9 Screw Terminal Block Cables XW2Z Pre-terminated Cables Simplify Connection of Terminal Blocks to PLC Modules 1 Reduce setup time with cables pre-terminated for the exact PLC module in use 1 No need to make custom connectors 1 Crimp hook-terminated cables connect XW2B terminal blocks with PLC modules and input boards from any manufacturer Ordering Information 3 CABLES Appearance Applicable terminal block XW2B-20G5 XW2B 20G4 XW2B-20G4 XW2B-20G5-T XW2B-20G5-D XW2B 20G5 D XW2B-20G5-IN16 Single cable for 32 oint I/O modules 32-point XW2B-40G5 XW2B 40G4 XW2B-40G4 Single cable for 32- and 64-point I/O modules XW2B-60G5 XW2B 60G4 XW2B-60G4 Single cable for CS1W high-density I/O modules XW2C-20G5-IN16 Bifurcated cable for 32- and 64-point I/O modules XW2B-40G5 and XW2B 20G5 XW2B-20G5 Bifurcated cable for CS1W high--density I/O modules Cable length Part number 0.5 m (1.64 ft) XW2Z-050A 1 m (3.28 ft) XW2Z-100A 1.5 m (4.92 ft) XW2Z-150A 2 m (6.56 ft) XW2Z-200A 3 m (9.84 ft) XW2Z-300A 5 m (16.40 ft) XW2Z-500A 0.5 m (1.64 ft) XW2Z-050B 1 m (3.28 ft) XW2Z-100B 1.5 m (4.92 ft) XW2Z-150B 2 m (6.56 ft) XW2Z-200B 3 m (9.84 ft) XW2Z-300B 5 m (16.40 ft) XW2Z-500B 1 m (3.28 ft) XW2Z-100H-1 2 m (6.56 ft) XW2Z-200H-1 3 m (9.84 ft) XW2Z-300H-1 5 m (16.40 ft) XW2Z-500H-1 1 m (3.28 ft) and 0.75 m (2.46 ft) XW2Z-100D 1.5 m (4.92 ft) and 1.25 m (4.10 ft) XW2Z-150D 2 m (6.56 ft) and 1.75 m (5.74 ft) XW2Z-200D 3 m (9.84 ft) and 2.75 m (9.02 ft) XW2Z-300D 5 m (16.40 ft) and 4.75 m (15.58 ft) XW2Z-500D 1 m (3.28 ft) and 1 m (3.28 ft) XW2Z-100H-2 2 m (6.56 ft) and 2 m (6.56 ft) XW2Z-200H-2 3 m (9.84 ft) and 3 m (6.56 ft) XW2Z-300H-2 5 m (16.40 ft) and 5 m (16.40 ft) XW2Z-500H-2 XW2Z XW2Z Cables (continued) Appearance Applicable terminal block Three XW2B-20G5 Three-connector Three connector cable for 48- and 96-point I/O modules XW2B-20G5 XW2B 20G4 XW2B-20G4 Single cable terminated with crimp hooks Cable length Part number 1 m (3.28 ft) and 0.75 m (2.45 ft) and 1 m (3.28 ft) XW2Z-100H-3 2 m (6.56 ft) and 1.75 m (5.74 ft) and 2 m (6.56 ft) XW2Z-200H-3 3 m (9.84 ft) and 2.75 m (9.02 ft) and 3 m (9.84 ft) XW2Z-300H-3 5 m (16.40 ft) and 4.75 m (15.58 ft) and 5 m (16.40 ft) XW2Z-500H-3 1 m (3.28 ft) XW2Z-100F 1.5 m (4.92 ft) XW2Z-150F 2 m (6.56 ft) XW2Z-200F 3 m (9.84 ft) XW2Z-300F 5 m (16.40 ft) XW2Z-500F Specifications 3 RATINGS/CHARACTERISTICS Item Rating Rated current 1 A at 20°C (68°F) Rated voltage 125 VAC Contact resistance 20 mΩ max. with 100 mA at 20 mV max. (See Note 1) Insulation resistance 100 MΩ min. at 500 VDC Dielectric strength 500 VAC for 1 minute with a current leakage of 1 mA max. (See Note 2) Enclosure rating IP00 Electrical protection Class 0 Ambient temperature Operating: --25°C to 80°C (--13°F to 176°F) Note: 1. The resistance indicated is the contact resistance of the connector. 2. The voltage indicated is the dielectric strength of the connector. 