PowerElements powered by BLUEcontact Solutions™ ED. 03 | 04.2015 Original size PowerElement male thread M5 Catalog E 074634 PowerElements PowerElements BLUEcontact Solutions™ BLUEcontact Solutions™ GENERAL GENERAL PowerElements angled, full pin population, with and without threads As stated in its name, PowerElements can be used anywhere where you are dealing with “power” sourcing capabilities, namely high current on the PCB. Be it “wire-to-board” sourcing and distribution in PCB based high current applications, or assembly, component connection and fixation such as screw locking (e.g. midi or mega fuses), relays with screw connection, conductor rail etc. on the PCBs. For this we also provide additional insulation bodies e.g. twist protection, to avoid shorts and contact on the cable side of the connections such as cable lugs. Also mechanical challenges, such as the PCB connection inside a housing, in the interior or even with 2 Catalog E 074634 04/15 Edition 3 www.erni.com a second PCB can be realised using P owerElements. The two piece PowerElement offers a special feature – it is press fitted from both sides of the PCB. The bearing surface on either side provide protection to the PCB against mechanical stress during assembly in the installation space. Here, there are no limits to the variety of BLUEcontact PowerElements connection options. Whether it’s the headless screw, the thread nut as well as through holes or blind holes, whether perpendicular or angled, even the installation height, connection surface and thread or drill dimension can be selected and combined without restriction. PowerElements in press-fit technology and SMD solder technology are available for processing. SMD PowerElements are delivered blister packed for fully automated assembly. PowerElements with flexible and massive pressfit zone Catalog E 074634 04/15 Edition 3 www.erni.com 3 PowerElements PowerElements CHARACTERISTICS CHARACTERISTICS APPLICATION EXAMPLES FITTING INSTRUCTIONS The BLUEcontact PowerElements are REACH conform and with a lead content under 4 percentage by weight, they are also RoHS conform. The PowerElements can be press fitted from a PCB thickness of 1.6 mm upwards. Immersion tin and HAL lead free are the most preferable PCB surfaces here. PowerElements for SMD solder technology should not be stored for longer than six months, as the sol- Attaching a cable to a M8 male thread PowerElement with twist protection (top left) Attaching a megafuse on two M8 male thread PowerElements (top right) derability can otherwise not be guaranteed. - Retention force according to IEC 60352-5 - Press fit force: max. 250 N per pin - Temperature range: -40°C to + 135°C TECHNICAL DATA Attaching a high-current relay onto an angled PowerElement (centre) Material base body CuZn39Pb3 Material flexible pressfit zone CuNiSi Surface tin plated Retention force according to IEC 352-5 Press fit force Max. 250 N per pin Min. 40 N per pin Attaching a battery disconnecting switch on two piece PowerElements (bottom centre) Press out force Min. 30 N per pin PCB thickness Min. 1.6 mm Attaching a midifuse onto two M5 male thread PowerElements (below right) 4 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 