U2044B Dual Output Flasher Description The integrated circuit U2044B is used in relay controlled automotive flashers. With two output stages each side of the vehicle is controlled separately. A left and a right direction indicator input with only a small control current makes switch contacts for small loads possible. The separate hazard warning input simplifies the construction of the hazard switch. Lamp outage is indicated by frequency doubling during direction mode. Thanks to the extreme low current consumption U2044B can be connected to the battery directly. Features D Temperature and supply voltage compensated flashing frequency D Frequency doubling indicates lamp outage D Two relay driver outputs with high current-carrying capacity and low saturation voltage D Minimum lamp load for flasher operation: w1 W D Very low susceptibility to EMI D Protection according to ISO/TR7637/1 level 4 D Extremly low current consumption < 10 mA (@switches open) D Reverse polarity protection D Three control inputs: left, right and hazard warning Ordering Information Extended Type Number U2044B U2044B-FP Package DIP14 SO14 Remarks Pin Description Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Symbol OSC SIL SIR SIHW VS CR1 CR2 LD VS GND OR1 VS OR2 OSC Function Oscillator Start input left Start input right Start input hazard warning VS Control input relay 1 Control input relay 2 Lamp failure detection VS IC ground Output relay 1 VS Output relay 2 Oscillator TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97 OSC 1 14 OSC SIL 2 13 OR2 SIR 3 12 Vs SIHW 4 VS 5 CR1 6 9 VS CR2 7 8 LD U2044B 11 OR1 10 GND 12750 Figure 1. Pinning 1 (6) U2044B Block Diagram 30 9 5 VS–81 mV + – C1 4.7 mF 30 RShunt 30 mW 8 K1 Contact 1 2 + – 14 R1 82 kW 47 kW + – 1 R9 6 VRef1 R8 7 + – – + 47 kW VS /2 VRef2 – + VS–6 V 27.5 V 11 13 12 GND 10 R2 220 W 3 2 R3 4.7 kW Hazard warning Relay 1 2 R4 4.7 kW R5 1.2 kW 30 4 R6 4.7 kW R7 1.2 kW R10 1.2 kW right 15 left 31 12700 Figure 2. Application circuit R2 for protection against continous reversed polarity: 1 Watt Functional Description Pin 1 and Pin 14, Oscillator Flashing frequency, f1, is determined by the R1C1 components as follows (see figure 2): f1 [ R1 where 1 C1 C1 R1 1.5 Hz 47 mF + 6.8 kW to 510 kW In the case of a lamp outage the oscillator frequency is switched to the lamp outage frequency f2 with f2 2.2 f1. [ Duty cycle in normal flashing mode: 50% Duty cycle in lamp outage mode (bright phase): 40% 2 (6) Pin 2 and Pin 3, Start input right and left Flashing is disabled as long as the input comparator is tied zu GND (pull-down resistor R7 or R5). The high side flasher switch ”left” or ”right” changes the comparator status and enables the output stage at Pin 11 or Pin 13. R6 and R4 are protection resistors for the input stage. With an open flasher switch the current consumption is only I 10 mA. The IC kept in stand-by mode until there is a voltage drop of V 6.9 V at the pull-down resistor. Direction mode can only be activated when the ignition switch is in ON-position as shown in figure 2. Pin 4, Start input hazard warnig In contrast to the direction switches, the hazard input is t [ TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97 U2044B a low-side type. The pull-up resistor R10 provides the offstate. R3 is a protection resistor for the input stage. Hazard warning can be activated independent of the ignition switch position. Pin 5, Supply voltage sense This pin supplies the lamp outage comparator at Pin 8 and is externally connected to the battery (Kl 30). Pin 6 and 7, Control input relay 1 and 2 The feedback detects the bright phase and the dark phase and enables the oscillator. Pin 8, Lamp outage detection The lamp current is monitored via an external shunt resistor, RShunt and an internal comparator K1 with its reference voltage of typ. 81 mV (VS = 12 V). The outage of one lamp out of two lamps is detected according to the following calculation: Nominal current of 1 lamp: 21 W / (VS = 12 V): Ilamp = 1.75 A Nominal current of 2 lamps: 2 x 21 W / (VS = 12 V): Ilamp = 3.5 A. The detection threshold is recommended to be set in the middle of the current range: Ioutage 2.7 A Thus the shunt resistor is calculated as: RShunt = VT (K1) / Ioutage RShunt = 81 mV/2.7 A = 30 mW. [ Comparator K1‘s reference voltage is matched to the characteristics of filament lamps (see “control signal threshold” in the data part). The combination of shunt resistor and resistance of wire harness prevents Pin 8 from a too high voltage in the case of shortet lamps. Pin 9, Supply voltage This pin supplies the oscillator, the comparators and the logic parts of the IC. Pin 10, GND The integrated circuit is protected against transients according to ISO–TR 7637–3 level 3 via resistor R2 to ground (–31). An integrated protection circuit together with external resistors R2, R3, R4, R6, R8 and R9 limits the current pulses in the IC. Against reversed battery the IC is also protected . Pin 11 and 13, Control output relay 1 and 2 The relay control