COMPACT HIGH POWER RELAY 1 POLE—30 A (28 VDC) (FOR 24 V BATTERY AUTOMOTIVE APPLICATIONS) FBR57 SERIES RoHS compliant n FEATURES High power contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) l Suitable for controlling 24 V motors in trucks and other large vehicles l High heat resistance and extended operating voltage l l RoHS compliant since date code: 0627 Please see page 7 for more information n ORDERING INFORMATION [Example] FBR57 N D24 – W ** (a) (b) (c) (d) (e) (a) Series Name FBR57: FBR57 Series relay for 24 V battery (contact gap 0.8 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D24 : 24 VDC (d) Contact Material (e) Custom Designation W1: Silver-tin oxide indium Y: Silver-tin oxide To be assigned custom specification 1 FBR57 SERIES n SPECIFICATIONS Item Specifications Contact Arrangement 1 form C Material Silver-tin oxide indium (–W1 type) Silver-tin oxide (–Y type) Voltage Drop (resistance) Maximum 100 mV (at 1 A 12 VDC) Ratings 28 VDC 12 A (locked motor load) 28 VDC inrush 15 A, break 2.5 A (motor free load) Maximum Carrying Current 40 A/10 minutes, 30 A/1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current 70 A (reference) Maximum Switching Current 12 A 28 VDC (reference) Minimum Switching Load*1 6 VDC, 1 A Coil Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 1 × 106 operations minimum Electrical 1 × 105 operations minimum (locked motor load) 5 × 105 operations minimum (motor free load) Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Misoperation Resistance Endurance 100 m/s2 Weight Approximately 9.4 g 1,000 m/s2 *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. n COIL DATA CHART MODEL Nominal voltage W1 contact Y contact FBR57ND24-W1 FBR57ND24-Y 24 VDC Coil resistance (±10%) (at 20°C) Must operate voltage Thermal resistance 384 Ω 14.4 VDC (at 20°C) 18.0 VDC (at 85°C) 67°C/W FBR57 SERIES n CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 50 20 15 12 10 20 Number of operations (x104) Contact switching current (A) 30 5 Locked motor load Resistive load 1 10 15 20 25 30 40 Voltage between contacts (VDC) 50 28 VDC 10 5 3 8 10 12 15 20 30 Locked motor current (A) FBR57 SERIES 3. LIFE TEST (EXAMPLE) RL-1 N.O. N.C. M N.O. • Shift of pick-up and drop-out voltage 100 Ratio of pick-up and drop-out values to rated coil voltage • Test item 28 V DC-12 A INRUSH Motor lock 100,000 operations minimum (FBR57 -W type) • Test circuit N.C. RL-2 40 0A (RL-2) 0A 0.3 sec PICK-UP DROP-OUT 20 Initial 1 10 100 • Shift of contact resistance (measured at 6 V-1 A) 1000 Contact resistance 20 sec 10 sec 60 0 • Current wave form (RL-1) 12 A 80 100 10 0.3 sec Initial 4. COIL TEMPERATURE RISE 1 10 No. of operations (x104) 100 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Coil temperature rise (°C) 120 Within 3 minutes at carrying current of 20 A 120 100 110 Carring current : 20 A Ratio of operating voltage to rated coil voltage (%) 80 60 100 90 80 70 40 Operating voltage 60 20 50 0 0 12 30 10 Applied time (minutes) 10 20 30 40 50 60 70 80 85 Operating temperature (°C) FBR57 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS FBR57 Z X Dual amplitude 5 1 0.5 0.1 Y 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 50 10 100 200 600 1000 2000 Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 Z1 100 X1 FBR57 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. contact (coil energized) 20 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction FBR57 SERIES n REFERENCE DATA 40 20 60 40 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 0 Distribution of contact resistance FBR57 n = 100 80 60 40 20 20 0 100 Distribution (%) Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR57 FBR57 n = 100 n = 100 Operate 80 Operate Release 60 Release 0 1 2 3 4 5 6 Time (ms) 7 0 8 0 10 20 30 40 50 60 70 80 Contact resistance (m) n DIMENSIONS Dimensions PC board mounting hole layout (BOTTOM VIEW) F&T 9415A 3.9 7.62 2-ø 1.3 2-ø 1.5 5.08 57D24-N 14.4+0.3 2-ø 1.4 20.0+0.3 7.62 3.5 16.2+0.3 Terminal No.1, 2 Schematic (BOTTOM VIEW) 0.5 t x1.2 W 7.62 5.08 Terminal No.3, 4 0.3 tx1.0 W COM. Terminal No.5, 6 0.3 tx1.2 W 6 5 4 3 2 1 (3.9) 7.62 (3.4) N.C. N.O. Tube carrier 562 Maximum 25.2 Max. 22.9 Max. 35 pieces/tube Unit : mm FBR57 SERIES RoHS Compliance and Lead Free Relay Information 1. General Information Relays produced after the specific date code that is indicated on each data sheet are lead-free now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu. l All signal and most power relays also comply with RoHS. Please refer to individual data sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE). l It has been verified that using lead-free relays in leaded assembly process will not cause any problems (compatible). l “LF” is marked on each outer and inner carton. (No marking on individual relays). l To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office. l We will ship leaded relays as long as the leaded relay inventory exists. Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC) l 2. Recommended Lead Free Solder Profile l Recommended solder paste Sn-3.0Ag-0.5Cu. Reflow Solder condtion Flow Solder condtion: Pre-heating: Soldering: maximum 120˚C dip within 5 sec. at 260˚C soler bath Solder by Soldering Iron: Soldering Iron Temperature: maximum 360˚C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity l Moisture Sensitivity Level standard is not applicable to electromechanical realys. 4. Tin Whisker l Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in house test. FBR57 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141 8630, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: emea.fujitsu.com/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: http://www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #01-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: http://www.fujitsu.com/sg/services/micro/components/ ©2008 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective owners. Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice. Rev. January 3, 2008.