5 PowerElements PowerElements WITH FLEXIBLE AND MASSIVE PRESSFIT ZONE / CHARACTERISTICS WITH FLEXIBLE AND MASSIVE PRESSFIT ZONE / CHARACTERISTICS GENERAL TECHNICAL DATA DRILL HOLE SPECIFICATIONS Operating temperature -40ºC to +135ºC Drill hole arrangement in the PCB C 3,7 D 7,75 2.2 Nm / 3.9 Nm / 9.0 Nm / 17.0 Nm B 7,75 Tightening torque M5/M6/M8/M10 7,75 3,7 A 290 A at 20ºC (and more – depending on design) 3,7 Current carrying capacity per PowerElement 3,7 Flexible pressfit zone 7,75E Massive pressfit zone DERATING CURVE Flexible Einpresszone Current carrying capability PowerElement M5 Product no. 225414 Current carrying capability PowerElement M8 Product no. 225416 Current carrying capability PowerElement M6 Product no. 225415 Current carrying capability PowerElement M10 Product no. 225417 Massive Einpresszone Surface A B C Flexible pressfit zone M5 / M6 / M8 / M10 Immersion tin ø 3.2 -0.03 ø 3.1 +0.04 -0.06 0.1 min. Cu 25 µm min. Sn chem. typ. Cu 60 µm max. 1 µm Flexible pressfit zone M5 / M6 / M8 / M10 HAL lead free ø 3.2 -0.03 ø 3.1 +0.04 -0.06 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 20 µm max. Massive pressfit zone M5 / M6 Immersion tin ø 2.3 -0.03 ø 2.175 ±0.05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. Massive pressfit zone M5 / M6 HAL lead free ø 2.3 -0.03 ø 2,15 ±0,05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. Massive pressfit zone M8 / M10 Immersion tin ø 3.0 -0.03 ø 2.875 ±0,05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. Massive pressfit zone M8 / M10 HAL lead free ø 3.0 -0.03 ø 2.875 ±0,05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. D E CAUTION: It is essential that both the drill diameter and final diameter are complied with in order to guarantee the specified characteristics. 6 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 7 PowerElements PowerElements MASSIVE PRESSFIT ZONE ONLY / CHARACTERISTICS FOR SMD SOLDER TECHNOLOGY GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA Current carrying capability per PowerElement Approx. 10 A per pin Current carrying capability per PowerElement Up to 200 A* Tightening torque M3/M4/M5/M6/M8/M10/M12 0.5 Nm / 1.2 Nm / 2.2 Nm / 3.9 Nm / 9.0 Nm / Tightening torque M3/M4/M5/M6/M8/M10 0.5 Nm / 1.2 Nm / 2.2 Nm / 3.9 Nm / 9.0 Nm / 17.0 Nm 17.0 Nm / 35.0 Nm Operating temperature -40ºC to +155ºC -40ºC to +135ºC Solder paste thickness 150 µm Operating temperature * current carrying capability is subject to PCB thickness, cable cross section, the soldering tin used as well as ambient temperature DRILL HOLE SPECIFICATIONS PRODUCT GROUPS A The PowerElements for SMD-Solder technology are usually categorised into three main groups B C D - SMD pin (with or without peg) - SMD socket (with or without peg) - SMD socket with through-hole thread E LAYOUT SPECIFICATIONS Surface A B C D E Immersion tin ø 1.6 -0.03 ø 1.475 ±0.05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. HAL lead free ø 1.6 -0.03 ø 1.45 ±0.05 0.1 min. Cu 25 µm min. Cu 60 µm max. Sn 15 µm max. Massive pressfit zone CAUTION: It is essential that both the drill diameter and final diameter are complied with in order to guarantee the specified characteristics. 