3 MATERIALS/FINISH Item Connector Parts XG4M-2030 XG4M 4030 XG4M-4030 XG4M-6030 Housing Materials/Processing Black PBT resin with g glass ((UL94V-0)) Cover Contact Contact-carrying portion: Press-fit portion: XG4T-2004 XG4T-4004 XG4T-6004 Strain relief Black PBT resin with glass (UL94V-0) FCN-367J024-AU/F FCN 367J040 AU/F FCN-367J040-AU/F Housing Black PBT resin (UL94V-0) Contact Contact-carrying portion: Press-fit portion: Screw Nickel-plated steel Cable UL2464 interface cable Equivalent to AWG28 Crimp terminal Fork--type crimp terminal Equivalent to 1.25YAS3.5 2 Phosphor bronze and nickel plated with 0.15-µm-thick gold Phosphor bronze and nickel plated with 2.0-µm-thick tin Gold-plated phosphor bronze Tin-plated phosphor bronze XW2Z XW2Z Dimensions Unit: mm (inch) 3 XW2Z-PPPA FOR 32-POINT PLC I/O MODULES (CONNECTOR TYPE) The G79-PC Cable with a connector for the G7TC cannot be used for the XW2C due to a difference in wiring. The G79-PC Cable can be used for some of the XW2B Screw Terminal Blocks, refer to the XW2B data sheet. Wiring Diagram FCN-367J024-AU/F (mated side) XG4M-2030 (mated side) Cable length L Part number Cable length L XW2Z-050A 0.5 m (1.64 ft) XW2Z-100A 1 m (3.28 ft) XW2Z-150A 1.5 m (4.92 ft) XW2Z-200A 2 m (6.56 ft) XW2Z-300A 3 m (9.84 ft) XW2Z-500A 5 m (16.40 ft) Triangle mark Combinations of Omron PLC I/O Modules and Screw Terminal Blocks PLC I/O module I/O points Terminal block C200H-ID215 C200H-OD215 C200H-MD215 C200H-MD115 C200H-MD501 C200H-ID501 C200H-OD501 C500-ID218CN C500-ID501CN C500-OD415CN C500-MD211CN C500-OD501CN 32 points input 32 points output 16 points in/16 points out 16 points in/16 points out 16 points in/16 points out 32 points input 32 points output 32 points input 32 points input 32 points output 16 points in/16 points out 32 points output XW2B-20G5 XW2B-20G4 XW2B-40G5-T XW2B-20G5-D C200H-ID215 C200H-ID501 C500-ID218CN C500-ID501CN C200H-MD215 C200H-MD115 C200H-MD501 C500--MD211CN 32 points input 32 points input 32 points input 32 points input 16 points in/16 points out 16 points in/16 points out 16 points in/16 points out 16 points in/16 points out XW2C-20G5-IN16 (See Note 3) Dedicated cable XW2Z-PPPA Note: 1. The G79-P Cable with a connector for the G7TC cannot be used for the XW2C due to a difference in wiring. The G79-PC Cable can be used for some of the XW2B Screw Terminal Blocks, refer to the XW2B data sheet. 2. The Input or Output Modules above have two connectors, so each one can use up to two Terminal Blocks and two dedicated cables. 3. The XW2C is a dedicated Input Terminal Block. If the XW2C is connected to a PLC module that handles both input and output signals (modules with “MD” in the part number), only the input portion of the PLC module can be used. 3 XW2Z XW2Z Unit: mm (inch) 3 XW2Z-PPPB FOR 32-POINT AND 64-POINT PLC I/O MODULES (CONNECTOR TYPE) Wiring Diagram FCN-367J040-AU/F (mated side) Cable length L XG4M-4030 (mated side) Part number Cable length L XW2Z-050B 0.5 m (1.64 ft) XW2Z-100B 1 m (3.28 ft) XW2Z-150B 1.5 m (4.92 ft) XW2Z-200B 2 m (6.56 ft) XW2Z-300B 3 m (9.84 ft) XW2Z-500B 5 m (16.40 ft) Triangle mark Combinations of Omron PLC I/O Modules and Screw Terminal Blocks PLC I/O module I/O points CQM1-ID213 CQM1-OD213 C200H-ID216 C200H-OD218 C200H-OD21B 32 points C200H-ID111 C200H-ID217 C200H-OD219 C500-ID114 3G2A5-ID219 3G2A5-OD213 64 points Terminal block XW2B-40G5 XW2B-40G4 Note: 32-point I/O modules use one Terminal Block and one dedicated cable. 