CV (ACV) AUTOMOTIVE LOW PROFILE MICRO-ISO RELAY Micro ISO 1 Form C type Micro ISO 1 Form A type RoHS compliant CV RELAYS (ACV) FEATURES TYPICAL APPLICATIONS • Low profile: 22.5 mm(L)×15 mm(W)×15.7 mm(H) .886 inch(L)×.591 inch(W)×.618 inch(H) • Low temperature rise Terminal temperature has been reduced compared with using our conventional product • Low sound pressure level Noise level has been reduced approx.10dB compared with using our conventional product. • Wide line-up Micro ISO terminal types and resistor inside type. • Plastic sealed type Plastically sealed for automatic cleaning. • Compact and high-capacity 20A load switching N.O.: 20A 14V DC, N.C.: 10A 14V DC (Max. carrying current: at 85°C 185°F) • Headlights • Magnetic clutches • Radiator fans • Blowers • Fog lamps • Tail lights • Heaters • Defoggers • Horns • Condenser fans, etc. ORDERING INFORMATION ACV Contact arrangement 1: 1 Form C 3: 1 Form A Mounting classification 1: Micro ISO plug-in type Protective element 0: None (Standard type) 2: With resistor inside Coil voltage, DC 12: 12 V TYPES Contact arrangement 1 Form A 1 Form C Coil voltage Protective construction 12 V DC Sealed type Mounting classification Micro ISO plug-in type Micro ISO plug-in type Part No. ACV31012 ACV11012 Note: Please use “ACV∗∗212” to order built-in resistor type. (Asterisks “ ∗ ” should be filled in from ORDERING INFORMATION.) Standard packing; Carton: 50 pcs.; Case: 200 pcs. RATING 1. Coil data Nominal coil voltage Pick-up voltage* (at 20°C 68°F) Drop-out voltage (at 20°C 68°F) Nominal operating current [±10%] (at 20°C 68°F) Coil resistance [±10%] (at 20°C 68°F) Nominal operating power (at 20°C 68°F) Usable voltage range (at 85°C 185°F) 12V DC Max. 7.0 V DC (Initial) Min. 0.6 V DC (Initial) 67 mA, 84 mA (with resistor) 180Ω, 142.3Ω (with resistor) 0.8 W, 1.0 W (with resistor) 10 to 16V DC Note: * Other pick-up voltage types are also available. Please contact us for details. Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ASCTB230E 201203-T1 CV (ACV) 2. Specifications Characteristics Item Arrangement Contact resistance (Initial) Contact Specifications 1 Form A 1 Form C Typ 3mΩ (By voltage drop 6V DC 1A) N.O.: Max. 0.2 V (By voltage drop 14 V DC 20 A) N.O.: Max. 0.2 V (By voltage drop 14 V DC 20 A) N.C.: Max. 0.5 V (By voltage drop 14 V DC 10 A) Ag alloy (Cadmium free) N.O.: 20 A 14V DC N.O.: 20 A 14V DC, N.C.: 10 A 14V DC Contact voltage drop (after electrical life test) Contact material Nominal switching capacity (resistive load) Max. carrying current (at 85°C 185°F, continuous) Rating N.O.: 20 A 14V DC N.C.: 10 A 14V DC 0.8 W, 1.0 W (built-in resistor type) 1 A 12V DC Min. 20 MΩ (at 500V DC) N.O.: 20 A 14V DC Nominal operating power Min. switching capacity (resistive load)*1 Insulation resistance (Initial) Between open contacts Between contacts and coil Operate time (at nominal voltage) (at 20°C 68°F) Release time (at nominal voltage) (at 20°C 68°F) 500 Vrms for 1 min. (Detection current: 10mA) 500 Vrms for 1 min. (Detection current: 10mA) Breakdown voltage (Initial) Electrical characteristics Mechanical characteristics Shock resistance Functional Destructive Vibration resistance Functional Destructive Expected life Mechanical Electrical (at nominal switching capacity) Conditions Conditions for operation, transport and storage*2 Max. 10ms (excluding contact bounce time) (Initial) Max. 10ms (excluding contact bounce time) (Initial) Min. 100 m/s2 {10G} (Half-wave pulse of sine wave: 11ms; detection time: 10µs) Min. 1,000 m/s2 {100G} (Half-wave pulse of sine wave: 6ms) 10 Hz to 100 Hz, Min. 44.1 m/s2 {4.5G} (Detection time: 10µs) 10 Hz to 500 Hz, Min. 44.1 m/s2 {4.5G}, Time of vibration for each direction; X, Y, Z direction: 4 hours Min. 106 (at 120 cpm) 5 Min. 10 (operating frequency: 2s ON, 2s OFF) Ambient temperature: –40°C to +85°C –40°F to +185°F*3, Humidity: 5% R.H. to 85% R.H. (Not freezing and condensing at low temperature), air pressure: 86 to 106kPa Approx. 15 g .53 oz Mass Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Please refer to “Usage ambient condition” in CAUTIONS FOR USE OF AUTOMOTIVE RELAYS. *3. Please inquire if you will be using the relay in a high temperature atmosphere. * Regarding solder, this product is not MIL (Military Standard) compliant. Please evaluate solder mounting by the actual equipment before using. REFERENCE DATA 1. Coil temperature rise (20A) 2. Distribution of pick-up and drop-out voltage 3. Distribution of operate and release time Point measured: Inside the coil Contact carrying current: 20A Coil applied voltage: 13.5V Sample: ACV11012, 100pcs Sample: ACV11012, 100pcs. 60 150 Pick-up voltage Drop-out voltage 90 Operate time Release time 80 120 90 50 Quantity, n 20A Quantity, n Temperature rise, °C 100 70 180 40 30 60 70 60 50 40 30 20 20 30 10 0 0 55 65 75 85 Ambient temperature, °C 10 0 1 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 Voltage, V 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 Operate and release time, ms 4. Ambient temperature and operating voltage range Coil applied voltage, VDC 30 25 20 Operation range 15 10 5 0 –40 –20 Pick-up voltage (Cold start) 0 20 40 60 80 85 100 120 Ambient temperature, °C ASCTB230E 201203-T1 Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ CV (ACV) 5-(1). Electrical life test (Resistive load) Change of pick-up and drop-out voltage Sample: ACV11012, 3pcs. Load: Resistive load (NC switching) 10A Switching frequency: ON 1s, OFF 1s Ambient temperature: Room temperature Change of contact resistance 30 Circuit 13.5VDC Pick-up voltage 6 Max. X Min. 5 4 3 Drop-out voltage Max. X Min. 2 Contact resistance, mΩ Pick-up and drop-out voltage, V 7 20 15 Max. 10 X Min. 5 1 0 25 0 5 No. of operations, × 104 0 10 0 5 No. of operations, × 104 10 Load current waveform Down: Load 5A current 200ms waveform 5-(2). Electrical life test (Lamp load) Change of pick-up and drop-out voltage Sample: ACV31212, 3pcs. Load: 55Wx4, inrush: 90A/steady: 20A, lamp actual load Switching frequency: ON 1s, OFF 14s Ambient temperature: Room temperature 30 Pick-up and drop-out voltage, V 7 Circuit Pick-up voltage 6 5 55W 55W 55W 55W Max. X Min. 4 3 Drop-out voltage 2 Max. X Min. 1 13.5VDC Change of contact resistance 0 0 10 No. of operations, × 104 20 Contact resistance, mΩ Up: Coil 10V voltage waveform 200ms 25 20 15 10 Max. X Min. 5 0 0 10 No. of operations, × 104 20 Load current waveform Inrush current: 90A, steady current: 20A Up: Coil 10V voltage waveform 200ms Down: Load 20A current 200ms waveform Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/ ASCTB230E 201203-T1 CV (ACV) 5-(3). Electrical life test (Motor load) Change of pick-up and drop-out voltage Sample: ACV31212, 3pcs. Load: inrush: 80A/steady: 18A, radiator fan actual load (motor free) Switching frequency: ON 2s, OFF 6s Ambient temperature: Room temperature Change of contact resistance 30 Circuit M Pick-up voltage 6 5 Max. X Min. Contact resistance, mΩ Pick-up and drop-out voltage, V 7 4 3 Drop-out voltage 2 M Max. X Min. 1 25 20 15 10 Max. X Min. 5 13.5VDC 0 0 15 No. of operations, × 104 0 30 0 15 No. of operations, × 104 30 Load current waveform Inrush current: 80A, steady current: 18A Up: Coil 10V voltage waveform 500ms Down: Load 20A current 500ms waveform DIMENSIONS (mm inch) The CAD data of the products with a CAD Data mark can be downloaded from: http://industrial.panasonic.com/ac/e/ 1. Micro ISO plug-in type External dimensions CAD Data Schematic (Bottom view) 1 Form A 2 15.7 .618 5 1 11 .433 4.8 .189 0.8 .031 22.5 .886 6 8 .236 .315 *A 6.3 .248 15 .591 Including resistor type also available 0.8 .031 1 Form C 2 3.25 .128 9 .354 Sealed by epoxy resin 3 5 3 4 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: Tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 1 Including resistor type also available Note: Intervals between terminals is measured at A surface level. For Cautions for Use, see Relay Technical Information. ASCTB230E 201203-T1 Panasonic Corporation Automation Controls Business Unit industrial.panasonic.com/ac/e/