0 -0.03
ø 2.875 ±0,05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
Massive pressfit zone
M8 / M10
HAL lead free
ø 3.0 -0.03
ø 2.875 ±0,05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
D
E
CAUTION:
It is essential that both the drill diameter and final diameter are complied with in order to guarantee the specified
characteristics.
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Catalog E 074634
04/15
Edition 3
www.erni.com
Catalog E 074634
04/15
Edition 3
www.erni.com
7
PowerElements
PowerElements
MASSIVE PRESSFIT ZONE ONLY / CHARACTERISTICS
FOR SMD SOLDER TECHNOLOGY
GENERAL TECHNICAL DATA
GENERAL TECHNICAL DATA
Current carrying capability per PowerElement
Approx. 10 A per pin
Current carrying capability per PowerElement
Up to 200 A*
Tightening torque M3/M4/M5/M6/M8/M10/M12
0.5 Nm / 1.2 Nm / 2.2 Nm / 3.9 Nm / 9.0 Nm /
Tightening torque M3/M4/M5/M6/M8/M10
0.5 Nm / 1.2 Nm / 2.2 Nm / 3.9 Nm / 9.0 Nm / 17.0 Nm
17.0 Nm / 35.0 Nm
Operating temperature
-40ºC to +155ºC
-40ºC to +135ºC
Solder paste thickness
150 µm
Operating temperature
* current carrying capability is subject to PCB thickness, cable cross section, the soldering tin used as well as ambient temperature
DRILL HOLE SPECIFICATIONS
PRODUCT GROUPS
A
The PowerElements for SMD-Solder technology are usually categorised into three main groups
B
C
D
- SMD pin (with or without peg)
- SMD socket (with or without peg)
- SMD socket with through-hole thread
E
LAYOUT SPECIFICATIONS
Surface
A
B
C
D
E
Immersion tin
ø 1.6 -0.03
ø 1.475 ±0.05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
HAL lead free
ø 1.6 -0.03
ø 1.45 ±0.05
0.1 min.
Cu 25 µm min.
Cu 60 µm max.
Sn 15 µm
max.
Massive pressfit zone
CAUTION:
It is essential that both the drill diameter and final diameter are complied with in order to guarantee the specified
characteristics.
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The SMD PowerElements have a round base body that is rotationally symmetrical. The diameter of the SMD
Pad should be at least 0.5 mm greater than the diameter of the base body of the selected PowerElement. In the
case of elements with a spigot, an additional non-plated through hole with a drilled diameter of 1.2 mm must
be provided in the center. In the case of elements with a through hole, additional non-plated through holes must
also be provided, depending on the diameter of the base body:
- PowerElement with diameter 7 mm: NPT hole with 5.2 mm
- PowerElement with diameter 9 mm: NPT hole with 6.2 mm
- PowerElement with diameter 13 mm: NPT hole with 9.2 mm
- PowerElement with diameter 16 mm: NPT hole with 12.2 mm
If you have detailed questions about the layout or ideal soldering paste, please contact the ERNI team directly.
