Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) Product Facts ■ ■ ■ Pre-insulated terminal designed for uniform reliability in most difficult cir cuit environments PIDG Terminals consist of tin plated copper or tin plated phosphor bronze body for spring spades with a copper sleeve and insulation sleeve fitted over ter minal barrel Design of the tool dies and construction of the terminal allows for uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The AMP Mated Tool/Terminal Concept ■ ■ ■ ■ AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance Terminal and crimping tool are designed as uniform matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP auto mated crimping machines The Crimp ■ ■ ■ ■ ■ ■ When done properly, crimping pressure can neither overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself PIDG Terminals meet or exceed the requirements of MIL-T7928, Type II, Class 1 and 2 Refer to AMP Qualified Products for Military Application, Catalog 73-159 for Military Specification Number to AMP Part Number cross reference Nylon Insulation. Nylon sleeve has high dielectric strength. Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-152 and tin-plated per ASTM B-545. Basic material for Spring Spade Tongue Terminals is phosphor bronze per ASTM B-139 and tin-plated per ASTM B-545. AMP’s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Color Coding. Terminal insulation is color-coded by wire range to prevent errors during installation. Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire’s insula tion or breaking the conductor. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Funnel Ramp Entry. Prevents a turned back strand and permits rapid wire insertion during high speed production. Temperature Rating: 105°C Max. Note: Over size expansions are provided in vinyl insulation only. AMP PIDG Terminals (Use PIDG Tooling) AMP PIDG Nylon Butt Window Splice (Use PIDG Tooling) AMP LR7189 Wire Listed Certified Range 22-16 22-16 Solid or Stranded 16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max. 1 12-10 12-10 Solid or Stranded AMP LR7189 Wire Listed Certified Range 22-16 22-16 Stranded or Solid 16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max. 12-10 12-10 Stranded or Solid Note: 22-16 terminals are stamped 22-18 in accordance with MIL-T-7928. 1 UL& CSA— Nylon Note: 22-16 splices are stamped 22-18 in accordance with MIL-T-7928. Table of Contents Terminals Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 Ring Tongue (Vinyl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ring Tongue (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17 Ring Tongue 90° Bend and Rectangular Tongue 90° Bend (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . 18 Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20 Rectangular Tongue (Insulation Restricting) and Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22 Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Short Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Long Spring Spade Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Multiple Stud and Offset Ring Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Offset Ring Tongue (Insulation Restricting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Shur-Plug Terminal and 3-Way Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Splices Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Butt Step Down Adapter Inserts and Knife Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 2 M2 4 26-24 238-475 [0.12-0.24] .029 0.74 6 M3.5 8 M4 10 0 2 M2 4 26-22 202-810 [0.10-0.41] .020 0.51 6 M3.5 8 M4 10 0 2 M2 24-20 320-1,290 [0.16-0.65] .025 0.64 4 6 M3.5 8 M4 10 W .203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .140 3.56 .140 3.56 .140 3.56 .165 4.19 .203 5.16 .203 5.16 .198 5.03 .203 5.16 .250 6.35 .250 6.35 .300 7.62 .250 6.35 .300 7.62 .160 4.06 .160 4.06 .203 5.16 .281 7.14 .281 7.14 .312 7.92 .312 7.92 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. .211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .121 3.07 .121 3.07 .211 5.36 .211 5.36 .211 5.36 .211 5.36 .308 7.82 .211 5.36 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .125 3.18 .125 3.18 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .739 18.77 .736 18.69 .792 20.12 .814 20.68 .868 22.05 .525 13.34 .525 13.34 .615 15.62 .617 15.67 .646 16.41 .646 16.41 .745 18.92 .646 16.41 .740 18.80 .740 18.80 .765 19.43 .740 18.80 .765 19.43 .589 14.96 .589 14.96 .735 18.67 .774 19.66 .774 19.66 .821 20.85 .821 20.85 .632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .452 11.48 .452 11.48 .542 13.77 .542 13.77 .542 13.77 .542 13.77 .643 16.33 .542 13.77 .612 15.54 .612 15.54 .612 15.54 .612 15.54 .612 15.54 .506 12.85 .506 12.85 .631 16.03 .631 16.03 .631 16.03 .662 16.81 .662 16.81 Terminal Insulation Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow/Br. Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Natural Natural Natural Natural Natural Natural Natural Wire Insulation Diameter Max. .105 2.67 .105 2.67 .105 2.67 .105 2.67 .105 2.67 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54 .100 2.54 Part Numbers Loose Tape Piece Mounted 54310-1† — 52189 † — 53073 † — 54311-1† — 54312-1† 54312-2† 321013 — 323912* 2-323912-1 329951* — 321620* 1-321620-0 323913 2-323913-1 323914* 2-323914-1 321617 — 323915* 2-323915-2 326875* 2-326875-1 323916* 2-323916-1 52124 52124-2 324075* 2-324075-1 52124-1 — — 2-328489-1 329636 2-329636-1 50534 — 323985 — 323986 2-323986-1 323989 1-323989-0 323990 2-323990-1 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Must be crimped with 22-18 or 22-16 PIDG (red) Tooling. 8 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 1 2 M2 4 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 8 M4 10 W .160 4.06 .182 4.62 .182 4.62 .218 5.54 .182 4.62 .182 4.62 .218 5.54 .218 5.54 .218 5.54 .218 5.54 .250 6.35 .250 6.35 .218 5.54 .218 5.54 .250 6.35 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .344 8.74 .281 7.14 .281 7.14 .312 7.92 .312 7.92 .344 8.74 .344 8.74 Dimensions C E Min. Max. L Max. .156 3.96 .172 4.37 .172 4.37 .156 3.96 .172 4.37 .172 4.37 .156 3.96 .156 3.96 .156 3.96 .156 3.96 .312 7.92 .312 7.92 .156 3.96 .156 3.96 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .297 7.54 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .297 7.54 .297 7.54 .643 16.33 .669 16.99 .669 16.99 .672 17.07 .669 16.99 .669 16.99 .672 17.07 .672 17.07 .672 17.07 .672 17.07 .844 21.44 .844 21.44 .672 17.07 .672 17.07 .782 19.86 .797 20.24 .797 20.24 .844 21.44 .844 21.44 .797 20.24 .797 20.24 .844 21.44 .844 21.44 .876 22.25 .797 20.24 .797 20.24 .844 21.44 .844 21.44 .876 22.25 .876 22.25 .560 14.22 .576 14.63 .576 14.63 .560 14.22 .576 14.63 .576 14.63 .560 14.22 .560 14.22 .560 14.22 .560 14.22 .716 18.19 .716 18.19 .560 14.22 .560 14.22 .654 16.61 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .701 17.81 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .701 17.81 .701 17.81 Terminal Insulation Color Wire Insulation Diameter Max. Red .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 Red Red Red Red/Green Red Red Red Red Black Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Red Part Numbers Loose Tape Piece Mounted 327174 2-327174-1 324158 2-324158-1 320773 — 328657* 2-328657-1 327654* — 320882* 2-320882-1 320553* 2-320553-2 362541 31880* 2-31880-1 35229 — 323758 2-323758-1 330648 2-330648-1 36149* 2-36149-2 36150* 2-36150-1 51863* 51863-1 36151* 2-36151-2 36152* 2-36152-1 323008 2-323008-1 326878 2-326878-1 320554* 2-320554-1 31886* 2-31886-2 320551* 1-320551-1 31890* 2-31890-1 32835 2-32835-2 320552* 2-320552-1 31887* 2-31887-1 36153* 2-36153-2 36154* 2-36154-2 32836* — 32837* 32837-1 *Available in small packaging quantities. 1 Slightly larger than standard #4 stud hole. (.128 in./3.25 mm.) Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 9 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Material Related Product Data (Continued) Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. .033 0.84 .042 1.07 .033 0.84 Blue .150 3.81 150247 — .668 16.97 .703 17.86 .703 17.86 .813 20.65 .703 17.86 .703 17.86 .813 20.65 .813 20.65 .844 21.44 .859 21.82 .859 21.82 .813 20.65 .844 21.44 .859 21.82 .859 21.82 Blue .170 4.32 .150 3.81 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 324993 — 324159* 2-324159-2 328996* 2-328996-1 323676 — 320561* 2-320561-2 320619* 2-320619-1 50881 50881-2 326882* 2-326882-1 51864* 51864-3 36157* 2-36157-2 36158* 2-36158-1 53941-1* 53941-2 51864-1* 51864-5 320560* 2-320560-1 320565* 2-320565-1 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .546 13.87 .546 13.87 .546 13.87 .437 11.10 .530 13.46 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .950 24.13 .950 24.13 .950 24.13 .841 21.36 .934 23.72 1.078 27.38 1.078 27.38 1.078 27.38 1.078 27.38 1.078 27.38 1.218 30.94 1.218 30.94 1.218 30.94 1.171 29.74 1.293 32.84 10 .469 11.91 .312 7.92 .718 18.24 2 M2 .180 4.57 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .343 8.71 .343 8.71 .312 7.92 .312 7.92 .343 8.71 .343 8.71 .171 4.34 .171 4.34 .171 4.34 .281 7.14 .171 4.34 .171 4.34 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .575 14.61 .575 14.61 .575 14.61 .685 17.40 .575 14.61 .575 14.61 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .685 17.40 5/16 M8 4 16-14 2,050-5,180 [1.04-2.62] .955 24.26 1/2 M12 .469 11.91 .469 11.91 .469 11.91 .469 11.91 .469 11.91 .531 13.49 .531 13.49 .531 13.49 .656 16.66 .713 18.11 3/8 20-16HD1 992-2,800 [0.50-1.42] Red L Max. 1/4 M6 22-16 509-3,260 [0.26-1.65] Wire Insulation Diameter Max. .125 3.18 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 Dimensions C E Min. Max. Stud Size 6 M3.5 8 M4 W Terminal Insulation Color Red Black Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Part Numbers Loose Tape Piece Mounted 320571* 2-320571-2 55936-1 55936-2 31894* 2-31894-2 320572* 2-320572-1 31895* 2-31895-1 324123 — 320573* 2-320573-4 31897* 2-31897-2 321522 — 328975* — *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 10 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 10 12 14 16-14 2,050-5,180 [1.04-2.62] .033 0.84 1/4 M6 5/16 M8 3/8 1/2 M12 4 6 M3.5 8 M4 16-14HD1 2,050-5,180 [1.04-2.62] .050 1.27 10 1/4 M6 5/16 M8 W .312 7.92 .312 7.92 .343 8.71 .343 8.71 .469 11.91 .469 11.91 .468 11.89 .469 11.91 .469 11.91 .469 11.91 .469 11.91 .469 11.91 .531 13.49 .531 13.49 .713 18.11 .713 18.11 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .343 8.71 .500 12.70 .500 12.70 .500 12.70 .531 13.49 .531 13.49 .531 13.49 .531 13.49 Dimensions C E Min. Max. L Max. .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .312 7.92 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .546 13.87 .546 13.87 .530 13.46 .530 13.46 .219 5.56 .219 5.56 .219 5.56 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .344 8.74 .344 8.74 .344 8.74 .437 11.10 .437 11.10 .437 11.10 .437 11.10 .813 20.65 .844 21.44 .859 21.82 .859 21.82 1.078 27.38 1.078 27.38 .953 24.21 1.078 27.38 1.078 27.38 1.078 27.38 1.078 27.38 1.078 27.38 1.218 30.94 1.218 30.94 1.293 32.84 1.293 32.84 .953 24.21 .953 24.21 .953 24.21 1.046 26.57 1.046 26.57 1.046 26.57 1.046 26.57 1.046 26.57 1.432 36.37 1.188 30.18 1.188 30.18 1.296 32.92 1.296 32.92 1.296 32.92 1.296 32.92 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .841 21.36 .841 21.36 .716 18.19 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .950 24.13 .950 24.13 .934 23.72 .934 23.72 .810 20.57 .810 20.57 .810 20.57 .872 22.15 .872 22.15 .872 22.15 .872 22.15 .872 22.15 1.179 29.95 .935 23.75 .935 23.75 1.028 26.11 1.028 26.11 1.028 26.11 1.028 26.11 Terminal Insulation Color Blue Blue Blue Blue Blue Blue Blue Blue Blue Black Blue Blue Blue Blue Blue Blue Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Blue Yellow/Blk. Wire Insulation Diameter Max. .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .220 5.59 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .250 6.35 Part Numbers Loose Tape Piece Mounted 53942-1 53942-2 51864-2* 51864-4 320574* 2-320574-2 36160* 2-36160-1 324533 2-324533-2 324086 2-324086-1 35274 — 320563* 2-320563-2 321045* 2-321045-1 325034 2-325034-1 320575* 2-320575-1 328998* 2-328998-1 320564* 2-320564-3 328999* 2-328999-1 328976 — 328849* — 33734 — 320631* 2-320631-1 35634* — 33724 — 320627* 1-320627-0 35106* 2-35106-1 320630* 2-320630-2 34805* 2-34805-1 329391 — 34974* 2-34974-1 323682 2-323682-1 327743 1-327743-1 34806* 2-34806-3 — 2-34806-2 34810 1-34810-1 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 11 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Material Related Product Data (Continued) Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 except where noted. Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 3/8 16-14HD1 2,050-5,180 [1.04-2.62] .050 1.27 1/2 M12 3/4 4 6 M3.5 8 M4 12-10 5,180-13,100 [2.62-6.64] .042 1.07 10 1/4 M6 W .531 13.49 .750 19.05 1.250 31.75 1.250 31.75 .281 7.14 .281 7.14 .281 7.14 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .312 7.92 .343 8.71 .375 9.53 .375 9.53 .500 12.70 .500 12.70 .500 12.70 .531 13.49 .531 13.49 .531 13.49 Dimensions C E Min. Max. L Max. .437 11.10 .625 15.88 1.000 25.40 1.000 25.40 .219 5.56 .219 5.56 .219 5.56 .302 7.67 .302 7.67 .302 7.67 .281 7.14 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .281 7.14 .302 7.67 .302 7.67 .344 8.74 .344 8.74 .344 8.74 .468 11.89 .468 11.89 .468 11.89 1.296 32.92 1.594 40.49 2.219 56.36 2.219 56.36 .953 24.21 .953 24.21 .953 24.21 1.052 26.72 1.083 27.51 1.083 27.51 1.031 26.19 1.052 26.72 1.083 27.51 1.083 27.51 1.052 26.72 1.046 26.57 1.083 27.51 1.083 27.51 1.188 30.18 1.432 36.37 1.188 30.18 1.322 33.58 1.322 33.58 1.322 33.58 1.028 26.11 1.216 30.89 1.591 40.41 1.591 40.41 .810 20.57 .810 20.57 .810 20.57 .893 22.68 .893 22.68 .893 22.68 .872 22.15 .893 22.68 .893 22.68 .893 22.68 .893 22.68 .872 22.15 .893 22.68 .893 22.68 .935 23.75 1.179 29.95 .935 23.75 1.054 26.77 1.054 26.77 1.054 26.77 Terminal Insulation Color Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .230 5.84 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 .220 5.59 .230 5.84 .230 5.84 .230 5.84 .250 6.35 Part Numbers Loose Tape Piece Mounted 330896 — 35316* — 36203 — 322724 — 35148* 1-35148-1 320634* 2-320634-1 35149* 2-35149-1 326886 326886-1 320567* 2-320567-2 35107* 2-35107-1 35787* 1-35787-0 324915* — 320568* 2-320568-1 35108* 2-35108-1 324918* 1-324918-0 32883* 1-32883-0 36161* 2-36161-2 35109* 2-35109-1 2-323762-1 2-323762-3 329389 — 35273* 2-35273-2 320569* 2-320569-3 — 2-32545-42 35110* 2-35110-1 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating— Gold per MIL-G-45204 Type II over Nickel per QQ-N-290. 3 Terminal body plating— Nickel per QQ-N-290. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 12 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size M5 5/16 M8 3/8 12-10 5,180-13,100 [2.62-6.64] .042 1.07 1/2 M12 5/8 M16 W .375 9.53 .531 13.49 .531 13.49 .593 15.06 .593 15.06 .750 19.05 .715 18.16 .715 18.16 .750 19.05 .750 19.05 1.250 31.75 Dimensions C E Min. Max. L Max. .302 7.67 .468 11.89 .468 11.89 .531 13.49 .531 13.49 .625 15.88 .474 12.04 .560 14.22 .625 15.88 .625 15.88 1.000 25.40 1.160 29.46 1.322 33.58 1.322 33.58 1.414 35.92 1.414 35.92 1.594 40.49 1.414 35.92 1.511 38.38 1.594 40.49 1.594 40.49 2.219 56.36 .967 24.56 1.054 26.77 1.054 26.77 1.115 28.32 1.115 28.32 1.216 30.89 1.065 27.05 1.151 29.24 1.216 30.89 1.216 30.89 1.591 40.41 Terminal Insulation Color Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .300 7.62 .230 5.84 .250 6.35 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 Part Numbers Loose Tape Piece Mounted — 55157-2† 320576* 2-320576-1 35111* 2-35111-1 320577* 2-320577-3 35112* — 35150 — 52077 — 331467 — 323784 — 35151* — 324615 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Vinyl insulation material 13 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Material Related Product Data (Vinyl) Insulation — Vinyl, UL 94V-0 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 except where noted. Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 16-14 2,050-5,180 [1.04-2.62] .033 0.84 10 10 16-14HD1 2,050-5,180 [1.04-2.62] .050 1.27 1/4 M6 5/16 M8 1/2 M12 6 M3.5 8 M4 10 12-10 5,180-13,100 [2.62-6.64] .042 1.07 5mm3 1/4 M6 5/16 M8 3/8 W .281 7.14 .312 7.92 .312 7.92 .281 7.14 .312 7.92 .312 7.92 .312 7.92 .343 8.71 .343 8.71 .531 13.49 .531 13.49 1.250 31.75 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .500 12.70 .531 13.49 .531 13.49 .593 15.06 Dimensions C E Min. Max. L Max. .250 6.35 .281 7.14 .281 7.14 .250 6.35 .281 7.14 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 1.000 25.40 .302 7.67 .302 7.67 .302 7.67 .302 7.67 .344 8.74 .468 11.89 .468 11.89 .531 13.49 .797 20.24 .844 21.44 .844 21.44 .797 20.24 .844 21.44 .813 20.65 .844 21.44 .859 21.82 1.135 28.83 1.385 35.18 1.385 35.18 2.308 58.62 1.172 29.77 1.172 29.77 1.172 29.77 1.160 29.46 1.277 32.44 1.416 35.97 1.416 35.97 1.510 38.35 .654 16.61 .685 17.40 .685 17.40 .654 16.61 .685 17.40 .654 16.61 .685 17.40 .685 17.40 .961 24.41 1.117 28.37 1.117 28.37 1.680 42.67 .982 24.94 .982 24.94 .982 24.94 .967 24.56 1.024 26.01 1.148 29.16 1.148 29.16 1.211 30.76 Terminal Insulation Color Red Red Red Red Red Blue Blue Blue Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow/Blk. Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .140 3.56 .125 3.18 .125 3.18 .125 3.18 .140 3.56 .170 4.32 .150 3.81 .170 4.32 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 .300 7.62 Part Numbers Loose Tape Piece Mounted 31885 — 31888 2-31888-1 — — 2 31884 — 31891 — — 2-322238-1 — 51861-4 31903 — 35363* — 35362* — 35538 — 36485 — 35604 — 35605* 2-35605-2 35364* 2-35364-1 — 55157-2 323763 2-323763-2 35345* 2-35345-1 35346* 2-35346-1 35478 1-35478-0 *Available in small packaging quantities. 1 Heavy duty for extra mechanical strength. 2 Terminal body plating— Gold per MIL-G-45204 Type II over Nickel per QQ-N-290. 3 #10 stud may be substituted. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 14 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Material Related Product Data (Insulation Restricting) Insulation — Nylon, UL 94V-2 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Metallic Sleeve — Copper per ASTM B-152 Plating — Nickel per QQ-N-290 or Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 2 M2 4 26 304 [0.15] .029 0.74 6 M3.5 8 M4 10 4 .020 0.51 6 M3.5 8 M4 10 24 475 [0.24] 2 M2 4 .029 0.74 6 M3.5 8 M4 10 2 M2 4 6 M3.5 22 754 [0.38] .033 0.84 8 M4 10 1/4 M6 5/16 M8 3/8 1/2 M12 W .203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .203 5.16 .203 5.16 .250 6.35 .281 7.14 .312 7.92 .182 4.62 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 Dimensions C E Min. Max. L Max. .211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .211 5.36 .281 7.14 .281 7.14 .281 7.14 .211 5.36 .211 5.36 .243 6.17 .250 6.35 .281 7.14 .172 4.37 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .739 18.77 .736 18.69 .792 20.12 .814 20.68 .863 21.92 .691 17.55 .785 19.94 .785 19.94 .785 19.94 .739 18.77 .736 18.69 .792 20.12 .814 20.68 .860 21.84 .731 18.57 .734 18.64 .734 18.64 .844 21.44 .906 23.01 .906 23.01 1.140 28.96 1.140 28.96 1.280 32.51 1.355 34.42 .632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .587 14.91 .657 16.69 .657 16.69 .657 16.69 .632 16.05 .632 16.05 .664 16.87 .671 17.04 .702 17.83 .638 16.21 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 Terminal Insulation Color Solid/Stripe Yellow/Black Yellow/Black Yellow/Black Yellow/Black Yellow/Black Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Yellow/Blue Red/Green Red/Green Red/Green Red/Green Red/Green Red/Green Red/Green Red/Green Red/Green Red/Green Wire Insulation Diameter Range .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .026-.055 0.66-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .031-.055 0.79-1.40 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 .038-.110 0.97-2.79 Part Numbers Loose Tape Piece Mounted 53078† — 53049 † — 53050† — 53051† — 53052† — 2-323914-2 — 2-326875-4 — 2-323916-3 — 2-326875-5 — 53053 † — 53054† — 53055† 53055-1† 53056† — 53057 53057-1† † 52307 — 52273* — 2-36149-3* — 51863-2* 51863-5 1-320551-2* 1-320551-5 2-36153-3* 2-36153-6 2-320571-3 — 2-320572-2 — 2-320573-1 — 2-328975-1 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. † Must be crimped with 22-18 or 22-16 PIDG (red) Tooling. 15 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals Material Related Product Data (Insulation Restricting) (Continued) Insulation — Nylon, UL 94V-2 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Metallic Sleeve — Copper per ASTM B-152 Plating — Nickel per QQ-N-290 or Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 2 M2 4 6 M3.5 20 1,186 [0.60] .033 0.84 8 M4 10 1/4 M6 5/16 M8 3/8 1/2 M12 4 6 M3.5 8 M4 18 1,900 [0.96] .033 0.84 10 1/4 M6 5/16 M8 3/8 1/2 M12 4 6 M3.5 8 M4 16 2,800 [1.42] .033 0.84 10 1/4 M6 5/16 M8 3/8 1/2 M12 W .182 4.62 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .218 5.54 .218 5.54 .250 6.35 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 Dimensions C E Min. Max. L Max. .172 4.37 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .156 3.96 .156 3.96 .250 6.35 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .731 18.57 .734 18.64 .734 18.64 .844 21.44 .906 23.01 .906 23.01 1.140 28.96 1.140 28.96 1.280 32.51 1.355 34.42 .734 18.64 .734 18.64 .844 21.44 .906 23.01 .906 23.01 1.140 28.96 1.140 28.96 1.280 32.51 1.355 34.42 .765 19.43 .765 19.43 .906 23.01 .906 23.01 .906 23.01 1.140 28.96 1.140 28.96 1.280 32.51 1.355 34.42 .638 16.21 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .622 15.80 .622 15.80 .716 18.19 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .637 16.18 .637 16.18 .747 18.97 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 Terminal Insulation Color Solid/Stripe Red/Red Red/Red Red/Red Red/Red Red/Red Red/Red Red/Red Red/Red Red/Red Red/Red Red/White Red/White Red/White Red/White Red/White Red/White Red/White Red/White Red/White Blue/Blue Blue/Blue Blue/Blue Blue/Blue Blue/Blue Blue/Blue Blue/Blue Blue/Blue Blue/Blue Wire Insulation Diameter Range .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .046-.110 1.17-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .056-.110 1.42-2.79 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 .063-.130 1.60-3.30 Part Numbers Loose Tape Piece Mounted 52307-1 — 52273-1* — 2-36149-4* — 51863-3 51863-6 1-320551-3* 1-320551-7 2-36153-4* — 2-320571-4 — 2-320572-3 — 2-320573-2 — 2-328975-2 — 52273-2* — 2-36149-5* — 51863-4* 51863-7 1-320551-4* 1-320551-8 2-36153-5* 2-36153-9 2-320571-5 — 2-320572-4 2-320574-7 2-320573-3 — 2-328975-3 — 52274 — 2-320561-3* 2-320561-5 51864-6* 1-51864-2 1-51864-0* 1-51864-6 51864-7* — 2-320563-3 — 2-320575-2 — 2-320564-1 — 2-328976-1 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 16 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminals (Insulation Restricting) (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 4 6 M3.5 8 M4 14 4,234 [2.15] .033 0.84 10 1/4 M6 5/16 M8 3/8 1/2 M12 6 M3.5 8 M4 10 12 6,654 [3.37] .042 1.07 1/4 M6 5/16 M8 3/8 1/2 M12 6 M3.5 8 M4 10 10 12,066 [6.11] .042 1.07 1/4 M6 5/16 M8 3/8 1/2 M12 W .250 6.35 .250 6.35 .312 7.92 .312 7.92 .312 7.92 .469 11.91 .469 11.91 .531 13.49 .713 18.11 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .715 18.16 .375 9.53 .375 9.53 .375 9.53 .531 13.49 .531 13.49 .593 15.06 .715 18.16 Dimensions C E Min. Max. L Max. .171 4.34 .171 4.34 .281 7.14 .281 7.14 .281 7.14 .437 11.10 .437 11.10 .546 13.87 .530 13.46 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .474 12.04 .302 7.67 .302 7.67 .302 7.67 .468 11.89 .468 11.89 .531 13.49 .474 12.04 .765 19.43 .765 19.43 .906 23.01 .906 23.01 .906 23.01 1.140 28.96 1.140 28.96 1.280 32.51 1.355 34.42 1.148 29.16 1.148 29.16 1.148 29.16 1.392 35.36 1.392 35.36 1.486 37.74 1.490 37.85 1.148 29.16 1.148 29.16 1.148 29.16 1.392 35.36 1.392 35.36 1.486 37.74 1.490 37.85 .637 16.18 .637 16.18 .747 18.97 .747 18.97 .747 18.97 .903 22.94 .903 22.94 1.012 25.70 .996 25.30 .958 24.33 .958 24.33 .958 24.33 1.124 28.55 1.124 28.55 1.187 30.15 1.130 28.70 .958 24.33 .958 24.33 .958 24.33 1.124 28.55 1.124 28.55 1.187 30.15 1.130 28.70 Terminal Insulation Color Solid/Stripe Blue/Green Blue/Green Blue/Green Blue/Green Blue/Green Blue/Green Blue/Green Blue/Green Blue/Green Yellow/Yellow Yellow/Yellow Yellow/Yellow Yellow/Yellow Yellow/Yellow Yellow/Yellow Yellow/Yellow Yellow/Brown Yellow/Brown Yellow/Brown Yellow/Brown Yellow/Brown Yellow/Brown Yellow/Brown Wire Insulation Diameter Range .