8 Catalog E 074634 04/15 Edition 3 www.erni.com The SMD PowerElements have a round base body that is rotationally symmetrical. The diameter of the SMD Pad should be at least 0.5 mm greater than the diameter of the base body of the selected PowerElement. In the case of elements with a spigot, an additional non-plated through hole with a drilled diameter of 1.2 mm must be provided in the center. In the case of elements with a through hole, additional non-plated through holes must also be provided, depending on the diameter of the base body: - PowerElement with diameter 7 mm: NPT hole with 5.2 mm - PowerElement with diameter 9 mm: NPT hole with 6.2 mm - PowerElement with diameter 13 mm: NPT hole with 9.2 mm - PowerElement with diameter 16 mm: NPT hole with 12.2 mm If you have detailed questions about the layout or ideal soldering paste, please contact the ERNI team directly. Catalog E 074634 04/15 Edition 3a www.erni.com 9 PowerElements PowerElements MASSIVE PRESSFIT ZONE ONLY / CHARACTERISTICS OVERVIEW PRODUCT MATRIX PRESSFIT TECHNOLOGY PRODUCT MATRIX PRESSFIT TECHNOLOGY 4 pins with flexible pressfit zone, 9 pins with massive pressfit zone Number of pins Female thread, with flexible and massive Pressfit zone Number of pins 6 8 9 10 12 16 20 36 M4 M5 M6 M8 M10 Female thread, full pin population M3 M4 M5 M6 M8 M10 M3 Female thread, circular pin population M4 M5 M6 M8 M4, M5 ø4.2 ø5.2 M6 M8 M6, M8 M10 ø6.2 ø10.2 ø8.2 M6, M8 M10 ø6.2 ø10.2 ø8.2 Angled, U-profile, full pin population ø5.2 Protection for PowerElements with male thread ø8.2 ø10.2 Suitable for M3, M4, M5, M6, M8, M10 Catalog E 074634 04/15 Edition 3 www.erni.com 8 10 12 M3, M4 ø3.2, ø4.2 M4, M5, M6 ø4.2, ø5.2, ø6.2 M8 ø8.2 M3, M4, M5 ø4.2, ø5.2 16 20 M4, M5, M6 ø4.2, ø5.2, ø6.2 M8, M10 ø6.2, ø8.2 PRODUCT MATRIX SMD-SOLDER TECHNOLOGY M10 M4, M5 ø4.2 ø5.2 M3 ø3.2 M3 ø3.2 49 M10 M4 M5 M2,5 Angled, full pin population 10 25 M3 M4 M5 Angled, two rows pin population Two-part, base-part, two row pin population Two-part, base-part, circular pin population M5, M6, M8, M10 Male thread, full pin population Female thread, two rows pin population Number of pins Catalog E 074634 Diameter 7 9 13 16 SMD pin M3 M4, M5 M6, M8 M10 SMD pin with spigot M3 M4, M5 M6, M8 M10 SMD socket M3 M4, M5 M6, M8 M10 SMD socket with spigot M3 M4, M5 M6, M8 M10 SMD socket with through-hole thread M3 M4, M5 M6, M8 M10 04/15 Edition 3 www.erni.com 11 PowerElements PowerElements FLEXIBLE AND MASSIVE PRESSFIT ZONE FLEXIBLE AND MASSIVE PRESSFIT ZONE M8 / M10 Power Elements A 7,75 3,7 D 3,7 C power transmission. 7,75 B pressfit technology is not permitted for sole 3,7 • Specifically for applications in which massive • For especially high demands eg. for very high 3,7 F power coupling 7,75 PRODUCT SPECIFICATION 7,75 E Flexible Pressfit Zone Massive Pressfit Zone DIMENSIONAL DRAWINGS ORDERING INFORMATION M5 / M6 Power Elements A 3,7 3 3,7 6,7 D C 3 F A B C D E F Weight Part Number M5 6 14 17.5 16 3.5 25 225414 M6 6 14 17.5 16 3.5 24 225415 M8 11 17 20.5 22 3.5 46 225416 M10 11 17 20.5 22 3.5 43 225417 3 B 3 3,7 Dimension B - F in mm, Weight in g Flexible Pressfit Zone E E Massive Pressfit Zone 12 