Catalog E 074634
04/15
Edition 3a
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PowerElements
PowerElements
MASSIVE PRESSFIT ZONE ONLY / CHARACTERISTICS
OVERVIEW
PRODUCT MATRIX PRESSFIT TECHNOLOGY
PRODUCT MATRIX PRESSFIT TECHNOLOGY
4 pins with flexible pressfit zone, 9 pins with massive pressfit zone
Number of pins
Female thread, with
flexible and massive
Pressfit zone
Number of pins
6
8
9
10
12
16
20
36
M4
M5
M6
M8
M10
Female thread, full
pin population
M3
M4
M5
M6
M8
M10
M3
Female thread,
­circular pin
­population
M4
M5
M6
M8
M4, M5
ø4.2
ø5.2
M6
M8
M6, M8
M10
ø6.2
ø10.2
ø8.2
M6, M8
M10
ø6.2
ø10.2
ø8.2
Angled, U-profile,
full pin population
ø5.2
Protection for
­PowerElements with
male thread
ø8.2
ø10.2
Suitable for M3, M4, M5, M6, M8, M10
Catalog E 074634
04/15
Edition 3
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8
10
12
M3, M4
ø3.2, ø4.2
M4, M5, M6
ø4.2, ø5.2, ø6.2
M8
ø8.2
M3, M4, M5
ø4.2, ø5.2
16
20
M4, M5, M6
ø4.2, ø5.2, ø6.2
M8, M10
ø6.2, ø8.2
PRODUCT MATRIX SMD-SOLDER TECHNOLOGY
M10
M4, M5
ø4.2
ø5.2
M3
ø3.2
M3
ø3.2
49
M10
M4
M5
M2,5
Angled, full pin
population
10
25
M3
M4
M5
Angled, two rows
pin population
Two-part,
­base-part, two row
pin population
Two-part,
­base-part, circular
pin population
M5, M6, M8, M10
Male thread, full pin
population
Female thread, two
rows pin population
Number of pins
Catalog E 074634
Diameter
7
9
13
16
SMD pin
M3
M4, M5
M6, M8
M10
SMD pin
with spigot
M3
M4, M5
M6, M8
M10
SMD socket
M3
M4, M5
M6, M8
M10
SMD socket
with spigot
M3
M4, M5
M6, M8
M10
SMD socket with
through-hole
thread
M3
M4, M5
M6, M8
M10
04/15
Edition 3
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PowerElements
PowerElements
FLEXIBLE AND MASSIVE PRESSFIT ZONE
FLEXIBLE AND MASSIVE PRESSFIT ZONE
M8 / M10 Power Elements
A
7,75
3,7
D
3,7
C
power transmission.
7,75
B
pressfit technology is not permitted for sole
3,7
• Specifically for applications in which massive
• For especially high demands eg. for very high
3,7
F
power coupling
7,75
PRODUCT SPECIFICATION 7,75
E
Flexible Pressfit Zone
Massive Pressfit Zone
DIMENSIONAL DRAWINGS ORDERING INFORMATION M5 / M6 Power Elements
A
3,7
3
3,7
6,7
D
C
3
F
A
B
C
D
E
F
Weight
Part Number
M5
6
14
17.5
16
3.5
25
225414
M6
6
14
17.5
16
3.5
24
225415
M8
11
17
20.5
22
3.5
46
225416
M10
11
17
20.5
22
3.5
43
225417
3
B
3
3,7
Dimension B - F in mm, Weight in g
Flexible Pressfit Zone
E
E
Massive Pressfit Zone
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04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
www.erni.com
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PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, MALE THREAD AND FULL PIN POPULATION
MASSIVE PRESSFIT ZONE, MALE THREAD AND FULL PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Fixing midi or mega fuses on the PCB
• UNC thread or customer specific modifications on demand
DIMENSIONAL DRAWINGS A
B
C
D
E
F
No. of Pins
Weight
Part Number
M3
5
11
3
3.5
7
9
2.1
225675
M4
6
13
3.5
3.5
9
16
3.6
225676
M4
6
12.5
3
3.5
7
9
3.6
225804
M5
8
15.5
4
3.5
7
9
4.3
225777
M5
8
16
4.5
3.5
9
16
4.9
225677
M6
10
19
5.5
3.5
13
25
10.5
225678
M8
13
24
7.5
3.5
13
25
15.9
225679
M10
16
27.5
8
3.5
16
36
27.2
225680
M12
30
41.5
8
3.5
18
36
46.6
225898
Dimension B - F in mm, Weight in g
C
B
A
5 x 2,54
D
3 x 2,54
4 x 2,54
5 x 2,54
F
2 x 2,54
3 x 2,54
4 x 2,54
E
2 x 2,54
F
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Edition 3
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Catalog E 074634
04/15
Edition 3
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PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND FULL PIN POPULATION
