Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 Powertrain Systems Chassis Systems Safety Security Body Driver Information Convenience Description Features – Limiting continuous currents 60/40 A at the NO / NC contacts – Dimensional characteristics and the functional allocations of the plug-in terminals to ISO 7588 – Standardized dimensions – 24 V versions with contact gap > 0.8 mm – Plug-in or PCB terminals Car Industry Typical applications – – – – – – – – – – – Ignition lock Lamp load (headlights) Cooling fan ABS Exhaust emission control Cross carline up to 60 A Fuel pump Engine cooling fan A/C blower A/C compressor clutch Also available for 42 V applications Please contact Tyco Electronics for relay application support. Truck Industry Other Industry 134_kop1 Design Special models on request Dustproof; protection class IP 54 to IEC 529 (EN 60 529); with either mounting bracket or mounting clip – Integrated components: resistor, varistor, diode – Special labels – Special cover shapes Options All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23 °C ambient temperature, 20-50% RH, 29.5 ± 1.0" Hg (998.9 ±33.9 hPa). Please also refer to the Application Recommendations in this catalog for general precautions. Shrouded and weatherproof covers Weight Approx. 1.2 oz. (35 g) Nominal voltage 12 V or 24 V; other nominal voltages available on request Terminals Conditions Quick connect terminals similar to ISO 8092-1 coil and load 6.3 x 0.8 mm; surfaces tin-plated or PCB terminals Accessories Connectors see page 188 Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to complete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications are subject to change without notification. All rights of Tyco are reserved. 32 Please observe the disclaimer. Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 View of the terminals (bottom view) Dimensional drawing Version with quick connect terminals Version with PCB terminals View of the terminals (bottom view) .157 ±.012 (4.5 ±0.3) Mounting hole layout .705 ±.010 (17.9 ±0.25) *) For the make contact (2 x pin 87), pin 87a = 87. For the twin make contact, pin 87a = 87b. .106 ±.020 (2.7 ±0.5) .315 ±.010 (8.0 ±0.25) .666 ±.012 (16.9 ±0.3) ECR1655-H .315 ±.010 (8.4 ±0.25) 33 Please observe the disclaimer. Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 Contact data Contact configuration Make contact/ Form A or Form A (2x87) Circuit symbol (see also Pin assignment) Rated voltage Rated current at 85 °C Contact material Max. switching voltage/power Max. switching current1) On2) Off Min. recommended load4) Voltage drop at 10 A (initial) NO contact NC contact Mechanical endurance (without load) Electrical endurance (example of resistive load) Double make contact/ Form U Changeover contact/ Form C or 12 V 40 A 24 V 20 A 12 V 2 x 25 A AgNi0.15 120 A 60 A AgNi0.15 See load limit curve 120 A 20 A Typ. 15 mV, 200 mV max. > 2 x 105 operations 40 A, 14 V Max switching rate at nominal load 24 V 2 x 15 A > 1 x 105 operations 20 A, 28 V 2 x 100 A 2 x 40 A 2 x 100 A 2 x 15 A 1 A at 5 V 12 V 24 V 30/40 A 15/20 A AgNi0.15 24 V3) 20/30 A AgSnO2 NC/NO 45/120A 40/60A NC/NO 45/120A 20/30A Typ. 2 x 15 mV, 200 mV max. > 107 operations > 2 x 105 > 1 x 105 operations operations 2 x 25 A, 14 V 2 x 15 A, 28 V NC/NO 45/120A 15/20A Typ. 15 mV, 200 mV max. Typ. 20 mV, 250 mV max. > 2 x 105 > 1 x 105 > 1 x 105 operations operations operations 40 A, 14 V 20 A, 28 V 30 A, 28 V (NO contact) (NO contact) (NO contact) > 5 x 105 operations 10 A, 28 V (NC contact) 6 operations per minute (0.1 Hz) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 13.5 V for 12 V or 27 V for 24 V load voltages. For a load current duration of maximum 3 s for a make/break ratio of 1:10. 3) Special high performance 24 V version with contact gap > 0.8 mm, part number V23134-A0056-X432/-X433 (see ordering information). 