FA7703/04 FA7703/7704 FUJI Power Supply Control IC DC/DC Power Supply control IC FA7703/7704 Application Note June-2010 Fuji Electric Systems Co.,Ltd. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 1 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 WARNING 1. This Data Book contains the product specifications, characteristics, data, materials, and structures as of June 2010. The contents are subject to change without notice for specification changes or other reasons. When using a product listed in this Data Book, be sure to obtain the latest specifications. 2. All applications described in this Data Book exemplify the use of Fuji's products for your reference only. No right or license, either express or implied, under any patent, copyright, trade secret or other intellectual property right owned by Fuji Electric Co., Ltd. is (or shall be deemed) granted. Fuji makes no representation or warranty, whether express or implied, relating to the infringement or alleged infringement of other's intellectual property rights, which may arise from the use of the applications, described herein. 3. Although Fuji Electric is enhancing product quality and reliability, a small percentage of semiconductor products may become faulty. When using Fuji Electric semiconductor products in your equipment, you are requested to take adequate safety measures to prevent the equipment from causing a physical injury, fire, or other problem if any of the products become faulty. It is recommended to make your design fail-safe, flame retardant, and free of malfunction. 4.The products introduced in this Data Book are intended for use in the following electronic and electrical equipment, which has normal reliability requirements. • Computers • OA equipment • Communications equipment (terminal devices) • Measurement equipment • Machine tools • Audiovisual equipment • Electrical home appliances • Personal equipment • Industrial robots etc. 5.If you need to use a product in this Data Book for equipment requiring higher reliability than normal, such as for the equipment listed below, it is imperative to contact Fuji Electric to obtain prior approval. When using these products for such equipment, take adequate measures such as a backup system to prevent the equipment from malfunctioning even if a Fuji's product incorporated in the equipment becomes faulty. • Transportation equipment (mounted on cars and ships) • Trunk communications equipment • Traffic-signal control equipment • Gas leakage detectors with an auto-shut-off feature • Emergency equipment for responding to disasters and anti-burglary devices • Safety devices 6. Do not use products in this Data Book for the equipment requiring strict reliability such as (without limitation) • Space equipment • Aeronautic equipment • Atomic control equipment • Submarine repeater equipment • Medical equipment 7. Copyright © 1995 by Fuji Electric Co., Ltd. All rights reserved. No part of this Data Book may be reproduced in any form or by any means without the express permission of Fuji Electric. 8. If you have any question about any portion in this Data Book, ask Fuji Electric or its sales agents before using the product. Neither Fuji nor its agents shall be liable for any injury caused by any use of the products not in accordance with instructions set forth herein. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 2 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 CONTENTS Page 1. Description ......................................................... 4 2. Features ............................................................. 4 3. Outline ................................................................ 4 4. Block diagram .................................................... 5 5. Selection Guide ................................................... 5 6. Pin assignment .................................................. 5 7. Ratings and characteristics ................................ 6 8. Characteristics curves.......................................... 9 9. Description of each circuit .................................. 13 10. Design advice .................................................... 16 11. Application circuit ............................................... 21 Note • Parts tolerance and characteristics are not defined in all application described in this Data book. When design an actual circuit for a product, you must determine parts tolerances and characteristics for safe and stable operation. