COMPACT HIGH POWER RELAY 1 POLE—30 A (FOR AUTOMOTIVE APPLICATIONS) FBR56 SERIES ■ FEATURES ● High power contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) High heat resistance and extended operating voltage NO TF OR DE N SIG EW N ● ■ ORDERING INFORMATION [Example] FBR56 (a) N D12 (b) (c) – W1 ** (d) (e) (a) Series Name FBR56 : FBR56 Series relay for 12 V battery (contact gap 0.4 mm) (b) Enclosure N : Plastic sealed type (c) Nominal Voltage D06 D09 D12 : 6 VDC : 9 VDC : 12 VDC (d) Contact Material W1 : Silver-tin oxide indium (e) Custom Designation To be assigned custom specification 1 FBR56 SERIES ■ SPECIFICATIONS Item Contact Coil Specifications Arrangement 1 form C Material Silver-tin oxide indium (–W1 type) Voltage Drop (resistance) Maximum 100 mV (at 1 A 6 VDC) Ratings 14 VDC 20 A (locked motor load) 14 VDC inrush 20 A, break 4 A (motor free load) Maximum Carrying Current 40 A/2 minutes, 30 A/1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current –W1 type: 60 A (reference) Maximum Switching Current 40 A 16 VDC (reference) Minimum Switching Load*1 –W1 type: 6 VDC, 1 A NO TF OR DE N SIG EW N Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Time Value Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Life Mechanical 10 × 106 operations minimum Electrical 100 × 103 operations minimum (locked motor load) 1 × 106 operations minimum (motor free load) Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s 2 Other Weight Approximately 9.4 g *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. ■ COIL DATA CHART MODEL Nominal voltage Coil resistance (±10%) (at 20°C) Must operate voltage Release voltage FBR56ND06-W1 6 VDC 42 Ω 3.6 VDC (at 20°C) 4.5 VDC (at 85°C) 0.5VDC(at 20°C) 0.6 VDC (at 85°C) FBR56ND09-W1 9 VDC 95 Ω 5.4 VDC (at 20°C) 6.8 VDC (at 85°C) 0.7 VDC (at 20°C) 0.8 VDC (at 85°C) FBR56ND12-W1 12 VDC 170 Ω 7.3 VDC (at 20°C) 9.2 VDC (at 85°C) 1.0 VDC (at 20°C) 1.2 VDC (at 85°C) W1 contact 2 FBR56 SERIES ■ PRINCIPAL APPLICATIONS Application Normal load current Life x 10 3 Recommended model (Example) Power Windows 20 to 30 A (switching at motor locking) 100 FBR56N■ ■ -W1 Automatic Door Lock 18 to 30 A/4 to 5 door (switching at motor locking) 100 FBR56N■ ■ -W1 Intermittent Wipers INRUSH 15 to 30 A BREAK 2 to 8 A (motor free) 300 FBR56N■ ■ -W1 Tilt-Lock Wheel INRUSH 15 A BREAK 2.5 A (motor free) 100 FBR56N■ ■ -W1 Sunroof 20 to 30 A (switching at motor locking) 100 FBR56N■ ■ -W1 Others Car audio system, etc. — FBR56N■ ■ -W1 For 12 V battery NO TF OR DE N SIG EW N ■ CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 2. LIFE 50 20 15 12 10 20 Number of operations (x104) Contact switching current (A) 30 5 Locked motor load Resistive load 14 VDC 10 5 3 1 10 15 20 25 30 40 Voltage between contacts (VDC) 50 8 10 12 15 20 30 40 Locked motor current (A) 50 3 FBR56 SERIES 3. LIFE TEST (EXAMPLE) RL-1 N.O. N.C. M N.O. ● Shift of pick-up and drop-out voltage 100 Ratio of pick-up and drop-out values to rated coil voltage Test item 14 V DC-20 A Motor lock 200,000 operations minimum (FBR56 -W1 type) ● Test circuit ● 80 60 PICK-UP 40 DROP-OUT 20 N.C. RL-2 0 Initial 10 100 NO TF OR DE N SIG EW N 0A (RL-2) 20 A 0A 0.3 sec 100 10 0.3 sec 10 sec Initial RL-1 N.O. N.C. M N.O. ● 100 80 60 PICK-UP 40 DROP-OUT 20 0 Initial Current wave form ● 0A (RL-2) 0A 0.3 sec 1 10 Shift of contact resistance 100 (measured at 6 V-1 A) 