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 13 PowerElements PowerElements MASSIVE PRESSFIT ZONE, MALE THREAD AND FULL PIN POPULATION MASSIVE PRESSFIT ZONE, MALE THREAD AND FULL PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Fixing midi or mega fuses on the PCB • UNC thread or customer specific modifications on demand DIMENSIONAL DRAWINGS A B C D E F No. of Pins Weight Part Number M3 5 11 3 3.5 7 9 2.1 225675 M4 6 13 3.5 3.5 9 16 3.6 225676 M4 6 12.5 3 3.5 7 9 3.6 225804 M5 8 15.5 4 3.5 7 9 4.3 225777 M5 8 16 4.5 3.5 9 16 4.9 225677 M6 10 19 5.5 3.5 13 25 10.5 225678 M8 13 24 7.5 3.5 13 25 15.9 225679 M10 16 27.5 8 3.5 16 36 27.2 225680 M12 30 41.5 8 3.5 18 36 46.6 225898 Dimension B - F in mm, Weight in g C B A 5 x 2,54 D 3 x 2,54 4 x 2,54 5 x 2,54 F 2 x 2,54 3 x 2,54 4 x 2,54 E 2 x 2,54 F 14 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 15 PowerElements PowerElements MASSIVE PRESSFIT ZONE, FEMALE THREAD AND FULL PIN POPULATION MASSIVE PRESSFIT ZONE, FEMALE THREAD AND FULL PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Fixing midi or mega fuses on the PCB • UNC thread or customer specific modifications on demand A B C D E F No. of Pins Weight Part Number M3 3.5 6 9.5 3.5 7 9 2.5 225681 M4 4 7 10.5 3.5 9 16 4.6 225682 M5 4 7 10.5 3.5 9 16 4.4 225683 M6 6.5 10.5 14 3.5 10 16 7 225684 M8 8 13.5 17 3.5 13 25 14.2 225685 M10 11 17.5 21 3.5 16 36 26.2 225686 Dimension B - F in mm, Weight in g DIMENSIONAL DRAWINGS A 5 x 2,54 3 x 2,54 4 x 2,54 5 x 2,54 4 x 2,54 F 2 x 2,54 E 3 x 2,54 D C B 2 x 2,54 F 16 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 17 PowerElements PowerElements MASSIVE PRESSFIT ZONE, FEMALE THREAD AND TWO ROWS PIN POPULATION MASSIVE PRESSFIT ZONE, FEMALE THREAD AND TWO ROWS PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Available with continuous thread • Fixing midi or mega fuses on the PCB • When smaller pressfit forces are required • When the layout does not permit full pin population A B C D E F No. of Pins Weight Part Number M3 5 6 9.5 3.5 7 6 2.3 225693 M4 6 7 10.5 3.5 9 8 4.2 225694 M5 6 7 10.5 3.5 9 8 3.8 225695 M6 9 13.5 17 3.5 10 8 8.2 225696 M8 10 13.5 17 3.5 13 10 12.2 225697 M10 11 17.5 21 3.5 16 12 25.3 225698 • UNC thread or customer specific modifications on demand Dimension B - F in mm, Weight in g DIMENSIONAL DRAWINGS A 5 x 2,54 3 x 2,54 2 x 2,54 E 12,7 10,16 7,62 5,08 D C B 4 x 2,54 F F 18 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 19 PowerElements PowerElements MASSIVE PRESSFIT ZONE, FEMALE THREAD AND CIRCULAR PIN POPULATION MASSIVE PRESSFIT ZONE, FEMALE THREAD AND CIRCULAR PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Available with continuous thread • Fixing midi or mega fuses on the PCB • When smaller pressfit forces are required • When the layout does not permit full pin population A B C D E F No. of Pins Weight Part Number M2.5 5 6 9.5 3.5 7 8 2.5 225687 M4 5.2 6 9.5 3.5 9 12 3.8 225688 M5 – 6 9.5 3.5 9 12 3.6 225689 M6 – 13.5 17 3.5 13 16 14.6 225690 M8 – 13.5 17 3.5 13 16 12.4 225691 M10 – 17.5 21 3.5 16 20 22.6 225692 • UNC thread or customer specific modifications on demand Dimension B - F in mm, Weight in g DIMENSIONAL DRAWINGS A 2 x 2,54 8,2 optional optional 5 