FC SERIES MANUAL LOADER (STEP OUTPUT TYPE) DATA SHEET PND3 One is used for remote control in combination with a compact controller, while the other is dedicated for manual operation. This instrument is equipped with a solid state indicator and pushbutton operation circuit to provide easy readouts and handling for process operation by man-machine communication. It can be directly connected to a thermocouple, resistance bulb or 4 to 20mA input optionally. FEATURES 1. High reliability The manual loader is a solid state instrument having few mechanical parts. The indicator and other units which formerly consisted of mechanical parts are also designed with solid state circuits to provide high reliability. 2. Application of international standards This instrument is compact, and the external dimensions comply with international IEC. The power supply and signal also comply with IEC standards (24V, 1 to 5V DC). Operation on 100V or 200V AC power supply is possible. 3. Front panel operation Process values, valve position input, etc. can be read accurately from the digital display on the panel front. Parameter setting and manual operation are also possible from the front of the panel. FUNCTIONAL DIAGRAM PV Linearize Square-root extraction MV Manual mode output (M) Filter Compensated process value signal (KPV) Process value input (PV) A External MV input (Pulse width) (PI) Limiter Valve position read back (W) Manipulated output (step output) (PO) M W/V H MV L High alarm output Manual mode command (SMV) ALM Low alarm output EDS11-114b Date Jan. 27, 1999 PND3 SPECIFICATIONS 1. Input signal (1) Process value input signal: One point of signal select from the following inputs Voltage input signal 1 to 5V DC Input resistance, more than 1MΩ Allow. error ± 0.2%/FS* Current input signal 4 to 20mA DC 24V DC power supplied to transmitter during AC operation Allow. error ± 0.2%/FS* 10mV DC span or more Basic contact compensating function Allow. error ± 0.5%/FS* 50°C span or more Allow. error ± 0.5%/FS* Thermocouple input I+ I0 Type I – J:0 to 600°C K:0 to 1200°C E:0 to 800°C R:0 to 1600°C Resistance bulb input JPt100 –50 to 500°C (2) Valve position input signal: 1 point Voltage input signal W0 1 to 5V DC Resistance input signal W+ 50 to 1000Ω 3-wire system potentiometer Allow. error ± 0.5/FS* W0 span** W– Input resistance, 1MΩ or more Allow. error ± 0.5%/FS* Note: ** : Basic design: 10 to 100 to 10Ω, others should be specified. Contact input (photo-coupler insulation) ON 0V, OFF 24V (input current, approx. 11mA/24 DC) (4) Digital input signal: 1 set SMV Contact input (photo-coupler insulation) Manual mode command ON 0V, OFF 24V (input current, approx. 11mA/24 DC) 2. Output signal (1) Control output signal: 1 set P0+ P0– Pulse width output signal Open-collector output (phone-coupler insulation) Output rating, 30V x 0.1A DC, max. (2) Analog output signal: 1 point Compensated process value signal KPV 1 to 5V DC Setting method: By using F/S , , , , ST , keys on front panel (4) Operating functions Manual operating method: By using of , buttons on front panel Auto operating method: By pulse width input signal (5) Operation mode selection By using front panel A/M pushbutton A M selection Balanceless bumpless 4. Power failure processing functions Power failure detection: Control output OFF at power failure detection. During power failure: Data backed up by capacitor when power failure occurs within 5 minutes. Initial value of data stored in non-volatile memory (last for more than 10 years at ambient temperature of 50°C or less). Power failure recovery time: Initial or continuous start set for power failure within 5 minutes. Recovery from power failure lasting longer than 5 minutes is done by initial. Note: Control mode at initialization set. M: Manual mode or A: Auto mode Output resistance, 1Ω or less Allow. error ± 0.2%/FS 5. Self-diagnosis functions (3) Digital output signal: 4 points Fault output keys on front panel. (6) Alarm function High/low alarm can be set in industrial values for process value input signal. (3) Pulse width input signal: 1 set PI+ PI– Indication contents are select with F/S , , Note: * FS: Full scale Pulse width input signal (2) Operation mode indication Indication method: LED (red and green) Red: M Green: A (3) Numerical indication, setting Indication method: LED (red), name in 3 digits + number in 5 digits (negative sign included) Indication contens: Process variable (industrial value), high/ low alarm, limiter value etc. FLT Manual mode output M High alarm output H Low alarm output L Open-collector output (photo-coupler insulation) Output rating, 30V x 0.1A DC, max. Process value input signal abnormality: FLT indicator lights and FLT contact output turns ON. Fault contents indication: Cause of fault is indicated numerically on numerical indicator on the front panel. 6. Other functions 3. Indication, setting, operating functions Data protective function by use of pass code (1) Bar graph indication 7. Operating conditions Indication method PV indicator MV indicator LED (red) LED (red) No. of indicating segments 101 + 2 51 + 2 Indication range 0 to 100%, linear 0 to 100%, linear Indication resolution 1 %/FS 2%/FS Scale length 100mm 50mm Indication mode 0 to 100% bar graph indication, 0 to 100% reverse bar graph indication, 0 to 100% dot indication Power supply: Selected from the following 3 types 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (87 to 264V/47 to 63Hz AC) Power consumption: Approx. 11W (DC) Approx. 20VA (AC) Dielectric strength: 1500V AC, 1 min. Insulation resistance: 100MΩ or more at 500V DC Ambient temperature: 0 to 50°C Ambient humidity: 90% RH or less Enclosure: Steel case Nameplate: 100 (H) x 72 (W) mm, white acryl Dimensions: 144 (H) x 72 (W) x 407 (D) mm, IEC (DIN) standards Mass{weight}: Approx. 2.9kg Mounting method: Flush with indoor pane; vertical mounting is standard. Mounting on tilted surface possible (angle "α") CODE SYMBOLS 1 2 3 4 5 6 7 8 PND3 B 9 Description 5 - Process value input signal 1 to 5V DC 4 to 20mA DC with 24V DC power supply 10mV DC span or J thermocouple more, with reference K thermocouple contact compensatE thermocouple ing function R thermocouple Resistance bulb, Pt100, 3-wire, 50°C span or more A B C D E F G Auxiliary analog input None B Power supply 24V DC (20 to 30V DC) 100V AC (85 to 132V/47 to 63Hz AC) 200V AC (187 to 264V/47 to 63Hz AC) 1 2 3 1 2 α=0 to 90° Valve position input signal Voltage input signal (1 to 5V DC) Resistance input signal (50 to 1000Ω span) (Note) Note: Basic: 10 to 100 to 10Ω, others should be specified. Finish color: Munsell N1.5 for front panel and case Range of delivery:Manual loader and mounting bracket OUTLINE DIAGRAM (Unit:mm) Panel thickness 8mm or less 16 144 Terminals Supporting bracket 52 Mounting bracket 200min. 72 355 Panel cutout When mounting "n" units 138 +1 0 250min. 138 +1 0 200min. When mounting one unit 68 +0.7 0 (72.2n – 4) +1 0 No. of units n 2 PND3 CONNECTION DIAGRAM Compression terminal Not use Valve position read back 01 I+ 31 02 I0 32 03 I– 33 KPV 34 04 W+ 05 W0 06 W– MV 36 AO (Compensated PV signal) Not use AO (Valve position transmission signal) 07 SC SC 37 AI, AO Common bus 08 SC SC 38 35 AI, AO Common bus Not use + PO (Plus width) (Manipulated output) – DI (External MV input) Process variable input 09 39 10 40 11 41 12 P0 + SMV 42 13 P0 – 43 14 PI + 44 15 PI – 45 16 H 46 17 L 47 DO (High alarm output) DO (Low alarm output) DO (FLT output) 24VDC power for DI, DO 18 FLT M – 19 PCD VPD 49 + 24VDC power for DI, DO – 20 PCD VPD 50 + Instrument power (24VDC) – 21 PC * VP * 51 + G AC AC 71 72 73 48 Not use DO (Manual mode command) Not use DO (Manual mode) 24VDC power for DI, DO Instrument power (24VDC) Note: * Symbols for AC instrument power are VPO, PCO. Output : Approx. 24V DC (0.1A max.) Ground INstrument power (AC) Instrument power (AC) Process value input terminal connections 1 to 5V DC The 5th digit of code symbols: "A" 4 to 20mA DC The 5th digit of code symbols: "B" + Thermocouple The 5th digit of code symbols: C,D,E,F 31 32 + – 33 + 31 Resistance bulb The 5th digit of code symbols: G,W 32 – – 33 + 31 – 33 + + 31 – – 33 + 31 – 33 32 32 + 4 to 20mA DC power The 5th digit of code symbols: "B" – 32 PC 21 Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan