PCB Relay G2RL A Power Relay with Various Models • High-sensitivity (250 mW) and High-capacity (16 A) versions. • Designed for cooking and HVAC controls: blower motor, damper, active air purification, duct flow boost fans, etc. • Conforms to VDE (EN61810-1). UL recognized/ CSA certiified • Meets EN60335-1 requirements for household products. • Clearance and creepage distance: 10 mm/10 mm. • Tracking resistance: CTI>250 • Coil Insulation system: Class F. • RoHS Compliant Ordering Information Classification General-purpose High-capacity High-sensitivity Contact form Enclosure ratings SPST-NO Flux protection G2RL-1A Fully sealed Flux protection SPDT DPST-NO DPDT G2RL-1 G2RL-2A G2RL-2 G2RL-1A4 G2RL-14 G2RL-2A4 G2RL-24 G2RL-1A-E G2RL-1-E --- --- Fully sealed G2RL-1A4-E G2RL-14-E --- --- Flux protection G2RL-1A-H G2RL-1-H --- --- Note: When ordering, add the rated coil voltage to the model number. Example: G2RL-1A DC12 Rated coil voltage Model Number Legend G2RL-@@@-@ 1 2 3 4 1. Number of Poles 1: 1 pole 2: 2 poles 2. Contact Form None: @PDT A: @PST-NO 3. Enclosure Ratings None: Flux protection 4: Fully sealed 4. Classification None: General purpose E: High capacity (1 pole) H: High sensitivity (1 pole) Specifications ■ Coils Ratings for General-purpose and High-capacity Models Rated voltage 5 VDC 12 VDC 24 VDC 48 VDC Rated current 80.0 mA 33.3 mA 16.7 mA 8.96 mA Coil resistance 62.5 Ω 360 Ω 1,440 Ω 5,358 Ω Must operate voltage 70% max. of the rated voltage Must release voltage 10% min. of the rated voltage Max. voltage 180% of rated voltage (at 23°C) Power consumption Approx. 400 mW Approx. 430 mW Note: The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. PCB Relay G2RL 221 ■ Coils Ratings for High-sensitivity Models Rated voltage 5 VDC 12 VDC 24 VDC Rated current 50.0 mA 20.8 mA 10.42 mA Coil resistance 100 Ω 576 Ω 2,304 Ω Must operate voltage 75% max. of the rated voltage Must release voltage 10% min. of the rated voltage Max. voltage 180% of rated voltage (at 23°C) Power consumption Approx. 250 mW Note: The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. ■ Contact Ratings Item General-purpose Models Number of poles 1 pole Contact material Ag Alloy (Cd free) Load Resistive load (cosφ=1) Rated load High-capacity Models High-sensitivity Models 2 poles 1 pole 1 pole 12 A at 250 VAC 12 A at 24 VDC (See note.) 8 A at 250 VAC 8 A at 30 VDC (See note.) 16 A at 250 VAC 16 A at 24 VDC (See note.) 10 A at 250 VAC 10 A at 24 VDC (See note.) Rated carry current 12 A (See note.) 8 A (70°C)/5 A (85°C) (See note.) 16 A (See note.) 10 A (See note.) Max. switching voltage 440 VAC, 300 VDC Max. switching current 12 A 8A 16 A 10 A Max. switching power 3,000 VA (4,000 VA) 2,000 VA 4,000 VA 2,500 VA Note: Contact your OMRON representative for the ratings on fully sealed models. ■ Characteristics Item General-purpose (High-capacity) Models Number of poles 1 pole Contact resistance 100 mΩ max. Operate (set) time 15 ms max. Release (reset) time 5 ms max. General-purpose Models 2 pole High-sensitivity Models 1 pole Max. operating frequency Mechanical:18,000 operation/hr Electrical:1,800 operation/hr at rated load Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 5,000 VAC, 1 min between coil and contacts 1,000 VAC, 1 min between contacts of same polarity 5,000 VAC, 1 min between coil and contacts 2,500 VAC, 1 min between contacts of different polarity 1,000 VAC, 1 min between contacts of same polarity 5,000 VAC, 1 min between coil and contacts 1,000 VAC, 1 min between contacts of same polarity Impulse withstand voltage 10 kV (1.2×50 μs) between coil and contact Vibration resistance Destruction:10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Malfunction:10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Shock resistance Destruction:1,000 m/s2 (approx. 