x 2,54 3 10, optional F optional 4 x 2,54 3 x 2,54 D 5,3 2,8 E 3 x 2,54 2 x 2,54 C B 5 x 2,54 4 x 2,54 F 20 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 21 PowerElements PowerElements MASSIVE PRESSFIT ZONE, ANGLED, FULL PIN POPULATION MASSIVE PRESSFIT ZONE, ANGLED, FULL PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Connection 90° No. of Pins Weight B C D E F G H I M3 1 5 11 17.5 3 3.5 4 7 9 4.2 225699 M4 1.5 5 11 17.5 3 3.5 5 9 16 6.6 225700 M5 1.5 5 11 17.5 3 3.5 5 9 16 6.4 225701 M6 2 8 17 23.5 3 3.5 8 13 25 19 225702 M8 2 8 17 23.5 3 3.5 8 13 25 17.7 225703 M10 2.5 10 22 28.5 3 3.5 10 16 36 22.6 225704 ø 3.2 1 5 11 17.5 3 3.5 4 7 9 4 225705 ø 4.2 1.5 5 11 17.5 3 3.5 5 9 16 6.3 225706 ø 5.2 1.5 5 11 17.5 3 3.5 5 9 16 6 225707 ø 6.2 2 8 17 23.5 3 3.5 8 13 25 18.3 225708 ø 8.2 2 8 17 23.5 3 3.5 8 13 25 16.7 225709 ø 10.2 2.5 10 22 28.5 3 3.5 10 16 36 30.9 225710 ø 10.2 2.5 10 22 28.5 3 3.5 5 16 36 30.9 225784 • Available with thread or through hole • UNC thread or customer specific modifications on demand • As a fixing element for assembly onto housing etc. Part Num- A ber • E.g. for the connection of high current relays DIMENSIONAL DRAWINGS 5 x 2,54 3 x 2,54 4 x 2,54 4 x 2,54 3 x 2,54 G 5 x 2,54 2 x 2,54 F E D B x 45 C A 2 x 2,54 Dimension B - I in mm, Weight in g I H I 22 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 23 PowerElements PowerElements MASSIVE PRESSFIT ZONE, ANGLED, TWO ROW PIN POPULATION MASSIVE PRESSFIT ZONE, ANGLED, TWO ROW PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Connection 90° No. of Pins Weight B C D E F G H I M3 1 5 11 17.5 3 3.5 4 7 6 4 225711 M4 1.5 5 11 17.5 3 3.5 5 9 8 6.3 225712 M5 1.5 5 11 17.5 3 3.5 5 9 8 6.1 225713 M6 2 8 17 23.5 3 3.5 8 13 10 18.4 225714 M8 2 8 17 23.5 3 3.5 8 13 10 17.2 225715 M10 2.5 10 22 28.5 3 3.5 10 16 12 31.5 225716 ø 3.2 1 5 11 17.5 3 3.5 4 7 6 3.9 225717 ø 4.2 1.5 5 11 17.5 3 3.5 5 9 8 6 225718 ø 5.2 1.5 5 11 17.5 3 3.5 5 9 8 5.7 225719 ø 6.2 2 8 17 23.5 3 3.5 8 13 10 17.7 225720 ø 8.2 2 8 17 23.5 3 3.5 8 13 10 16.2 225721 ø 10.2 2.5 10 22 28.5 3 3.5 10 16 12 30 225722 • Available with thread or through hole • UNC thread or customer specific modifications on demand • When smaller pressfit forces are required • When the layout does not permit full pin Part Num- A ber population • E.g. for the connection of high current relays DIMENSIONAL DRAWINGS A 4 x 2,54 3 x 2,54 2 x 2,54 12,7 10,16 7,62 5,08 Dimension B - I in mm, Weight in g I H G F E D B x 45 C 5 x 2,54 I 24 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 25 PowerElements PowerElements MASSIVE PRESSFIT ZONE, ANGLED, U-PROFILE, FULL PIN POPULATION MASSIVE PRESSFIT ZONE, ANGLED, U-PROFILE, FULL PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Connection 90° B C D E F G H No. of Pins Weight ø 5.2 10 32 39.5 4 3.5 5 13 25 21.4 225899 ø 8.2 10 35 42.5 4 3.5 5 16 36 28.94 225888 ø 10.2 13 37 44.5 4 3.5 5 16 36 28.9 225887 • Due to the u-profile ensures a simple processing of the mounting bolt • Compensation of greater height tolerances possible • As a fixing element for assembly onto Part Num- A ber housing etc. • E.g. for the connection of high current relays Dimension B - H in mm, Weight in