Ordering number : ENA1137B STK673-011-E Thick-Film Hybrid IC 3-Phase Stepping Motor Driver Overview The STK673-011-E is a 3-phase stepping motor driver hybrid IC with built-in microstep controller having a bipolar constant current PWM system, in which a power MOSFET is employed at an output stage. It includes a 3-phase distributed controller for a 3-phase stepping motor to realize a simple configuration of the motor driver circuit. The number of motor revolution can be controlled by the frequency of external clock input. 2, 2-3, W2-3 and 2W2-3phase excitation modes are available. The basic step angle of the stepping motor can be separated as much as one-eighth 2-3-phase to 2W2-3-phase excitation mode control quasi-sine wave current, thereby realizing low vibration and low noise. Applications • As a 3-phase stepping motor driver for transmission and reception in a facsimile. • As a 3-phase stepping motor driver for feeding paper feed or for an optical system in a copying machine. • Industrial machines or products employing 3-phase stepping motor driving. Features • Number of motor revolution can be controlled by the frequency of external clock input. • 4 types of modes, i.e., 2, 2-3, W2-3 and 2W2-3-phase excitations, are available which can be selected based on rising of clock signals, by switching highs and lows of Mode A and Mode B terminals. • Setting a Mode C terminal low allows an excitation mode that is based on rising and falling of a clock signal. By setting the Mode C terminal low, phases that are set only by Mode A and Mode B can be changed to other phases as follows without changing the number of motor revolution: 2-phase may be switched to 2-3-phase; 2-3-phase may be switched to W2-3-phase; and W2-3-phase may be switched to 2W2-3-phase. • Phase is maintained even when the excitation mode is changed. Continued on next page. Any and all SANYO Semiconductor Co.,Ltd. products described or contained herein are, with regard to "standard application", intended for the use as general electronics equipment (home appliances, AV equipment, communication device, office equipment, industrial equipment etc.). The products mentioned herein shall not be intended for use for any "special application" (medical equipment whose purpose is to sustain life, aerospace instrument, nuclear control device, burning appliances, transportation machine, traffic signal system, safety equipment etc.) that shall require extremely high level of reliability and can directly threaten human lives in case of failure or malfunction of the product or may cause harm to human bodies, nor shall they grant any guarantee thereof. If you should intend to use our products for applications outside the standard applications of our customer who is considering such use and/or outside the scope of our intended standard applications, please consult with us prior to the intended use. If there is no consultation or inquiry before the intended use, our customer shall be solely responsible for the use. Specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein stipulate the performance, characteristics, and functions of the described products in the independent state, and are not guarantees of the performance, characteristics, and functions of the described products as mounted in the customer' s products or equipment. To verify symptoms and states that cannot be evaluated in an independent device, the customer should always evaluate and test devices mounted in the customer' s products or equipment. 