AS8351 9 / 1 a n d / 2 T yp e Heat Shrink termination (hst) sleeves for e m i s h ie l d to g ro und te r m inatio n JANUARY 2013 AS83519/1 and /2 Type heat shrink termination (hst) sleeves 5 sizes with and without wire leads R eliable termination of EMI/RFI shielding (to ground) in wire harness applications is universally accomplished with AS83519/1 and /2 type heat shrink termination (HST) sleeves. These devices, supplied in five different sizes—with or without pre-installed ground lead wires—provide environmental encapsulation and insulation of the shield termination site. Transparent heat shrink tubing allows for easy inspection and supplies additional strength and strainrelief. The preflux solder preform delivers a fast and controlled solder joint each and every time. Best of all, these HST devices are made in the USA and stocked for immediate same-day shipment. GLENAIR, INC. • 1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Email: [email protected] • www.glenair.com AS83519/1 and/2 Type HST Sleeves AS83519/1 and /2 Type Heat Shrink Termination (HST) Sleeves Table of Contents and Product Selection Guide Heat shrink termination sleeves product selection guide 077-010 AS83519/1 Type HST Sleeve No Lead Wire 077-020 AS83519/2 Type HST Sleeve Pre-Installed Lead Wire GS83519/1 AS83519/1 Type HST Sleeve No Lead Wire GS83519/2 AS83519/2 Type HST Sleeve Pre-Installed Lead Wire M81824/1-1 Mil-Qualified Splice In-Line, Insulated, Environmental © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 1 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-010 AS83519/1 Type Heat Shrink Termination (HST) Sleeves No Lead Wire Basic Part Number Size (Table I) 077-010 03 T T = Thermal Indicator (Omit for None) P D S0103X A Dia .250 .325 .250 .325 øE B DIA øG øE øF øF ø H MAX Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 2 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-010 AS83519/1 Type Heat Shrink Termination (HST) Sleeves No Lead Wire Designed to meet SAE AS83519 performance requirements, Glenair Heat Shrink Termination (HST) shield to ground termination sleeves are fabricated from special transparent cross-linked polyvinylidene fluoride tubing to deliver optimal environmental shield termination in aerospace and defense industry applications. Each HST device is equipped with a pre-fluxed solder preform and thermally stabilized thermoplastic sealing rings that encapsulated and protect the shield-to-ground termination. Glenair HST devices are tested to perform from -55ºC to 125ºC IAW SAE AS83519. TABLE I: Dimensions, Marking Code and Military Reference Number Military Ref Marking No Lead Code Wire (See Note 1) Size A Dia Min B Dia Min P ± .07 (1.8) D Min W Ref E Dia Max F Dia Min G Dia Min H Dia Max 01 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) .095 (2.42) .105 (2.65) .035 (0.90) .020 (0.50) .075 (1.90) M83519/1-1 S0101X 02 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) .095 (2.42) .145 (3.68) .055 (1.40) .030 (0.72) .105 (2.65) M83519/1-2 S0102X 03 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) .125 (3.18) .200 (5.08) .085 (2.15) .050 (1.25) .170 (4.30) M83519/1-3 S0103X 04 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) .125 (3.18) .255 (6.45) .130 (3.30) .070 (1.80) .235 (5.95) M83519/1-4 S0104X 05 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) .125 (3.18) .300 (7.60) .170 (4.30) .100 (2.50) .275 (7.00) M83519/1-5 S0105X Notes 1. Code number option to be located on sleeve (Example: S0103X) Material/Finish: • Insulation sleeve - Heat-shrinkable, radiation crosslinked, modified polyvinylidene fluoride per MIL-I-23053/8. Color - Transparent blue. • Meltable sealing ring - Thermally stabilized thermoplastic, color blue. • Solder preform - Alloy Sn63 per QQ-S-571 with thermochromic indicator using ROL1 type RMA flux. Application • Temperature rating: -55°C to +150°C. Cable jacket rating: 125°C min. • Shield plating: Tin or silver • For best results prepare cable as shown Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 3 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-020 