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 3 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 1. Description FA7703/04 are the PWM type DC-DC converter control ICs with 2ch output that can directly drive power MOSFETs. FA7703/04 feature CMOS devices with high breakdown voltage and also low power consumption are achieved. By means of their small and thin package (1.1mm max.), and high frequency operation (to 1MHz), FA7703/04 are completely suitable for the use of very small DC-DC converters. Besides, you can select a Pch or Nch type of MOSFET directly driven by FA7703/04, and also you can practically design any kind of DC-DC converter circuit like a boost converter, a buck converter, a inverting converter, a fly-back converter, and so on. 2. Features z Wide range of supply voltage FA7703 : VCC=2.5 to 30V FA7704 : VCC=2.5 to 20V z Direct driving of MOSFET z Switching Pch/Nch driving is available (channel 1 only) z Low current consumption is achieved by CMOS process: 1.8mA (typ.) in operation z 2ch PWM control IC z High frequency operation is available: 50kHz to 1MHz z Simple setting of operation frequency with a timing resistor z Soft start setting is available z Setting of the limitation of maximum output duty cycle is available in each channel z Built-in protection function for undervoltage lockout z Highly accurate reference voltage: VREF: 1.00V±1%, VB: 1.00V±2%, VREG: 2.20V±2% z Built-in output timer latched short-circuit protection circuit z Thin and small package: TSSOP-16, SOP-16 3. Outline TSSOP-16 (V) SOP-16 (M) 0 . 71 ± 0 . 1 7.8 ± 0.2 6 .4 ± 0.1 4 . 40 ± 0. 05 5.3 ± 0.3 5.0 ±0.1 1.10MAX 1.9 ± 0.2 10.2 ±0.3 1.27 0.4 ±0.05 0.65 units:mm Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 4 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 4. Block diagram REG DT1 REF IN1- FB1 SEL1 OUT1 VCC 16 15 14 13 12 11 10 9 7 8 Er.Am p1 + + + Reference voltage 1V 2.2V I CS PW M.Com p1 O N/O FF S.C.P 1.3V BIAS UVLO Power G ood Signal 1.5V + - 2.0V S.C.DET BIAS + + + PW M.Com p2 Er.Am p2 O N/OFF FA7704 OSC 1 2 3 4 RT CS DT2 IN2+ 5 IN2- 6 FB2 GND OUT2 5. Selection Gide FA7703 FA7704 6. Pin assignment Pin Pin No symbol 1 RT 2 CS 3 DT2 4 IN2+ 5 IN26 FB2 7 GND 8 OUT2 9 VCC 10 OUT1 11 SEL 12 FB1 13 IN114 REF 15 DT1 16 REG Ch.1(OUT1) Ch.2(OUT2) Ch.1(OUT1) Ch.2(OUT2) Buck, Boost, Fly-back Buck, Inverting (Pch driven) Buck, Boost, Fly-back Boost, Fly-back (Nch driven) Description Oscillator timing resistor Soft start, Timer latched short circuit protection, ON/OFF control Ch.2 Dead Time Adjustment Ch.2 non-inverting input to error amplifier Ch.2 inverting input to error amplifier Ch.2 output o error amplifier Ground Ch.2 output Power supply Ch.1 output Selection of type of driven MOSFET (OUT1) Ch.1 output o error amplifier Ch.1 inverting input to error amplifier Reference voltage Ch.1 Dead Time Adjustment Regulated voltage output Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 5 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 7. Ratings and characteristics The contents are subject to change without notice. When using a product, be sure to obtain the latest specifications. (1)Absolute maximum ratings Item Symbol Ratings Units Power supply voltage FA7703 30 VCC V FA7704 20 REF Terminal output current IREF 1 mA REG Terminal output current IREG 2 mA OUT1, OUT2 Terminal source current ISOpeak -400(peak) mA -50(continuos) mA ISOcont OUT1, OUT2 Terminal sink current ISIpeak +150(peak) mA +50(continuos) mA ISIcont RT,CS,REG,REF,IN1-,IN2+,IN2-,FB1, +2.5(max.) VLOGIC V FB2,DT1,DT2,SEL1 Terminal voltage -0.3(min.) Power dissipation TSSOP 300 Pd mW SOP 400 (Ta≤25°C)* Operating ambient temperature Ta -30 to +85 °C Operating junction temperature Tj +125 °C Storage temperature Tstg -40 to +150 °C *:Maximum dissipation curve at Ta≥25°C is shown under figure. Maximum power dissipation Pd[mW] Maximum power dissipation curve 500 SOP 400 300 TSSO 200 100 0 -30 0 30 60 90 120 150 Ambient temperature Ta[°C] (2)Recommended operating conditions Item Symbol MIN. TYP. MAX. Units Supply voltage FA7703 2.5 6 28 Vcc V FA7704 2.5 6 18 DC feedback resistor of 100 RNF kΩ error amplifier VCC terminal capacitance* CVCC 0.1 μF REG terminal capacitance CREG 0.047 0.1 1 μF CS terminal capacitance CCS 0.01 10 μF Oscillation frequency fOSC 50 1000 kHz SEL1 terminal Pch,PNP driving VSEL1L Connect to GND voltage Connect to REG terminal Nch,NPN driving VSEL1H *Please select the proper value by input-output conditions of power supply. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 6 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (3)Electrical characteristics [Unless otherwise standard,Ta=25°C,Vcc=6V,RT=22kΩ] (1) Internal Bias Section (REF terminal voltage) Item Symbol Conditions MIN. TYP. MAX. Output Voltage REF terminal load current 0.990 1.000 1.010 VREF IREF=0mA Line Regulation FA7703:Vcc=2.5 to 28V,IREF=0mA ±1 ±5 VLINEF FA7704:Vcc=2.5 to 18V,IREF=0mA Load Regulation VLDF IREF=0 to 1mA -10 -3 Variation Ta=-30 to +85°C -0.8 to VTCF with temperature Change rate for value at 25°C +0.2 (2) Regulated Voltage for Internal Control Blocks Section (REG terminal voltage) Item Symbol Conditions MIN. TYP. Output Voltage REG terminal load current 2.156 2.200 VREG IREG=0mA Line Regulation FA7703:Vcc=2.5 to 28V,IREG=0mA ±4 VLINEG FA7704:Vcc=2.5 to 18V,IREG=0mA Load Regulation VLDG IREG=0 to 2mA -12 -2 Variation Ta=-30 to +85°C -0.8 to VTCG with temperature Change rate for value at 25°C +0.2 (3) Oscillator