Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals Rear Feed Mini-Mac Applicator Specification Sheet Order No. 63802-6900 FEATURES Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Directly adapts to most automatic wire processing machines SCOPE Products: Krimptite™ Snap Male Plug Terminals 14-18 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from the conductor. Wire Size (AWG) 26 24 22 20 18 16 14 12 10 8 6 *UL - 486 A *UL – 486 C *UL – 310 3 5 8 13 20 30 50 70 80 90 100 N/A N/A 8 10 10 15 25 35 40 45 50 N/A N/A 8 13 20 30 50 70 80 N/A N/A *Military Class 2 7 10 15 19 38 50 70 110 150 225 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 UNCONTROLLED COPY Page 1 of 6 Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals PRODUCT LIST The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size Insulation Diameter Strip Length AWG mm² mm In. mm In. 19724 19724-4000 19724-4002 14-18 2.00-0.80 Τ 3.96 Τ .156 5.16 .203 Τ Maximum Insulation diameter only applicable with splash proof option #19161-0333 Terminal Series No Terminal Order No. DEFINITION OF TERMS STRIP LENGTH WIRE CONDUCTOR CRIMP The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. CUT-OFF TAB CRIMP HEIGHT (X DIMENSION) Tool Calibration 1. To recalibrate this applicator, make sure the power is completely shut off on the press. 2. The Mini-Mac applicator must be properly installed in the press. 3. Crimping dies must be properly installed in the Mini-Mac applicator. 4. The recommended method of measuring the crimp height of the conductor dies is the soft metal slug method, (See Figure 1). 5. The slug must have a diameter 0.51mm (.020”) larger than the “X” No Go dimension before crimping. 6. Place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) similar to a terminal. The crimp height can be measured with a blade type micrometer or dial caliper, (Dimension “X”). 7. Adjustment of the crimp height can be accomplished by indexing the conductor cam. The letter “A” gives the loosest position and “D” gives the tightest position. Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 CONDUCTOR CRIMP DIE USE SOFT METAL SLUG METHOD E2 E1 “X” CRIMP HEIGHT CRIMP PROFILE Use soft metal slug (solder) method to measure the “X” dimension. Verify tooling crimp height calibration by referring to the Go/No Go dimensions Figure 1 UNCONTROLLED COPY Page 2 of 6 Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals CRIMP SPECIFICATIONS Terminal Order No 19724-4000 19724-4002 Wire Size AWG 14 16 18 14 16 18 mm² 2.00 1.30 0.80 2.00 1.30 0.80 “X” Dimension Conductor Crimp Mean In mm .075 1.90 .075 1.90 .069 1.75 .075 1.90 .075 1.90 .069 1.75 Go In mm .070 1.77 .070 1.77 .065 1.65 .070 1.77 .070 1.77 .065 1.65 Pull Force Minimum Cut-Off Tab Maximum No Go In mm Lbs N In. .080 2.03 50 222.4 .004 .080 2.03 30 133.4 .004 .073 1.85 20 89.0 .004 .080 2.03 50 222.4 .004 .080 2.03 30 133.4 .004 .073 1.85 20 89.0 .004 mm .102 .102 .102 .102 .102 .102 The above specifications are guidelines to an optimum crimp. Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 UNCONTROLLED COPY Page 3 of 6 Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals PARTS LIST Mini-Mac Applicator 63802-6900 Item Order No Engineering No. Description Quantity Perishable Tooling 63802-6970 63802-6970 Tool Kit (All “Y” Items) REF 1 63801-5516 63801-5516 Conductor Punch (Upper Die) 1Y 2 19031-0014 19031-0014 Conductor Anvil (Indenter Die) 1Y 3 63801-7724 63801-7724 Top Cutter 1Y 4 19031-0027 19031-0027 Bottom Cutter 1Y Other Components 5 63485-7602 63485-7602 Feed Finger 1 6 63801-4160 63801-4160 Guide R.H. 1 7 63801-4161 63801-4161 Guide L.H. 1 8 63801-5013 63801-5013 Wire Stop 1 9 63801-7151 63801-7151 Terminal Track 1 10 63803-5140 63803-5140 Conductor Bushing 5.20mm Long 1 Frame 11 63801-2600 63801-2600 Rear Feed Applicator Frame Head 1 12 63801-2603 63801-2603 Base 1 13 63801-7160 63801-7160 Terminal Drag Assembly 1 Hardware 14 N/A N/A M4 by 8 Long SHCS 2** 15 N/A N/A M4 by 10 Long SHCS 1** 16 N/A N/A M4 by 8 Long BHCS 4** 17 N/A N/A M5 by 12 Long BHCS 2** 18 N/A N/A M5 by 35 Long SHCS 2** 19 N/A N/A M6 by 10 Long BHCS 4** 20 N/A N/A M6 by 12 Long BHCS 2** 21 N/A N/A M8 by 20 Long BHCS 1** 22 N/A N/A M8 Flat Washer 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 UNCONTROLLED COPY Page 4 of 6 Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals Assembly Drawing 14 11 (2) 3 1 10 22 21 11 8 17 13 15 (2) 16 (2) 5 7 16 (2) 6 9 4 2 18 12 20 19 Figure 2 (4) (2) Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 UNCONTROLLED COPY Page 5 of 6 Rear Feed Mini-Mac Applicator for Krimptite™ Snap Male Plug Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the MiniMac Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX [email protected] Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 [email protected] Far East South Headquarters Jurong, Singapore 65-6-268-6868 [email protected] European Headquarters Munich, Germany 49-89-413092-0 [email protected] Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-638026900 Revision: C Release Date: 04-29-09 Revision Date: 06-10-09 UNCONTROLLED COPY Page 6 of 6