Switching Power Supply S82H Industrial Power Supply with Power Factor Correction Meets EN61000-3-2 (limits for harmonic current emissions) with PFC on 100 to 600 W. Suitable for universal usage, conforming to EN50081-1 (Non-PFC models). Models range from 100 to 600 W. A wide input voltage range: 100 to 240 VAC UL, CSA, VDE, and IEC (EN) safety conformance EMC conformance Three-year guarantee RC Long life expectancy: 10 years min. Ordering Information PFC Output capacity No 100 W 150 W Yes 100 W 150 W 300 W 600 W Output voltage Output current Models 5V 20 A S82H-10005 12 V 9A S82H-10012 15 V 7.2 A S82H-10015 24 V 4.6 A S82H-10024 5V 30 A S82H-15005 12 V 13.5 A S82H-15012 15 V 10 A S82H-15015 24 V 7A S82H-15024 5V 20 A S82H-P10005 12 V 9A S82H-P10012 15 V 7.2 A S82H-P10015 24 V 4.6 A S82H-P10024 5V 30 A S82H-P15005 12 V 13.5 A S82H-P15012 15 V 10 A S82H-P15015 24 V 7A S82H-P15024 5V 60 A S82H-P30005 12 V 27 A S82H-P30012 15 V 20 A S82H-P30015 24 V 14 A S82H-P30024 5V 120 A S82H-P60005 12 V 53 A S82H-P60012 15 V 40 A S82H-P60015 24 V 27 A S82H-P60024 Accessories (Order Separately) Applicable power supply Bottom-mounting Side-mounting Front-mounting Back-mounting Fan Terminal Expansion Bracket S82H-j100jj S82Y-H10B S82Y-H10S S82Y-H10F --- --- S82H-j150jj S82Y-F15B S82Y-F15S --- --- --- S82H-P300jj S82Y-D30B S82Y-D30S --- S82Y-DFAN --- S82H-P600jj S82Y-D60B S82Y-D60S --- S82Y-DFAN S82Y-D60T 1 S82H S82H Model Number Legend Conversion Table S82H 1 2 3 Conventional model 1. Power Factor Correction None:No P: Yes 2. Output Capacity 100: 100 W 150: 150 W 300: 300 W 600: 600 W New model S82H-3005 S82H-10005 S82H-3012 S82H-10012 S82H-3024 S82H-10024 S82F-1512 S82H-15012 S82F-1524 S82H-15024 3. Output Voltage 05: 5 V 12: 12 V 15: 15 V 24: 24 V Specifications Ratings/Characteristics PFC Item No 100 W Efficiency Yes 150 W 100 W 150 W 300 W 600 W 70% to 86% (depending on the model) Life expectancy (see note 1.) 10 years min. in standard installation conditions at 40°C at the rated input with 50% load. Input 100 to 120 VAC/200 to 240 VAC (selectable) (85 to 132 VAC/170 to 264 VAC) 100 to 240 VAC (85 to 264 VAC) 47 to 450 Hz 47 to 63 Hz Voltage Frequency Current Output Additional function 2 at 100-V input 2.5 A max. 4 A max. 1.7 A max. 2.5 A max. 5 A max. 10 A max. at 200-V input 1.5 A max. 2.5 A max. 0.85 A max. 1.3 A max. 2.5 A max. 5 A max. Leakage current (See note 2.) at 100-V input 0.5 mA max. 0.75 mA max. 1 mA max. at 200-V input 1 mA max. 1.5 mA max. 2.0 mA max. Inrush current (See note 2.) at 100-V input 25 A max. at 200-V input 50 A max. Power factor 0.5 to 0.7 (depending on the model) 0.95 Voltage adjustment range ±10% (adjustable with variable resistor (V.ADJ)) Ripple 2% (p-p) max. Input variation influence 0.4 % max. (at 85- to 132-VAC/170- to 264-VAC input, 100% load) Load variation influence 0.8% max. (with rated input voltage, 0 to 100% load) Temperature variation influence 0.05%/°C max. (with rated I/O at an ambient temperature range between 0°C to 50°C) 0.05%/°C max. (with rated I/O at an ambient temperature range between 0°C to 40°C) Rise time 0.8 s max. (Rises up to 90% of the rated voltage under rated input.) 1 s max. (Rises up to 90% of the rated voltage under rated input.) Hold time 20 ms min. Overload protection 105% max. of rated load current, inverted L drop type, automatic reset Overvoltage protection 120% of rated output voltage (typical), shutoff type, input reset Parallel operation No Series operation Yes Remote sensing Yes Remote control No Remote voltage adjustment Yes Cooling method Natural air-cooling used Forced air-cooling with built-in fan Fan alarm function No Yes Yes, up to five Units No Yes, up to five Units Yes No Yes 105% max. of rated load current, inverted L drop type, automatic reset (output shut off after 5 s, reset by input reset) Yes, up to two Units S82H S82H Item PFC No 100 W Other Yes 150 W 150 W 300 W 600 W Ambient temperature Operating: See the derating curve in the “Engineering Data” section. No condensation or icing. Storage: –25°C to 65°C with no condensation