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND FULL PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Fixing midi or mega fuses on the PCB
• UNC thread or customer specific modifications on demand
A
B
C
D
E
F
No. of Pins
Weight
Part Number
M3
3.5
6
9.5
3.5
7
9
2.5
225681
M4
4
7
10.5
3.5
9
16
4.6
225682
M5
4
7
10.5
3.5
9
16
4.4
225683
M6
6.5
10.5
14
3.5
10
16
7
225684
M8
8
13.5
17
3.5
13
25
14.2
225685
M10
11
17.5
21
3.5
16
36
26.2
225686
Dimension B - F in mm, Weight in g
DIMENSIONAL DRAWINGS A
5 x 2,54
3 x 2,54
4 x 2,54
5 x 2,54
4 x 2,54
F
2 x 2,54
E
3 x 2,54
D
C
B
2 x 2,54
F
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Edition 3
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Catalog E 074634
04/15
Edition 3
www.erni.com
17
PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND TWO ROWS PIN POPULATION
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND TWO ROWS PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Available with continuous thread
• Fixing midi or mega fuses on the PCB
• When smaller pressfit forces are required
• When the layout does not permit full pin
population
A
B
C
D
E
F
No. of Pins
Weight
Part Number
M3
5
6
9.5
3.5
7
6
2.3
225693
M4
6
7
10.5
3.5
9
8
4.2
225694
M5
6
7
10.5
3.5
9
8
3.8
225695
M6
9
13.5
17
3.5
10
8
8.2
225696
M8
10
13.5
17
3.5
13
10
12.2
225697
M10
11
17.5
21
3.5
16
12
25.3
225698
• UNC thread or customer specific modifications on demand
Dimension B - F in mm, Weight in g
DIMENSIONAL DRAWINGS A
5 x 2,54
3 x 2,54
2 x 2,54
E
12,7
10,16
7,62
5,08
D
C
B
4 x 2,54
F
F
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Edition 3
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Catalog E 074634
04/15
Edition 3
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19
PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND CIRCULAR PIN POPULATION
MASSIVE PRESSFIT ZONE, FEMALE THREAD AND CIRCULAR PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Available with continuous thread
• Fixing midi or mega fuses on the PCB
• When smaller pressfit forces are required
• When the layout does not permit full pin
population
A
B
C
D
E
F
No. of Pins
Weight
Part Number
M2.5
5
6
9.5
3.5
7
8
2.5
225687
M4
5.2
6
9.5
3.5
9
12
3.8
225688
M5
–
6
9.5
3.5
9
12
3.6
225689
M6
–
13.5
17
3.5
13
16
14.6
225690
M8
–
13.5
17
3.5
13
16
12.4
225691
M10
–
17.5
21
3.5
16
20
22.6
225692
• UNC thread or customer specific modifications on demand
Dimension B - F in mm, Weight in g
DIMENSIONAL DRAWINGS A
2 x 2,54
8,2
optional
optional
5 x 2,54
3
10,
optional
F
optional
4 x 2,54
3 x 2,54
D
5,3
2,8
E
3 x 2,54
2 x 2,54
C
B
5 x 2,54
4 x 2,54
F
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Edition 3
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Catalog E 074634
04/15
Edition 3
www.erni.com
21
PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, ANGLED, FULL PIN POPULATION
MASSIVE PRESSFIT ZONE, ANGLED, FULL PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Connection 90°
No. of Pins Weight
B
C
D
E
F
G
H
I
M3
1
5
11
17.5
3
3.5
4
7
9
4.2
225699
M4
1.5
5
11
17.5
3
3.5
5
9
16
6.6
225700
M5
1.5
5
11
17.5
3
3.5
5
9
16
6.4
225701
M6
2
8
17
23.5
3
3.5
8
13
25
19
225702
M8
2
8
17
23.5
3
3.5
8
13
25
17.7
225703
M10
2.5
10
22
28.5
3
3.5
10
16
36
22.6
225704
ø 3.2
1
5
11
17.5
3
3.5
4
7
9
4
225705
ø 4.2
1.5
5
11
17.5
3
3.5
5
9
16
6.3
225706
ø 5.2
1.5
5
11
17.5
3
3.5
5
9
16
6
225707
ø 6.2
2
8
17
23.5
3
3.5
8
13
25
18.3
225708
ø 8.2
2
8
17
23.5
3
3.5
8
13
25
16.7
225709
ø 10.2
2.5
10
22
28.5
3
3.5
10
16
36
30.9
225710
ø 10.2
2.5
10
22
28.5
3
3.5
5
16
36
30.9
225784
• Available with thread or through hole
• UNC thread or customer specific modifications on demand
• As a fixing element for assembly onto
housing etc.