Section Item Oscillation frequency Line Regulation Variation With temperature Symbol fOSC f LINE fTC1 fTC2 Conditions RT=22kΩ FA7703:Vcc=2.5 to 28V FA7704:Vcc=2.5 to 18V Ta=+25 to -30°C, f=50k to 1MHz Ta=+25 to +85°C, f=50k to1MHz MIN. 160 TYP. 190 ±0.1 mV mV % MAX. 2.244 Units V ±14 mV mV % MAX. 220 ±2 ±3 (4) Error Amplifier Section (Input:IN1-,IN2+,IN2-,Output:FB1,FB2 terminal) Item Symbol Conditions MIN. Reference Voltage VB IN1- terminal threshold voltage 0.980 (ch1) Input offset (ch2) VOFST (IN2+) - (IN2-) Common mode input 0.3 VIN voltage Input Current IIN -100 Open Loop Gain AVO 70 Unity Gain Bandwidth fT Output Source Current FB1,2 -220 IOHE terminal voltage=VREF-0.5V Output sink Current IOLE FB1,2 terminal voltage=0.5V 3 Units V Units kHz % % % TYP. 1.000 MAX. 1.020 Units V - ±10 1.4 mV V 0 +100 1.5 -160 -100 nA dB MHz μA 6 12 mA (5) Pulse Width Modulation Section (FB1,FB2 terminal) Item Symbol Conditions Input threshold voltage VFB0 Duty Cycle=0% Input threshold voltage VFB100 Duty Cycle=100% MIN. 0.550 1.000 TYP. 0.650 1.100 MAX. 0.750 1.200 Units V V (6) Dead Time Adjustment Circuit Section (DT1, DT2 terminal) Item Symbol Conditions Input threshold voltage VDT0 Duty Cycle=0% Input threshold voltage VDT100 Duty Cycle=100% MIN. 0.550 1.000 TYP. 0.650 1.100 MAX. 0.750 1.200 Units V V Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 7 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (7) Under Voltage Lock-Out Section (VCC terminal) Item Symbol Conditions ON threshold VCCON OFF threshold VCCOF Hysteresis Voltage VCCHY Variation Ta=-30 to +25°C VCCHY with temperature Ta=+25to +85°C (8) Soft Start Section (CS terminal) Item Symbol Conditions CS=0V Output source current ICS Threshold Voltage1 VCS0 Duty Cycle=0% Threshold Voltage2 VCS50 Duty Cycle=50% (9) Short circuit Protection Section (FB terminal, CS terminal) Item Symbol Conditions Short Detection FB terminal voltage VFBTH Threshold Voltage Latched Mode CS terminal voltage VCSTH Threshold Voltage Latched Mode CS terminal voltage VCSRE Reset Voltage Latched Mode CS terminal voltage VCSHY Hysteresis CS terminal VCSCL1 FB terminal voltage<1.35V Clamped Voltage VCSCL2 FB terminal voltage>1.65V (10) Output Stage Section (OUT1,OUT2 terminal,SEL1 terminal) Item Symbol Conditions High side on resistance RONH VCC=6V,Source Current=-50mA High side on resistance RONH VCC=2.5V,Source Current=-50mA Low side on resistance RONL VCC=6V,Sink Current=+50mA Low side on resistance RONL VCC=2.5V,Sink Current=+50mA Rise Time trn 330pF Load to GND terminal trp 330pF Load to VCC terminal Fall Time tfn 330pF Load to GND terminal tfp 330pF Load to VCC terminal SEL1 terminal Input Pch-MOSFET, VSEL1L Voltage PNP transistor driving Nch-MOSFET, VSEL1H NPN transistor driving (11) Overall Section (VCC terminal) Item Symbol Conditions Operating mode Duty Cycle=0%,OUT1/2:open Supply Current ICC0 CS=0V, FB1,FB2≈VREG RT=22kΩ,f≈190kHz Duty Cycle=80%,OUT1/2:open ICC1 RT=22kΩ,f≈190kHz Duty Cycle=80%,OUT1/2:open ICC2 RT=3kΩ,f≈1MHz Latched mode CS>2.1V,FB1,FB2≈VREG, ICCLAT Supply Current RT=22kΩ,f≈190kHz MIN. TYP. 2.00 1.85 0.15 +0.3 -0.1 MAX. 2.25 MIN. -2.8 0.550 TYP. -2.2 0.650 0.880 MAX. -1.6 0.750 Units μA V V MIN. 1.350 TYP. 1.500 MAX. 1.650 Units V 1.900 2.000 2.100 V 1.40 0.05 0.35 Units V V V mV/°C mV/°C 1.830 V 30 170 300 mV 1.200 2.120 1.270 2.200 1.340 2.280 V V MIN. TYP. 10 18 5 5 20 20 35 35 MAX. 20 36 10 10 0 0.2 Units Ω Ω Ω Ω ns ns ns ns V VREG- VREG V TYP. 1.3 MAX. 1.9 Units mA 1.8 2.7 mA 3.1 4.7 mA 1.3 1.9 mA 0.2 MIN. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 8 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 8. FA7703/7704 Characteristics curves Timing resistor vs.Oscillation frequency Oscillation frequency vs.ambient temperature Vcc=6V 1000 Vcc=6V,RT=22k Ω 195 Oscillation frequency [kHz] Oscillation frequency [kHz] 194 100 193 192 191 190 189 188 187 186 10 185 1 10 Timing resistor RT[k Ω] 100 -40 0 20 40 60 Ambient temperature Ta[°C] 80 100 Regulated voltage vs.Ambient temperature Regulated voltage vs.Supply voltage VCC IREG=0A,RT=22k Ω 2.22 -20 IREG=0A,RT=22k Ω 2.24 Regulated voltage VREG[V] Regulated voltage VREG[V] 2.23 2.21 2.20 2.19 2.22 2.21 2.20 2.19 2.18 2.17 2.18 2.16 0 5 10 Supply voltage Vcc[V] 15 20 -40 Reference voltage vs.Supply voltage VCC 80 100 IREF=0A,RT=22k Ω 1.02 Reference voltage VREF[V] Reference voltage VREF[V] 0 20 40 60 Ambient temperature Ta[°C] Reference voltage vs.Ambient temperature IREF=0A,RT=22k Ω 1.010 -20 1.005 1.000 0.995 0.990 1.01 1.00 0.99 0.98 0 5 10 Supply voltage Vcc[V] 15 20 -40 -20 0 20 40 60 Ambient temperature Ta[°C] 80 100 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 9 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 100 FA7703/7704 FB terminal voltage vs.Duty cycle FB terminal voltage vs.Duty cycle FA7703/04:OUT1 Nch driven (SEL1=REG) FA7704:OUT2 FA7703/04:OUT1 Pch driven (SEL1=GND) FA7703:OUT2 100 90 90 80 80 fosc=1MHz 70 Duty cycle [%] Duty cycle [%] 70 60 50 40 30 20 50 40 30 20 