or icing Ambient humidity (operating) 25% to 85% Dielectric strength 3 kVAC, 50/60 Hz for 1 min between all inputs and all outputs with a current leakage of 25 mA max. 2.5 kVAC, 50/60 Hz for 1 min between all inputs and GR terminals with a current leakage of 25 mA max. 1.0 kVAC, 50/50 Hz for 1 min between all outputs and GR terminals with a current leakage of 15 mA max. for each 100-W model, 20 mA max. for each 150-W model, 25 mA max. for each 300-W model, and 50 mA max. for each 600-W model. (See note 3.) Insulation resistance 100 MΩ min. between all outputs and all inputs/GR terminals at 500 VDC (See note 3.) Vibration resistance Malfunction: 10 to 55 Hz, 0.375-mm single amplitude for 2 hrs each in X, Y, and Z directions Shock resistance Malfunction: 300 m/s2 (approx. 30G), 3 times each in ±X, ±Y, and ±Z directions Output indicator Yes (green) EMC Emission Enclosure: Emission AC Mains: Immunity ESD: Immunity RF-interference: Immunity Conducted Disturbance: Immunity Burst: Note: 100 W EN55011 Group 1 class A (PFC models) EN55022 Group 1 class B (Non-PFC models) EN55011 Group 1 class A (PFC models) EN55022 Group 1 class B (Non-PFC models) EN61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) ENV50140: 10 V/m (10 k to 1 GHz) (level 3) ENV50141: 10 V (0.15 to 80 MHz) (level 3) EN61000-4-4: 2 kV power-line (level 3) 2 kV I/O signal-line (level 4) Limits for harmonic current emission --- Conforms to EN61000-3-2, IEC1000-3-2 EMC standards Conforms to EN50081-1, EN50082-2 Conforms to EN50081-2, EN50082-2 Electromagnetic interference Conforms to FCC class B Conforms to FCC class A Approved standards UL1012, CSA E.B. 1402C, VDE 0160, IEC 950, EN 60950 Weight 950 g max. 1,800 g max. 1,050 g max. 1,850 g max. 3,500 g max. 5,500 g max. 1. The fan is one of the replacement parts. 2. As defined with the rated input voltage and rated output voltage/current. 3. A surge absorber is provided for the input circuits of 300 and 600-W models. To test the dielectric strength and insulation resistance of these models, remove the short bar attached across the GR and ACG terminals. 3 S82H S82H Engineering Data Derating Curve Units cannot be mounted vertically. With PFC With No PFC Standard Mounting (100- and 150-W Models) Standard Mounting (100-, 150-, 300-, and 600-W Models) Forced air-cooling (100and 150-W Models only) Load (%) Load (%) Forced air-cooling Natural aircooling Natural aircooling Ambient temperature (°C) Horizontal Mounting (Applicable to 100- and 150-W Models) Side Mounting (Applicable to 150-W Models Only) Ambient temperature (°C) Horizontal Mounting (Applicable to 100- and 150-W Models Only) Side Mounting (Applicable to 150-W Models Only) Forced air-cooling Natural aircooling Load (%) Load (%) Forced air-cooling Natural aircooling Ambient temperature (°C) Ambient temperature (°C) Mounting Position Standard Mounting Note: 4 Horizontal Mounting (Applicable to 100- and 150-W Models Only) Side Mounting (Applicable to 150-W Models Only) Forced air-cooling must be applied at an minimum air capacity rate of 1 m3/min. S82H S82H Overload Protection The Power Supply is provided with an overload protection function that protects the load and the power supply from possible damage by overcurrent. When the output current rises above a set value (105% of the rated output current for S82H), the protection function is triggered, decreasing the output voltage. When the output current falls within the rated range, the overload protection function is automatically cleared. In addition to the protection described in the left column, in the case of the 300- and 600-W models, if the low voltage condition continues for more than 5 s, shut off the output. In this situation, reset is not automatic. The input power must be turned off for at least 1 minute, and then turned on again to reset the Power Supply. 