Part Num-
A
ber
• E.g. for the connection of high current relays
DIMENSIONAL DRAWINGS 5 x 2,54
3 x 2,54
4 x 2,54
4 x 2,54
3 x 2,54
G
5 x 2,54
2 x 2,54
F
E
D
B x 45
C
A
2 x 2,54
Dimension B - I in mm, Weight in g
I
H
I
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Catalog E 074634
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Edition 3
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PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, ANGLED, TWO ROW PIN POPULATION
MASSIVE PRESSFIT ZONE, ANGLED, TWO ROW PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Connection 90°
No. of Pins Weight
B
C
D
E
F
G
H
I
M3
1
5
11
17.5
3
3.5
4
7
6
4
225711
M4
1.5
5
11
17.5
3
3.5
5
9
8
6.3
225712
M5
1.5
5
11
17.5
3
3.5
5
9
8
6.1
225713
M6
2
8
17
23.5
3
3.5
8
13
10
18.4
225714
M8
2
8
17
23.5
3
3.5
8
13
10
17.2
225715
M10
2.5
10
22
28.5
3
3.5
10
16
12
31.5
225716
ø 3.2
1
5
11
17.5
3
3.5
4
7
6
3.9
225717
ø 4.2
1.5
5
11
17.5
3
3.5
5
9
8
6
225718
ø 5.2
1.5
5
11
17.5
3
3.5
5
9
8
5.7
225719
ø 6.2
2
8
17
23.5
3
3.5
8
13
10
17.7
225720
ø 8.2
2
8
17
23.5
3
3.5
8
13
10
16.2
225721
ø 10.2
2.5
10
22
28.5
3
3.5
10
16
12
30
225722
• Available with thread or through hole
• UNC thread or customer specific modifications on demand
• When smaller pressfit forces are required
• When the layout does not permit full pin
Part Num-
A
ber
population
• E.g. for the connection of high current relays
DIMENSIONAL DRAWINGS A
4 x 2,54
3 x 2,54
2 x 2,54
12,7
10,16
7,62
5,08
Dimension B - I in mm, Weight in g
I
H
G
F
E
D
B x 45
C
5 x 2,54
I
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Catalog E 074634
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PowerElements
PowerElements
MASSIVE PRESSFIT ZONE, ANGLED, U-PROFILE, FULL PIN POPULATION
MASSIVE PRESSFIT ZONE, ANGLED, U-PROFILE, FULL PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Connection 90°
B
C
D
E
F
G
H
No. of Pins
Weight
ø 5.2
10
32
39.5
4
3.5
5
13
25
21.4
225899
ø 8.2
10
35
42.5
4
3.5
5
16
36
28.94
225888
ø 10.2
13
37
44.5
4
3.5
5
16
36
28.9
225887
• Due to the u-profile ensures a simple processing of the mounting bolt
• Compensation of greater height tolerances
possible
• As a fixing element for assembly onto
Part Num-
A
ber
housing etc.