64-point I/O modules use two Terminal Blocks and two dedicated cables. 4 Dedicated cable XW2Z-PPPB XW2Z XW2Z 3 XW2Z-PPPD FOR 32-POINT AND 64-POINT PLC I/O MODULES (CONNECTOR TYPE) Part number XW2Z-P00D Cable length A Cable length B XW2Z-100D 1 m (3.28 ft) 0.75 m (2.46 ft) XW2Z-150D 1.5 m (4.92 ft) 1.25 m (4.10 ft) XW2Z-200D 2 m (6.56 ft) 1.75 m (5.74 ft) XW2Z-300D 3 m (9.84 ft) 2.75 m (9.02 ft) XW2Z-500D 5 m (16.40 ft) 4.75 m (15.58 ft) Note: 1. CN2 (black cable side) is wired to line A of CN1 and CN3 (yellow cable side) is wired to line B of CN1. 2. The G79-PC Cable for the G7TC Terminal Block cannot be used for the XW2C due to a difference in wiring. Cable length for A and B B 250 (9.84) Yellow Black Line Line A B 500 (19.68) A Wiring Diagram FCN-367J024-AU/F CN1 (mated side) XG4M-2030 CN3 (mated side) XG4M-2030 CN2 (mated side) Triangle mark Triangle mark Combinations of Omron PLC I/O Modules and Screw Terminal Blocks PLC I/O module I/O points Terminal block Dedicated cable CQM1-ID213 C200H-ID216 32 points Two XW2C-20GS-IN16 input blocks One XW2Z-PPPD cable C200H-ID217 C500-ID114 3G2A5-ID219 64 points Four XW2C-20GS-IN16 input blocks Two XW2Z-PPPD cables 5 XW2Z XW2Z Unit: mm (inch) 3 XW2Z-PPPH-P FOR 96-POINT CS1 PLC I/O MODULES (CONNECTOR TYPE) XW2Z-P00H-1 XW2Z-P00H-2 A XW2Z-P00H-3 A A B B C Part number XW2Z-100H-1 Cable length Part number Cable length A A 1 m (3.28 ft) B C XW2Z-200H-1 2 m (6.56 ft) XW2Z-100H-3 XW2Z-300H-1 3 m (9.84 ft) XW2Z-200H-3 2 m (6.56 ft) 1.75 ft (5.74 ft) 2 m (6.56 ft) XW2Z-500H-1 5 m (16.40 ft) XW2Z-300H-3 3 m (9.84 ft) 2.75 ft (9.02 ft) 3 m (9.84 ft) XW2Z-500H-3 5m (16.40 ft) 4.75 ft (15.58 ft) Part number Cable length A Cable length B XW2Z-100H-2 1 m (3.28 ft) 1 m (3.28 ft) XW2Z-200H-2 2 m (6.56 ft) 2 m (6.56 ft) XW2Z-300H-2 3 m (9.84 ft) 3 m (9.84 ft) XW2Z-500H-2 5 m (16.40 ft) 5 m (16.40 ft) 1 m (3.28 ft) 0.75 ft (2.45 ft) 1 m (3.28 ft) 5m (16.40 ft) Combinations of Omron PLC I/O Modules and Screw Terminal Blocks PLC I/O module I/O points Terminal blocks Dedicated cable CS1W-ID291, CS1W-OD291, CS1W-OD292 CS1W-MD291, CS1W-MD292 96 points Two XW2B-60GP terminal blocks Two XW2Z-PPPH-1 cables CS1W-ID291, CS1W-OD291, CS1W-OD292 CS1W-MD291, CS1W-MD292 96 points Two XW2B-40G4 + XW2B-20G4 or two XW2B-40G5 + XW2B-20G5 terminal blocks Two XW2Z-PPPH-2 cables CS1W-ID291, CS1W-OD291, CS1W-OD292 CS1W-MD291, CS1W-MD292 96 points Six XW2B-20G4 or six XW2B-20G5 terminal blocks Two XW2Z-PPPH-3 cables Note: For detailed information about connector pin-outs, refer to CS1 Operation Manual (W339), Appendix A. 6 XW2Z XW2Z 3 XW2Z-PPPF CABLE WITH CRIMP TERMINALS (20 POLES) Wiring Diagram XG4M-2030 (mated side) Cable length L XG4M-2030 Terminal Y (M3.5) To devices Terminal Y (M3.5) 300 (11.81) Triangle mark Part number Cable length L XW2Z-100F 1 m (3.28 ft) XW2Z-150F 1.5 m (4.92 ft) XW2Z-200F 2 m (6.56 ft) XW2Z-300F 3 m (9.84 ft) XW2Z-500F 5 m (16.40 ft) Combinations of Omron PLC I/O Modules and Screw Terminal Blocks PLC I/O module Use any I/O module with a terminal block from Omron or another manufacturer, or an I/O board for a computer. Terminal block XW2B-20G5 XW2B-20G4 Dedicated cable XW2Z-PPPF 7 XW2Z XW2Z Installation 3 CONNECTIONS BETWEEN OMRON’S I/O MODULES AND SCREW TERMINAL BLOCKS Item Input (ID) Output (OD) PLC I/O modules C200H-OD215 C200H-OD501 C500-OD501CN C200H-ID215 C200H-ID501 C500-ID501CN C500-ID218CN 32-point input modules use two blocks and two cables. 