100- and 150-W Models 300- and 600-W Models Rated voltage Output voltage (V) Output voltage (V) Rated voltage Output current (%) Note: Output current (%) If the product is continuously used under short-circuit or overcurrent conditions, deterioration or damage to internal elements may occur. Overvoltage Protection Output voltage (V) The Power Supply is provided with an overvoltage protection function that protects the load and the Power Supply from possible damage by overvoltage. When the output voltage rises above a set value (120% of the rated output voltage), the protection function is triggered, shutting off the output voltage. If this occurs, reset the S82H by turning it off for more than 1 minute and then turning it on again. Overvoltage Approx. +20% +10% Rated output voltage –10% Variable Inrush Current, Rise Time, Hold Time Input OFF Input ON AC input voltage Inrush current when input is turned ON AC input current Output voltage Rise time Output hold time 5 S82H S82H Operation Remote Sensing Function Remote Control Function The remote sensing function makes it possible to compensate for voltage drops caused by load lines. To use this function, remove the short bar from the remote sensing terminals and wire the Power Supply and load as shown in the following illustration. The remote sensing terminals are short-circuited with the short bar before shipping. The remote control function enables external signals to turn the output of the Power Supply ON and OFF. To use this function, remove the short bar from the remote control terminals and connect a switch or transistor to the Power Supply as shown in the following illustration. The remote control terminals are short-circuited with the short bar before shipping. (100-/150-W Models) Remove short bars. Remote sensing connection (2-conductor shielded wire) Remove short bars. Tr* Load connection lines Tr* *Use a transistor with VCE > 20 V and IC > 5 mA. Level (300-/600-W Models) Remote sensing connection (2-conductor shielded wire) Output voltage L (0.8 V max.) ON H (2 V min.) OFF Note: No output will be produced if the terminals are left unconnected. Be sure to firmly tighten the terminal screws. Fan Alarm Function (300- and 600-W Models Only) Remove short bars. Load connection lines When the speed of the internal fan drops, the fan alarm output (SPST-NO) will turn ON (shorted) and after 5 seconds, the output voltage will be turned off. The relay contacts must be used with 1 A at 30 V or 1 A (125 VA) at 250 VAC. FAN Note: 6 1. When the voltage drop in the load wiring is large, the overvoltage protection function might engage just from the increase in voltage to correct the voltage drop, so be sure to use high capacity wiring. 2. If the remote sensing terminals are left unconnected, the high voltage protection function will engage and the output voltage will be cut off. Be sure to firmly tighten the terminal screws. ALM Normal condition FAN ALM Alarm condition S82H S82H Remote Voltage Adjustment Function Remove short bars. Output voltage can be varied externally by inserting a variable resistor between the +V and +S terminals (+M and+S terminals for 300and 600-W models) of the remote sensing terminals. Use a variable resistor with a capacity of 0.5 W min. and ensure the resistances shown in the following table. Output voltage Capacity 100 W, 150 W 5 VDC 2 kΩ 12 VDC 5 kΩ 15 VDC 5 kΩ 24 VDC 10 kΩ 300 W, 600 W 50 Ω Remove short bars. Block Diagrams S82H-100jj (100 W) S82H-150jj (150 W) Inrush current limiting Fuse* Input 100/200 V automatic selection Rectification/ Smoothing Noise filter * Fuse capacity 100 W: 5 A 150 W: 7 A DC output Rectification/ Smoothing Control circuit Photocoupler Overcurrent detection Detection Remote sensing Overvoltage detection Remote control Auxiliary power supply circuit 150-W models only 7 S82H S82H S82H-P100jj (100 W) S82H-P150jj (150 W) Inrush current limiting Fuse* Input Rectification PFC Rectification/ Smoothing Noise filter DC output * Fuse capacity 100 W: 4 A 150 W: 6 A Rectification/ Smoothing Control circuit Photocoupler Overcurrent detection Detection Remote sensing Overvoltage detection Remote control 150-W models only S82H-P300jj (300 W) S82H-P600jj (600 W) Inrush current limiting Fuse* Rectification Smoothing PFC DC output Noise