62911HKPC 5-7063/42011HKIM/71608HKIM No.A1137-1/15 STK673-011-E Continued from preceding page. • An MOI output terminal which outputs 1 pulse per 1 cycle of phase current. • A CW/CCW terminal which switches the rotational direction. • A Hold terminal which temporarily holds the motor in a state where the phase current is conducted. • An Enable terminal which can forcibly turns OFF a MOSFET of a 6 output driving element in normal operation. • Schmitt inputs with built-in pull-up resistor (20kΩ typ) • Motor current can be set by changing the voltage of the Vref terminal (0.63V per 1A, dealing as much as 0 to 1/2VCC2 (4A)). • The clock input for controlling the number of motor revolution lies in a range of 0 to 50kHz. • Supply voltage: VCC1 = 16 to 30V, VCC2 = 5.0V ±5% • A built-in current detection resistor (0.227Ω) • A motor current during revolution can deal with as high as 2.4A at Tc = 105°C and as high as 4A at Tc = 50°C or lower. Specifications Maximum Ratings at Tc = 25°C Parameter Symbol Conditions Maximum supply voltage 1 VCC1 max VCC2 = 0V Maximum supply voltage 2 VCC2 max Ratings Unit 36 V No signal -0.3 to +7.0 V -0.3 to +7.0 V 4.0 A 105 °C 150 °C -40 to +125 °C Input voltage VIN max Logic input pins Phase output current IO max VCC2 = 0V, CLOCK ≥ 100Hz Operating substrate temperature Tc max Junction temperature Tj max Storage temperature Tstg Allowable Operating Ranges at Ta = 25°C Parameter Symbol Conditions Ratings Unit Operating supply voltage 1 VCC1 With signal 16 to 30 V Operating supply voltage 2 VCC2 With signal 5.0V ± 5% V Input voltage VIH 0 to VCC2 V Phase output current 1 IO1 Without heat sink 1.7 A Phase output current 2 IO2 Tc = 105°C 2.4 Clock frequency fCL Pin 11 input frequency 0 to 50 A kHz Electrical Characteristics 1 at Tc = 25°C, VCC1 = 24V, VCC2 = 5V Parameters Symbol Rating Conditions min VCC2 supply current Effective output current ICCO Ioave Enable=Low Each phase R/L=2Ω /6mH 2W2-3-phase excitation Vref = 0.61V FET diode forward voltage Vdf If= 1A (RL=23Ω) Output saturation voltage Vsat RL = 23Ω Output leakage current IOL RL = 23Ω Input high voltage VIH 9 terminals, Pins 11 to 18, 22 Input low voltage VIL 9 terminals, Pins 11 to 18, 22 Input current Vref input voltage Vref input current IIL VrH Ir Pins 11 to 18 pin = GND level pull-up resistance 20kΩ (typ) Pin 10 0.62 115 2.5 Pin 20, pin 20 to 19 = 820Ω MOI output low voltage VOL Pin 20, pin 21 to 20 = 1.6kΩ fc 6.1 12 0.69 0.76 mA Arms 1.0 1.6 V 0.45 0.56 V 0.1 mA V 250 0 440 VOH unit max 4.0 Pin 10, pin 10 = 2.5V MOI output high voltage PWM frequency typ 625 1.0 V 550 μA VCC2/2 V 810 μA V 0.4 63 V kHz Note: Constant voltage supply is used as power supply. No.A1137-2/15 STK673-011-E Electrical Characteristics 2 at Tc = 25°C, VCC1 = 24V, VCC2 = 5V Current division ratio at phase current of 1/4 electrorotation, in each excitation mode (unit = %, typ.) Number of current division is put in parentheses. Current division 2 phase (1) 2-3 phase (3) W2-3 phase (6) 1/96 0 2/96 0 13 0 3/96 2W2-3 phase (12) 4/96 0 5/96 26 26 6/96 38 7/96 8/96 50 9/96 50 50 10/96 61 11/96 12/96 71 13/96 71 14/96 79 15/96 16/96 87 100 17/96 87 87 18/96 92 19/96 20/96 96 21/96 96 22/96 100 23/96 98 100 24/96 100 Note: Constant voltage supply is used as power supply. Electrical Characteristic 2 represents design values. Measurement for controlling the standard value is not conducted. Package Dimensions unit:mm (typ) 64.0 1 28 0.5 2.0 27 2.0=54.0 5.0 0.5 32.0 8.5 0.4 2.9 No.A1137-3/15 STK673-011-E Equivalent Block Diagram 8 VCC1A 7 VZ Charging pump GND2 9 VCC2(5V) 21 Clock Mode A Mode B Mode C TU 11 12 13 18 22 Hold CW / CCW Enable Reset MOI 14 15 16 17 20 F1, F2, F3 current detection Time chart generation F1, F2, F3 PWM control F1 F2 F3 4 23 6 24 5 25 F4, F5, F6 PWM control F4 F5 Vref 10 Reference clock CR oscillator 1 VCC1B 2 VCC1C VCC side level shift Step switching of ref. voltage for setting current UO UI VO VI WO WI F6 F4, F5, F6 current detection GND side level shift 27 P. GNDA 28 P. GNDB SUB GND1 