• E.g. for the connection of high current relays
Dimension B - H in mm, Weight in g
DIMENSIONAL DRAWINGS B
A
G
F
E
D
C
4 x 2,54
5 x 2,54
5 x 2,54
4 x 2,54
G
26
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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27
PowerElements
PowerElements
TWO-PART, BASE-PART, TWO ROW PIN POPULATION
TWO-PART, BASE-PART, TWO ROW PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Fixing of large heavy components (e.g. battery disconnection switch)
• Protecting PCB from mechanical stress
• Pitch 2.54 mm
A
B
C
D
No. of Pins
Weight
Part Number
3.1
3.5
9
5.5
8
1.8
225726
3.1
3.5
13
7.3
10
3.7
225727
3.1
3.5
16
10.5
12
4.89
225728
3.1
3.5
16
9.8
12
5.18
225729
Dimension A - D in mm, Weight in g
A
DIMENSIONAL DRAWINGS 7,62
12,7
28
0,05
7,95 ±
5
10,7
5
±0,0
5 x 2,54
4 x 2,54
0,05
5,8 ±
D
C
C
3 x 2,54
B
10,16
Catalog E 074634
04/15
Edition 3a
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Catalog E 074634
04/15
Edition 3
www.erni.com
29
PowerElements
PowerElements
TWO-PART, BASE-PART, CIRCULAR PIN POPULATION
TWO-PART, BASE-PART, CIRCULAR PIN POPULATION
PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs
• Fixing of large heavy components (e.g. battery disconnection switch)
• Protecting PCB from mechanical stress
• Pitch 2,85 mm
A
B
C
D
No. of Pins
Weight
Part Number
3.1
3.5
10
6.2
12
2.27
225723
3.1
3.5
13
7.3
16
3.93
225724
3.1
3.5
16
12
20
4.49
225725
Dimension A - D in mm, Weight in g
DIMENSIONAL DRAWINGS A
5 x 2,85
4 x 2,85
30
5 x 2,85
12,4
5
±0,0
D
C
C
0,05
7,8 ±
4 x 2,85
0,05
6,65 ±
3 x 2,85
B
3 x 2,85
Catalog E 074634
04/15
Edition 3a
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Catalog E 074634
04/15
Edition 3
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31
PowerElements
PowerElements
TWO-PART, MALE THREAD
TWO-PART, MALE THREAD
PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body
• PCB connection for fixing cable lugs
Part Number
225726
2.91
225730
6
225723
3.67
225731
M4
6
225726
3.25
225732
6.4
M4
6
225723
3.95
225733
2
6.4
M5
8
6.43
225734
6.35
2
6.4
M5
9
4.8
225735
13
7.45
2
6.4
M6
10
7.49
225736
16
12.15
2
6.4
M8
13
225725
15.95
225737
16
10.65
2
6.4
M8
13
225728
14.51
225738
13
7.45
2
6.4
M4
8
5.96
225763
16
12.15
2
6.4
M10
13
225725
19.05
225764
16
10
2
6.4
M8
13
225729
13.95
225767
B
C
D
E
F
9
5.6
2
6.4
M3
5
10
6.35
2
6.4
M3
9
5.6
2
6.4
10
6.35
2
13
7.45
10
• Fixing of large heavy components
• UNC thread or customer specific modifications on demand
DIMENSIONAL DRAWINGS C
F
D
32
Plate
225724,
225727
225723
225724,
225727
225724,
225727
E
B
A
A
Used Base
Weight
A
Catalog E 074634
Dimension A - D and F in mm, Weight in g
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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33
PowerElements
PowerElements
TWO-PART, FEMALE THREAD
TWO-PART, FEMALE THREAD
PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body
• PCB connection for fixing cable lugs
• Fixing of large heavy components
• UNC thread or customer specific modifications on demand
A
B
C
D
E
Used Base Plate
Weight
Part Number
9
5.65
2
6.4
M3
225726
2.31
225739
10
6.35
2
6.4
M3
225723
2.98
225740
9
5.65
2
6.4
M4
225726
2.03
225741
10
6.35
2
6.4
M4
225723
2.7
225742
13
7.45
2
6.4
M4
4.5
225743
10
6.35
2
6.4
M5
2.32
225744
13
7.45
2
6.4
M5
4.11
225745
13
7.45
2
6.4
M6
3.66
225746
16
10.65
2
6.4
M8
225728
6.38
225747
16
12.15
2
6.4
M8
225725
7.79
225748
16
12.15
2
6.4
M10
225725
6.28
225750
16
10
2
6.4
M8
225729
5.82
225765
DIMENSIONAL DRAWINGS 225727
225723
225724,
225727
225724,
225727
E
B
A
A
