PS051 PowerInfo™ 2 Configuration Interface Features • Hardware platform for configuration, verification and test of Microchip PS70X and PS5XX ICs • Operates under control of Windows® based PowerMate™ (PS70X) software and PowerTool™ 500 (PS5XX) software through an RS-232 port or USB interface to the PC • Directly connects to assembled PS70X or PS5XX battery pack • SMBus communication managed by onboard processor • Supports loading and verification of battery configuration parameters and 3D cell models in memory • Pluggable battery connector for convenience and flexibility • Terminals for attachment to an external load or charger • Powered through USB port or by 12V DC external supply (included) when connected to RS-232 port • Production proven EMI/ESD protection • Overall mechanical dimensions: - 2.5 W x 4.0 L (inches) - 63.5 W x 101.6 L (millimeters) 2004 Microchip Technology Inc. Ordering Information Part No. PS051 Description PowerInfo™ 2 Interface Board Development/Test Software Part No. Description PS070 PowerMate™ Software for use with PS70X PS050 PowerTool™ 500 Software for use with PS5XX DS21815C-page 1 PS051 1.0 PRODUCT OVERVIEW 2.3 The PowerInfo 2 board is a simple, easy to use hardware interface that supports configuration, verification and test of Microchip PS70X and PS5XX ICs. It operates under the control of Microchip’s development/test software interfaced to a Windows PC. The PowerInfo 2 board facilitates serial or USB communication between the PC and the SMBus battery interface. If connected to the PC’s serial (RS-232) port, the PowerInfo 2 board must be powered through an external 12V DC power supply. If connected through a USB port, no additional power is required. 2.0 GENERAL SETUP The Microchip PowerInfo 2 interface facilitates communication between a battery containing a Microchip PS5XX or PS70X IC and a PC running Microchip’s development/test software. The information that follows will guide you through the setup of the various features available. 2.1 Connections 2.2 The preferred method to connect PowerInfo 2 to the PC is through the USB port. Connect the USB cable from J1 on the PowerInfo 2 board to the USB port on the PC. The board is now powered through the USB connection. Attach your battery to the TB1 connector and launch the Microchip development/test software on the PC. 2.4 Jumpers • ADR – Jumper for board address identification Jumper Position Address 2-3 1-4 0 X X 1 X O 2 O X 3 O O RS-232 Setup Connect the serial cable from P1 on the PowerInfo 2 board to the RS-232 port on the PC. Connect a 12V DC power supply to J2 and plug it into the electrical outlet. The board is now powered. Attach your battery to the TB1 connector and launch the Microchip development/ test software on the PC. 2.5 Charger/Load Setup (Optional) A battery charger or a