19 ITF00807 Sample Application Circuit STK673-011-E 7 8 1 2 11 12 13 18 22 14 15 16 17 20 Clock Mode A Mode B Mode C TU Hold CW / CCW Enable Reset MOI 4 23 6 24 R01 Vref C4 10μF + + C2 2.2μF 21 VCC2(5V) R02 10 19 C3 0.1μF 5 25 9 27 28 VCC1 16 to 30V U V 3-phase stepping motor W C5 0.01μF + C1 220μF P. GND ITF00808 No.A1137-4/15 STK673-011-E Set Equation of Output Current IO Peak Value IO peak = Vref ÷ K K = 0.63 (V/A) Vref ≤ 0.5 × VCC2 Vref = VCC2 × Rox ÷ (R01 + Rox) Rox = (R02 × 4.0kΩ) ÷ (R02 + 4.0kΩ) • R02 is preferably set to be 100Ω in order to minimize the effect of the internal impedance (4.0kΩ ±30%) of STK673-011-E • For noise reduction in 5V system, put the GND side of bypass capacitor (220μF) of VCC1 (shown in a thick line in the above Sample Application Circuit) in the vicinity of pins 27 and 28 of the hybrid IC. • Set the capacitance value of the bypass capacitor C1 such that a ripple current of a capacitance, which varies in accordance with the increase of motor current, lies in an allowable range. • K in the above-mentioned set equation varies within ±5 to ±10% depending on the inductance L and resistance value R of the used motor. Check the peak value setting of IO upon actual setting. where Input/Output Terminals Functions of 5V System Terminal name No. Conditions upon Functioning Function 0 = Low, 1 = High Basic clock for switching phase current of motor Rising edge in Mode C = 1 Input frequency range: DC to 50kHz Rising and falling edge in Mode C = 0 Clock 11 Mode A 12 Sets excitation mode See table listed below Mode B 13 Sets excitation mode See table listed below Mode C 18 Sets excitation mode See table listed below Sets excitation mode See table listed below TU 22 Switches 2-3 phase excitation of step current to rectangular current Hold 14 Temporarily holds the motor in a state 0 CW/CCW 15 Switches the rotational direction of the motor 1 = CW, 0 = CCW Enable 16 Turns OFF all of the driving MOSFET 0 Reset 17 System reset Make sure to input a reset signal of 10μs or more 0 MOI 20 Monitors the number of revolution of the motor Vref 10 Sets the peak value of the motor current set at 0.63V per 1A Minimum pulse width: 10μs High level duty: 40 to 60% More effective in increasing torque than in lowering vibration of motor Outputs 1 pulse of a high level signal per one cycle of phase current Maximum value 0.5 × VCC2 (4A max) Excitation Mode Table Input condition Excitation No. Excitation Mode Number of current steps Number of clock pulse per one cycle of Mode A Mode B Mode C TU 0 0 1 1 (1) 2-phase 1 6 0 1 1 1 (2) 2-3-phase 3 12 0 1 1 0 (3) 2-3-phase TU 1 12 1 0 1 1 (4) W2-3-phase 6 24 1 1 1 1 (5) 2W2-3-phase 12 48 0 0 0 1 (6) 2-3-phase 3 6 phase current 0 0 0 0 (7) 2-3-phase TU 1 6 0 1 0 1 (8) W2-3-phase 6 12 1 0 0 1 (9) 2W2-3-phase 12 24 As shown in the table, TU terminal is only effective for Excitation Nos. (3) and (7). Although the present hybrid IC is not damaged even when TU = 0 is mistakenly input in Excitation, other than Excitation Nos. (3) and (7), motor vibration or motor current may increase. * Timing charts for 3-phase stepping motor driver is illustrated on pages 9 to 13 for exemplary operations of Enable Hold, CW/CCW for Excitation Nos. (1), (2), (3), (4), (5) and (9), and Excitation No. (4). No.A1137-5/15 STK673-011-E Notes On Use (1) Input terminal use of 5V system [RESET and Clock (timing of input signal upon rising of power supply)] The driver is configured to include a 5V system logic section and a 24V MOSFETs section. The MOSFETs on both VCC1 side and GND side are N-channels. Thus, the MOSFETs on the VCC1 side is provided with a charging pump circuit for generating a voltage higher than that of VCC1. When a Low signal is input to a RESET terminal for operating the RESET, the