outputs are high-side driver with a low saturation voltage and capable to drive a typical automotive relay with a coil resistance of 60 W. Pin 12, Supply voltage power This pin supplies the relay drivers connected directly to the battery (Kl 30). It is internally clamped by a 27-V Z-diode. Absolute Maximum Ratings Reference point ground (terminal 31), with external circuitry. Parameters Supply voltage, 1 min Junction temperature Storage temperature range Ambient temperature range Pins 5, 9, 12 Symbol VS Tj Tstg Tamb Value 24 150 –55 to +150 –40 to +100 Unit V °C °C °C Symbol RthJA RthJA Value 90 120 Unit K/W K/W Thermal Resistance Parameters Junction ambient TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97 DIP14 SO14 3 (6) U2044B Electrical Characteristics Typical values under normal operation in application circuit figure 1, VS (+30) = 12 V. Reference point ground (–31), Tamb = 25°C, unless otherwise specified. Parameters Supply voltage range Supply current, switches open Output current for relay driver Saturation voltage Relay coil resistance Relay output, reverse current Start delay (first bright phase) Control signal threshold Tolerance of control signal threshold Temperature coefficient of control signal threshold Clamping voltage Relay output overvoltage detection (relay disabled) Test Conditions / Pins Pins 5, 9, 12 Pins 5, 9, 12 Pins 11, 13 RL = 82 W VS = 8 V VS = 12 V Symbol VS IS Min. 8 Typ. Max. 18 10 Unit V mA IO 300 mA VO 1.0 1.2 V V Pins 11, 13 Pins 11, 13 RL IO W 60 tON VS = 9 V Pin 8 VS = 13.5 V VS = 16 V VS = 9 to 16 V, Pin 8 Tamb = –40 to +100°C VS = 13.5 V Pin 8 VS TK Tamb = –40 to +100°C Tamb = –40 to +100°C V12 V12 25.0 18 Symbol R1 Min. 6.8 0.1 mA 10 ms 70.6 85.0 93.0 mV mV mV –6 +6 % mV/K 27.5 20 30.0 22 V V Typ. Max. 510 Unit kW 47 mF 10 Tolerances VS = 9 to 18 V, Tamb = –40 to +100°C Parameters Frequency determining resistor Frequency determining capacitor Frequency tolerance (normal flashing basic frequency f1 not including the tolerance of the external components R1 and C1) Bright period (basic frequency f1) Bright period (control frequency f2) Frequency increase (lamp failure) Lamp load 4 (6) Test Conditions / Pins C1 Df1 –5 +5 % DF1 47 53 % Df2 37 45 % f2 PL 2.15 f 1 1 2.3 f1 Hz W TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97 U2044B Package Information Package DIP14 Dimensions in mm 7.77 7.47 20.0 max 4.8 max 6.4 max 0.5 min 3.3 0.36 max 1.64 1.44 0.58 0.48 9.8 8.2 2.54 15.24 14 8 technical drawings according to DIN specifications 13020 1 7 Package SO14 Dimensions in mm 5.2 4.8 8.75 3.7 1.4 0.25 0.10 0.4 1.27 6.15 5.85 7.62 14 0.2 3.8 8 technical drawings according to DIN specifications 13035 14 TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97 8 5 (6) U2044B Ozone Depleting Substances Policy Statement It is the policy of TEMIC TELEFUNKEN microelectronic GmbH to 1. Meet all present and future national and international statutory requirements. 2. Regularly and continuously improve the performance of our products, processes, distribution and operating systems with respect to their impact on the health and safety of our employees and the public, as well as their impact on the environment. It is particular concern to control or eliminate releases of those substances into the atmosphere which are known as ozone depleting substances ( ODSs). The Montreal Protocol ( 1987) and its London Amendments ( 1990) intend to severely restrict the use of ODSs and forbid their use within the next ten years. Various national and international initiatives are pressing for an earlier ban on these substances. TEMIC TELEFUNKEN microelectronic GmbH semiconductor division has been able to use its policy of continuous improvements to eliminate the use of ODSs listed in the following documents. 1. Annex A, B and list of transitional substances of the Montreal Protocol and the London Amendments respectively 2 . Class I and II ozone depleting substances in the Clean Air Act Amendments of 1990 by the Environmental Protection Agency ( EPA) in the USA 3. Council Decision 88/540/EEC and 91/690/EEC Annex A, B and C ( transitional substances ) respectively. TEMIC can certify that our semiconductors are not manufactured with ozone depleting substances and do not contain such substances. We reserve the right to make changes to improve technical design and may do so without further notice. Parameters can vary in different applications. All operating parameters must be validated for each customer application by the customer. Should the buyer use TEMIC products for any unintended or unauthorized application, the buyer shall indemnify TEMIC against all claims, costs, damages, and expenses, arising out of, directly or indirectly, any claim of personal damage, injury or death associated with such unintended or unauthorized use. TEMIC TELEFUNKEN microelectronic GmbH, P.O.B. 3535, D-74025 Heilbronn, Germany Telephone: 49 ( 0 ) 7131 67 2831, Fax number: 49 ( 0 ) 7131 67 2423 6 (6) TELEFUNKEN Semiconductors Rev. A1, 25-Feb-97