load can be attached at TB2 to exercise the device under test. 3.0 • P1 – Serial (RS-232) • J1 – USB • J2 – 12V DC power supply (used with serial connection only) • TB1 – Pluggable terminal block for device under test. Looking into the connector on the board, the pins from left to right are: - V+ (VP): Battery pack positive - C: SMBus clock - D: SMBus data - T: T-pin - V- (VN): Battery pack negative • TB2 – External charger or load connection USB Setup PS700Driver SETUP The software driver for PS700 was developed for a PIC® microcontroller and can be installed on the PowerInfo 2 board when using a PS705X module board or a PS7070 evaluation board. This software driver is distributed on a PIC16F876 when a license agreement has been executed. 3.1 Installing PS700Driver Disconnect the PS051 from power and PC. Remove the PIC microcontroller at location U1. Keep this IC in a safe place as it must be replaced to operate the PS051 with another PowerSmart® product, such as PS501. Install the PS700Driver at location U1. The PowerInfo 2 board can now be used with the PS700 development products. 3.2 Removing PS700Driver To use the PS051 with another PowerSmart product, such as PS501, the PS700Driver must be removed and the PIC microcontroller originally located at U1 replaced. Disconnect the PS051 from power and PC. Remove the PS700Driver at location U1. Install the original PIC microcontroller and reconnect PC and power connections. Legend: O = open, X = connect DS21815C-page 2 2004 Microchip Technology Inc. PS051 4.0 MECHANICAL DESCRIPTION 4.1 Overall Dimensions: 2.5”W x 4.0”L. PCB schematics and bill of materials are included here for completeness. To download the full size schematic and BOM, please visit the Microchip web site at www.microchip.com. FIGURE 4-1: Mechanical Dimensions PS051 DIMENSION DETAILS 2000 (mil) 1100 (mil) LED1 R11 C3 R17 R15 C D T R13 V- U2 C20 D2 250 (mil) 650 (mil) (1) J2 813 (mil) 0, 0 Q2 NOTE 1: J3 Pin 1 location from 0, 0 (J3 is not installed in standard configuration). (1) U5 C2 R5 J1 Q3 Q1 U3 1325 (mil) C1 R23 R8 R22 R6 RST R10 R9 R2 C24 C21 C22 R20 R21 P1 GND C17 R1 R7 Y2 C13 C19 Y1 C10 C11 C23 C25 C18 ADR C26 R4 R18 R19 4 C12 4000 (mil) 3000 (mil) U1 D1 TB2 C4 1 R16 R14 R12 V+ PWR TB1 LED2 60 (mil) 400 (mil) 450 (mil) R3 1 2500 (mil) 2004 Microchip Technology Inc. DS21815C-page 3 A B C D 1 2 3 4 J1 - J2 1 2 3 4 5 6 7 8 9 1 D2 1 R5 D OUT2 R IN2 D OUT1 R IN1 1.0 µF C21 ZHCS500 C2 C20 1.0 µF 1.0 µF 2 3 47K U3 DS14C232 7 8 2 GND 365 R19 VOUT 14 13 1.18K R18 VIN U5 LM317MDT TXD RXD 2 3 1 C1 100 nF 3 Q2 NDS356AP Q1 NDS356AP +5VUSB R1 C22 1.0 µF P1 RS-232 CONNECTION (DB-9) + EXT. POWER CONNECTION (9-18Vdc, 70mA) 1 2 3 4 USB CONNECTION 47K 22 pF C12 1 2 C23 +5V 2 1.0 µF 1.0 µF C25 D IN2 R OUT2 D IN1 R OUT1 1.0 µF C24 R23 OPEN C26 220NF R8 +5V 9 15 16 14 21 22 