charging pump is stopped. After the release of the RESET (High input), it requires a period of 1.7ms to rise the charging pump. Accordingly, even when a Clock signal is input during the rising of the charging pump circuit, the MOSFET cannot be operated. Such a timing needs to be taken into consideration for inputting a Clock signal. An example of timing is shown in Figure 1. Rising of 5V power supply RESET signal input Clock signal > 10μs > 1.7ms ITF00809 Figure 1. Timing chart of RESET signal and Clock signal When the RESET terminal switches from Low to High where a High period is 1.7ms or longer and the Clock input is conducted in a Low state, each phase current of the motor is maintained at the following values. Phase Current in the case where the initial Clock signal is maintained Current in the case where the initial Clock signal is maintained at Low level (Other than 2-3-phase TU excitation) at Low level (2-3-phase TU excitation) U phase 0 0 V phase -87% of peak current during normal rotation -100% of peak current during normal rotation W phase +87% of peak current during normal rotation +100% of peak current during normal rotation Refer to the timing charts for operations. [Clock] Clock signals should be input under the following conditions so that all 9 types of excitation modes shown in the Excitation Mode Table. Input frequency range DC to 50kHz Minimum pulse width 10μs High level duty 40 to 60% When Mode C is not used, it is an operation based on rising of the Clock and thus the above-mentioned condition of high level duty is negligible. A minimum pulse width of 10μs or more allows excitation operation by Mode A and Mode B. Since the operation is based on rising and falling of the Clock under the use of Mode C, it is most preferable to set the high level duty to 50% so as to obtain uniform step-wise current widths. [Mode A, Mode B, Mode C and TU] These 4 terminals allow selection of excitation modes. For specific operations, refer to Excitation Mode Table and Timing Charts. No.A1137-6/15 STK673-011-E [Hold, CW/CCW] Hold temporary holds the motor while a phase current of the motor is conducted, even when there are clock inputs of Low input. High input releases the hold, and the motor current changes again synchronizing with the rising of Clock signals. Refer to Timing Chart for exemplary operations. CW/CCW switches the rotational direction of the motor. Switching to High gives a rotational operation of CW, and Low gives a rotation operation of CCW. The timing of switching the rotation is synchronizes the rising of the clock signals. Refer to Timing Chart for exemplary operations. [Enable] High input renders a normal operation and Low input forcibly renders a gate signal of MOSFETs Low, thereby cutting a motor current. Once again High input renders a current to conduct in the motor. The timing of the current does not synchronize with the clock. Since Low input of Enable forcibly cuts the motor current, it can be used to cut a V-phase or W-phase while Clock is maintained in a Low level state after the RESET operation. Rising of 5V power supply RESET signal input Clock signal > 10μs Enable signal > 1.7ms > 10μs ITF00810 Figure 2. Input timings of RESET signal, Enable signal and Clock signal [Vref (Setting motor current peak value)] A peak value of a motor current IO is determined by R01, R02, VCC2 (5V) and the following set equation (I). Set equation of peak value of motor current IO IO peak = Vref ÷ K (I) where Vref ≤ 0.5 × VCC2 K = 0.63 (V/A) Vref = VCC2 × Rox ÷ (R01 + Rox) Rox = (R02 × 4.0kΩ) ÷ (R02 + 4.0kΩ) • R02 is preferably set to be 100Ω in order to minimize the effect of the internal impedance (4.0kΩ ± 30%) of STK673-011-E • K in the above-mentioned set equation varies with in ±5 to ±10% depending on the inductance L and resistance value R of the used motor. Check the peak value setting of IO upon actual setting. * Refer to Figure 4 for an example of Vref-IO characteristics (2) Allowable operating ranges of motor current Set the peak value of the motor current IO so as to lie within a region below the curve shown in Figure 5 on page 13. When the operation substrate temperature Tc is set to 105°C, IO max should be 2.4A or lower and a Hold operation should be conducted where IO max is 2.0A or lower. For operation where Tc = 50°C, IO max should be 4.0A or lower and a Hold operation should be conducted where IO max is 3.3A or lower. No.A1137-7/15 STK673-011-E (3) Heat Radiation Design Heat radiation design for reducing the operation substrate temperature of the hybrid IC is effective in enhancing the quality of the hybrid IC. The size of a heat sink varies depending on the average power loss Pd in the hybrid IC. As shown in Figure 6 on page 13, Pd increases in accordance with the increase of the output current. Since the starting current and the stationary current coexist in an actual motor operation, Pd cannot be obtained only from the data shown in Figure 6. Therefore, Pd is obtained assuming that the timing of the actual motor operation is a repeated operation shown in the following Figure 3. T1 T2 T1: Starting time of positive rotation IO1 Positive rotation current T2: Stationary time of positive rotation T4 T3 T3: Starting time of reverse rotation IO2 T4: Stationary time of reverse rotation 0 IO3 T0: One cycle time of repeated motor operation P1: Pd of IO1 Reverse rotation current P2: Pd of IO2 T0 P3: Pd of IO3 IO4 P4: Pd of IO4 ITF00811 Figure 3. Timing Chart of Motor Operation The average power loss Pd in the hybrid IC upon an operation shown in Figure 3 can be obtained by the following equation (II): Pd = (T1 × P1 + T1 × P2 + T3 × P3 + T4 × P4) ÷ T0 (II) When the value obtained by the above equation (II) is equal to or less than 3.4W and the ambient temperature Ta is equal to or lower than 60°C, there is no need of providing a heat sink. Refer to Figure 7 for data of the operation substrate temperature when no heat sink is used. The size of the heat sink can be decided depending on θc-a obtained by the following equation (III) and from Figure 8. θc-a = (Tc max – Ta) ÷ Pd (III) where Tc max: Maximum operation substrate temperature = 105°C Ta: Ambient temperature of hybrid IC Although heat radiation design can be realized by following the above equations (II) and (III), make sure to check that the substrate temperature Tc is equal to or lower than 105°C after mounting the hybrid IC into a set. No.A1137-8/15 STK673-011-E Timing Chart of 3-phase Stepping Motor Driver 2-phase excitation Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00812 2-3 phase excitation Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00813 No.A1137-9/15 STK673-011-E 2-3 phase excitation TU Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00814 W2-3 phase excitation Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00815 No.A1137-10/15 STK673-011-E 2W2-3 phase excitation Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00816 W2-3 phase excitation (Enable operation) Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00817 No.A1137-11/15 STK673-011-E W2-3 phase excitation (Hold operation) Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00818 W2-3 phase excitation (CW/CCW operation) Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00819 No.A1137-12/15 STK673-011-E W2-3 phase excitation to 2W2-3 phase excitation (Mode C operation) Mode A Mode B Reset Enable Hold Mode C CW / CCW Clock MOI U phase excitation 0 V phase excitation 0 W phase excitation 0 TU ITF00820 Vref - IO Figure 4 