9 PCB Relay G2RL High Capacity, Low Profile Relay 1 Low profile: 15.7 mm max. in height 1 Cadmium-free contacts ensuring environment-friendly use 1 10 kV impulse surge withstand 1 Clearance and creepage distance: 10 mm/10 mm 1 Tracking resistance: CTI>250 1 Choose from UL Class-B or Class-F VDE insulation systems èò 1 Low coil power of 400 mW 1 UL, CSA and VDE approved Ordering Information Classification Enclosure ratings g Contact form SPST-NO SPDT DPST-NO DPDT Part number Class-B General-purpose High-capacity g y Class-F General-purpose High-capacity g y Note: Flux protection G2RL-1A G2RL-1 G2RL-2A G2RL-2 Fully sealed G2RL-1A4 G2RL-14 G2RL-2A4 G2RL-24 Flux protection G2RL-1A-E G2RL-1-E --- --- Fully sealed G2RL-1A4-E G2RL-14-E --- --- Flux protection G2RL-1A-CF G2RL-1-CF G2RL-2A-CF G2RL-2-CF Fully sealed G2RL-1A4-CF G2RL-14-CF G2RL-2A4-CF G2RL-24-CF Flux protection G2RL-1A-E-CF G2RL-1-E-CF --- --- Fully sealed G2RL-1A4-E-CF G2RL-14-E-CF --- --- When ordering, add the rated coil voltage to the part number. Example: G2RL-1A DC12 3 MODEL NUMBER LEGEND G2RL-PPP-P-P 1 1. 3 4 Number of Poles 1: 2: 2. 2 3. None: Flux protection (vented) 4: Fully sealed (with “knock off vent nib”) 5 4. 1 pole 2 poles Contact Form None: PPDT A: PPST-NO Enclosure Ratings Classification None: General purpose E: High capacity (1 pole) 5. Approved Standards None: UL, CSA, VDE, UL Class B Insulation CF: UL, CSA, VDE, UL Class F Insulation G2RL G2RL Specifications 3 COIL RATINGS Rated voltage 5 VDC 12 VDC 24 VDC 48 VDC Rated current 80.0 mA 33.33 mA 16.7 mA 8.96 mA Coil resistance 62.5 Ω 360 Ω 1,440 Ω 5,358 Ω Armature OFF 0.18 1.01 4.19 15.91 Armature ON 0.44 2.47 9.72 33.65 Co inductance Coil duc a ce (H) ( ) (ref. (e value) l ) Must operate voltage 70% max. of the rated voltage Must release voltage 10% min. of the rated voltage Max. voltage 130% of the rated voltage (at 85°C ) Power consumption Approx. 400 mW Approx. 430 mW 3 CONTACT RATINGS Number of poles 1 pole 2 poles Contact material AgSnO2 AgNi Load Resistive load (cosφ=1) Resistive load (cosφ=1) Rated load 12 A (16 A) at 250 VAC 12 A (16 A) at 24 VDC 8 A at 250 VAC 8 A at 30 VDC Rated carry current 12 A (16 A) 8 A (70°C)/5 A (85°C) Max. operating voltage 440 VAC, 300 VDC Max. operating current 12 A (16 A) 8A Max. switching power 3,000 VA (4,000 VA), 288 W (384 W) 2,000 VA, 240 W Note: Values in parentheses are those for the high-capacity model. 3 CHARACTERISTICS Item 1 pole Contact resistance 100 mΩ max. 2 poles Operate (set) time Approx. 7 ms Release (reset) time Approx. 2 ms Max. operating frequency Mechanical: 18,000 operation/hr Electrical: 1,800 operation/hr at rated load Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 5,000 VAC, 1 min between coil and contacts 1,000 VAC, 1 min between contacts of same polarity Impulse withstand voltage 10 kV (1.2'50 µs) between coil and contact Vibration resistance Destruction: Malfunction: 10 to 55 Hz, 1.5-mm double amplitude 10 to 55 Hz, 1.5-mm double amplitude Shock resistance Destruction: Malfunction: 1,000 m/s2 Energized: Not energized: 100 m/s2 100 m/s2 Life expectancy (Mechanical) 20,000,000 operations (at 18,000 operations/hr) Ambient temperature Operating: Storage: Ambient humidity 35% to 85% Weight Approx. 12 g Packaging Standard: 20 relays/stick 2 --40°C to 85°C (with no icing) --40°C to 85°C (with no icing) 5,000 VAC, 1 min between coil and contacts 2,500 VAC, 1 min between contacts of different polarity 1,000 VAC, 1 min between contacts of same polarity G2RL G2RL 3 APPROVED STANDARDS UL508 (File No. E41515)/CSA C22.2 (No.14) (File No. LR31928) Part number Contact form Coil ratings Contact ratings G2RL-1A SPST-NO 3 to o 48 8 VDC C G2RL-1 SPDT 12 A a at 250 50 VAC C (Ge (General e a use), 100k 00 o ops. s 12 A att 24 VDC (R (Resistive), i ti ) 50k ops. G2RL-1A-E SPST-NO (High capacity) G2RL-1-E SPDT (High capacity) G2RL-2A DPST-NO G2RL-2 DPDT 16 A at 250 VAC (General use), 100k ops. 16 A at 24 VDC (Resistive), 50k o ops. s. 20 A at 240 VAC (General use), 85°C 15 A at 240 VAC (General use), 105°C 8Aa at 277 VAC C (Ge (General e a use), 100k 00 o ops. s 8 A att 30 VDC (R (Resistive), i ti ) 100k ops. VDE (VDE0435) Part number Contact form Coil ratings Contact ratings G2RL 1 pole 5, 12, 18, 22, 24, 48 VDC 12 A at 250 VAC (cosφ=1) 12 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC DC13: 2.5 A at 24 VDC, 50 ms 1 pole (High capacity) 16 A at 250 VAC (cosφ=1) 16 A at 24 VDC (L/R=0 ms) AC15: 3 A at 240 VAC (NO) 1.5 A at 240 VAC (NC) DC13: 2.5 A at 24 VDC (NO), 50 ms 2 poles 8 A at 250 VAC (cosφ=1) 8 A at 24 VDC (L/R=0 ms) AC15: 1.5 A at 240 VAC DC13: 2 A at 30 VDC, 50 ms Note: To achieve approved life cycles on sealed models, the relay should be vented by removing “knock off vent nib” on top of relay case after the soldering/washing process. Electrical Life Data Part number Contact rating Minimum operations G2RL-1-E G 16 A at 250 VAC (cosφ=1) 100,000 operations min. (1 sec. ON / 9 sec. OFF) 16 A at 24 VDC 30,000 operations min. 8 A at 250 VAC (cosφ=0.4) 200,000 operations min. (N.O. side operation) 8 A at 30 VDC (L/R=7 ms) 10,000 operations min. 12 A at 250 VAC (cosφ=1) 100,000 operations min. (1 sec. ON / 9 sec. OFF) 12 A at 24 VDC 30,000 operations min. 5 A at 250 VAC (cosφ=0.4) 150,000 operations min. 5 A at 30 VDC (L/R=7 ms) 20,000 operations min. 8 A at 250 VAC (cosφ=1) 100,000 operations min. (1 sec. ON / 9 sec. OFF) 8 A at 30 VDC 30,000 operations min. Pilot duty (A300), 250 VAC 250,000 operations min. (1 sec. ON / 9 sec OFF) Pilot duty (A300), 125 VAC 150,000 operations min. (1 sec. ON / 9 sec OFF) G2RL-1 G G2RL-2 G G2RL-1A-E G Note: 1. The results shown reflect minimum cycles using a very severe duty cycle of 1 sec ON/1 sec OFF (unless otherwise specified above). 2. In order to obtain the full rated life cycles on the fully sealed models, the relay should be properly vented by removing the “knock off vent nib” on top of the relay case after the soldering / washing process of the P.C.B. Contact Omron for applications where venting of the sealed relay is not possible. 3 G2RL G2RL Engineering Data 3 MAXIMUM SWITCHING CAPACITY G2RL-1A, G2RL-1 G2RL-1A-E, G2RL-1-E G2RL-2A, G2RL-2 DC resistive load Switching voltage (V) 3 AMBIENT TEMPERATURE VS RATED CARRY CURRENT AC resistive load Switching current (A) Switching current (A) DC resistive load Switching current (A) AC resistive load AC resistive load Switching voltage (V) DC resistive load Switching voltage (V) 3 AMBIENT TEMPERATURE VS MAXIMUM COIL VOLTAGE G2RL-1A, G2RL-1 G2RL-2A, G2RL-2 Minimum coil voltage (%) Rated carry current (A) G2RL-1A-E, G2RL-1-E 85 Ambient Temperature (°C) Note: Ambient Temperature (°C) The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage. Dimensions Unit: mm (inch) G2RL-1A, G2RL-1A4 Terminal Arrangement/ Internal Connection (Bottom View) 1 5 * Indicates average dimensions. 4 3 4 Mounting Holes (Bottom View) Four, 1.3±0.1 dia. holes (2.5) G2RL G2RL-1, G2RL-14 G2RL Terminal Arrangement/ Internal Connection (Bottom View) 1 Mounting Holes (Bottom View) (2.5) 3 2 5 Five, 1.3±0.1 dia. holes 4 * Indicates average dimensions. G2RL-1A-E, G2RL-1A4-E Terminal Arrangement/ Internal Connection (Bottom View) 1 3 4 8 6 5 Mounting Holes (Bottom View) Six, 1.3±0.1 dia. holes (2.5) * Indicates average dimensions. G2RL-1-E, G2RL-14-E Terminal Arrangement/ Internal Connection (Bottom View) 1 2 3 4 8 7 6 5 Mounting Holes (Bottom View) Eight, 1.3±0.1 dia. holes (2.5) * Indicates average dimensions. G2RL-2A, G2RL-2A4 Terminal Arrangement/ Internal Connection (Bottom View) 1 3 4 8 6 5 Mounting Holes (Bottom View) Six, 1.3±0.1 dia. holes (2.5) * Indicates average dimensions. G2RL-2, G2RL-24 Terminal Arrangement/ Internal Connection (Bottom View) 1 2 3 4 8 7 6 5 Mounting Holes (Bottom View) Eight, 1.3±0.1 dia. holes (2.5) * Indicates average dimensions. 5 NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4. 9 OMRON ELECTRONICS, INC. OMRON CANADA, INC. One East Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Scarborough, Ontario M1B 5V8 1-800-55-OMRON 416-286-6465 Cat. No. GC RLY7 01/00 Specifications subject to change without notice. Printed in U.S.A.