filter Input * Fuse capacity 300 W: 8 A 600 W: 15 A Remote sensing PFC Photocoupler Rectification Control circuit Overvoltage detection Low voltage detection Auxiliary power supply circuit Fan alarm circuit Remote control circuit 8 Fan alarm Remote control S82H S82H Dimensions Note: All units are in millimeters unless otherwise indicated. S82H-j100jj (100 W) 25 max. Mounting Holes (A) M4 terminal screws Four, M4 (depth: 6 max.) Four, M3 (depth: 6 max.) (B) Four, 4 dia. Four, 5 dia. (A): Compatible with conventional S82H (100 W) models (B): Compatible with S82P (100 W) discontinued models S82H-j150jj (150 W) Four, M4 holes (depth: 6 max.) (facing side only) Mounting Holes Side Mounting Four, 5 dia. 80±0.5 M4 terminal screws Four, M3 holes for mounting bracket (depth: 4) (including opposite side) Four, M4 holes (depth: 6 max.) Bottom Mounting Four, 5 dia. 35±0.5 Four, M3 holes for mounting bracket (depth: 4) (including opposite side) 9 S82H S82H S82H-P300jj Mounting Holes M3 terminal screws Side Mounting 30 max. 160 M4 terminal screws Eight, M4 (depth: 6 max.) (including opposite side) M5 terminal screws Four, 5 dia. 15 Bottom Mounting Four, 5 dia. Four, M4 (depth: 6 max.) 15 S82H-P600jj M3 terminal screws Mounting Holes 50 max. 173 M4 terminal screws Side Mounting Four, 5 dia. Eight, M4 (depth: 6 max.) (including opposite side) Four, M4 (depth: 6 max.) 10 15 Bottom Mounting Four, 5 dia. S82H S82H Mounting Bracket S82H-j100jj (100 W) (Sold Separately) Type B Type (Bottom-mounting bracket) S Type (Side-mounting bracket) F type (Front-/Back-mounting bracket) Model S82Y-H10B S82Y-H10S S82Y-H10F Three, 4.5-dia holes Dimensions Appearance and mounting holes Three, 4.5-dia holes Three, 4.5-dia holes Left-side mounting Right-side mounting Back mounting Front mounting Three, M4 holes Three, M4 holes Three, M4 holes S82H-j150jj (150 W) (Accessories) Using the Mounting Brackets supplied with the Unit, the Unit can be attached in two directions. 1. Attachment Dimensions Appearance and mounting holes Two, 3.2 dia (for mounting the Unit) Bottom mounting Two, 5 dia. mounting holes Side mounting Four, M4 Four, M4 Note: Using two screws, attach the Mounting Bracket to the Unit and then attach it to the panel. 11 S82H S82H 2. Sold Separately Type B Type (Bottom-mounting bracket) S Type (Side-mounting bracket) Model S82Y-F15B S82Y-F15S Dimensions Three, 4.5-dia. holes Four, 4.5-dia. holes Note: Use countersunk screws of M4 x 8 max. when attaching to the Unit. Note: Use countersunk screws of M4 x 8 max. when attaching to the Unit. Appearance and mounting holes Three, M4 holes Four, M4 holes S82H-P300jj (300 W) (Sold Separately) Type B Type (Bottom-mounting bracket) S Type (Side-mounting bracket) Model S82Y-D30B S82Y-D30S Dimensions Four, 4.5-dia. holes, countersunk at 90° Note: Appearance and mounting holes Four, 4.5-dia. holes, countersunk at 90° Four, 4.5-dia. holes Use countersunk screws of M4 x 8 max. when attaching to the Unit. Note: Use countersunk screws of M4 x 8 max. when attaching to the Unit. Four, M4 Four, M4 Note: 12 Four, 4.5-dia. holes Be careful not to impose any excessive vibration or impact. S82H S82H S82H-P600jj (600 W) (Sold Separately) Type B Type (Bottom-mounting bracket) S Type (Side-mounting bracket) Model S82Y-D30B S82Y-D30S Dimensions Four, 4.5-dia. holes, countersunk at 90° Four, 4.5-dia. holes, countersunk at 90° Note: Appearance and mounting holes Four, 4.5-dia. holes Four, 4.5-dia. holes Use countersunk screws of M4 x 8 max. when attaching to the Unit. Note: Use countersunk screws of M4 x 8 max. when attaching to the Unit. Four, M4 Four, M4 Note: Be careful not to impose any excessive vibration or impact. 13 S82H S82H Installation Terminal Arrangement S82H-j100jj (100 W) S82H-j150jj (150 W) (4) (3) (11) (5) (1) (4) (3) (11) (5) (6) (1) (5) (2) (8) (7) (2) (7) (8) (5) S82H-P300jj (300 W) (9) (6) (5) (10) S82H-P600jj (600 W) (5) (3) (4) (9) (6) (5) (10) (5) (3) (4) (1) (2) (7) (8) (11) (2) (7) (8) (11) (1) 1. DC Output Terminals: Connect the load lines to these terminals. 