100 G) Malfunction:100 m/s2 (approx. 10 G) Endurance (Mechanical) 20,000,000 operations (at 18,000 operations/hr) Ambient temperature Operating:–40°C to 85°C (with no icing) Storage:–40°C to 85°C (with no icing) Ambient humidity 5% to 85% Weight Approx. 12 g Note: Values in the above table are the initial values. 222 PCB Relay G2RL ■ Approved Standards UL Recognized (File No. E41643) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C Model G2RL-1A Contact form Coil ratings SPST-NO G2RL-1 SPDT G2RL-1A-E SPST-NO 3 to 48 VDC Contact ratings 12 A at 250 VAC (General use) 12 A at 24 VDC (Resistive) G2RL-1-E SPDT G2RL-1A-H SPST-NO 3 to 48 VDC 16 A at 250 VAC (General use) 5 to 24 VDC 10 A at 250 VAC (General use) 10 A at 24 VDC (Resistive) 3 to 48 VDC 8 A at 277 VAC (General use) 8 A at 30 VDC (Resistive) 16 A at 24 VDC (Resistive) G2RL-1-H SPDT G2RL-2A DPST-NO G2RL-2 DPDT Note: Consult Omron for additional UL / CSA ratings VDE (EN61810-1) (License No. 119650) Model Contact form Coil ratings Contact ratings G2RL-1(A) 1 pole 5, 12, 18, 22, 24, 48 VDC 12 A at 250 VAC (cosφ=1) 12 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC DC13: 2.5 A at 24 VDC, 50 ms G2RL-1(A)-E 1 pole 5, 12, 18, 22, 24, 48 VDC 16 A at 250 VAC (cosφ=1) 16 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC (NO) 1.5 A at 240 VAC (NC) DC13: 2.5 A at 24 VDC (NO), 50 ms G2RL-1(A)-H 1 pole 5, 9, 12, 24 VDC 10 A at 250 VAC (cosφ=1) 10 A at 24 VDC (L/R=0 ms) G2RL-2(A) 2 poles 5, 12, 18, 22, 24, 48 VDC 8 A at 250 VAC (cosφ=1) 8 A at 24 VDC (L/R=0 ms) AC15: 1.5 A at 240 VAC DC13: 2 A at 30 VDC, 50 ms Note: To achieve approved life cycles on sealed models, the relay should be vented by removing the “knock off vent nib” on top of relay case after the soldering/washing process. Electrical Life Data G2RL-1-E G2RL-1 G2RL-1-H G2RL-2 16 A at 250 VAC (cosφ=1) 30,000 operations min. 16 A at 24 VDC 30,000 operations min. 8 A at 250 VAC (cosφ=0.4) 200,000 operation min. (normally open side operation) 8 A at 30 VDC (L/R=7 ms) 10,000 operation min. (normally open side operation) 12 A at 250 VAC (cosφ=1) 50,000 operations min. 12 A at 24 VDC 30,000 operations min. 5 A at 250 VAC (cosφ=0.4) 150,000 operation min. (normally open side operation) 5 A at 30 VDC (L/R=7 ms) 20,000 operation min. (normally open side operation) 10 A at 250 VAC (cosφ=1) 100,000 operations min. 10 A at 24 VDC 50,000 operations min. 8 A at 250 VAC (cosφ=1) 30,000 operations min. 8 A at 30 VDC 30,000 operations min. Note: 1. The results shown reflect values measured using very severe test conditions i.e., Duty: 1 s ON/1 s OFF. 2. In order to obtain the full rated life cycles on the fully sealed models, the relay should be properly vented by removing the “knock off vent nib” on top of the relay case after the soldering/washing process. 3. Electrical endurance will vary depending on the test conditions. Contact your OMRON representative if you require more detailed information for the electrical endurance under your test conditions. PCB Relay G2RL 223 Engineering Data ■ Maximum Switching Capacity G2RL-1A-E, G2RL-1-E AC resistive load 10 5 DC resistive load AC resistive load 10 DC resistive load 5 1 1 0.5 0.5 0.1 G2RL-2A, G2RL-2 50 Switching current (A) Switching current (A) Switching current (A) G2RL-1A, G2RL-1 50 5 10 20 30 50 100 5 10 20 30 50 100 0.1 500 1,000 0 5 10 Switching voltage (V) Switching voltage (V) DC resistive load 500 1,000 ■ Ambient Temperature vs Rated