225724,
C
D
Dimension A - D in mm, Weight in g
34
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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35
PowerElements
PowerElements
TWO-PART, FEMALE THROUGH-HOLE
TWO-PART, FEMALE THROUGH-HOLE
PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body
• PCB connection for fixing cable lugs
• Fixing of large heavy components
• UNC thread or customer specific modifications on demand
DIMENSIONAL DRAWINGS E
B
A
A
C
D
A
B
C
D
E
Used Base Plate
Weight
Part Number
9
5.65
2
6.4
ø 3.2
225726
2.07
225751
10
6.35
2
6.4
ø 4.2
225723
2.32
225752
13
7.45
2
6.4
ø 4.2
4.12
225753
9
5.65
2
6.4
ø 4.2
225726
1.65
225754
10
6.35
2
6.4
ø 5.2
225723
1.79
225755
13
7.45
2
6.4
ø 5.2
3.59
225756
13
7.45
2
6.4
ø 6.2
2.95
225757
16
10.65
2
6.4
ø 8.2
225728
5.23
225758
16
10
2
6.4
ø 8.2
225729
4.67
225759
16
12.15
2
6.4
ø 10.2
225725
4.6
225760
16
12.15
2
6.4
ø 8.2
225725
6.66
225761
16
10.65
2
6.4
ø 6.2
225728
6.84
225762
10
6.35
2
6.4
ø 3.2
225723
2.74
225766
225724,
225727
225724,
225727
225724,
225727
Dimension A - D in mm, Weight in g
36
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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37
PowerElements
PowerElements
SMD, MALE THREAD
SMD, MALE THREAD
PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT
• Available with and without peg
• Blistered for fully automated assembly
• PCB connection for fixing cable lugs
• UNC thread or customer specific modifications on demand
DIMENSIONAL DRAWINGS C
B
A
øD
A
B
C
D
E
F
Mounting Peg
Part Number
M3
5
3
7
–
–
0
225850
M4
6
3.5
9
–
–
0
225851
M5
8
4.5
9
–
–
0
225852
M6
10
5.5
13
–
–
0
225853
M8
13
7.5
13
–
–
0
225854
M10
16
8
16
–
–
0
225855
M3
5
3
7
1
1
1
225862
M4
6
3.5
9
1
1
1
225863
M5
8
4.5
9
1
1
1
225864
M6
10
5.5
13
1
1
1
225865
M8
13
7.5
13
1
1
1
225866
M10
16
8
16
1
1
1
225867
Dimension B - F in mm
C
B
A
øD
F
øE
38
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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39
PowerElements
PowerElements
SMD, FEMALE THREAD
SMD, FEMALE THREAD
PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT
• Available with and without peg
• Blistered for fully automated assembly
• PCB connection for fixing cable lugs
• UNC thread or customer specific modifications on demand
DIMENSIONAL DRAWINGS C
B
A
øD
A
B
C
D
E
F
Mounting Peg
Part Number
M3
3.5
6
7
–
–
0
225856
M4
4
7
9
–
–
0
225857
M5
4
7
9
–
–
0
225858
M6
6.5
10.5
10
–
–
0
225859
M8
8
13.5
13
–
–
0
225860
M10
11
17.5
16
–
–
0
225861
M3
3.5
6
7
1
1
1
225868
M4
4
7
9
1
1
1
225869
M5
4
7
9
1
1
1
225870
M6
6.5
10.5
10
1
1
1
225871
M8
8
13.5
13
1
1
1
225872
M10
11
17.5
16
1
1
1
225873
Dimension B - F in mm
C
B
A
øD
F
øE
40
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3a
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41
PowerElements
PowerElements
SMD, FEMALE THREAD THROUGHOUT
SMD, FEMALE THREAD THROUGHOUT
PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT
• Available with and without peg
• Blistered for fully automated assembly
• PCB connection for fixing cable lugs
• UNC thread or customer specific modifications on demand
A
B
C
D
E
Mounting Peg
Part Number
M3
7.5
6
7
1.5
225874
M4
8.5
7
9
1.5
225875
M5
8.5
7
9
1.5
225876
M6
13
11.5
13
1.5
225877
M8
15
13.5
13
1.5
225878
M10
19
17.5
16
1.5
225879
Dimension B - E in mm
DIMENSIONAL DRAWINGS B
C
A
E
øD
42
Catalog E 074634
04/15
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Catalog E 074634
04/15
Edition 3
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43
PowerElements
PowerElements