VCC1=24V, VCC2=5V, Clock=1kHz, continuous operation of W2-3 phase excitation star connection line load Line R=1.8Ω, L=4mH 2.5 Ro tat ion at Cl oc k≥ 10 Ho 0H ld z 4.0 4.0A 3.5 2.0 1.5 1.0 3.3A 3.0 2.5 2.4A 2.0 2.0A 1.5 1.0 0.5 0.5 0 Tc= 105°C 0 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Motor current I O (peak value of stepping current) - A PD - IO Figure 6 18 4.0 14 12 TYP value data 10 8 6 4 2 0 20 40 60 80 100 Operating substrate temperature, Tc - °C ΔTc - Pc Figure 7 90 VCC1=24V, VCC2=5V, Clock=1kHz, continuous operation of W2-3 phase excitation star connection line load Line R=1.8Ω, L=4mH 16 0 ITF00821 Substrate temperature rise, ΔTc - °C Hybrid IC's internal average power loss, PD - W IO -- Tc Figure 5 4.5 Motor current, IO - A Motor current setting voltage, Vref - V 3.0 120 ITF00822 With out heat sink longitudinal self-cooling 80 70 60 50 40 30 20 10 0 0 0.5 1.0 1.5 2.0 2.5 Motor current, IO - A 3.0 3.5 4.0 ITF00823 0 1 2 3 4 5 6 Hybrid IC's internal average power loss, Pc - W 7 ITF00824 No.A1137-13/15 STK673-011-E 7 5 3 2 10 no s urfa ce c oati blac ng k su rfac e co at 7 5 3 2 1.0 2.5 2.0 C 5° 10 = C 5° Tc =2 Tc 1.5 1.0 0.5 0 2 10 3 5 7 2 100 3 5 7 Heat sink surface, S - cm2 2.5 0 1000 2 3 4 5 Output current, IO - A Vdf - If Figure 10 1 ITF00825 ITF00826 IIL - VIL Figure 11 500 450 Input current 11 to 18 pin, IIL - μA Diode forward voltage F1 to F6, Vdf - V Vst - IO Figure 9 3.0 Output saturation voltage, Vst - V Heat sink thermal resistance, θc-a - °C/W θc-a - S Figure 8 100 2.0 1.5 5°C =2 Tc C 05° =1 c T 1.0 0.5 400 350 300 250 Tc=25°C 200 Tc=105°C 150 100 50 0 0 0 1 2 3 4 5 Diode forward current, If - A 1000 0 1.0 1.5 2.0 2.5 3.0 Input voltage, VIL - V Ir - VrH Figure 12 0.5 ITF00827 VOH - IOH Figure 13 5.0 ITF00828 MOI output high voltage, VOL - V 4.5 Vref input current, Ir - μA 800 600 5°C =2 Tc °C 105 Tc= 400 200 4.0 Tc= 3.5 Tc= 25° C 105 °C 3.0 2.5 2.0 1.5 1.0 0.5 0 0 0 0.5 1.0 1.5 2.0 2.5 3.0 Vref input voltage, VrH - V VOL - IOL Figure 14 0.6 MOI output low voltage, VOL - V ITF00829 0 1 2 3 4 5 6 7 8 20 pins output current, IOH - mA 9 10 ITF00830 0.5 °C 05 =1 c T 0.4 5°C =2 Tc 0.3 0.2 0.1 0 0 1 2 3 4 5 6 7 20 pins output current, IOL - mA 8 9 10 ITF00831 No.A1137-14/15 STK673-011-E SANYO Semiconductor Co.,Ltd. assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all SANYO Semiconductor Co.,Ltd. products described or contained herein. SANYO Semiconductor Co.,Ltd. strives to supply high-quality high-reliability products, however, any and all semiconductor products fail or malfunction with some probability. It is possible that these probabilistic failures or malfunction could give rise to accidents or events that could endanger human lives, trouble that could give rise to smoke or fire, or accidents that could cause damage to other property. When designing equipment, adopt safety measures so that these kinds of accidents or events cannot occur. Such measures include but are not limited to protective circuits and error prevention circuits for safe design, redundant design, and structural design. In the event that any or all SANYO Semiconductor Co.,Ltd. products described or contained herein are controlled under any of applicable local export control laws and regulations, such products may require the export license from the authorities concerned in accordance with the above law. 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SANYO Semiconductor Co.,Ltd. shall not be liable for any claim or suits with regard to a third party's intellectual property rights which has resulted from the use of the technical information and products mentioned above. This catalog provides information as of June, 2011. Specifications and information herein are subject to change without notice. PS No.A1137-15/15