32-point output modules use two blocks and two cables. Terminal blocks XW2B-20G5 XW2B-20G4 XW2B-20G5 XW2B-20G4 XW2Z-PPPA XW2Z-PPPA Cable Connection diagram XW2B--20G5 XW2B--20G5 Cable G79-PC G79-PC Connection diagram XW2B-20G5 8 XW2B-20G5 XW2Z XW2Z Item Output (OD) PLC I/O module C500-OD415CN 32-point output module uses two blocks and two cables. Terminal block XW2B-20G5 XW2B-20G4 Cable G79-PC XW2Z-PPPA Connection diagram XW2B-20G5 XW2B-20G5 XW2B-20G5 XW2B-20G5 9 XW2Z XW2Z Item Mixed I/O (MD) PLC I/O modules C200H-MD115 C200H-MD215 C200H-MD501 C500-MD211CN 16-point input/16-point output mixed I/O modules use two blocks and two cables. Terminal blocks XW2B-20G5 XW2B-20G4 Cable G79-PC XW2Z-PPPA Connection diagram XW2B-20G5 XW2B-20G5 10 XW2B-20G5 XW2B-20G5 XW2Z XW2Z Item Group 2 High--density Input/Output PLC I/O module CQM1-ID213 C200H-ID216 C200H-ID111 C200H-ID217 C500-ID114 3G2A5-ID219 32-point 32-point 64-point 64-point 64-point 64-point Use one terminal block and one cable. Use one terminal block and one cable. Use two terminal blocks and two cables. Use two terminal blocks and two cables. Use two terminal blocks and two cables. Use two terminal blocks and two cables. CQM1-OD213 C200H-OD218 C200H-OD219 32-point Use one terminal block and one cable. 32-point Use one terminal block and one cable. 64-point Use two terminal blocks and two cables. Terminal block XW2B-40G5 XW2B-40G4 Cable Connection diagram XW2Z-PPPB ( ( ) XW2B-40G5 ) ( ) 11 XW2Z XW2Z Item High-density I/O 1:1 Connection PLC I/O module CS1W-ID29P CS1W-OD29P CS1W-MD29P Use two terminal blocks and two cables. Terminal block One XW2B-60G5 or one XW2B-60G4 per cable Cable XW2Z-PPPH-1 Connection XW2B-60GP Item High-density I/O 1:2 Connection PLC I/O module CS1W-ID29P CS1W-OD29P CS1W-MD29P Use two 40-point and two 20-point terminal blocks and two cables. Terminal block XW2B-40G5 + XW2B-20G5 blocks or XW2B-40G4 + XW2B-20G4 blocks per cable Cable XW2Z-PPPH-2 Connection XW2B-40GP XW2B-20GP Note: For detailed information about connector pin-outs, refer to CS1 Operation Manual (W339), Appendix A. 12 XW2Z XW2Z Item High-density I/O 1:3 Connection PLC I/O module CS1W-ID29P CS1W-OD29P CS1W-MD29P Use six 20-point terminal blocks of the same kind and two cables. Terminal block Three XW2B-20G5 blocks or three XW2B-20G4 blocks per cable Cable XW2Z-PPPH-3 Connection XW2B-20GP XW2B-20GP XW2B-20GP Note: For detailed information about connector pin-outs, refer to CS1 Operation Manual (W339), Appendix A. NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4. 9 OMRON ELECTRONICS, INC. OMRON CANADA, INC. One East Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Scarborough, Ontario M1B 5V8 1-800-55-OMRON 416-286-6465 Cat. No. GC RIO-1 04/00 Specifications subject to change without notice. Printed in U.S.A.