TWISTED AND CONTACT PROTECTION FOR MALE POWER ELEMENTS
TWISTED AND CONTACT PROTECTION FOR MALE POWER ELEMENTS
PRODUCT SPECIFICATION ORDERING INFORMATION • For placement particularly on the PowerEle-
A
B
C
D
16
16
2
9.5
ment pins
• To prevent short circuits to nearby components
• As protection against contact
• Smaller distances between two power elements in layout is feasible
Usage
with Power Element
225675
Part Number
225794
with Power Ele18
18
2.5
14.5
ment 225676 and
225795
225677
with Power Ele25
25
5
22.5
ment 225678 and
225796
225679
30
DIMENSIONAL DRAWINGS 30
7
26
with Power Element
225680
225797
Dimension A - D in mm
C
D
B
A
44
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
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PowerElements
PowerElements
BESTELLNUMMERNVERZEICHNIS
BESTELLNUMMERNVERZEICHNIS
46
Part Number
Page
Part Number
Page
Part Number
Page
Part Number
Page
225414
3
225697
9
225723
21
225750
25
225415
3
225698
9
225724
21
225751
27
225416
3
225699
13
225725
21
225752
27
225417
3
225700
13
225726
19
225753
27
225675
5
225701
13
225727
19
225754
27
225676
5
225702
13
225728
19
225755
27
225677
5
225703
13
225729
19
225756
27
225678
5
225704
13
225730
23
225757
27
225679
5
225705
13
225731
23
225758
27
225680
5
225706
13
225732
23
225759
27
225681
7
225707
13
225733
23
225760
27
225682
7
225708
13
225734
23
225761
27
225683
7
225709
13
225735
23
225762
27
225684
7
225710
13
225736
23
225763
23
225685
7
225711
15
225737
23
225764
23
225686
7
225712
15
225738
23
225765
25
225687
11
225713
15
225739
25
225766
27
225688
11
225714
15
225740
25
225767
23
225689
11
225715
15
225741
25
225777
5
225690
11
225716
15
225742
25
225784
13
225691
11
225717
15
225743
25
225794
35
225692
11
225718
15
225744
25
225795
35
225693
9
225719
15
225745
25
225796
35
225694
9
225720
15
225746
25
225797
35
225695
9
225721
15
225747
25
225804
5
225696
9
225722
15
225748
25
225850
29
Catalog E 074634
04/15
Edition 3
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Catalog E 074634
04/15
Edition 3
www.erni.com
47
PowerElements
PowerElements
BESTELLNUMMERNVERZEICHNIS
48
Part Number
Page
Part Number
Page
225851
29
225867
29
225852
29
225868
31
225853
29
225869
31
225854
29
225870
31
225855
29
225871
31
225856
31
225872
31
225857
31
225873
31
225858
31
225874
33
225859
31
225875
33
225860
31
225876
33
225861
31
225877
33
225862
29
225878
33
225863
29
225879
33
225864
29
225887
17
225865
29
225888
17
225866
29
225898
5
225899
17
Catalog E 074634
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Edition 3
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Catalog E 074634
04/15
Edition 3
www.erni.com
49
ERNI Electronics GmbH & Co. KG
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Seestrasse 9
73099 Adelberg
Germany
Tel +49 7166 50-0
Fax +49 7166 50-282
[email protected]
www.erni.com
ERNI Electronics, Inc.
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Tel +1 804 228-4100
Fax +1 804 228-4099
[email protected]
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Fax +65 6 555 5995
[email protected]
© ERNI Electronics GmbH & Co. KG 2014 • Printed in Germany • A policy of continuous improvement is followed and the right to alter
any published data without notice is reserved.
ERNI ®, ERNI WoR&D ®, Act. Connect. Perfect ®, MicroCon ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MiniMez ®, MaxiBridge ®, ERmet ®,
ERmet ZD ®, ERmet ZDplus ®, ERmet ZD HD ®, ERbic ®, ERNIPRESS ®, INTERact ®, BLUEcontact ® and WHITEspeed ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.