fosc=190kHz 10 fosc=1MHz 60 fosc=190kHz 10 0 0 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.5 0.6 0.7 FB terminal voltage [V] 1.1 1.2 90 80 80 fosc=1MHz 70 70 Duty cycle [%] Duty cycle [%] 1.0 FA7703/04:OUT1 Pch driven (SEL1=GND) FA7703:OUT2 100 90 60 50 40 30 20 fosc=1MHz 60 50 40 30 20 fosc=190kHz 10 fosc=190kHz 10 0 0 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 0.5 0.6 0.7 DT terminal voltage [V] 100 0.8 0.9 1.0 DT terminal voltage [V] CS terminal voltage vs.Duty cycle CS terminal voltage vs.Duty cycle FA7703/04:OUT1 Nch driven (SEL1=REG) FA7704:OUT2 FA7703/04:OUT1 Pch drivenb (SEL1=GND) FA7703:OUT2 100 90 1.1 1.2 90 80 80 fosc=1MHz 70 70 Duty cycle [%] Duty cycle [%] 0.9 DT terminal voltage vs.Duty cycle DT terminal voltage vs.Duty cycle FA7703/04:OUT1 Nch driven (SEL1=REG) FA7704:OUT2 100 0.8 FB terminal voltage [V] 60 50 40 30 20 50 40 30 20 fosc=190kHz 10 fosc=1MHz 60 fosc=190kHz 10 0 0 0.5 0.6 0.7 0.8 0.9 1.0 CS terminal voltage [V] 1.1 1.2 0.5 0.6 0.7 0.8 0.9 1.0 CS terminal voltage [V] 1.1 1.2 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 10 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 Duty cycle vs. Ambient temperature Duty cycle vs. Ambient temperature FA7703/04:OUT1 Nch drive (SEL1=REG) FA7704:OUT2 94 DT terminal voltage≈1.05V DT terminal voltage≈1.05V 92 92 90 90 fosc=190kHz duty cycle [%] duty cycle [%] FA7703/04:OUT1 Pch drive (SEL1=GND) FA7703:OUT2 94 88 86 84 fosc=1MHz 86 84 82 82 80 80 78 fosc=190kHz 88 fosc=1MHz 78 -40 -20 0 20 40 60 Ambient temperature Ta[°C] 80 100 -40 Duty=80%, IN(-)-FB:shorted 80 100 FB1,FB2<1.35V 1.33 fosc=1MHz 1.31 2.5 CS terminal voltage [V] Operating mode supply current [mA] 0 20 40 60 Ambient temperature Ta[°C] CS terminal voltage vs.Ambient temperature Operating mode supply current vs.Supply voltage 3.0 -20 2.0 fosc=190kHz 1.5 1.0 0.5 1.29 1.27 1.25 1.23 0.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 1.21 3.5 -40 Supply voltage Vcc[V] -20 0 20 40 60 Ambient temperature Ta[°C] 80 100 Operating supply current vs.Ambient temperature Duty=80% RT=22kΩ Operating supply current [mA] 2.5 2.0 Vcc=6V 1.5 1.0 -40 -20 0 20 40 60 Ambient temperature Ta[°C] 80 100 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 11 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 OUT terminal High side voltage vs. Source current 450 OUT terminal Low side voltage vs.Sink current OUT1/2 200 OUT1/2 180 Vcc=20V 350 OUT terminal sink current [mA] OUT terminal source urrent [mA] 400 300 250 Vcc=6.0V 200 150 Vcc=4.5V 100 Vcc=2.5V 50 160 140 120 100 80 60 40 20 0 0 0 5 10 15 OUT terminal voltage [V] 20 25 0.0 Error Amplifier gain and Phase vs.frequency 160 100 PHASE 30 80 20 60 10 40 0 20 -10 0 -20 -20 1 10 1k 10k 100k 1M PHASE [deg] GAIN [dB] 120 40 2.5 -2.05 140 50 2.0 -2.00 CS terminal source current [ A] 180 70 GAIN 1.0 1.5 OUT terminal voltage [V] CS terminal source current vs.Ambient temperature 80 60 0.5 10M -2.10 -2.15 -2.20 -2.25 -2.30 -2.35 -2.40 -40 Frequency [Hz] -20 0 20 40 60 Ambient temperature Ta[°C] 80 100 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 12 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 9. Description of each circuit (1)Reference Voltage Circuit The reference voltage circuit of FA7703/04 generates the reference voltage (VREF) of 1.00V±1% compensated in temperature from VCC voltage, and the regulated voltage (VREG) of 2.2V ±2% for internal controlling. These voltages start to output when the undervoltage lockout protection (UVLO) is cancelled, and they stabilize after the supply voltage (VCC) reaches up to approx. 2.4V or higher. The reference voltage (VREF) is connected to the non-inverting input of Error Amplifier 1 and serves as the reference voltage of Error Amplifier 1. Because of Error Amplifiers have offset voltage then, the precision of voltage in practical use is 1.00V±2%. The voltage (VREF) outputs externally from REF terminal, therefore, it can serve as a stabilized power source. When using it, be sure to set the output current 1mA or below. The regulated voltage (VREG) for internal controlling serves as the stabilized power source for maximum output duty setting or the like. Be sure to set the output current 2mA or below in operation in this case. This voltage also serves as the control power source of all the internal circuits of FA7703/04. A capacitor for stabilization (CREG) is needed to be connected to the VREG terminal. See recommended operating conditions to determine capacitance. (2)Oscillator The oscillator of FA7703/04 generates triangular waveforms by charging and discharging the built-in capacitor. Any desired oscillation frequency can be obtained by setting the value of the resistor connected to RT terminal (Fig. 1). The voltage oscillates between approximately 0.65V and 1.10V in charging and discharging with almost the same gradients (Fig. 2). Your desired oscillation frequency can be determined by changing the gradient using the resistor (RT) connected to RT terminal. (Large