NEW Power Supply Connectors For Industrial Equipment PX Series Structure prevents mis-insertion Key Shape of opening prevents reverse insertion Pict.-➀ ■Features Reliable terminal structure 1. Power supply connector for high-current: retainer Withstands voltage of 2200V AC max. and 10A/contact (60A/6contacts) of rated current. 2. Housing design prevents incorrect insertion: Opening section is designed to prevent reverse insertion and mating direction is easily checked. Additionally, the opening section is keyed to prevent misalignment of plugs in parallel applications. (See the right Pict.➀.) 3. Reduced Size: Sealing section (3 contacts) As this window is opened, contact section can easily be checked. Wall structure prevents retainer deformation 16-18 Contact spring guard section Fig.-➀ Applicable Wire Size (AWG No.) Since the retainer portion is lowered by onestep, the possibility of spring deformation is minimized even if the lock is released. When compared to traditional products, Hirose’s plug is smaller in size by 65% and the receptacle is smaller by 55%. (For more details, refer to page 2.) 4. Reliable contact structure: ➀Three point contact ➁Gold plated contacts (standard) with high-level environmental Label space resistance ➂Contact spring guard structure ➃Structure prevents retainer deformation (Refer to the right Fig.➀.) 5. Easy Cable Assembly: ➀Use of dedicated crimping tools will make harness work easier.One tool crimps both AWG#16 and AWG#18 wire. ➁Positive lock can be felt on contact insertion. ➂Release of contact lock can easily be performed with dedicated jig, which facilitates the wiring modification after assembly. Avoid any short between adjacent terminals Two layer structure enables high-density mounting. 99.4 1 ■Product Specifications Temp. Range -55ç~+105ç Voltage AC600V Current 10A Ratings Description Specifications Requirements 1.contact resistance 10mø maximum Measured at 100mA. 2.insulation resistance 1000Mø minimum Measured at DC 500V. 3.voltage resistance No flashover/dielectric breakdown AC 2200V for 1 minute. 4.Insertion/Withdrawal ➀Contact resistance : 20mø or less ➁No damage, cracks or looseness of parts 1000 times of insertion/withdrawal ➀No instantaneous electric disconnection of Frequency:10-55Hz(1cycle,5 min.) One-sided amplitude:Test at 0.75mm, 3 directions for 2 hours, respectively life 5.vibration resistance 6.shock resistance 7.temperature cycle 8.humidity resistance in steady state 10 µs or more ➁Contact resistance : 20møor less ➂No damage, cracks or looseness of parts Acceleration: 490m/S2 Duration: 11ms Test at sine half-wave, 3 axes, bi-directional three times, respectively. ➀Contact resistance : 20mø or less ➁Insulation resistance : 1000Mø or more ➂No damage, cracks or looseness of parts Test the followings for 5 cycles : Temperature : -55/+05~+35/+85/+05~+35ç Time : -30/+10~+15/+30/+10~15Minutes ➀Contact resistance : 20mø or less ➁Insulation resistance : 1000Mø or more ➂No damage, cracks or looseness of parts Continuous condition of 40±2ç in temperature and 90~95% in humidity for 96 hours. ➀No heavy corrosion 9.Corrosion, salt mist Leave in 5% of salt water for 48 hours. ■Material Quality/Processing Parts Material Finish Contacts Copper alloy Gold plating Insulator PBT resin(UL94V-0) Metal fixture Copper alloy Solder plating BComparison In Size With Conventional Equivalent (mm) depth 4 5 6 depth 3 width width 12 A F F A F A height 7 height 27.18 2 27.4 1 Depth A 18.47 1 14.8 7 Height 8 39.40 2 22.80 28.0 PX10 AF6WP 23.0 Width 3 Depth 9 07.15 4 07.0 10 Height 5 44.94 11 34.2 Receptacle 6 Width Plug 12 Receptacle A company-made PX50-AF6S Plug PX R S For volume ratio, plug is downsized to : nearly 65%; and receptacle : nearly 55%. 