4) See chapter Diagnostics in our Application Recommendations on page 18. 1) 2) Load limit curve Load limit curve 1 ^ = arc extinguishes during transit time (changeover contact) Load limit curve 2 ^ = safe shutdown, no stationary arc (make contact) Pin assignment 1 make contact/ 1 form A Models with resistor or diode in parallel to the coil on request. Power relay F4 only 1 double make contact/ 1 form U Models with resistor or diode in parallel to the coil on request. Power relay F4 only 1 make contact (2 x pin 87)/ 1 form A (2 x pin 87) *) Models with resistor or diode in parallel to the coil on request. 34 Please observe the disclaimer. 1 changeover contact/ 1 form C Models with resistor or diode in parallel to the coil on request. Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 Coil data Available for nominal voltages Nominal power consumption of the unsuppressed coil at nominal voltage Nominal power consumption at nominal voltage with suppression resistor Test voltage winding/contact Ambient temperature range Operate time at nominal voltage Release time at nominal voltage1) 12, 24 V 1.6 W 1.8/2.1 W (standard/high performance 24 V) 500 VACrms – 40 to + 125 °C Typ. 7 ms Typ. 2 ms 1) For unsuppressed relay coil N.B. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. Operating voltage range Does not take into account the temperature rise due to the contact current E = pre-energization Battery voltage 130 Ambient temperature vs. coil voltage for continuous duty 134_atcv 120 Maximum Allowable Ambient Temperature (°C) 110 100 90 0 A Contact Load 8 A Contact Load 16 A Contact Load 80 24 A Contact Load 70 32 A Contact Load 60 40 A Contact Load 50 40 30 90 95 100 105 110 115 120 125 130 135 140 145 150 Applied Coil Voltage (% of Nominal Voltage) Mechanical data Cover retention Axial force Pull force Push force Terminals Pull force Push force Resistance to bending, force applied to front Resistance to bending, force applied to side Torsion Enclosures Dust cover Shrouded dust cover Weatherproof cover 1) 150 N (33.8 lbs) 200 N (45 lbs) 200 N (45 lbs) 100 N (22.5 lbs) 100 N (22.5 lbs) 10 N (2.25 lbs)1) 10 N (2.25 lbs)1) 0.3 Nm Protects relay from dust. For use in passenger compartment or enclosures Protects relay and relay connector (order separately) from dust and splash Mates with a connector (order separately) to seal relay from salt spray etc. Recommended for under hood application Values apply 2 mm from the end of the terminal. When the force is removed, the terminal must not have moved by more than 0.3 mm. 35 Please observe the disclaimer. Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 Operating conditions Temperature range, storage Test Climatic cycling with condensation Temperature cycling Damp heat cyclic constant Corrosive gas Relevant standard EN ISO 6988 IEC 68-2-14 Nb -40 °C to 155 °C Dimension 6 cycles 10 cycles IEC 68-2-30 Db, Variant 1 IEC 68-2-3 Ca IEC 68-2-42 10 ± 2 cm3/m3 SO2 IEC 68-2-43 1 ± 0.3 cm3/m3 H2S IEC 68-2-6 (sine sweep) Vibration resistance Shock resistance 6 cycles 56 days 10 days 10 days 10-500 Hz min. 5 g min. 20 g 11 ms IEC 68-2-27 (half sine pulse form) Load dump ISO 7637-1 (12 V) ISO 7637-2 (24 V) Jump start Drop test Flammability Overload current2) 1) Testing as per Comments Storage 8/16 h – 40/+ 85 °C (5 °C per min.) Upper air temperature 55 °C No change in the switching state > 10 µs Valid for NC contacts, NO contact values significantly higher Test pulse 5 Vs =+ 86.5 V Test pulse 5 Vs =+ 200 V 24 V for 5 minutes conducting nominal current at 23 °C Capable of meeting specifications after 1.0 m (3.28 foot) drop onto concrete UL94-HB or better (meets FMVSS 302)1) 54 A, 1800 s 80 A, 5 s 140 A, 0.5 s 240 A, 0.1 s FMVSS: Federal Motor Vehicle Safety Standard. and time are compatible with circuit protection by a typical 40 A automotive fuse. Relay will make, carry and break the specified current. 