g DIMENSIONAL DRAWINGS B A G F E D C 4 x 2,54 5 x 2,54 5 x 2,54 4 x 2,54 G 26 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 27 PowerElements PowerElements TWO-PART, BASE-PART, TWO ROW PIN POPULATION TWO-PART, BASE-PART, TWO ROW PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Fixing of large heavy components (e.g. battery disconnection switch) • Protecting PCB from mechanical stress • Pitch 2.54 mm A B C D No. of Pins Weight Part Number 3.1 3.5 9 5.5 8 1.8 225726 3.1 3.5 13 7.3 10 3.7 225727 3.1 3.5 16 10.5 12 4.89 225728 3.1 3.5 16 9.8 12 5.18 225729 Dimension A - D in mm, Weight in g A DIMENSIONAL DRAWINGS 7,62 12,7 28 0,05 7,95 ± 5 10,7 5 ±0,0 5 x 2,54 4 x 2,54 0,05 5,8 ± D C C 3 x 2,54 B 10,16 Catalog E 074634 04/15 Edition 3a www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 29 PowerElements PowerElements TWO-PART, BASE-PART, CIRCULAR PIN POPULATION TWO-PART, BASE-PART, CIRCULAR PIN POPULATION PRODUCT SPECIFICATION ORDERING INFORMATION • PCB connection for fixing cable lugs • Fixing of large heavy components (e.g. battery disconnection switch) • Protecting PCB from mechanical stress • Pitch 2,85 mm A B C D No. of Pins Weight Part Number 3.1 3.5 10 6.2 12 2.27 225723 3.1 3.5 13 7.3 16 3.93 225724 3.1 3.5 16 12 20 4.49 225725 Dimension A - D in mm, Weight in g DIMENSIONAL DRAWINGS A 5 x 2,85 4 x 2,85 30 5 x 2,85 12,4 5 ±0,0 D C C 0,05 7,8 ± 4 x 2,85 0,05 6,65 ± 3 x 2,85 B 3 x 2,85 Catalog E 074634 04/15 Edition 3a www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 31 PowerElements PowerElements TWO-PART, MALE THREAD TWO-PART, MALE THREAD PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body • PCB connection for fixing cable lugs Part Number 225726 2.91 225730 6 225723 3.67 225731 M4 6 225726 3.25 225732 6.4 M4 6 225723 3.95 225733 2 6.4 M5 8 6.43 225734 6.35 2 6.4 M5 9 4.8 225735 13 7.45 2 6.4 M6 10 7.49 225736 16 12.15 2 6.4 M8 13 225725 15.95 225737 16 10.65 2 6.4 M8 13 225728 14.51 225738 13 7.45 2 6.4 M4 8 5.96 225763 16 12.15 2 6.4 M10 13 225725 19.05 225764 16 10 2 6.4 M8 13 225729 13.95 225767 B C D E F 9 5.6 2 6.4 M3 5 10 6.35 2 6.4 M3 9 5.6 2 6.4 10 6.35 2 13 7.45 10 • Fixing of large heavy components • UNC thread or customer specific modifications on demand DIMENSIONAL DRAWINGS C F D 32 Plate 225724, 225727 225723 225724, 225727 225724, 225727 E B A A Used Base Weight A Catalog E 074634 Dimension A - D and F in mm, Weight in g 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 33 PowerElements PowerElements TWO-PART, FEMALE THREAD TWO-PART, FEMALE THREAD PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body • PCB connection for fixing cable lugs • Fixing of large heavy components • UNC thread or customer specific modifications on demand A B C D E Used Base Plate Weight Part Number 9 5.65 2 6.4 M3 225726 2.31 225739 10 6.35 2 6.4 M3 225723 2.98 225740 9 5.65 2 6.4 M4 225726 2.03 225741 10 6.35 2 6.4 M4 225723 2.7 225742 13 7.45 2 6.4 M4 4.5 225743 10 6.35 2 6.4 M5 2.32 225744 13 7.45 2 6.4 M5 4.11 225745 13 7.45 2 6.4 M6 3.66 225746 16 10.65 2 6.4 M8 225728 6.38 225747 16 12.15 2 6.4 M8 225725 7.79 225748 16 12.15 2 6.4 M10 225725 6.28 225750 16 10 2 6.4 M8 225729 5.82 225765 DIMENSIONAL