RT: Low frequency, small RT: High frequency) The waveforms of oscillator cannot be observed from the outside because a terminal for this purpose is not provided. Approximately DC 1V is output to RT terminal. The oscillator output is connected to PWM comparator. OSC 1 Fig.1 RT RT RT value: small RT value: large 1.10V 0.65V Fig.2 (3)Error Amplifier Circuit Error Amplifier 1 of FA7703/04 has the inverting input IN1(-) terminal (Pin13). The non-Inverting input is internally connected to the reference voltage (VB) of 1.00V±2% at 25°C. Because error Amplifier 2 of FA7703/04 has the inverting input IN2(-) terminal (Pin5) and non-inverted input IN2(+) terminal (Pin4) outputting externally, various circuit can be designed by kinds of external circuit structures. FB terminals (Pin6, Pin12) are the outputs of Error Amplifiers. Voltage Gain and phase compensation can be set by connecting a capacitor (C) and a resistor (R) between FB terminal and IN(-) terminal.(Fig. 3) For more information about the connection for each output voltage of power supply, refer to Design Advice. RFB1 CFB1 Vout1 R1 Er.Amp.1 IN1- FB1 13 R2 12 14 REF Vout2 IN2+ Comp VB (1.0V) Er.Amp.2 Comp FB2 4 R4 6 5 R3 IN2- RFB2 CFB2 Fig.3 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 13 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (4)PWM comparator PWM comparator of FA7703/04 has 4 input terminals. (Fig. 4) The oscillator output 2 is compared with the CS terminal voltage 1, the DT terminal voltage 3, and the Error Amplifier output 4. Among those 3 inputs of 1, 3, and 4, the one with the lowest voltage is chosen and given priority. While the value of the chosen voltage is lower than the value of the waveform of oscillator output, PWM comparator output is set to LOW. Similarly, while the value of the chosen voltage is higher than the waveform of oscillator output, PWM comparator output is set to HIGH. (Fig. 5) When FA7703/04 are turning ON, the soft start function starts according to the CS terminal voltage 1, then the output pulses begin to widen gradually. The maximum pulse width is adjusted by changing the DT terminal voltage. In steady operation, the pulse width is determined with the condition of the Error Amplifier output 4, and then the output voltage of DC-DC converter is stabilized. The operation flow chart of PWM comparator and OUT terminal is shown in Fig. 5. The output polarity of OUT1 terminal changes according to the condition of SEL1 terminal. The polarity of OUT 2 terminal is different between FA7703 and FA7704; accordingly, select the type for your desired circuit design. 1 CS term inal voltage 2 Oscillation voltage 3 DT term inal voltage 4 Error Am plifier output + + + PW M output Fig.4 4 2 Oscillation voltage Error Am plifier output 3 DT term inal voltage 1 CS term inal voltage PW M output O UT1 Nch driv en (SEL1:REG ) O UT1 Pch driv en (SEL1:G ND) O UT2 FA7703 O UT2 FA7704 Fig.5 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 (5)Soft start function As described in Fig. 6, a capacitor C CS is connected to CS terminal. When the power supply of FA7703/04 starts and the undervoltage lockout protection circuit (UVLO) is cancelled, the capacitor C CS is charged by the internal current source (2.2μA. typ.), and the voltage of CS terminal rises gradually. Since the voltage of CS terminal is connected to PWM comparator, the output pulses begin to widen gradually, and then the soft start function starts as a result. (Fig. 5) CS 2.2 μ A 2 VCC C CS output off 1.27V UVLO S.C.P 1.5V + - 2.0V S.C.DET FB Fig.6 (6)Timer latch short-circuit protection circuit The short-circuit protection circuit of FA7703/04 consists of two comparators. (S.C. DET comparator, S.C.P comparator) In steady operation, the output of Error Amplifier is approximately 1V, accordingly, the output of S.C.DET comparator is set to High, and the voltage of CS terminal is clamped at 1.27V. If the output voltage drops due to a short-circuit or the like, the output voltage of Error Amplifiers rises. When the output voltage of Error Amplifiers exceeds 1.5V(typ.), the output of S.C.DET comparator is set to Low, and the clamp action at the CS terminal voltage of 1.27V is cancelled, then the voltage of CS terminal rises up to the VREG voltage. When the voltage of CS terminal exceeds 2.0V(typ.), the output of S.C.P comparator is set to High, accordingly, the output of FA7703/04 is shut off. In this case, FA7703/04 operate in OFF latch mode and the current consumption in this mode is 1.3mA(typ.). The operating waveform of the voltage of CS terminal is shown in Fig. 7. The approximate time (tp) between the 14 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 occurrence of a short-circuit in the output and the triggering of the short-circuit protection function can be calculated with tp[s] ≈ 0.7 × CCS ICS where, C CS: Capacitance of CS terminal [μF] ICS: Output source current of CS terminal [μA] (2.2μΑ, typ.) You can reset the timer latch action for the