23 24 25 26 27 28 10 22 pF C13 1.5K 6.000 MHz 4 3 Y2 10 9 11 12 DD+ VUSB RB0/INT RB1 RB2 RB3 RB4 RB5 RB6 RB7 9 R21 0 R20 0 11 RA5/AN4 RA4/T0CKI RA3/AN3/VREF RA2/AN2 RA1/AN1 RA0/AN0 U4D 8 18 17 3 TC74VHC125FN U4C C18 100 nF +5V 12 RC7/RX/DT RC6/TX/CK R9 11 12 13 7 6 5 4 3 2 1 R6 47K U2 MCLR/VPP C17 100 nF 10K RC0/T1OSO/T1CKI RC1/T1OSI/CCP2 RC2/CCP1 OSC2/CLKOUT OSC1/CLKIN PIC16C745 +5V 3 U4A 2 R7 47K 6 U4B RST 1 4 2 3 ADR 47K R2 5 4 2 3 D1 +5V 14 15 16 COMM-TX 17 COMM-RX 18 Sm-C Sm-D SUS 11 A0 12 A1 13 R4 10 47K RS-232 COMMUNICATION REQUIRES USE OF THE EXTERNAL 5VDC SUPPLY, PLUGGED INTO J2. NOTE THAT THE INSERTION OF THE PLUG INTO J2 CUTS OFF USB POWER TO THE PCB, WHETHER THE EXTERNAL SUPPLY IS ON OR OFF -- SO DO NOT INSERT THE PLUG IF USB-POWERED OPERATION IS INTENDED. THE PowerInfo TM 2 DRAWS POWER FROM THE USB PORT, IF AN EXTERNAL SUPPLY IS NOT PLUGGED INTO J2. 4 1 Y1 3 4 U1 R17 6.8K ADR 3 4 BOARD ADDRESS 2 1 R16 6.8K 100 nF C4 APPROVALS DATE *** CONFIDENTIAL *** THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION THAT IS THE INTELLECTUAL PROPERTY OF MICROCHIP TECHNOLOGY, INC. CHECKED R. CASEBOLT 5-Mar-2003 DRAWN 0 1 2 3 TM PWR LED2 J3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 03-826159 REV 3-1.sch 6 FILE NONE TB1 1 2 3 4 5 + C D T - 14-May-2003 15:48:30 3.1 REV http://www.microchip.com 469-241-0087 Voice/469-241-0106 Fax BATTERY PACK CONNECTOR Sheet 1 of 1 03-826159 DRAWING NO. PowerSmart Products Group 2745 Dallas Parkway, Suite 400 Plano, TX 75093 CODE IDENT NO. 5 10K 680 680 680 100 nF +5V Microchip Technology, Inc. R10 R11 R12 R13 LED1 C3 SCALE B SIZE 6 FOR REVISION HISTORY, REFER TO 826159 CHANGE LOG PowerInfo 2 PCB TITLE X O X O 21 22 23 24 25 26 27 28 9 1 12 X X O O 2-3 1-4 GND RC0/T1OSO/T1CKI RB0/INT RC1/T1OSI/CCP2 RB1 RC2/CCP1 RB2 RC3/SCK/SCL RB3/PGM RC4/SDI/SDA RB4 RC5/SDO RB5 RC6/TX/CK RB6/PGC RC7/RX/DT RB7/PGD OSC1/CLKIN MCLR/VPP 2 3 4 5 6 7 5 O - OPEN X - CONNECT C11 22 pF RA0/AN0 RA1/AN1 RA2/AN2/VREFRA3/AN3/VREF+ RA4/T0CKI RA5/AN4/SS C19 100 nF 20.0000 MHz OSC2/CLKOUT PIC16F876 +5V C10 22 pF 2 1 CONTRACT NO. AZ23C5V6 330 R14 330 R15 R3 47K +5V USB COMMUNICATION IS AUTOMATICALLY SELECTED WHENEVER A USB CABLE IS PLUGGED INTO J1. +5V NDS356AP Q3 R22 150K +5V 3 1 EXTERNAL CHARGER/ LOAD CONNECTION 2 4 7 14 7 14 1 2 5 G1 G2 20 VDD VSS VSS + - 1 ADJ 1 6 G G 5 C 2V- 6 4 C 2+ 15 GND 3 C 1VCC 16 1 C 1+ V+ 2 7 14 8 19 14 7 13 10 20 VDD VSS VSS 19 8 DS21815C-page 4 ADDRESS A B C D FIGURE 4-2: ( J3 IS OPTIONAL) 4.2 V+ C D T V- TB2 PS051 Schematic PS051 BOARD SCHEMATIC 2004 Microchip Technology Inc. PS051 4.3 Bill of Materials TABLE 4-1: PS051 BILL OF MATERIALS Symbols U1 U2 C10-C13 C3-C4, C17-C19 C26 C2, C20-C25 C1 LED1-LED2, PWR D2 D1 ADR TB1 U1, U2 J2 TB2 V-, GND V+ C, D, T J1 ADR TB1 P1 Q1-Q3 R18 R19 R20-R21 R8 R9-R10 R22 R1-R7 R16-R17 R11-R13 