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .078-.130 1.98-3.30 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .095-.200 2.41-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 .119-.200 3.02-5.08 Part Numbers Loose Tape Piece Mounted 52274-1 — 2-320561-4 — 51864-8* 1-51864-4 1-51864-1* 1-51864-7 51864-9* 1-51864-5 2-320563-4 — 2-320575-3 — 2-320564-2 — 2-328976-2 — 2-36161-5 — 2-320568-2* — 2-36161-3* — 2-320569-5 — 2-320576-2 — 2-320577-1 — 52077-1 — 2-36161-6 3-36161-0 2-320568-3* — 2-36161-4 2-36161-8 2-320569-6 2-320569-8 2-320576-3 — 2-320577-2 — 52077-2 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 17 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Ring Tongue Terminal 90° Bend Wire Size Cicular Mils [mm2] Vinyl Nylon 22-16 509-3,260 [0.26-1.65] 12-10 5,180-13,100 [2.62-6.64] Tongue Material Thickness Max. Stud Size .033 0.84 10 .312 7.92 .040 1.02 6 .375 9.53 (Insulation Restricting) 18 1,900 [0.96] 12 6,654 [3.37] Related Product Data Insulation — Vinyl, UL 94V-0 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Terminal Insulation Color Wire Insulation Diameter Max. Part Number Loose Piece .157 3.99 Red .140 3.56 55148-1 .206 5.23 Yellow .250 6.35 696020-1 Dimensions W D Min. Rectangular Tongue Terminals 90° Bend Wire Size Circular Mils [mm2] Material Material Related Product Data Insulation — Nylon Terminal Body — Copper per ASTM B-152 Plating — Tin per MIL-T-10727 Metallic Sleeve — Copper per ASTM B-152 Plating — Nickel per QQ-N-290 or Tin per MIL-T-10727 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Tongue Material Thickness Max. Stud Size W C Dimensions L Max. D X Terminal Insulation Color Solid /Stripe Wire Insulation Diameter Range Part Numbers Loose Piece .033 0.84 10 .375 9.53 .406 10.31 .847 21.51 .281 7.14 .187 4.75 Red/White .056-.110 1.42-2.79 1-325106-2 .042 1.07 10 .375 9.53 .406 10.31 1.037 26.34 .281 7.14 .187 4.75 Yellow/Yellow .095-.200 2.41-5.08 1-328451-0 Note: “C” dimension applies from edge of metal wire barrel to underside of bent tongue. 18 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Rectangular Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 26-22 202-810 [0.10-0.41] .020 0.51 Stud Size 2 M2 6 M3.5 2 M2 4 5 M3 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 8 M4 10 4 16-14 2,050-5,180 [1.04-2.62] .033 0.84 5 M3 Material Related Product Data Insulation — Nylon except where noted. Terminal Body and Metallic Sleeve — Copper per ASTM B-152 except where noted. Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E L Max. Max. .182 4.62 .277 7.04 .182 4.62 .237 6.02 .237 6.02 .250 6.35 .277 7.04 .237 6.02 .250 6.35 .250 6.35 .302 7.67 .302 7.67 .390 9.91 .312 7.92 .237 6.02 .237 6.02 .244 6.20 .277 7.04 .211 5.36 .308 7.82 .203 5.16 .237 6.02 .404 10.26 .187 4.75 .277 7.04 .404 10.26 .312 7.92 .312 7.92 .465 11.81 .465 11.81 .621 15.77 .281 7.14 .237 6.02 .404 10.26 .312 7.92 .277 7.04 .542 13.77 .643 16.33 .607 15.42 .643 16.33 .810 20.57 .591 15.01 .702 17.83 .810 20.57 .716 18.19 .716 18.19 .872 22.15 .872 22.15 1.039 26.39 .685 17.40 .643 16.33 .810 20.57 .716 18.19 .702 17.83 .647 16.43 .783 19.89 .727 18.47 .796 20.22 1.015 25.78 .736 18.69 .855 21.72 1.015 25.78 .846 21.49 .846 21.49 1.109 28.17 1.109 28.17 1.359 34.52 .893 22.68 .796 20.22 1.015 25.78 .856 21.74 .855 21.72 X .100 2.54 .130 3.30 .115 2.92 .143 3.63 .195 4.95 .140 3.56 .143 3.63 .195 4.95 .125 3.18 .125 3.18 .227 5.77 .227 5.77 .310 7.87 .203 5.16 .143 3.63 .195 4.95 .125 3.18 .143 3.63 Terminal Insulation Color Yellow Yellow Red Red Red Red Red Red Red Red Red Red Red Red Blue Blue Blue Blue Wire Insulation Diameter Max. .082 2.08 .082 2.08 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .150 3.81 .150 3.81 .150 3.81 .150 3.81 Part Numbers Loose Tape Piece Mounted 3212062 — 330250 — 325148 — 2-327968-1 — 327962 — 55777-1 — 2-327950-1 — 2-327956-1 — 320629 2-320629-1 33476* 2-33476-1 2-327938-1 2-327938-2 327944* 2-327944-2 327932 — 320209* — 2-327970-4 — 2-327964-4 — — 55694-11 2-327952-2 — *Available in small packaging quantities. 1 Insulation — Vinyl 2 Terminal Body— Brass per MIL-C-50. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 19 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Rectangular Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 4 5 M3 12-10 5,180-13,100 [2.62-6.64] .042 1.07 6 M3.5 8 M4 Material Related Product Data Insulation — Nylon except where noted. Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E L Max. Max. .237 6.02 .237 6.02 .244 6.20 .244 6.20 .296 7.52 .302 7.67 .244 6.20 .296 7.52 .302 7.67 .390 9.91 .312 7.92 .237 6.02 .237 6.02 .277 7.04 .237 6.02 .250 6.35 .290 7.37 .302 7.67 .302 7.67 .302 7.67 .390 9.91 .404 10.26 .404 10.26 .312 7.92 .312 7.92 .203 5.16 .465 11.81 .312 7.92 .343 8.71 .465 11.81 .621 15.77 .281 7.14 .237 6.02 .404 10.26 .277 7.04 .404 10.26 .302 7.67 .218 5.54 .465 11.81 .465 11.81 .465 11.81 .621 15.77 .810 20.57 .810 20.57 .716 18.19 .716 18.19 .607 15.42 .872 22.15 .716 18.19 .747 18.97 .872 22.15 1.039 26.39 .685 17.40 .831 21.11 .998 25.35 .889 22.58 .998 25.35 .893 22.68 .809 20.55 1.044 26.52 1.044 26.52 1.077 27.36 1.211 30.76 1.015 25.78 1.015 25.78 .856 21.74 .856 21.74 .752 19.10 1.109 28.17 .856 21.74 .939 23.85 1.109 28.17 1.359 34.52 .940 23.88 .984 24.99 1.203 30.56 1.042 26.47 1.203 30.56 1.085 27.56 .954 24.23 1.281 32.54 1.281 32.54 1.247 31.67 1.531 38.89 X .195 4.95 .195 4.95 .125 3.18 .125 3.18 .140 3.56 .227 5.77 .125 3.18 .187 4.75 .227 5.77 .310 7.87 .250 6.35 .143 3.63 .195 4.95 .143 3.63 .195 4.95 .187 4.75 .140 3.56 .227 5.77 .227 5.77 .160 4.06 .310 7.87 Terminal Insulation Color Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .150 3.81 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .230 5.84 Part Numbers Loose Tape Piece Mounted 2-327958-4 — 2-327958-1 — 33172 — 33173* — 33168 — 2-327940-4 — 35279 — 321283* — 2-327946-4 — 2-327934-2 — 324603 — 327972 — 327966 — 327954 2-327954-2 2-327960-1 2-327960-2 329697 — 34512 — 327942 — 327948 — 331268 2-331268-1 327936 — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 20 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Rectangular Tongue Terminals (Insulation Restricting) Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Metallic Sleeve — Copper per ASTM B-152 Plating — Nickel per QQ-N-290 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W C Min. Dimensions E L Max. Max. X Terminal Insulation Color Solid/Stripe Wire Insulation Diameter Range Part Numbers Loose Piece 24 475 [0.24] .020 0.51 6 M3.5 .312 7.92 .308 7.82 .683 17.35 .875 22.23 .187 4.75 Yellow/Blue .031-.055 0.79-1.40 2-326876-2 10 12,066 [6.11] .042 1.07 5 M3 8 M4 .277 7.04 .390 9.91 .277 7.04 .621 15.77 .934 23.72 1.276 32.41 1.087 27.61 1.596 40.54 .143 3.63 .310 7.87 Yellow/Brown .119-.200 3.02-5.08 .119-.200 3.02-5.08 53912-2 Yellow/Brown 53914-2 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Spade Tongue Terminals Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W C Min. Dimensions E L Max. Max. 26-24 238-475 [0.12-0.24] .029 0.74 6 M3.5 .250 6.35 .211 5.36 .632 16.05 26-22 202-810 [0.10-0.41] .020 0.51 0 .125 3.18 .203 5.16 .182 4.62 .218 5.54 .218 5.54 .250 6.35 .297 7.54 .297 7.54 .344 8.74 .344 8.74 .375 9.53 .375 9.53 .375 9.53 .375 9.53 .078 1.98 .211 5.36 .203 5.16 .156 3.96 .156 3.96 .312 7.92 .203 5.16 .203 5.16 .218 5.54 .218 5.54 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .409 10.39 .542 13.77 .607 15.42 .560 14.22 .560 14.22 .716 18.19 .607 15.42 .607 15.42 .622 15.80 .622 15.80 .716 18.19 .716 18.19 .716 18.19 .716 18.19 4 2 M2 4 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 8 M4 10 X Terminal Insulation Color Wire Insulation Diameter Max. .709 18.01 .072 1.83 Yellow .095 2.41 — 53115-2 .476 12.09 .627 15.93 .727 18.47 .674 17.12 .674 17.12 .846 21.49 .753 19.13 .753 19.13 .783 19.89 .783 19.89 .908 23.06 .908 23.06 .908 23.06 .908 23.06 .062 1.57 .076 1.93 .115 2.92 .109 2.77 .109 2.77 .125 3.18 .141 3.58 .141 3.58 .156 3.96 .156 3.96 .187 4.75 .187 4.75 .187 4.75 .187 4.75 Yellow .082 2.08 .082 2.08 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 322001 — 321035* 2-321035-1 328394* 2-328394-1 1-327717-0 — 327717* 1-327717-2 34541* 2-34541-1 34080* 2-34080-1 326861* 2-326861-1 32403 — 32404 2-32404-1 32050* 2-32050-1 32053* 2-32053-1 32051* 2-32051-1 32054* 2-32054-1 Yellow Red Red Red Red Red Red Red Red Red Red Red Red Part Numbers Loose Tape Piece Mounted *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 21 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Spade Tongue Terminals (Continued) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 6 M3.5 12-10 5,180-13,100 [2.62-6.64] .042 1.07 8 M4 10 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E L Max. Max. .244 6.20 .297 7.54 .385 9.78 .297 7.54 .312 7.92 .385 9.78 .385 9.78 .385 9.78 .385 9.78 .290 7.37 .312 7.92 .312 7.92 .406 10.31 .406 10.31 .406 10.31 .312 7.92 .203 5.16 .312 7.92 .203 5.16 .375 9.53 .312 7.92 .312 7.92 .312 7.92 .312 7.92 .218 5.54 .296 7.52 .468 11.89 .296 7.52 .296 7.52 .296 7.52 .716 18.19 .607 15.42 .716 18.19 .607 15.42 .779 19.79 .716 18.19 .716 18.19 .716 18.19 .716 18.19 .809 20.55 .887 22.53 1.059 26.90 .887 22.53 .887 22.53 .887 22.53 .846 21.49 .753 19.13 .908 23.06 .753 19.13 1.034 26.26 .908 23.06 .908 23.06 .908 23.06 .908 23.06 .954 24.23 1.095 27.81 1.314 33.38 1.095 27.81 1.095 27.81 1.095 27.81 X .125 3.18 .141 3.58 .187 4.75 .141 3.58 .250 6.35 .187 4.75 .187 4.75 .187 4.75 .187 4.75 .140 3.56 .203 5.16 .250 6.35 .203 5.16 .203 5.16 .203 5.16 Terminal Insulation Color Blue Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .170 4.32 .170 4.32 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .230 5.84 .230 5.84 .230 5.84 .230 5.84 .250 6.35 .230 5.84 Part Numbers Loose Tape Piece Mounted 328281* 1-328281-1 35559* 2-35559-1 32058* — 321233* 2-321233-1 325199 — 32056* 2-32056-1 32059* 2-32059-1 32057 — 32060* 2-32060-1 322985* 1-322985-0 326859* 2-326859-1 325197 — 32588* 2-32588-1 35152* 2-35152-1 32589* 2-32589-1 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 22 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Flanged Spade Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 2 M2 26-22 202-810 [0.10-0.41] .020 0.51 4 6 M3.5 2 M2 22-16 509-3,260 [0.26-1.65] 6 M3.5 .033 0.84 8 M4 10 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 6 M3.5 12-10 5,180-13,100 [2.62-6.64] .042 1.07 8 M4 10 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E L Max. Max. .182 4.62 .193 4.90 .250 6.35 .182 4.62 .182 4.62 .250 6.35 .265 6.73 .296 7.52 .296 7.52 .328 8.33 .296 7.52 .416 10.57 .416 10.57 .296 7.52 .294 7.47 .294 7.47 .328 8.33 .294 7.47 .416 10.57 .416 10.57 .294 7.47 .296 7.52 .296 7.52 .328 8.33 .416 10.57 .416 10.57 .416 10.57 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .203 5.16 .250 6.35 .250 6.35 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .534 13.56 .534 13.56 .534 13.56 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .654 16.61 .654 16.61 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .607 15.42 .654 16.61 .654 16.61 .607 15.42 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .841 21.36 .649 16.48 .649 16.48 .649 16.48 .727 18.47 .727 18.47 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .830 21.08 .830 21.08 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .737 18.72 .830 21.08 .830 21.08 .737 18.72 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83 1.017 25.83 X H Min. .110 2.79 .110 2.79 .110 2.79 .115 2.92 .115 2.92 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .171 4.34 .171 4.34 .125 3.18 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .171 4.34 .026 0.66 .026 0.66 .026 0.66 .041 1.04 .041 1.04 .046 1.17 .046 1.17 .046 1.17 .046 1.17 .046 1.17 .046 1.17 .062 1.57 .062 1.57 .046 1.17 .047 1.19 .047 1.19 .047 1.19 .047 1.19 .062 1.57 .062 1.57 .052 1.19 .052 1.32 .052 1.32 .052 1.32 .052 1.32 .052 1.32 .052 1.32 Terminal Insulation Color Yellow Yellow Yellow Red Red Red Red Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .082 2.08 .082 2.08 .082 2.08 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .140 3.56 .150 3.81 .170 4.32 .170 4.32 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .230 5.84 .250 6.35 .230 5.84 .230 5.84 .230 5.84 .250 6.35 Part Numbers Loose Tape Piece Mounted 324597* 2-324597-1 52369* 52369-1 51874* 51874-1 2-324608-2 — 324608* 2-324608-1 322777* 2-322777-1 322426 — 32561* 2-32561-1 32562* 2-32562-1 324557 2-324557-1 2-32562-2 2-32562-3 32497 2-32497-1 32498* 2-32498-1 1-331366-0 1-331366-1 2-320861-2 2-320861-3 320861* 2-320861-1 324567* — 320862* 2-320862-1 33155* — 33156 2-33156-1 320863* 2-320863-2 324577 1-324577-0 325150* — 324587 — 32510* 2-32510-1 326865 2-326865-1 324015* 2-324015-1 *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 23 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Short Spring Spade Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 2 M2 4 26-22 202-810 [0.10-0.41] .020 0.51 5 M3 6 M3.5 8 M4 4 5 M3 6 M3.5 22-16 509-3,260 [0.26-1.65] .033 0.84 8 M4 10 1/4 M6 5 M3 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 12-10 5,180-13,100 [2.62-6.64] .042 1.07 1/4 M6 5 M3 6 M3.5 8 M4 10 1/4 M6 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body — Phosphor Bronze per ASTM B-139 Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 W C Min. Dimensions E Max. L Max. X .171 4.34 .203 5.16 .250 6.35 .250 6.35 .375 9.53 .203 5.16 .250 6.35 .250 6.35 .250 6.35 .244 6.20 .375 9.53 .375 9.53 .406 10.31 .406 10.31 .625 15.88 .250 6.35 .250 6.35 .250 6.35 .375 9.53 .375 9.53 .406 10.31 .406 10.31 .625 15.88 .250 6.35 .250 6.35 .375 9.53 .406 10.31 .625 15.88 .206 5.23 .219 5.56 .203 5.16 .203 5.16 .281 7.14 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .250 6.35 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .281 7.14 .281 7.14 .343 8.71 .169 4.29 .174 4.42 .276 7.01 .276 7.01 .338 8.59 .537 13.64 .550 13.97 .534 13.56 .534 13.56 .612 15.54 .654 16.61 .654 16.61 .654 16.61 .654 16.61 .725 18.42 .685 17.40 .685 17.40 .685 17.40 .685 17.40 .747 18.97 .654 16.61 .654 16.61 .654 16.61 .685 17.40 .685 17.40 .685 17.40 .685 17.40 .747 18.97 .770 19.56 .775 19.69 .877 22.28 .877 22.28 .939 23.85 .651 16.54 .695 17.65 .679 17.25 .679 17.25 .787 19.99 .799 20.29 .799 20.29 .799 20.29 .799 20.29 .895 22.73 .860 21.84 .860 21.84 .908 23.06 .908 23.06 1.033 26.24 .799 20.29 .799 20.29 .799 20.29 .860 21.84 .860 21.84 .908 23.06 .908 23.06 1.033 26.24 .959 24.36 .959 24.36 1.052 26.72 1.100 27.94 1.225 