Rear Feed Applicator for Flag Krimptite™ QD Female Terminals Mini-Mac Applicator Rear Feed Application Tooling Specification Sheet Order No. 63802-7500 FEATURES Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Directly adapts to most automatic wire processing machines SCOPE Products: Flag Krimptite™ Quick Disconnect Female Terminals, 18-22 AWG. Terminal Order No. 19008-0008 19008-0009 19008-0013 Terminal Eng. No. AAZ-1147 AAZ-1147-032 AAZ-1158 Wire Size AWG mm² 18-22 0.80-0.35 18-22 0.80-0.35 18-22 0.80-0.35 Tab Size mm In. 4.75 by 0.51 .187 by .020 4.75 by 0.81 .187 by .032 6.35 by 0.51 .250 by .020 Insulation Diameter mm In. N/A N/A N/A N/A N/A N/A Strip Length mm In. 7.94 .313 7.94 .313 7.94 .313 DEFINITION OF TERMS WIRE STRIP LENGTH INSULATION CRIMP CUT-OFF TAB BEND UP CONDUCTOR CRIMP ROLLING TWISTING BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638027500 Revision: D Release Date: 04-30-09 Revision Date: 04-20-12 UNCONTROLLED COPY Page 1 of 5 Rear Feed Applicator for Flag Krimptite™ QD Female Terminals CRIMP SPECIFICATIONS Terminal Order No. 19008-0008 19008-0009 19008-0013 Terminal Eng. No. Wire Size Conductor Crimp Height Mean Go No Go mm In. mm In. mm In. AWG mm² 18 0.80 AAZ-1147 20 0.50 1.27 .050 1.22 .048 1.32 22 0.35 18 0.80 AAZ-1147-032 20 0.50 1.27 .050 1.22 .048 1.32 22 0.35 18 0.80 AAZ-1158 20 0.50 1.27 .050 1.22 .048 1.32 22 0.35 Seam Seam shall not be open and no wire allowed out of the crimping .052 .052 .052 Pull Force Minimum N Lb. 20.0 89.0 13.0 57.9 8.0 35.6 20.0 89.0 13.0 57.9 8.0 35.6 20.0 89.0 13.0 57.9 8.0 35.6 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. PIN GAUGE OR USE SOFT METAL SLUG METHOD “X” (CRIMP HEIGHT) Use gauge pins or soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions shown in the chart below. CRIMP PROFILE Molex does not sell gauge pins contact your local industrial supplier. Doc No: ATS-638027500 Revision: D Release Date: 04-30-09 Revision Date: 04-20-12 UNCONTROLLED COPY Page 2 of 5 Rear Feed Applicator for Flag Krimptite™ QD Female Terminals PARTS LIST Rear Feed Applicator 63802-7500 Item Order No Engineering No. Description Quantity Perishable Tooling 63802-7570 63802-7570 Tool Kit (All “Y” Items) REF 1 63801-5514 63801-5514 Conductor Punch (Upper Die) 1Y 2 19230-0086 24854-23 Conductor Anvil (Indenter Die) 1Y 3 19229-0120 23650-43 Cutter Housing 1Y 4 19229-0121 23650-44 Cutter Plunger 1Y Other Components 5 19229-0095 23650-45 Cutter Back Plate 1 6 19229-0161 23650-49 Compression Spring 1 7 19230-0038 24854-08 Feed Finger 1 8 19230-0101 24854-09 Guide Rail 1 9 19230-0106 24854-25P Guide and Hold Down 1 10 63801-7160 63801-7160 Terminal Drag Assembly 1 11 63801-7701 63801-7701 Cutter Striker 1 12 63803-5109 63803-5109 Conductor Bushing 1 Frame 13 19230-0084 24854-05 Slide (Terminal Track) 1 14 63801-2600 63801-2600 Rear Feed Frame 1 15 63801-2603 63801-2603 Base 1 Hardware 16 N/A N/A M3 by 10 Long SHCS 2** 17 N/A N/A M4 by 8 Long SHCS 6** 18 N/A N/A M4 by 8 Long BHCS 2** 19 N/A N/A M4 by 12 Long SHCS 2** 20 N/A N/A M6 by 10 Long BHCS 6** 21 N/A N/A M8 by 20 Long BHCS 1** 22 N/A N/A M8 Flat Washer 1** 23 N/A N/A 6mm by 10 Long Dowel Pin 4** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638027500 Revision: D Release Date: 04-30-09 Revision Date: 04-20-12 UNCONTROLLED COPY Page 3 of 5 Rear Feed Applicator for Flag Krimptite™ QD Female Terminals Assembly Drawing 18 7 14 19 (2) 17 11 (2) 12 1 8 13 REF 22 21 17 (2) 14 10 9 15 13 (2) 4 20 6 23 (2) 18 23 17 (2) (2) 2 20 (4) 3 5 Figure 1 16 Doc No: ATS-638027500 Revision: D (2) Release Date: 04-30-09 Revision Date: 04-20-12 UNCONTROLLED COPY Page 4 of 5 Rear Feed Applicator for Flag Krimptite™ QD Female Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the Mini-Mac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Wear Safety Glasses At All Times. Visit our Web site at http://www.molex.com Doc No: ATS-638027500 Revision: D Release Date: 04-30-09 Revision Date: 04-20-12 UNCONTROLLED COPY Page 5 of 5