short-circuit protection function by changing the voltage of either VCC terminal or CS terminal to the following values. VCC terminal: below UVLO voltage (1.85V typ.) CS terminal: below 1.83V(typ.) 2.2V CS terminal voltage [V] 2.0 1.5 1.27V 1.0 tp DO NOT leave SEL1 terminal open in operation, and be sure to connect it to either GND terminal or REG terminal. (8)Power good signal/Undervoltage lockout protection circuit (UVLO) To protect FA7703/04 from malfunction when the supply voltage drops, there is built-in undervoltage lockout as a protection circuit. When the supply voltage rises from 0V, the UVLO circuit is canceled at VCC of 2.0V(typ.). When the supply voltage drops, the UVLO circuit shuts off the output at VCC of 1.85V(typ.). In this case, CS terminal is reset to Low level. Power good signal circuit monitors the voltage of REG terminal, and it stops the output of FA7703/04 until the voltage of REG terminal exceeds approximately 1.9V in order to protect the ICs from malfunction. short circuit protection Start-up short circuit momentary short circuit 0.5 soft start 0 Time Fig.7 (7)Output circuit FA7703/04 contain a push-pull output stage and can directly drive MOSFETs. The peak current of OUT terminal is the maximum sink current of +150mA, and the source current of -400mA. FA7703/04 can also drive both NPN and PNP type transistors. And in such cases, the maximum continuous current is ±50mA. When designing the value of output current, be sure to consider the allowable loss accordingly. (See Design advice) Ch1 of FA7703/04 is available for driving both types of MOSFETs and you can determine the type of MOSFET, which is connected externally by selecting the connection of SEL1 terminal (Pin11). If SEL terminal is connected to GND terminal, FA7703/04 can drive a Pch MOSFET. If SEL terminal is connected to REG terminal, they can drive Nch MOSFET. You can accordingly design a buck converter circuit by Pch MOSFET driving, and a boost circuit or a fly-back converter circuit by Nch MOSFET driving. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 15 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 10. Design advice (1)Setting oscillation frequency As described in “(2) Oscillator” of “Description of each circuit”, any desired oscillation frequency can be obtained by setting the value of the resistor connected to RT terminal. (Fig. 1) The desired oscillation frequency should be set between 50kHz and 1MHz. The oscillation frequency to RT can be obtained from the chart of “Oscillation frequency vs. timing resistor” characteristic curves or by calculating with the formulas below. fosc = 3 ×10 3 × RT -0.907 1.1 ⎛ 3 × 10 3 ⎞ ⎟⎟ RT = ⎜⎜ ⎝ fosc ⎠ where, fosc: Oscillation frequency [kHz] R T: Timing resistor [kΩ] These formulas can only be used for rough calculation; accordingly, be careful when designing, because the value obtained is not guaranteed. The operation frequency varies due to the conditions of the tolerance of IC influence for noises, or external discrete components etc. When determining the values, be sure to verify the effectiveness of the values you calculated in an actual circuit operation. Because it is easily affected by noises by the high impedance, the resistor R T should be connected as shortly as possible near RT terminal and GND terminal, (2)Operation around the maximum or the minimum output duty cycle As described in the charts of “FB terminal voltage vs. output duty cycle”, “DT terminal voltage vs. output duty cycle”, “CS terminal voltage vs. output duty cycle” characteristic curves, the output duty of FA7703/04 changes sharply around the minimum and the maximum output duty. This phenomenon occurs more conspicuously when operating in a high frequency (i.e. when the pulse width is narrow). Cautious care must be taken when using high frequency. (3)Determining soft start period The time from the start of charging CS terminal to n% output duty cycle can be roughly calculated by the following expression. ts[ s ] = VCSn × CCS ICS where, VCSn: CS terminal voltage in the output duty of n% [V] C CS: Capacitance of capacitor of CS terminal [μF] ICS: Output source current of CS terminal [μA] 2.2μΑ (typ.) VCSn represents the voltage of CS terminal in the output duty of n%, and it changes according to the operation frequency. The value is obtained simply from the chart of “CS terminal voltage vs. output duty cycle” characteristic curves. Since the output source current of CS terminal is 2.2μΑ, which it is rather small, if the capacitor has leak current, then the period of soft start (ts) is easily affected. Therefore, cautious care must be taken when determining the value. Charging of CS terminal begins after UVLO is cancelled. Note that the time from power-on of Power supply to start of charging Ccs is t0 which is not zero as described in Fig. 8. be careful. To reset the soft start function, the voltage of CS terminal is discharged with FA7703/04’s internal switch triggered by lowering the voltage of