2 1 6 ■Receptacles ●6position/2row Type PX10-AF6WP CL236-0001-0 BDimensions For Circuit Board Installation(For Your Information) t=1.6~2.4 BTerminal-To-Terminal Distance Of Board Installed Section ✽ Where t=1.6 (Setting value depends on thickness of boards.) 3 ●4Position/2 Row Type PX10-AD4WP CL236-0005-0 7 8 3 4 6 5 2 1 27.4 PX10 AD4WP Label space size 17.2∞10.2 25.2 21.2 terminal No.5 5 terminal No.8 D A D A 8 14.8 S 1 4 terminal No.4 3.4 3.8 10.2 8.4 22.8 8 BDimensions For Circuit Board Installation(For Your Information) Of Board Installed Section terminal No.4 terminal No.1 terminal No.3 P= 3.8 terminal No.7 terminal No.2 11.4 terminal No.8 5. 09 P=3.4 terminal No.5 (6) ( 5. (8) 3.7 π 6.7 .75 R0 1.4 8-Ø -hole) h g u 1.5 thro 09 board end (through-hole) connector position 22.8 ✽ Where t=1.6 (Setting value depends on thickness of boards.) 4 11.4 BTerminal-To-Terminal Distance t=1.6~2.4 10.2 terminal No.6 6.7 4.5 terminal No.1 4.1 7.3 R ■Plug ●6-Position Type PX50-AF6S CL236-0002-2 ●4-Position Type terminal No.2 terminal No.1 terminal No.3 terminal No.4 D A 1 2 3 4 PX50 --- AD4S 23 21.5 A (This picture shows the state of cable insertion.) PX50-AD4S CL236-0006-3 7 21.2 27.4 Label space size 11.6∞6.1 5 ■Simple-Type Plug Holder Cover ●For 6-Position Type PX-6WS-CV ●For CL236-0004-8 4-Position Type 15.9 A 10.6 22.8 PX4WS-CV PX-4WS-CV Label Space Size 17.2∞6.1 CL236-0007-6 BInstallation status BInstallation method diagram ➀ ➁ ●6-Position Type ➂ ➃ ●4-Position Type PX50-AD4S (2-layerd) D A D A A 1 2 3 4 PX4WS-CV <Caution>The holder cover is not a rugged support fixture but only meant for alignment of the plugs. If external force is imposed by pulling of cables, etc. before mating, please bundle all cables together around the connector with union bands, etc. 6 ■Terminal AWG No. Delivery state Product No. CL No. Packing volume Reeled PX50-SC-231 CL236-0003-5 1 reel: 5000 cables Packed PX50-SC-131 CL236-0008-9 1 pack: 100 cables CL No. Adaptive terminal # 16, 18 Please order by integral multiple of the packing volume. ■Crimping Tool Description Automatic Manual Form Auto crimper CM-105 CL901-0005-4 Applicator AP105-PX50-3 CL901-2573-8 Hand tool (✽) HT104/PX50-3 CL250-0229-4 PX50-SC-TC CL250-0233-1 Crimp terminal drawing jig Product No. PX50-SC-231 PX50-SC-131 PX50-SC-✽31 ✽ For our manual crimping tools, we employ the rotate-replace procedure to use the crimper depending on wire size. Note.) Since manual crimping tool cannot provide fine adjustment of crimp height, please use the proper crimp height of auto crimper in crimping of the wires other than specified ones 7 ■Crimp Terminal Drawing Jig PX50-SC-TC CL250-0233-1 <WARNING> When the crimp terminal drawing jig is inserted and pushed from the fitting section of a connector as shown below, retainer lock of the terminal will be released. Then please extract the cable. If the retainer is too lowered after extracting terminal, put it in a former position and reinsert. Position and direction of the jig top to be inserted are as shown in the Figures below. Be careful that any mistake will lead to the damage of terminal. ●How To Extract Crimp Terminal ➀ ➁ ➂ ➃ 8 ks to World El e Lin onics ctr Creativ e ✽ Insert the jig top into the peak of convex section on terminal hole. HIROSE ELECTRIC CO.,LTD. 5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8586,JAPAN PHONE:3-3491-9741 FAX :3-3493-2933 The contents of this catalog are current as of April 1999. Contents are subject to change without notice for the purpose of improvements.