DRAWINGS 225727 225723 225724, 225727 225724, 225727 E B A A 225724, C D Dimension A - D in mm, Weight in g 34 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 35 PowerElements PowerElements TWO-PART, FEMALE THROUGH-HOLE TWO-PART, FEMALE THROUGH-HOLE PRODUCT SPECIFICATION ORDERING INFORMATION • For pressing in base body • PCB connection for fixing cable lugs • Fixing of large heavy components • UNC thread or customer specific modifications on demand DIMENSIONAL DRAWINGS E B A A C D A B C D E Used Base Plate Weight Part Number 9 5.65 2 6.4 ø 3.2 225726 2.07 225751 10 6.35 2 6.4 ø 4.2 225723 2.32 225752 13 7.45 2 6.4 ø 4.2 4.12 225753 9 5.65 2 6.4 ø 4.2 225726 1.65 225754 10 6.35 2 6.4 ø 5.2 225723 1.79 225755 13 7.45 2 6.4 ø 5.2 3.59 225756 13 7.45 2 6.4 ø 6.2 2.95 225757 16 10.65 2 6.4 ø 8.2 225728 5.23 225758 16 10 2 6.4 ø 8.2 225729 4.67 225759 16 12.15 2 6.4 ø 10.2 225725 4.6 225760 16 12.15 2 6.4 ø 8.2 225725 6.66 225761 16 10.65 2 6.4 ø 6.2 225728 6.84 225762 10 6.35 2 6.4 ø 3.2 225723 2.74 225766 225724, 225727 225724, 225727 225724, 225727 Dimension A - D in mm, Weight in g 36 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 37 PowerElements PowerElements SMD, MALE THREAD SMD, MALE THREAD PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT • Available with and without peg • Blistered for fully automated assembly • PCB connection for fixing cable lugs • UNC thread or customer specific modifications on demand DIMENSIONAL DRAWINGS C B A øD A B C D E F Mounting Peg Part Number M3 5 3 7 – – 0 225850 M4 6 3.5 9 – – 0 225851 M5 8 4.5 9 – – 0 225852 M6 10 5.5 13 – – 0 225853 M8 13 7.5 13 – – 0 225854 M10 16 8 16 – – 0 225855 M3 5 3 7 1 1 1 225862 M4 6 3.5 9 1 1 1 225863 M5 8 4.5 9 1 1 1 225864 M6 10 5.5 13 1 1 1 225865 M8 13 7.5 13 1 1 1 225866 M10 16 8 16 1 1 1 225867 Dimension B - F in mm C B A øD F øE 38 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 39 PowerElements PowerElements SMD, FEMALE THREAD SMD, FEMALE THREAD PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT • Available with and without peg • Blistered for fully automated assembly • PCB connection for fixing cable lugs • UNC thread or customer specific modifications on demand DIMENSIONAL DRAWINGS C B A øD A B C D E F Mounting Peg Part Number M3 3.5 6 7 – – 0 225856 M4 4 7 9 – – 0 225857 M5 4 7 9 – – 0 225858 M6 6.5 10.5 10 – – 0 225859 M8 8 13.5 13 – – 0 225860 M10 11 17.5 16 – – 0 225861 M3 3.5 6 7 1 1 1 225868 M4 4 7 9 1 1 1 225869 M5 4 7 9 1 1 1 225870 M6 6.5 10.5 10 1 1 1 225871 M8 8 13.5 13 1 1 1 225872 M10 11 17.5 16 1 1 1 225873 Dimension B - F in mm C B A øD F øE 40 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3a www.erni.com 41 PowerElements PowerElements SMD, FEMALE THREAD THROUGHOUT SMD, FEMALE THREAD THROUGHOUT PRODUCT SPECIFICATION ORDERING INFORMATION • For soldering in SMT • Available with and without peg • Blistered for fully automated assembly • PCB connection for fixing cable lugs • UNC thread or customer specific modifications on demand A B C D E Mounting Peg Part Number M3 7.5 6 7 1.5 225874 M4 8.5 7 9 1.5 225875 M5 8.5 7 9 1.5 225876 M6 13 11.5 13 1.5 225877 M8 15 13.5 13 1.5 225878 M10 19 17.5 16 1.5 225879 Dimension B - E in mm