Carry Current 250 Rated carry current (A) Maximum coil voltage (%) AC resistive load 20 30 50 100 Switching voltage (V) ■ Ambient Temperature vs Maximum Coil Voltage G2RL-1A-H, G2RL-1-H Switching current (A) DC resistive load 5 1 0 500 1,000 AC resistive load 10 0.5 0.1 0 50 200 180 150 130 100 G2RL-1A-E, G2RL-1-E G2RL-1A, G2RL-1 G2RL-1A-H, G2RL-1-H G2RL-2A, G2RL-2 50 0 10 20 Switching voltage (V) Must operate/must release voltage (percentage of rated voltage) (%) Sample: G2RL-14-E 24 VDC 40 50 60 70 80 85 90 100 Ambient temperature (°C) Ambient temperature (°C) Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. ■ Ambient Temperature vs Must Operate and Must Release Voltages 100 30 Must operate voltage Must release voltage 90 Quantity: 5 80 max. 70 min. 60 50 40 max. 30 min. 20 10 0 20 40 60 80 100 120 Ambient temperature (°C) Note: Contact your OMRON representative for the data on fully sealed models. ■ Shock Malfunction G2RL-1 (A)-E G2RL-2 (A) Y Y 1,000 Sample: G2RL-14 DC12V Number of Relays: 5pcs Z Shock is applied in ±X,±Y,±Z 1,000 Conditions: directions three times each with and without energizing the Relays to check the number of malfunctions. Requirement: None malfunction 100m/s2 X' 1,000 130 1,000 Z' 1,000 NO contact NO contact 1,000 X NC contact Y 150 1,000 Z' Shock direction X X' Sample: G2RL-24 DC12V Number of Relays: 5pcs Z Shock is applied in ±X,±Y,±Z 1,000 Conditions: directions three times each with and without energizing the Relays to check the number of malfunctions. Requirement: None malfunction 100m/s2 X' 1,000 1,000 X NC contact Shock direction Y Y' 224 PCB Relay Z' Unit: m/s 1,000 2 G2RL Y' X' Z Z 1,000 X Y' Z' Unit: m/s 2 Y' Dimensions Note: All units are in millimeters unless otherwise indicated. G2RL-1A(-H), G2RL-1A4 12.7 max. (12.5)* 29 max. (28.8)* Terminal Arrangement/ Internal Connection (Bottom View) 1 Four, 1.3±0.1 dia. holes (2.5) 3 4 5 0.5 0.5 3.5 0.5 0.8 G2RL-1(-H), G2RL-14 12.7 max. (12.5)* 29 max. (28.8)* * Indicates average dimensions. (2.3) 20 Terminal Arrangement/ Internal Connection (Bottom View) 1 2 Mounting Holes (Bottom View) 3.5 3.5 3 Five, 1.3±0.1 dia. holes (2.5) 7.5 15.7 max. (15.5)* 5 0.5 3.5 0.5 0.5 0.5 0.8 G2RL-1A-E, G2RL-1A4-E 12.7 max. (12.5)* 29 max. (28.8)* 4 (2.3) * Indicates average dimensions. Terminal Arrangement/ Internal Connection (Bottom View) 3 1 20 Mounting Holes (Bottom View) 5 Six, 1.3±0.1 dia. holes (2.5) 4 7.5 15.7 max. (15.5)* 6 8 0.5 0.5 0.5 0.8 G2RL-1-E, G2RL-14-E 12.7 max. (12.5)* 29 max. (28.8)* (2.3) Terminal Arrangement/ Internal Connection (Bottom View) 2 20 Mounting Holes (Bottom View) 5 5 (2.5) 4 3 Eight, 1.3±0.1 dia. holes 7.5 15.7 max. (15.5)* 8 0.5 3.5 0.5 0.5 0.5 0.8 G2RL-2A, G2RL-2A4 12.7 max. (12.5)* 29 max. (28.8)* 7 6 5 (2.3) 20 * Indicates average dimensions. Terminal Arrangement/ Internal Connection (Bottom View) 3 1 Mounting Holes (Bottom View) 5 Six, 1.3±0.1 dia. holes (2.5) 4 7.5 15.7 max. (15.5)* 3.5 5 * Indicates average dimensions. 1 8 0.5 0.5 0.5 0.8 G2RL-2, G2RL-24 12.7 max. (12.5)* 29 max. (28.8)* 6 5 * Indicates average dimensions. (2.3) Terminal Arrangement/ Internal Connection (Bottom View) 1 2 3 20 Mounting Holes (Bottom View) 5 5 Eight, 1.3±0.1 dia. holes (2.5) 4 7.5 15.7 max. (15.5)* 3.5 3.5 7.5 15.7 max. (15.5)* 3.5 Mounting Holes (Bottom View) 8 0.5 0.5 0.5 0.5 7 6 5 0.8 * Indicates average dimensions. (2.3) 20 PCB Relay G2RL 225 All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 Global - http://www.omron.com USA - http://www.components.omron.com 847-882-2288 Cat. No. X301-E-1b PCB Relay 09/11 G2RL Specifications subject to change without notice Printed in USA