AS83519/2 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Lead Wire Thermal Indicator (Omit for None) Basic Part Number 077-020 02 T Size Table II P D B Dia A Dia Shield Ground Wire See Note 1 L .250 .325 .250 .325 øE øG øE øF øF ø H MAX Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 4 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-020 AS83519/2 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Lead Wire Designed to meet SAE AS83519 performance requirements, Glenair Heat Shrink Termination (HST) shield to ground termination sleeves are fabricated from special transparent cross-linked polyvinylidene fluoride tubing to deliver optimal environmental shield termination in aerospace and defense industry applications. Each HST device is equipped with a pre-fluxed solder preform and thermally stabilized thermoplastic sealing rings that encapsulated and protect the shield-to-ground termination. Glenair HST devices are tested to perform from -55ºC to 125ºC IAW SAE AS83519. Please contact the factory for alternative ground lead materials including lightweight AmberStrand and ArmorLite. TABLE I: Dimensions, Marking Code and Military Reference Number Size A Dia Min B Dia Min P ± .07 (1.8) D Min W Ref L Min Lead Wire AS22759/32 Marking Code E Dia Max F Dia Min G Dia Min H Dia Max 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .325 (8.26) .095 (2.42) .095 (2.42) .125 (3.18) .125 (3.18) .125 (3.18) .095 (2.42) .095 (2.42) .125 (3.18) .125 (3.18) .125 (3.18) .095 (2.42) .095 (2.42) .125 (3.18) .125 (3.18) .125 (3.18) .095 (2.42) .095 (2.42) .125 (3.18) .125 (3.18) .125 (3.18) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) 6.00 (152.4) -20-90 -20-90 -20-90 -20-90 -20-90 -22-90 -22-90 -22-90 -22-90 -22-90 -24-90 -24-90 -24-90 -24-90 -24-90 -26-90 -26-90 -26-90 -26-90 -26-90 S0201G S0202G S0203G S0204G S0205G S0206G S0207G S0208G S0209G S02010G S02011G S02012G S02013G S02014G S02015G S02016G S02017G S02018G S02019G S02020G .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) MIL Number Ref W Lead Wire M83519/2-1 M83519/2-2 M83519/2-3 M83519/2-4 M83519/2-5 M83519/2-6 M83519/2-7 M83519/2-8 M83519/2-9 M83519/2-10 M83519/2-11 M83519/2-12 M83519/2-13 M83519/2-14 M83519/2-15 M83519/2-16 M83519/2-17 M83519/2-18 M83519/2-19 M83519/2-20 Material/Finish: • Insulation sleeve - Heat-shrinkable, radiation crosslinked, modified polyvinylidene fluoride per MIL-I-23053/8. Color - Transparent blue. • Meltable sealing ring - Thermally stabilized thermoplastic, color blue. • Solder preform - Alloy Sn63 per ANSI0-J-STF-004. • Optional thermo indicator - Color to colorless. • -90 = Wire color is white with black stripes. Consult factory for additional colors. Application • Temperature rating: -55°C to +150°C. Cable jacket rating: 125°C min. • Shield plating: Tin or silver. • For best results prepare cable as shown (See Page 4). Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 5 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-030 AS83519/2 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Braid Pre-Tinned on Both Ends Thermal Indicator (Omit for None) Basic Part Number 077-030 03 T Size Table II P D B Dia A Dia Pre-Installed Braid Pre-Tinned Both Ends See Note 1 L W .250 .325 .250 .325 øE øG øE øF øF ø H MAX Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 6 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves 077-030 AS83519/2 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Braid Pre-Tinned on Both Ends Designed to meet SAE AS83519 performance requirements, Glenair Heat Shrink Termination (HST) shield to ground termination sleeves are fabricated from special transparent cross-linked polyvinylidene fluoride tubing to deliver optimal environmental shield termination in aerospace and defense industry applications. Each HST device is equipped with a pre-fluxed solder preform and thermally stabilized thermoplastic sealing rings that encapsulated and protect the shield-to-ground termination. Glenair HST devices are tested to perform from -55ºC to 125ºC IAW SAE AS83519. Please contact the factory for alternative ground lead materials including lightweight AmberStrand and ArmorLite. 