Power supply below the voltage of UVLO (1.85V, typ.). If Power supply restarts before the voltage is sufficiently discharged, the soft start function might not properly operate. accordingly, cautious care must be taken about it. Vcc Threshold voltage CS terminal voltage VCSn t0 ts t0 : Time from power-on of VCC to reaching unlock voltage of UVLO Fig.8 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 16 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (4)Setting the maximum output duty If you need to control the maximum output duty in the DC-DC converter circuit, you can control pulse width by connecting REG terminal to DT terminal divided with resistors R5 and R6, as described in Fig. 9. The output duty of the voltage of DT terminal in this case changes according to the operation frequency, as described in the chart of “DT terminal voltage vs. output duty cycle” characteristic curves. Set the output duty accordingly based on your required operation frequency. If the maximum output duty setting is not needed, be sure to connect DT terminal directly to REG terminal. In this case, the pulse width widens up to the output duty of 100%. The voltage of DT terminal should be set in the range of 0.65V to 1.1V(typ.). There is a possibility of distortion of the output pulses if strong noises or the like are applied to DT terminal. When conducting pattern wiring, do it as close to each terminal of the IC as possible. Besides, it is strongly recommended to connect a capacitor C DT for a filter of noise prevention. 16 REG R6 3 C DT V IN Vcc 9 16 REG DT1 or DT2 R5 (6)Restriction of external discrete components/Recommended operating conditions To achieve a stable operation of FA7703/04, the values of external discrete components connected to VCC, REF, and CS terminals of this IC should be within the range of recommended operating conditions. And also the voltage and the current applied to each terminal should be within the recommended operating conditions. A Pch MOSFET is installed between VCC terminal and OUT1 terminal, and between VCC terminal and OUT2 terminal. Since the Pch MOSFET has a parasitic diode, if the voltage of OUT1 and OUT2 terminals becomes higher than the VCC terminal voltage, the current flows from each terminal to VCC terminal. Cautious care must be taken accordingly when designing. 15 OUT1 DT1 or DT2 3 10 15 GND GND 7 7 GND setting m axim um Duty cycle Not needed m axim um Duty cycle Fig.9 7 V IN (5)Pull-up/Pull-down resistor at the output section The power source of FA7703/04 to control the output section is supplied from the voltage of VREG, the voltage of this power source is accordingly not stationary below the UVLO voltage. On the other hand, OUT terminal becomes unsteady condition while Power supply voltage is below UVLO voltage. Be sure to connect a pull-up resistor/pull-down resistor according to Fig. 10. (See Fig. 10) Vcc 9 OUT2 8 GND 7 Fig.10 Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 17 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (7)Loss Calculation Since it is difficult to measure IC loss directly, the calculation to obtain the approximate loss of the IC connected directly to a MOSFET is described below. When the supply voltage is VCC, the current consumption of the IC is ICC1, the total input gate charge of the driven MOSFET is Qg and the switching frequency is fsw, the total loss Pd of the IC can be calculated by: Pd ≈ VCC ×(ICC1+Qg×fsw). The value in this expression is influenced by the effects of the dependency of supply voltage, the characteristics of temperature, or the tolerance of parameter. Therefore, evaluate the appropriateness of IC loss sufficiently considering the range of values of above parameters under all conditions. Example) ICC1=1.8mA for VCC=6.0V in the case of a typical IC from the characteristics curve. Qg=6nC, fsw=190kHz, the IC loss ”Pd” is as follows. Pd ≈ 6.0× (1.6mA+6nC×190kHz) ≈17.6mW if two MOSFETs are driven under the same condition for 2 channels, Pd is as follows: OUT terminal within 50mA(continuous) in operation. If you want to speed up the switching speed, it is quite effective to install a capacitor C B in addition. power supply Vcc 9 CB OUT1 2 10 8 RB GND 7 Fig.11 (10)ON/OFF control FA7703/04 can be turned ON/OFF at CS terminal by external signal. The way to conduct ON/OFF control is also shown in Fig. 12. When the voltage of CS terminal is below the threshold voltage, the duty becomes 0% and the output turns OFF. The current consumption in this case is 1.3mA(typ.). To switch the ICs ON, just turning CS terminal open, then the soft start function restarts, and the output turns back ON. ON/OFF control at CS terminal is used for both channel, and the control of each channel is not allowed. Pd ≈ 6.0×{1.8mA+2× (6nC×190kHz)}=24.5mW Oscillation output (8)Performance of output stage The performance of the output stage of FA7703/04 is the maximum sink current of 150mA and the maximum source current of 400mA. The switching element