2) Current Ordering information (Production in Europe, Asia and South America) Part numbers (see table below for coil data) Relay part number Tyco order number 12 V plug-in relays V23134-A0052-C643 V23134-A0052-X205 V23134-A0052-X278 V23134-A1052-C643 V23134-A1052-X828*) V23134-B0052-C642 V23134-B1052-C642 V23134-B1052-X824*) V23134-C0052-C642 V23134-C1052-C642 V23134-M0052-C642 V23134-M1052-C642 Contact arrangement Contact material Enclosure 2-1393302-2 3-1393302-6 4-1393302-1 5-1393302-8 7-1393305-5 7-1393302-5 3-1393303-4 6-1393305-9 3-1393303-9 4-1393303-7 5-1393304-6 7-1393304-1 1 Form C 1 Form C 1 Form C 1 Form C 1 Form C 1 Form A 1 Form A 1 Form A 1 Form A (2 pins 87) 1 Form A (2 pins 87) 1 Form U 1 Form U AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 Dust cover Dust cover Dust cover Dust cover Sealed Dust cover Dust cover Dust cover Dust cover Dust cover Dust cover Dust cover 5-1393302-1 1-1414167-0 1-1414168-0 5-1393305-3 6-1393302-3 0-1432219-1 8-1393305-4 0-1393303-9 3-1393303-7 4-1393303-4 5-1393303-0 6-1393304-7 7-1393304-4 1 Form C 1 Form C 1 Form C 1 Form C 1 Form C 1 Form C 1 Form C 1 Form A 1 Form A 1 Form A (2 pins 87) 1 Form A (2 pins 87) 1 Form U 1 Form U AgNi0.15 AgSnO2 AgSnO2 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 Dust cover Dust cover Dust cover Sealed Dust cover Sealed Dust cover Dust cover Dust cover Dust cover Dust cover Dust cover Dust cover Special features Diode Resistor 560 Ω Bracket Bracket, resistor 680 Ω Bracket Bracket, resistor 680 Ω Bracket Bracket 24 V plug-in relays V23134-A0053-C643 V23134-A0056-X432 V23134-A0056-X433 V23134-A0064-X816*) V23134-A1053-C643 V23134-A1064-X829*) V23134-A1064-X830*) V23134-B0053-C642 V23134-B1053-C642 V23134-C0053-C642 V23134-C1053-C642 V23134-M0053-C642 V23134-M1053-C642 *) Marking according to VF4 shematic. 36 Please observe the disclaimer. Contact gap > 0.8mm, diode Contact gap > 0.8mm, resistor 1.2 KΩ Resistor 2.7 KΩ Bracket Bracket, resistor 2.7 KΩ Bracket, diode Bracket Bracket Bracket Plug-in relays Mini ISO relays Catalog 1308028 Issued 01-05 Power relay F4 Ordering information (Production in Europe, Asia and South America) Part numbers (see table below for coil data) Relay part number Tyco order number 12 V pcb relays V23134-A0052-G243 V23134-A0052-X812*) V23134-A0052-X813*) V23134-B0052-G242 V23134-B0052-X802*) V23134-C0052-G242 V23134-M0052-G242 Contact arrangement Contact material Enclosure 2-1393302-3 4-1393305-5 4-1393305-7 7-1393302-7 2-1393305-2 4-1393303-0 5-1393304-7 1 Form C 1 Form C 1 Form C 1 Form A 1 Form A 1 Form A (2 pins 87) 1 Form U AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 Dust cover Sealed Sealed Dust cover Sealed Dust cover Dust cover 5-1393302-2 5-1393305-9 1-1393303-0 4-1393303-5 6-1393304-8 1 Form C 1 Form C 1 Form A 1 Form A (2 pins 87) 1 Form U AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 AgNi0.15 Dust cover Sealed Dust cover Dust cover Dust cover Special features Resistor 680 Ω 24 V pcb relays V23134-A0053-G243 V23134-A0064-X820*) V23134-B0053-G242 V23134-C0053-G242 V23134-M0053-G242 *) Marking according to VF4 shematic. Coil versions 1) Coil data for Power relay F4 Rated coil voltage (V) Coil resistance +/- 10% (Ω) Must operate voltage (V) Must release voltage (V) V23134-**052-**** V23134-**053-**** V23134-**056-**** V23134-**064-**** 12 24 24 24 91 332 275 345 7.2 14.4 16.0 14.4 1.6 3.2 4.0 2.4 Allowable overdrive 1) voltage (V) at 23 °C at 85 °C 23 44 38 40.5 18 34 30 31.5 Allowable overdrive is stated with no load applied and minimum coil resistance. Standard delivery packs (orders in multiples of delivery pack) Power relay F4 Quick connect verson: Quick connect with bracket: PCB version: 315 pieces 200 pieces 200 pieces 37 Please observe the disclaimer.