31.12 .109 2.77 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .281 7.14 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .218 5.54 .218 5.54 .281 7.14 .184 4.67 .179 4.55 .170 4.32 .218 5.54 .281 7.14 Terminal Insulation Color Yellow Yellow Yellow Yellow Yellow Red Red Red Red Red Red Red Red Red Red Blue Blue Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Wire Insulation Diameter Max. .082 2.08 .082 2.08 .082 2.08 .082 2.08 .082 2.08 .125 3.18 .125 3.18 .125 3.18 .140 3.56 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .140 3.56 .125 3.18 .170 4.32 .170 4.32 .182 4.62 .170 4.32 .182 4.62 .170 4.32 .182 4.62 .170 4.32 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 Part Numbers Loose Tape Piece Mounted 52921* 52921-1 52922* 52922-1 52923 52923-1 52924* 52924-1 52925 52925-1 52927* 52927-1 52928* 52928-1 52929* 52929-1 — 52929-3 — 55768-1 52930* 52930-1 — 52930-3 52931* 52931-1 — 52931-3 52933* — 52934* 52934-1 52935* 52935-1 52935-2* 52935-3 52936* 52936-1 52936-2 52936-3 52937* 52937-1 52937-2* 52937-3 52939 — 52940* 52940-1 52941* 52941-1 52942* 52942-1 52943* 52943-1 52945* — *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 24 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Long Spring Spade Tongue Terminals Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body — Phosphor Bronze per ASTM B-139 Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W C Min. Dimensions E L Max. Max. 26-22 202-810 [0.10-0.41] .020 0.51 6 M3.5 .250 6.35 .235 5.97 .566 14.38 4 .203 5.16 .250 6.35 .250 6.35 .281 7.14 .343 8.71 .250 6.35 .250 6.35 .281 7.14 .281 7.14 .343 8.71 .437 11.10 .312 7.92 .312 7.92 .375 9.53 .375 9.53 .375 9.53 .437 11.10 .201 5.11 .238 6.05 .238 6.05 .270 6.86 .283 7.19 .238 6.05 .238 6.05 .270 6.86 .270 6.86 .283 7.19 .345 8.76 .242 6.15 .242 6.15 .273 6.93 .305 7.75 .305 7.75 .345 8.76 .615 15.62 .652 16.56 .652 16.56 .684 17.37 .697 17.70 .652 16.56 .652 16.56 .684 17.37 .684 17.37 .697 17.70 .759 19.28 .843 21.41 .843 21.41 .874 22.20 .906 23.01 .906 23.01 .946 24.03 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 8 M4 10 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 8 M4 10 1/4 M6 6 M3.5 12-10 5,180-13,100 [2.62-6.64] .042 1.07 8 M4 10 1/4 M6 X Terminal Insulation Color Wire Insulation Diameter Max. .847 21.51 .276 7.01 Yellow .082 2.08 52403 52403-1 .896 22.76 .933 23.70 .933 23.70 .979 24.87 1.005 25.53 .933 23.70 .933 23.70 .979 24.87 .979 24.87 1.005 25.53 1.102 27.99 1.131 28.73 1.131 28.73 1.174 29.82 1.219 30.96 1.219 30.96 1.289 32.74 .276 7.01 .276 7.01 .276 7.01 .290 7.37 .303 7.70 .276 7.01 .276 7.01 .290 7.37 .290 7.37 .303 7.70 .338 8.59 .283 7.19 .283 7.19 .295 7.49 .308 7.82 .308 7.82 .338 8.59 Red .125 3.18 .125 3.18 .140 3.56 .125 3.18 .125 3.18 .150 3.81 .170 4.32 .150 3.81 .170 4.32 .170 4.32 .150 3.81 .230 5.84 .250 6.35 .250 6.35 .230 5.84 .250 6.35 .250 6.35 52408 — 52409* 52409-1 52409-2 52409-3 52410* 52410-1 52411* 52411-1 52420* 52420-2 52420-1* 52420-3 52421* — 52421-1* 52421-3 52422-1* 52422-3 52423 52423-2 52430 52430-2 52430-1 52430-3 52431-1 52431-3 — 52432-2 52432-1 52432-3 52433-1 — Red Red Red Red Blue Blue Blue Blue Blue Blue Yellow Yellow Yellow Yellow Yellow Yellow Part Numbers Loose Tape Piece Mounted *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 25 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Slotted Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 26-22 202-810 [0.10-0.41] .020 0.51 6 M3.5 6 M3.5 8 M4 22-16 509-3,260 [0.26-1.65] .033 0.84 Material Related Product Data Insulation — Nylon except where noted. Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. Terminal Insulation Color Wire Insulation Diameter Max. .250 6.35 .281 7.14 .612 15.54 .719 18.26 Yellow .082 2.08 323011 2-323011-2 .281 7.14 .250 6.35 .281 7.14 .437 11.10 .281 7.14 .281 7.14 .685 17.40 .654 16.61 .685 17.40 .841 21.36 .685 17.40 .685 17.40 .828 21.03 .770 19.56 .812 20.62 1.039 26.39 .844 21.44 .837 21.26 Red 2-35216-1 36954* 2-36954-2 331453 1-331453-0 321808 — 34406 — Blue .140 3.56 .140 3.56 .125 3.18 .125 3.18 .170 4.32 .170 4.32 35216* 1/4 M6 6 M3.5 8 M4 .312 7.92 .281 7.14 .312 7.92 .469 11.91 .343 8.71 .344 8.74 35440 — 10 Red Red Red Blue Part Numbers Loose Tape Piece Mounted 16-14 2,050-5,180 [1.04-2.62] .033 0.84 16-14 HD 2,050-5,180 [1.04-2.62] .048 1.22 3/8 .750 19.05 .625 15.88 1.216 30.89 1.594 40.49 Yellow/Black .250 6.35 696077-2 696077-1 12-10 5,180-13,100 [2.62-6.64] .042 1.07 .040 1.02 1/4 M6 .531 13.49 .750 19.05 .468 11.89 .625 15.88 1.156 29.36 1.216 30.89 1.390 35.31 1.594 40.49 Yellow .300 7.62 .250 6.35 3216111 — 696076-2 696076-1 3/8 Yellow *Available in small packaging quantities. 1 Insulation — Vinyl. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Hook Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. 22-16 509-3,260 [0.26-1.65] 0.84 .033 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Stud Size 6 M3.5 8 M4 6 M3.5 8 M4 10 W .281 7.14 .343 8.71 .343 8.71 .343 8.71 .343 8.71 Material Related Product Data Insulation — Nylon except where noted. Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. .203 5.16 .296 7.52 .281 7.14 .281 7.14 .281 7.14 .750 19.05 .879 22.33 .859 21.82 .859 21.82 .859 21.82 .607 15.42 .705 17.91 .685 17.40 .685 17.40 .685 17.40 Terminal Insulation Color Red Red Blue Blue Blue Wire Insulation Diameter Max. .140 3.56 .140 3.56 .150 3.81 .170 4.32 .170 4.32 Part Numbers Loose Tape Piece Mounted 34313* — 32456 — 320381 2-320381-1 320306* 2-320306-1 354811 — *Available in small packaging quantities. 1 Insulation — Vinyl. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 26 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Multiple Stud Terminals Wire Size Circular Mils [mm2] 22-16 509-3,260 [0.26-1.65] 12-10 5,180-13,100 [2.62-6.64] Tongue Material Thickness Max. Stud Size W .033 0.84 6-8-10 .042 1.07 6-8-10 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Metallic Sleeve — Copper per ASTM B-152 Plating — Nickel per QQ-N-290 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. Terminal Insulation Color Wire Insulation Diameter Max. .325 8.26 .281 7.14 .685 17.40 .957 24.31 Red .125 3.18 54771-1* 54771-2 .325 8.26 .302 7.67 .893 22.68 1.165 29.59 Yellow .230 5.84 54773-1* — Part Numbers Loose Tape Piece Mounted *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. Offset Ring Tongue Terminals Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size 22-16 509-3,260 [0.26-1.65] .033 0.84 6 M3.5 16-14 2,050-5,180 [1.04-2.62] .033 0.84 6 M3.5 10 W .375 9.53 .375 9.53 .375 9.53 .375 9.53 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. .312 7.92 .312 7.92 .312 7.92 .312 7.92 .906 23.01 .906 23.01 .906 23.01 .906 23.01 .716 18.19 .716 18.19 .716 18.19 .716 18.19 Terminal Insulation Color Red Red Blue Blue Wire Insulation Diameter Max. .125 3.18 .125 3.18 .150 3.81 .150 3.81 Part Numbers Loose Piece 323039 324011 323817 323818 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 27 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Offset Ring Tongue Terminals (Insulation Restricting) Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Stud Size W 22 754 [0.38] .033 0.84 6 M3.5 20 1,186 [0.60] .033 0.84 6 M3.5 16 2,800 [1.42] 14 4,234 [2.15] Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C E Min. Max. L Max. Terminal Insulation Color Solid/Stripe Wire Insulation Diameter Range Part Numbers Loose Piece .375 9.53 .312 7.92 .758 19.25 .946 24.03 Red/Green .038-.110 0.97-2.79 52284-4 .312 7.92 .312 7.92 .758 19.25 .758 19.25 .946 24.03 .946 24.03 Red/Red Red/Red .046-.110 1.17-2.79 .046-.110 1.17-2.79 52284-2 10 .375 9.53 .375 9.53 .033 0.84 6 M3.5 .375 9.53 .312 7.92 .748 19.00 .938 23.83 Blue/Blue .063-.130 1.60-3.30 52283-2 .033 0.84 10 .375 9.53 .312 7.92 .748 19.00 .938 23.83 Blue/Green .078-.130 1.98-3.30 52283-1 Note: “C” dimension applies from edge of metal wire barrel to center of stud hole. 28 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com 52284-3 Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Shur-Plug Terminal Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Wire Size Circular Mils [mm2] Dimension L Max. Terminal Insulation Color Wire Insulation Diameter Max. Loose Piece Part Numbers Tape Mounted 16-14 2,050-5,180 [1.04-2.62] 16-14 Receptacle 2,050-5,180 [1.04-2.62] .790 20.07 Blue .170 4.32 324225* 2-324225-1 .768 19.51 Blue .157 3.99 165429-1 — *Available in small packaging quantities. 