externally attached to FA7703/04 might affect switching speed of the ICs. Cautious care must be taken about it especially in high frequency operation. If the performance of the ICs is not sufficient for your design, consider adding a buffer circuit to improve the performance. DT term inal voltage 12 ON/OFF Error Am plifier output 2 CS term inal voltage DT term inal voltage + + + output + + + output PW M.Com p 6 Error Am plifier output 7 Fig.12 (9)In the case of bipolar driving If using a bipolar transistor as the switching element, there is a possibility of the damage from burnout due to excessive current flow because the ICs doesn’t contain an internal limiter resistance. Therefore, be sure to install a base resistor. (Fig. 11) In the case of driving a bipolar transistor, control the output current of Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 18 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (11)Setting of the output voltage of DC-DC converter Figure 13 shows the ways to set each channel of the output voltage of DC-DC converter. The precision of output voltage based on FA7703/04’s characteristics depends on the variation of the voltage of VB (±2%) and VREF (±1%), and also on offset voltage, and temperature characteristics. Ch1:Buck(FA7703/04) Vout1 11 R1 SEL1 13 IN1- 12 + R2 VB (1.0V) 10 OUT1 7 Ch1:Boost(FA7703/04) selection Guide Ch1 Buck, Boost, Fly-back FA7703 Ch2 Buck, Inverting (Pch driven) Ch1 Buck, Boost, Fly-back FA7704 Ch2 Boost, Fly-back (Nch driven) Vout1 R1 13 16 11 REG SEL1 IN1- R2 12 + Vout1 FB1 VB (1.0V) OUT1 If using FA7703/04, and building: In the case of a boost, a buck, or a fly-back circuit in ch1, the output voltage can be calculated with: Vout1 = Vout1 FB1 10 7 R1 + R 2 × VB R2 Ch2:Buck(FA7703) Vout2 If using FA7703, and building: A buck circuit in ch2, the output voltage can be calculated with: R4 14 REF 5 IN2- 6 + R3 R3 + R 4 Vout 2 = × VREF R3 - Vout2 FB2 4 IN2+ OUT2 8 7 A inverting circuit in ch2, the output voltage can be calculated with the following formula. (the output voltage is negative.) Ch2:Inverting(FA7703) R3 + R 4 R4 ×V1 − × VREF R3 R3 R8 ,where V 1 = × VREF R7 + R8 R7 R3 Vout 2 = 14 REF 4 IN2+ R4 V1 + 6 IN2- 8 OUT2 The ratio of resistance can be calculated with: Vout2 FB2 5 7 R3 VREF − V 1 = R 4 Vout 2 + V 1 Vout2 R8 Ch2:Boost(FA7704) Vout2 (Use the absolute value of Vout2 voltage) If setting R7=R8, then, Vout 2 = VREF R4 ⎛ R3 − R 4 ⎞ ×⎜ ⎟ ⎝ 2 R3 ⎠ IN2- R3 REF - 6 + FB2 4 Vout2 IN2+ OUT2 If using FA7704, and building: A boost, or fly-back circuit in ch2, the output voltage can be calculated with: R3 + R 4 Vout 2 = × VREF R3 14 5 8 7 Fig.13 Please note that DO NOT leave SEL1 terminal open in operation, and be sure to connect it to GND or VREG terminal. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 19 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 (12)To protect FA7703/04 from application of negative voltage If rather large negative voltage is applied to any terminal of FA7703/04, then internal parasitic elements start operating, and they may cause malfunctions. Accordingly, the negative voltage, which is applied to each terminal of the ICs, must be kept above -0.3V. In the case of OUT terminal, in particular, the oscillation of voltage occurring after MOSFET’s turning off can be applied to OUT terminal through MOSFET’s parasitic capacitance. As a result, there is a possibility that the negative voltage is applied to OUT terminal. If this negative voltage reaches -0.3V or below, connect an Schottky barrier diode between OUT terminal and GND terminal as shown in Fig. 14. The Schottky barrier diode’s forward direction voltage clamps the voltage applied to OUT terminal. In this case, use the Schottky barrier diode with low voltage drop in forward direction. Other terminals should be kept above -0.3 V also based on the same reasons. Vcc 9 OUT1 2 10 GND 7 8 SBD Fig.14 (13)Forbidden use of external forcible latched operation for CS terminal If the external voltage of 2.0V or more is forcibly applied to CS terminal in normal operation (clamped at 1.2V), the IC may be seriously damaged because the clamp circuit is not equipped with any resistor for limiter. Therefore, DO NOT apply external high voltage to CS terminal. Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 20 http://www.fujielectric.co.jp/fdt/scd/ FA7703/04 FA7703/7704 11. Application circuit 10V/100mA 1k Ω Vin 2.5 to 8.0V 9k Ω 1k Ω 11k Ω 16 15 14 REG DT 1 REF 2200pF 10k Ω -7.5V/100mA 13 12 11 IN1- FB1 SEL1 10 O UT 1 9 VCC FA7703 0.1 μ F 11k Ω RT CS DT 2 2 3 IN2+ IN2- FB2 G ND 4 5 6 7 O UT 2 8 4700pF 1 10k Ω 1μ F 10k Ω 22k Ω 10k Ω 1k Ω 10k Ω 16k Ω 5V/500mA 1k Ω Vin 8 to 18V 4k Ω 4700pF 10k Ω 16 15 14 REG DT 1 REF 30V/20mA 13 12 11 IN1- FB1 SEL1 10 O UT 1 9 VCC FA7704 0.1 μ F 11k Ω CS 2 DT 2 3 IN2+ IN2- FB2 G ND 4 5 6 7 10k Ω O UT 2 8 4700pF 10k Ω RT 1 0.1 μ F 10k Ω 1.5k Ω 43k Ω Fuji Electric Systems Co., Ltd. AN-057E Rev.1.0 Jun-2010 21 http://www.fujielectric.co.jp/fdt/scd/