HIGH POWER TWIN RELAY 1 POLE x 2—30A (FOR AUTOMOTIVE APPLICATIONS) FBR562 SERIES ■ FEATURES ● ● ● Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) High heat resistance and extended operating voltage NO TF OR DE N SIG EW N ■ ORDERING INFORMATION [Example] FBR562 N D12 (a) (b) (c) – W1 ** (d) (e) (a) Series Name FBR562: FBR562 Series relay for 12 V battery (contact gap 0.4 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 D09 D12 : 6 VDC : 9 VDC : 12 VDC (d) Contact Material W1 : Silver-tin oxide indium (e) Custom Designation To be assigned custom specification 1 FBR562 SERIES ■ SPECIFICATIONS Item Contact Specifications Arrangement 1 form C × 2 (SPDT × 2) Material Silver-tin oxide indium (–W1 type) Voltage Drop (resistance) Maximum 100 mV (at 2 A 12 VDC) Ratings 14 VDC 20 A (locked motor load) 14 VDC inrush 20 A, break 4 A (motor free load) Maximum Carrying Current 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current (reference) –W1 type: 60 A Max. Switching Current (reference) 40 A 16 VDC NO TF OR DE N SIG EW N Minimum Switching (reference) Coil Time Value Life Other Load*1 –W1 type: 6 VDC 1 A Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Mechanical 1 × 107 operations minimum Electrical 1 × 105 operations minimum (locked motor load) 1 × 106 operations minimum (motor free Load) Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s 2 Weight Approximately 18 g *1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. ■ COIL DATA CHART MODEL Nominal voltage Coil resistance (±10%) (at 20°C) Must operate voltage FBR562ND06-W1 6 VDC 42 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) FBR562ND09-W1 9 VDC 95 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) FBR562ND12-W1 12 VDC 170 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) W1 contact Thermal resistance 77°C/W 2 FBR562 SERIES ■ SUITABLE APPLICATIONS Application Normal load current Life x 10 3 Recommended model (example) Power Windows 20 to 30 A (switching at motor locking) 100 FBR562N■ ■ -W1 Automatic Door Lock 18 to 30 A/4 to 5 door (switching at motor locking) 100 FBR562N■ ■ -W1 Intermittent Wipers INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) 300 FBR562N■ ■ -W1 Tilt-Lock Wheel INRUSH 15 A BREAK 2.5 A (motor free) 100 FBR562N■ ■ -W1 For 12 V battery NO TF OR DE N SIG EW N Sunroof 20 to 30 A (switching at motor locking) Others Car audio system, etc 100 FBR562N■ ■ -W1 — FBR562N■ ■ -W1 ■ CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 50 20 20 15 12 10 Number of operations (x104) Contact switching current (A) 30 5 Locked motor load Resistive load 1 10 15 20 25 30 40 Voltage between contacts (VDC) 50 14 VDC 10 5 3 8 10 12 15 20 30 40 50 Locked motor current (A) 3 FBR562 SERIES 3. LIFE TEST (EXAMPLE) ¥ Test circuit RL-1 N.O. N.C. ¥ Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages ¥ Test item 14 VDC-20 A Motor lock 200,000 operations minimum (FBR562 -W1 type) M 80 60 40 DROP-OUT 20 0 NO TF OR DE N SIG EW N Initial N.O. N.C. RL-2 10 100 (measured at 6 V-1 A) m‰ 1000 CONTACT RESISTANCE 20 sec (RL-1) 20 A 1 ¥ Shift of contact resistance ¥ Current Wave Form 0A PICK-UP (RL-2) 0.3 sec 100 10 Initial 1 10 100 4 0.3 sec No. of operations (x 10 ) 10 sec ¥ Test circuit RL-1 N.O. N.C. ¥ Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages ¥ Test item 14 VDC-30 A Motor lock 100,000 operations minimum (FBR562 -W1 type) 80 PICK-UP 60 40 DROP-OUT 20 0 M Initial N.O. N.C. RL-2 10 ¥ Shift of contact resistance 100 (measured at 6 V-1 A) m‰ 1000 CONTACT RESISTANCE ¥ Current wave form (RL-1) 30 A 1 20 sec 0A (RL-2) 0.3 sec 0.3 sec 100 10 Initial 1 10 100 4 No. of operations (x 10 ) 10 sec (Continued) 4 FBR562 SERIES (Continued) ● Test item 16 VDC-25 A INRUSH Motor Free 400,000 operations minimum (FBR562 -W1 type) (%) 100 circuit N.O. N.C. Shift of pick-up drop-out voltage Ratio of pick-up and drop-out values to rated coil voltages ●Test ● M 80 PICK-UP 60 40 DROP-OUT 20 0 NO TF OR DE N SIG EW N ● Shift 10 1 Initial of contact resistance 100 (measured at 6 V-1 A) m‰ 1000 wave form CONTACT RESISTANCE ● Current 25 A 4A 0A 16 A 100 10 Initial 10 1 100 4 No. of operations (x10 ) 4. COIL TEMPERATURE RISE 120 Coil temperature rise (˚C) 100 (2) 80 (1) 60 40 20 *: One coil energized at 20˚C 0 0 10 20 30 If both coils are energized, temperature rise will increase by (1) 5˚C (0 A carrying current) (2) 20˚C (10 A carrying current) Applied time (minutes) 5 FBR562 SERIES 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 NO TF OR DE N SIG EW N 80 70 Operating voltage 60 50 10 20 30 40 50 60 70 80 85 Operating temperature (˚C) 6. VIBRATION RESISTANCE CHARACTERISTICS Z FBR562 X Dual amplitude 5 1 Y 0.5 0.1 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 10 50 100 200 600 1000 2000 Frequency (Hz) 6 FBR562 SERIES 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 X1 FBR562 Z1 100 X2 80 Shock level (G) 60 NO TF OR DE N SIG EW N 40 : N.C. contact (coil de-energized) : N.O. Contact (coil energized) 20 0 X1 Y1 X2 Y2 Z1 Z2 Shock direction ■ REFERENCE DATA 60 40 20 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) FBR562 n = 100 80 60 40 20 20 0 Distribution of contact resistance 100 Distribution (%) 40 Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR562 FBR562 n = 100 n = 100 Operate 80 Operate Release 60 Release 0 0 0 1 2 3 4 5 6 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) 7 FBR562 SERIES ■ DIMENSIONS 9112 3.09 5.08 7.62 F&T 20.0+0.3 2—¿1.4 562ND12-W1 4—¿1.3 26.0+0.5 16.2+0.3 3.7 ● PC board mounting hole layout (BOTTOM VIEW) ● Dimensions 4—¿1.5 7.62 7.62 NO TF OR DE N SIG EW N 20.32 3.5 (3.09) (3.7) ● Schematic (BOTTOM VIEW) COM 10 COM 5 0.3 1.2 II 9 7 1.0 7.62 0.3 5.08 0.5 1.2 N.C. 7.62 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 ● Tube carrier 25.2Max 22.9Max 562Maximum 20pieces/tube Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fceu.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: www.fcai.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] www.fcal.fujitsu.com Unit: mm © 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 06/08/2005. 8