2. Input Terminals L and N (with fuse inserted into the L side): Connect the input lines to these terminals. Output voltage adjustment trimmer V.ADJ (with adjustment range of ±10% of rated output): Adjusts the output voltage. Output indicator DC ON (green): Lit while a DC output is ON. Remote sensing terminals: Corrects the voltage drop in the load lines. Remote control terminals: Enables external signals to turn the output ON and OFF while the input voltage is imposed. The terminals are short-circuited with a short bar before shipping. 7. ACG Terminal: The intermediate point of the input filter. The terminal is short-circuited to the GR terminal ( ) before shipping. 8. GR Terminal ( ): Shorted to the housing. Ground the Power Supply through this terminal. 9. Fan alarm terminals FAN ALM: Turns ON when the revolution of the built-in fan drops. 10.Output voltage monitor terminals: Connected to the DC output terminals internally. No output current can be, however, obtained from these terminals. Short-circuit the terminals to the remote sensing terminals +S and –S if the remote sensing function is not used. 11. Short bar 3. 4. 5. 6. 14 S82H S82H Precautions Generating Output Voltage (±) To improve and maintain the reliability of the Power Supply over a long period of time, adequate consideration must be given to heat radiation. The Power Supply is designed to radiate heat by means of natural air-flow. Therefore, mount the Power Supply so that air flow takes place around the Power Supply. It is recommended that the Power Supply be mounted on a metal plate. An output of ± can be generated by using two Power Supplies, as shown below, because the Power Supply produces a floating output. Load Load Mounting Serial Operation Air The output of two Power Supplies can be combined in series. Metal plate Model *1 *2 *3 *4 Load Provide at least the spaces listed in the following table. *5 100W, 150W 30 mm 50 mm 20 mm 20 mm 20 mm 300W 30 mm 50 mm 20 mm 50 mm 40 mm 600W 30 mm 50 mm 20 mm 70 mm 50 mm Parallel Operation Fan Load Parallel operation is possible by simply connecting the output terminals in parallel. (Other than 100 W models) Using the output voltage adjustment trimmer, adjust the output of each power supply to the same value. Operate the Power Supplies connected in parallel at 80% of the rated output current. Forced air-cooling is recommended. Don’t expose the product to the direct sunlight. Be careful not to allow any machining chips or dust into the product while fabricating mounting plates. Don’t use the product where fluids, foreign matter, or corrosive gases may enter the product. 15 S82H S82H Replacing the Fan Terminal Expansion Bracket The fan must be replaced when a fan alarm is output. Contact your OMRON representative for details about fan replacement. When replacing the fan, unscrew the case fixing screws (A) to remove the rear plate and then unscrew the fan fixing screws (B) to remove the fan. The maximum current density should be 20 A per one M4 terminal screw. A terminal expansion bracket is available for use with the 600-W Power Supply when several loads need to be connected. S82Y-D60T 300 W Fan (A) Brackets: 2 M4 x 8 terminal screws: 12 M5 x 12 terminal screws: 4 (A) (B) 600 W Wiring Precautions Fans (A) (B) (A) (B) (B) The Power Supply is provided with reinforced insulation between the primary and secondary terminals. When using the secondary circuit as an SELV circuit, the circuit connected to the output terminals and auxiliary function terminals must be an SELV circuit. The noise level varies depending on the wiring method. In order to prevent emission from wires, insert ferrite cores or other means of noise-protection in the wires. (Recommended material: TDK HF type) (A) (B) Note: The 600-W models incorporate two fans. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. T10-E1-1 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Systems Components Division 28th Fl., Crystal Tower Bldg. 1-2-27, Shiromi, Chuo-ku, Osaka 540 Japan Phone: 06-949-6012 Fax: 06-949-6021 16 Printed in Japan 0896-2M (0896) a