1000 Contact resistance 20 sec 10 sec 10 No. of operations (x104) 100 N.C. RL-2 (RL-1) 30 A 1 Shift of pick-up and drop-out voltage Ratio of pick-up and drop-out values to rated coil voltage Test item 14 V DC-30 A Motor lock 100,000 operations minimum (FBR56 -W1 type) ● Test circuit ● (measured at 6 V-1 A) 1000 20 sec (RL-1) 20 A Shift of contact resistance ● Current wave form Contact resistance ● ● 1 100 10 0.3 sec Initial 1 10 No. of operations (x104) 100 (Continued) 4 FBR56 SERIES (Continued) Test item 16 V DC-25 A INRUSH Motor free 400,000 operations minimum (FBR56 -W1 type) ● Test circuit ● ● N.C. M 100 Ratio of pick-up and drop-out values to rated coil voltage N.O. Shift of pick-up and drop-out voltage 80 60 PICK-UP 40 DROP-OUT 20 0 1 Initial 10 100 NO TF OR DE N SIG EW N ● Shift Current wave form of contact resistance (measured at 6 V-1 A) 1000 25 A 4A 0A 16 A Contact resistance ● 100 10 Initial 1 10 No. of operations (x104) 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE) 4. COIL TEMPERATURE RISE Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 120 Coil temperature rise (˚C) 100 100 80 Within 3 minutes at carrying current of 20 A 120 0.8 W 110 60 Ratio of operating voltage to rated coil voltage (%) 40 20 100 90 80 70 0 0 12 30 10 Applied time (minutes) Operating voltage 60 50 10 20 30 40 50 60 70 80 85 Operating temperature (˚C) 5 FBR56 SERIES 6. VIBRATION RESISTANCE CHARACTERISTICS FBR56 Z X Dual amplitude 5 1 Y 0.5 0.1 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) NO TF OR DE N SIG EW N 1 50 10 100 200 600 1000 2000 Frequency (Hz) 7. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 Z1 100 X1 FBR56 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. contact (coil energized) 20 0 X1 X2 Y1 Y2 Z1 Z2 Shock direction 6 FBR56 SERIES ■ REFERENCE DATA 40 60 40 20 Distribution of contact resistance 100 FBR56 n = 100 80 Distribution (%) Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR56 FBR56 n = 100 n = 100 Operate 80 Operate Release 60 Release 60 40 20 20 NO TF OR DE N SIG EW N 0 0 0 0 1 2 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 3 4 5 6 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) ■ DIMENSIONS ● Dimensions ● PC board mounting hole layout (BOTTOM VIEW) F&T 3.9 7.62 2-¿1.3 9415A 2-¿ 1.5 5.08 56D12-W1 14.4+0.3 2-¿ 1.4 20.0+0.3 7.62 Terminal No.1, 2 ● Schematics (BOTTOM VIEW) 0.5 t x1.2 W COM. Terminal No.5, 6 0.3 tx 1.2 W 6 5 4 3 2 1 3.5 16.2 +0.3 Terminal No.3, 4 0.3 t x1.0 W 7.62 5.08 7.62 (3.9) (3.4) N.C. N.O. ● Tube carrier 562 Max. 25.2 Max. 22.9 Max. 35 pcs/tube Unit : mm 7 FBR56 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fujitsu.com/emea/services/components/ North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: www.fujitsu.com/us/services/edevices/components/ Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] Web: www.fujitsu.com/sg/services/micro/components/ NO TF OR DE N SIG EW N © 2005 Fujitsu Components America, Inc. All rights reserved. All company and product names are trademarks or registered trademarks of their respective owners. Fujitsu Components America, Inc. does not warrent that the content of the datasheet is error free. In a continuing effort to improve our products Fujitsu Components America, Inc. reserves the right to make changes to the specifications, datasheets or products at any time without prior notice. Rev. 11/07/2005. 8