DIMENSIONAL DRAWINGS B C A E øD 42 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 43 PowerElements PowerElements TWISTED AND CONTACT PROTECTION FOR MALE POWER ELEMENTS TWISTED AND CONTACT PROTECTION FOR MALE POWER ELEMENTS PRODUCT SPECIFICATION ORDERING INFORMATION • For placement particularly on the PowerEle- A B C D 16 16 2 9.5 ment pins • To prevent short circuits to nearby components • As protection against contact • Smaller distances between two power elements in layout is feasible Usage with Power Element 225675 Part Number 225794 with Power Ele18 18 2.5 14.5 ment 225676 and 225795 225677 with Power Ele25 25 5 22.5 ment 225678 and 225796 225679 30 DIMENSIONAL DRAWINGS 30 7 26 with Power Element 225680 225797 Dimension A - D in mm C D B A 44 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 45 PowerElements PowerElements BESTELLNUMMERNVERZEICHNIS BESTELLNUMMERNVERZEICHNIS 46 Part Number Page Part Number Page Part Number Page Part Number Page 225414 3 225697 9 225723 21 225750 25 225415 3 225698 9 225724 21 225751 27 225416 3 225699 13 225725 21 225752 27 225417 3 225700 13 225726 19 225753 27 225675 5 225701 13 225727 19 225754 27 225676 5 225702 13 225728 19 225755 27 225677 5 225703 13 225729 19 225756 27 225678 5 225704 13 225730 23 225757 27 225679 5 225705 13 225731 23 225758 27 225680 5 225706 13 225732 23 225759 27 225681 7 225707 13 225733 23 225760 27 225682 7 225708 13 225734 23 225761 27 225683 7 225709 13 225735 23 225762 27 225684 7 225710 13 225736 23 225763 23 225685 7 225711 15 225737 23 225764 23 225686 7 225712 15 225738 23 225765 25 225687 11 225713 15 225739 25 225766 27 225688 11 225714 15 225740 25 225767 23 225689 11 225715 15 225741 25 225777 5 225690 11 225716 15 225742 25 225784 13 225691 11 225717 15 225743 25 225794 35 225692 11 225718 15 225744 25 225795 35 225693 9 225719 15 225745 25 225796 35 225694 9 225720 15 225746 25 225797 35 225695 9 225721 15 225747 25 225804 5 225696 9 225722 15 225748 25 225850 29 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 47 PowerElements PowerElements BESTELLNUMMERNVERZEICHNIS 48 Part Number Page Part Number Page 225851 29 225867 29 225852 29 225868 31 225853 29 225869 31 225854 29 225870 31 225855 29 225871 31 225856 31 225872 31 225857 31 225873 31 225858 31 225874 33 225859 31 225875 33 225860 31 225876 33 225861 31 225877 33 225862 29 225878 33 225863 29 225879 33 225864 29 225887 17 225865 29 225888 17 225866 29 225898 5 225899 17 Catalog E 074634 04/15 Edition 3 www.erni.com Catalog E 074634 04/15 Edition 3 www.erni.com 49 ERNI Electronics GmbH & Co. KG Europe South America Africa Japan Seestrasse 9 73099 Adelberg Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] www.erni.com ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] © ERNI Electronics GmbH & Co. KG 2014 • Printed in Germany • A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, ERNI WoR&D ®, Act. Connect. Perfect ®, MicroCon ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MiniMez ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERmet ZDplus ®, ERmet ZD HD ®, ERbic ®, ERNIPRESS ®, INTERact ®, BLUEcontact ® and WHITEspeed ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.