3-Way Connector Terminal Wire Size Circular Mils [mm 2] Tongue Material Thickness Max. 16-14 2,050-5,180 [1.04-2.62] .033 0.84 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Rivet — Brass per QQ-B-626 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions W L Max. Max. .859 21.82 1.370 34.80 Terminal Insulation Color Wire Insulation Diameter Max. Part Number Loose Piece Blue .170 4.32 53222-1* *Available in small packaging quantities. 29 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Tabs Wire Size Circular Mils [mm2] Tongue Material Thickness Max. Style W 22-16 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] .033 0.84 A .033 0.84 .042 1.07 Material Related Product Data Insulation — Nylon, UL 94V-2 Terminal Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Dimensions C L Min. Max. D Terminal Insulation Color Wire Insulation Diameter Max. Part Numbers Loose Piece .140 3.56 .480 12.19 .904 22.96 — Red .140 3.56 34294* B .156 3.96 .375 9.53 .809 20.55 — Blue .170 4.32 327748 C .225 5.72 .600 15.24 1.194 30.33 .125 3.18 Yellow .230 5.84 324543* *Available in small packaging quantities. Note: “C” dimension applies from edge of metal wire barrel to end of tab. 30 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Butt Splices Wire Size Circular Mils2 [mm2] 26-243 238-475 [0.12-0.24] 26-22 202-810 [0.10-0.41] 24-20 320-1,290 [0.16-0.65] 22-164 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] 16-14 22-18 2,050-5,180 to 509-1,900 [1.04-2.62] [0.26-0.96] 12-10 22-18 5,180-13,100 to 509-1,900 [2.62-6.64] [0.26-0.96] 12-10 16-14 5,180-13,100 to2,050-5,180 [2.62-6.64] [1.04-2.62] 26-243 238-475 [0.12-0.24] 26-22 202-810 [0.10-0.41] 24-20 320-1,290 [0.16-0.65] 22-164 509-3,260 [0.26-1.65] 16-14 2,050-5,180 [1.04-2.62] 12-10 5,180-13,100 [2.62-6.64] 12-10 5,180-13,100 [2.62-6.64] Material Related Product Data Insulation Sleeve — Standard, Step Down Assembly and Special – Nylon Radiation Resistant – Polyvinylidene Fluoride (PVF 2) Splice Body and Insulation Support Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Part Numbers Loose Tape Piece Mounted Dimension L Max. Splice Insulation Color Wire Insulation Diameter Max. .890 22.61 Yellow .082 2.08 323994 2-323994-1 .890 22.61 Yellow .082 2.08 2-323994-2* — 1.035 26.29 Natural .100 2.54 323975 2-323975-3 1.265 32.13 Red .125 3.18 320559* 2-320559-4 1.265 32.13 Blue .150 3.81 320562* 2-320562-3 1.656 42.06 Yellow .220 5.59 320570* 2-320570-3† 1.265 32.13 Blue .150/.115 3.81/2.92 327583 2-327583-1 1.656 42.06 Yellow .220/.140 5.59/3.56 327639 — 1.656 42.06 Yellow .220/.170 5.59/4.32 327638 — Radiation Resistant .890 22.61 Natural w/ Yellow Stripes .082 2.08 53546-1 — Radiation Resistant .890 22.61 Natural w/ Yellow Stripes .082 2.08 53546-3 — 1.035 26.29 Natural w/ White Stripes .100 2.54 53547-1 53547-2 1.265 32.13 Natural w/ Red Stripes .125 3.18 53548-1* 53548-2 1.265 32.13 Natural w/ Blue Stripes .150 3.81 53549-1* 53549-2 1.656 42.06 Natural w/ Yellow Stripes .220 5.59 53550-1* — 1.245 31.62 Yellow .220 5.59 3289615 — Style Standard Step Down Assembly Radiation Resistant Special *Available in small packaging quantities. 1 Includes adapter insert. 2 When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed. 3 26-24 range in accordance with MIL-T-7928. 4 22-16 splices are 22-18 range in accordance with MIL-T-7928. 5 12-10 butt splice, threaded 8-32 one end. † Tapetronic only. 31 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG (Pre-Insulated Diamond Grip) (Continued) Butt Splice Step Down Adapter Inserts1 Material Related Product Data Adapter Body — Copper per ASTM B-152 Plating — Zinc Plate / DyeChromate Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Butt Splice Wire Size Circular Mils [mm2] Part No. Wire Size Circular Mils [mm2] 16-14 2,050-5,180 [1.04-2.62] 320562 22-18 509-1,900 [0.26-0.96] 12-10 5,180-13,100 [2.62-6.64] Adapter Insert Dimension L 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 1.04-2.62] 320570 Color Code Part Numbers .350 8.89 .402 10.21 Red 1-327635-1 Red 327635* .562 14.27 Red 327636* .562 14.27 Blue 327637* *Available in small packaging quantities. 1 Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices. Knife Disconnect Splices Wire Size Circular Mils [mm2] Material Thickness 22-16 509-3,260 [0.26-1.65] .031 0.79 16-14 2,050-5,180 [1.04-2.62] .031 0.79 12-10 5,180-13,100 [2.62-6.64] .040 1.02 Dimensions W L Max. .203 5.16 .203 5.16 .203 5.16 .203 5.16 .281 7.14 .281 7.14 .878 22.30 .878 22.30 .878 22.30 .878 22.30 1.234 31.34 1.260 32.00 Material Related Product Data Insulation — Nylon, UL 94V-2 Splice Body and Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 72 Splice Insulation Color Red Red Blue Blue Yellow Yellow Wire Insulation Diameter Max. .125 3.18 .140 3.56 .150 3.81 .170 4.32 .230 5.84 .250 6.35 Part Numbers Loose Piece Tape Mounted 320555* — 32446* 2-32446-1 320566* — 32448* — 320620* — 35762* — *Available in small packaging quantities. 32 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG FASTON Product Facts ■ ■ ■ Nylon Insulation. Nylon sleeve has high dielectric strength. Pre-insulated terminal designed for uniformed reliability in most difficult circuit environment Consists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel Design of the tool dies and construction of the terminal permits uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area Color Coding. Terminal insulation is color-coded by wire range to prevent errors during installation. Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire’s insulation or breaking the conductor. The AMP Mated Tool/Terminal Concept ■ ■ ■ ■ AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and performance Terminal and the crimping tool are designed as uni form matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP auto mated crimping machines The Crimp ■ ■ ■ ■ When done properly, crimping pressure can neither overstress nor understress the terminal barrel — machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself Basic Terminal Material. The basic terminal is constructed of fine grade high conductivity brass per ASTM B-36 or phosphor bronze per ASTM B-139. The brass terminal is either unplated or tin-plated per ASTM B-545. The phosphor bronze terminal is tin-plated per ASTM B-545. AMP’s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Funnel Ramp Entry. Prevents a turned back strand and rapid wire insertion during high speed production. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Temperature Rating: 105°C Max. AMP PIDG FASTON Line Splice Connectors “250” Series AMP PIDG FASTON Terminals (Use Type TETRA-CRIMP*Tooling) AMP Wire Range 22-18 16-14 12-10 1 Component Recognized File E 66717 22-18 Stranded 16-14 Stranded 12-10 Stranded LR 7189 Certified 300 V Max., 105°C. Max. 1 UL& CSA— Nylon except where noted Component Recognized File E 66717 AMPPart No. 1-321235-0 1-321235-1 321235 321688 105°C Max. (Vinyl) 600 V Max. 300 V Max. LR 7189 Certified AMPPart No. 1-321235-0 1-321235-1 321235 321688 105°C Max. (Vinyl) 300 V Max. 300 V Max. Table of Contents Terminals Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35 Receptacles (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Splices Line Splice Connector for “250” Series and “187” Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 33 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG FASTON (Continued) Receptacles Series .250 .250 Low Insertion Receptacle Style: Material Related Product Data A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop Insulation — Nylon, UL 94V-2 Receptacle Body — Brass per ASTM B-36 or Phosphor Bronze per ASTM B-139 Plating — Tin per ASTM B-545 except where noted. Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Wire Size Circular Mils [mm2] Style 22-18 509-1,900 [0.26-0.96] B 16-14 2,050-5,180 [1.04-2.62] B 14-12 3,831-6,4701 [1.94-3.28] B 12-10 5,180-13,100 [2.62-6.64] B 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] B .205 .187 .300 7.62 .300 7.62 .900 22.86 .900 22.86 Red Red Wire Insulation Diameter Max. .140 3.56 .140 3.56 .300 7.62 .900 22.86 Blue .170 4.32 Brass .018 0.46 .032 0.81 640905-1* 640905-2 640904-1 .300 7.62 .300 7.62 .300 7.62 .300 7.62 1.012 25.70 1.012 25.70 1.012 25.70 1.012 25.70 Green Brass .032 0.81 .032 0.81 .032 0.81 .032 0.81 42844-3† 60544-3† 42844-2*† — — Phos. Brz. .018 0.46 .018 0.46 .018 0.46 .018 0.46 42844-1*† Yellow .250 6.35 .250 6.35 .250 6.35 .250 6.35 .300 7.62 .900 22.86 Red .145 3.68 Brass .016 .406 .032 .813 184262-1 184262-2 184261-1 .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 .406 .032 .813 184265-1 184265-2 184264-1 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .250 6.35 .800 20.32 .800 20.32 .800 20.32 .800 20.32 .800 20.32 .800 20.32 Red Brass .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 696018-2 Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 696018-1 Blue .135 3.43 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 Dimensions W L Nom. Max. Terminal Insulation Color Green Yellow Red Red/Black Red Blue Part Numbers Tape Strip Mounted Form Recept. Matl. Stock Thk. Fits Tab Thk. Brass .032 0.81 .032 0.81 640903-1* 640903-2 640902-1 Brass .018 0.46 .018 0.46 Phos. Brz. Brass Brass Brass Brass Brass Loose Piece 55675-12 55675-22 — 640907-1* 640907-2 640906-1 61198-2 61198-4 — — 640909-1* 640909-2 640908-1 640174-1 — — 640911-1* 640911-2 640910-1 640913-1* 640913-2 — 640915-1* 640915-2 — 16-14 2,050-5,180 [1.04-2.62] B 26-24 238-475 [0.12-0.24] B .230 5.84 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641321-1*† 641321-2† 641320-1† 22-18 509-1,900 [0.26-0.96] .230 5.84 .230 5.84 .800 20.32 .800 20.32 Red .140 3.56 .140 3.56 Brass .016 0.41 .016 0.41 .020 0.51 .040 1.02 640917-1* 640917-2 640916-1 B †Not ULor CSAapproved or listed. *Available in small packaging quantities. 1 2 Red Brass — 640578-2† Wire range is limited as noted. Unplated receptacle body. 34 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com — Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG FASTON (Continued) Receptacles (Continued) Series Wire Size Circular Mils [mm2] Style .187 16-14 2,050-5,180 [1.04-2.62] B .187 Low Insertion .110 Standard 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] 26-24 238-475 [0.12-0.24] B A Standard Low .11 .110 0 Low Insertion Insertion 22-18 509-1,900 [0.26-0.96] A A 16-14 2,050-5,180 [1.04-2.62] A B C .230 5.84 .230 5.84 .800 20.32 .900 22.86 Blue Blue Wire Insulation Diameter Max. .170 4.32 .250 6.35 .230 5.84 .800 22.86 Red .145 3.68 Brass .016 .406 .032 .813 184268-1 184268-2 184267-1 .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 .406 .032 .813 184235-1 184235-2 184234-1 .148 3.76 .148 3.76 .148 3.76 .148 3.76 .734 18.64 .734 18.64 .734 18.64 .734 18.64 Natural Brass .016 0.41 .020 0.51 .032 0.81 .032 0.81 61048-2† — 61060-1*† 61060-2† 61059-2† 60894-1*† 60894-2† 60893-2† Brass .012 0.30 .012 0.30 .012 0.30 .012 0.30 61048-1*† Black .110 2.79 .110 2.79 .110 2.79 .110 2.79 — 61678-2† — .160 4.06 .700 17.78 Yellow .082 2.08 Brass .016 0.41 .020 0.51 641324-1† 641324-2† — .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .160 4.06 .796 20.22 .800 20.32 .800 20.32 .800 20.32 .800 20.32 .800 20.32 .800 20.32 .796 20.19 Red .140 3.56 .140 3.56 .140 3.56 .140 3.56 .170 4.32 .170 4.32 .170 4.32 .170 4.32 Brass .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .016 0.41 .012 0.30 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .016 0.41 .032 0.81 Dimensions W L Nom. Max. Terminal Insulation Color Natural Natural Red Red Red Blue Blue Blue Blue Part Numbers Tape Strip Mounted Form Recept. Matl. Stock Thk. Fits Tab Thk. Brass .020 0.51 .020 0.51 640919-1* 640919-2 640918-1 Brass .016 0.41 .016 0.41 696108-1 696108-2 Brass Brass Brass Brass Brass Brass Brass Brass Brass Loose Piece — — — 350871-1† 640921-1 640921-2 — 640923-1* 640923-2 640922-1 640925-1* 640925-2 640924-1 640929-1* 640929-2 — 640931-1* 640931-2 — 640927-1 640927-2 — 641317-1 — — †Not UL or CSAapproved or listed. *Available in small packaging quantities. Receptacles Material Related Product Data (Insulation Restricting) Insulation — Nylon, UL 94V-2 Receptacle Body — Brass per ASTM B-36 Receptacle Style B — Dimple with wire stop Plating — Tin per ASTM B-545 Metallic Sleeve — Copper per ASTM B-152 Plating — Tin per ASTM B-545 or Nickel per QQ-N-290 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Application Tooling — pg. 73 Series Wire Size Circular Mils [mm2] Style .110 Standard 22 754 [0.38] B Terminal Wire Dimensions Insulation Insulation W L Color Diameter Nom. Max. Solid / Stripe Range .148 3.76 .780 19.81 Red/ Green .040-.080 1.02-2.03 Part Numbers Tape Strip Mounted Form Recept. Matl. Stock Thk. Fits Tab Thk. Loose Piece Brass .012 0.30 .016 0.41 55319-1 55319-3 — 35 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com Catalog 82042 Standard Terminals and Splices Revised 8-00 PIDG FASTON (Continued) Line Splice Connector for “250” Series Terminals Wire Size Plating W Unplated .391 9.93 .391 9.93 .409 10.39 .409 10.39 .409 10.39 Tin 22-10 Unplated Tin Unplated Material Related Product Data Insulation — Vinyl, UL 94V-0 Color — Natural Splice Body — Brass per ASTM B-36 Plating — Tin per ASTM B-545 except where noted. Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Dimensions L Max. 2.093 53.16 2.093 53.16 2.625 66.68 2.625 66.68 2.451 62.26 Part Numbers Loose Piece E Min. .860 21.84 .860 21.84 1.151 29.24 1.151 29.24 .9702 24.64 321235* 321688 1-321235-0 1-321235-1 1-321235-31 *Available in small packaging quantities. 1 Oval expansion at end opposite “w”. (.380 x .320 inside diameter.) 2 E min. on expansion end only. Line Splice Connector for “187” Series Terminals † Type Housing Color Single Natural Dual Natural Dual Black Material Related Product Data Housing — Nylon, UL 94V-2 Splice Body — Brass per ASTM B-36 Insulation Color Code — pg. 4 Packaging Quantities — pg. 4 Performance Specifications — pgs. 4 & 5 Dimensions W .345 8.76 .650 16.51 .650 16.51 L 1.750 44.45 1.750 44.45 1.750 44.45 Temperature Rating Part Numbers Loose Piece — 360035-1† 105°C 360025-1† 150°C 360025-2† ULFile E66717 600 V Max Receptacle (Low Insertion Force) Series .250 Low Insertion .250 Low Insertion .187 Low Insertion .187 Low Insertion Wire Size Circular Mils [mm2] 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] Dimensions W L Nom. Max. Terminal Insulation Color Wire Insulation Diameter Max. Recept. Matl. Stock Thk. Fits Tab Thk. Loose Piece Part Numbers Tape Strip Mounted Form .300 7.62 .900 22.86 Red .145 3.68 Brass .016 .406 .032 .813 184262-1 184262-2 184261-1 .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 .406 .032 .813 184265-1 184265-2 184264-1 .230 5.84 .800 22.86 Red .145 3.68 Brass .016 .406 .032 .813 184268-1 184268-2 184267-1 .300 7.62 .900 22.86 Blue .173 4.39 Brass .016 .406 .032 .813 184235-1 184235-2 184234-1 36 Dimensions are shown for reference purposes only. Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Specifications subject to change. Technical Support Center 1-800-522-6752 www.amp.com