01 02 03 04 05 06 07 08 09 10 A Dia Min .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 B Dia Min .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) P ± .07 (1.8) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) TABLE I: Dimensions, Marking Code and Braid Information D W Tin Copper Braid 36 AWG Marking L Min Min Ref Ref 101-004 Code .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-062-36 S0301G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-062-36 S0302G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36 S0303G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36 S0304G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36 S0305G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-031-36 S0306G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-031-36 S0307G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36 S0308G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36 S0309G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36 S0310G E Dia Max .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) F Dia Min .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) G Dia Min .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) H Dia Max .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) 11 12 13 14 15 16 17 18 19 20 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .105 (2.67) .145 (3.68) .200 (5.08) .255 (6.48) .300 (7.62 .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .075 (1.91) .105 (2.67) .170 (4.32) .235 (5.97) .275 (7.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) .65 (16.5) .65 (16.5) .65 (16.5) .75 (19.0) .75 (19.0) TABLE II: Dimensions, Marking Code and Braid Information .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-062-36N S0311G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-062-36N S0312G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36N S0313G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36N S0314G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-062-36N S0315G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-031-36N S0316G .325 (8.26) .095 (2.42) 6.00 (152.4) 101-004-031-36N S0317G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36N S0318G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36N S0319G .325 (8.26) .125 (3.18) 6.00 (152.4) 101-004-031-36N S0320G .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .105 (2.65) .145 (3.68) .200 (5.08) .255 (6.45) .300 (7.60) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .035 (0.90) .055 (1.40) .085 (2.15) .130 (3.30) .170 (4.30) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .020 (0.50) .030 (0.72) .050 (1.25) .070 (1.80) .100 (2.50) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) .075 (1.90) .105 (2.65) .170 (4.30) .235 (5.95) .275 (7.00) Size Material/Finish: • Insulation sleeve - Heat-shrinkable, radiation crosslinked, modified polyvinylidene fluoride per MIL-I-23053/8. Color - Transparent blue. • Meltable sealing ring - Thermally stabilized thermoplastic, color blue. • Solder preform - Alloy Sn63 per ANSI-J-STD-004. • Flux - ROM1 per ANSI-J-STD-004 (to be used on nickel plated shields only). • Optional thermo indicator - Color to colorless. • -90 = Wire color is white with black stripes. Consult factory for additional colors. Application: • Temperature rating, Table I -55°C to +150°C, Cable jacket rating - 125° Min. • Temperature rating, Table II -55°C to +175°C, Cable jacket rating - 150° Min. • Shield plating, Table I - Tin or silver. • Shield plating, Table II - Nickel. • For best results prepare cable as shown (See Page 6). • Braid Length - 6 inches, standard. Lengths in 8, 12, 18 and 24-inches available. Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 7 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves GS83519/1 AS83519/1 Type Heat Shrink Termination (HST) Sleeves No Lead Wire Size (Table I) Basic No. GS83519/1 - 03 P D A Dia S0103X B DIA Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 8 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves GS83519/1 AS83519/1 Type Heat Shrink Termination (HST) Sleeves No Lead Wire Designed to meet SAE AS83519 performance requirements, Glenair Heat Shrink Termination (HST) shield to ground termination sleeves are fabricated from special transparent cross-linked polyvinylidene fluoride tubing to deliver optimal environmental shield termination in aerospace and defense industry applications. Each HST device is equipped with a pre-fluxed solder preform and thermally stabilized thermoplastic sealing rings that encapsulated and protect the shield-to-ground termination. Glenair HST devices are tested to perform from -55ºC to 125ºC IAW SAE AS83519. TABLE I: Dimensions, Marking Code and Military Reference Number Military Ref Marking No Lead Code Wire (See Note 1) Size A Dia Min B Dia Min P ± .07 (1.8) D Min 01 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) M83519/1-1 S0101X 02 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) M83519/1-2 S0102X 03 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) M83519/1-3 S0103X 04 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) M83519/1-4 S0104X 05 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) M83519/1-5 S0105X Material/Finish: • Insulation sleeve - Heat-shrinkable, radiation crosslinked, modified polyvinylidene fluoride per MIL-I-23053/8. Color - Transparent blue. • Meltable sealing ring - Thermally stabilized thermoplastic, color blue. • Solder preform - Alloy Sn63 per QQ-S-571 with thermochromic indicator using ROL1 type RMA flux. Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 9 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves GS83519/2 AS83519/1 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Lead Wire Product Series Size (Table I) GS83519/2 - 03 P D A Dia S0203X B Dia Shield Ground Wire L Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 10 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves GS83519/2 AS83519/1 Type Heat Shrink Termination (HST) Sleeves Pre-Installed Lead Wire TABLE I: Dimensions, Military Reference Number, Lead Wire and Marking Code Size A Dia Min B Dia Min P ± .07 (1.8) D Min L Min Military Ref with Lead Wire Lead Wire Marking Code (See Note 1) 01 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-1 AS22759/32-20-90 S0201X 02 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-2 AS22759/32-20-90 S0202X 03 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-3 AS22759/32-20-90 S0203X 04 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-4 AS22759/32-20-90 S0204X 05 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-5 AS22759/32-20-90 S0205X 6 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-6 AS22759/32-22-90 S0206X 7 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-7 AS22759/32-22-90 S0207X 8 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-8 AS22759/32-22-90 S0208X 9 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-9 AS22759/32-22-90 S0209X 10 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-10 AS22759/32-22-90 S02010X 11 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-11 AS22759/32-24-90 S02011X 12 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-12 AS22759/32-24-90 S02012X 13 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-13 AS22759/32-24-90 S02013X 14 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-14 AS22759/32-24-90 S02014X 15 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-15 AS22759/32-24-90 S02015X 16 .105 (2.67) .075 (1.91) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-16 AS22759/32-26-90 S02016X 17 .145 (3.68) .105 (2.67) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-17 AS22759/32-26-90 S02017X 18 .200 (5.08) .170 (4.32) .65 (16.5) .325 (8.26) 6.00 (152.4) M83519/2-18 AS22759/32-26-90 S02018X 19 .255 (6.48) .235 (5.97) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-19 AS22759/32-26-90 S02019X 20 .300 (7.62 .275 (7.0) .75 (19.0) .325 (8.26) 6.00 (152.4) M83519/2-20 AS22759/32-26-90 S02020X Material/Finish: • Insulation sleeve - Heat-shrinkable, radiation crosslinked, modified polyvinylidene fluoride per MIL-I-23053/8. Color - Transparent blue. • Meltable sealing ring - Thermally stabilized thermoplastic, color blue. • Solder preform - Alloy Sn63 per QQ-S-571 with thermal indicator using ROL1 type RMA flux. Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 11 E-Mail: [email protected] AS83519/1 and/2 Type HST Sleeves M81824/1 • 070-001 Mil-Qualified Splice In-Line, Insulated, Environmental Mil-qualified in-line splice How To Order Size (Table I) Product Series Size (Table I) Product Series 070 - 001 03 M81824/1 - 1 Basic No. 1.10 ± .050 .950 Min ØE See Note 1 C 2X D Inspection Window 2X ØB .110 .080 G 2X ØA Wirestop Mfg Code Location Optional Color Code (see note 1) Material and Finish • Splice: Copper UNS C10100 ASTM F68 or ASTM B187 Finish: Tin plate per ASTM B 545, .00010 min thick over nickel per AMS-QQ-N-290 • Sealing material: Thermally stabilized thermoplastic • Shrink Sleeve: transparent, heat shrinkable, cross-linked polyvinylidene fluoride per AMS-DTL-23053/8 Notes 1. One seal ring must be color coded per Table I. Splice to have matching circumferential color stripe. Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 12 E-Mail: [email protected] AS83519/1 and/2 In-Line Type HST Splice Sleeves M81824/1 • 070-001 Mil-Qualified Splice In-Line, Insulated, Environmental Table I Size 01 02 03 Wire Range A Dia B Dia 20–26 AWG 16–20 AWG 12–16 AWG .050 (1.27) .045 (1.14) .069 (1.75) .064 (1.63) .102 (2.59) .097 (2.46) .080 (2.03) .075 (1.90) .106 (2.69) .101 (2.57) .153 (3.89) .147 (3.74) C E Dia Min After (Free State) Recovery Ref D .510 (12.95) .245 (6.22) .490 (12.45) .225 (5.72) .585 (14.86) .280 (7.11) .565 (14.35) .260 (6.60) .585 (14.86) .280 (7.11) .565 (14.35) .260 (6.60) Mil Ref Color Code (note 1) .085 (2.2) .025 (0.6) M81824/1-1 Red .110 (2.8) .025 (0.6) M81824/1-2 Blue .170 (4.3) .025 (0.6) M81824/1-3 Yellow Assembly Instructions Step A F 1. Strip wires per Table II. Ends must be cut cleanly and at right angles to the axial plane of the wire. The wire must not be deformed while making cuts. Center Conductor Jacket Step B 1. Slide Insulation Sleeve onto one of the wires Insulation Sleeve Step C 1. Insert one wire into barrel of crimp splice and crimp using crimp tool and dies listed in Table II. 2. Repeat for second wire. Insulation Sleeve Crimp Splice Wire 1 Wire 2 Step D 1. Slide Insulation Sleeve over the splice until centered. 2. Apply heat using acceptable heat source for military equipment as qualified by the services for Class 2 splices. Sealing rings shall melt and insulation sleeve shall seal around crimp splice and wires. Insulation Sleeve Part No. Wire Range Table II F 070-00101 20, 22, 24, 26 .24 070-00102 16, 18, 20 .28 12, 14, 16 .28 070-00103 Crimp Tool Data Crimp Tool: M22520/5-01 Crimp Dies: M22520/5-102, -103 OR Crimp Tool: M22520/10-01 Crimp Dies: M22520/10-103, -104 OR Crimp Tool: M22520/37-01 Crimp Dies: None Dimensions in Inches (millimeters) are subject to change without notice. © 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 13 E-Mail: [email protected] Out of This World INTERCONNECT SOLUTIONS Glenair, Inc. 1211 Air Way • Glendale, California • 91201-2497 Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected] www.glenair.com Glenair Power Products Group 860 N. Main Street Extension Wallingford, CT 06492 Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Glenair Electric GmbH Schaberweg 28 D. 61348 Bad Homburg Germany Telephone: 203-741-1115 Facsimile: 203-741-0053 [email protected] Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Telephone: +44-1623-638100 Facsimile: +44-1623-638111 Telephone: 847-679-8833 Facsimile: 847-679-8849 Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden Telephone: +46-8-50550000 Facsimile: +46-8-50550001 Telephone: 06172 / 68 16 0 Facsimile: 06172 / 68 16 90 Glenair Iberica C/ La Vega, 16 45612 Velada Spain [email protected] Glenair Italia S.p.A. Via Del Lavoro, 7 40057 Quarto Inferiore – Granarolo dell’Emilia Bologna, Italy © 2013 Glenair, Inc. Telephone: +39-051-782811 Facsimile: +39-051-782259 [email protected] Printed in U.S.A. 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