R14-R15 RST U1 U2 U4 U3 U5 Y1 Y2 Description Manufacturer Manufacturer PN Qty. Raw PCB, PowerInfo™ 2 Firmware Specification, PowerInfo™ 2 Main MCU Firmware Specification, PowerInfo™/PowerCal™ USB MCU Capacitor, Ceramic, 22 pF, 50V, +/-5%, C0G dielectric, 0603 Capacitor, Ceramic, 100 nF, 25V, +80%/-20%, Y5V dielectric, 0603 Microchip None None Panasonic Panasonic 04-826159 Rev. 3.1 Document Document ECJ-1VC1H220J ECJ-1VF1E104Z 1 Doc. Doc. 4 5 Capacitor, Ceramic, 220 nF, 25V, +/-10%, X7R dielectric, 0805 Capacitor, Ceramic, 1.0 µF, 25V, +/-10%, X7R dielectric, 1206 Capacitor, Ceramic, 100 nF, 50V, +/-10%, X7R dielectric, 1206 LED, clear green, 1206 package Panasonic Panasonic BC Components Lumex ECJ-2YB1E224K ECJ-3YB1E105K 1206B104K500BT SML-LX1206GC-TR 1 7 1 3 ZHCS500TA AZ23C5V6-7 AZ23-C5V6 382811-6 1 1 1757271 1 110-99-328-41-001 PJ-102A 2 1 1729128 5011 5010 5012 897-30-004-90-000000 67068-0000 SJ-5303 (CLEAR) 929665-09-36-I 1 2 1 3 1 1757048 182-009-212-531 NDS356AP ERJ-3EKF1181V ERJ-3EKF3650V ERJ-3GEY0R00V ERJ-3GEYJ152V ERJ-3GEYJ103V ERJ-3GEYJ154V ERJ-3GEYJ473V ERJ-3GEYJ682V ERJ-3GEYJ681V ERJ-1TYJ331U TL3301NF260QG 1 1 3 1 1 2 1 2 1 7 2 3 2 1 PIC16F876-20/SP 1 PIC16C745-I/SP 1 TC74VHC125FN DS14C232CM LM317MDT 1 1 1 CM309S20.000MABJTR CM309S6.000MABJTR 1 1 Schottky Diode, 40V, 500 mA, SOT-23 Dual Zener Diode, 5.6V +/- 5%, 300 mW, common-anode, SOT-23 Zetex Diodes Inc. General Semi. Connector, shorting jumper, female, 2-position, 100 mil spacing, mates AMP with 25 mil square pins, 15-microinch gold over nickel Header, pluggable terminal block, 5.08 mm pitch x 5 positions, Phoenix 12A/250V, right angle, closed end IC socket, 28-pin DIP, 300 mil width Mill-max Connector, coaxial power, female, 2.0 mm center pin x 6.5 mm Cui Stack sleeve, right angle PCB mount Terminal block, PCB, 5.08 mm pitch x 2 positions, 16A/250V Phoenix Test point, 0.125" OD, for 0.062" hole, black Keystone Test point, 0.125" OD, for 0.062" hole, red Keystone Test point, 0.125" OD, for 0.062" hole, white Keystone Connector, USB type B, right angle PCB mount, shielded Mill-max Molex Bumper, hemispherical, 0.44"D x 0.20"H, transparent plastic 3M Connector, break-apart PCB header, straight, 2-row x 36-pin, 100 x 3M 100 mil spacing, 235 mil/100 mil/145 mil length, 25 mil square pins, 10-microinch gold Pluggable terminal block, 5.08 mm pitch x 5 positions, 12A/250V Phoenix Connector, DB9 right angle PCB mount, female sockets Norcomp MOSFET, P-channel, -30V, -1.1A, 0.2 ohms, SOT-23 Fairchild Semi. Resistor, film, 0603, 1%, 1.18 kOhms Panasonic Resistor, film, 0603, 1%, 365 ohms Panasonic Resistor, 0603, zero ohm Panasonic Resistor, film, 0603, 5%, 1.5 kOhms Panasonic Resistor, film, 0603, 5%, 10 kOhms Panasonic Resistor, film, 0603, 5%, 150 kOhms Panasonic Resistor, film, 0603, 5%, 47 kOhms Panasonic Resistor, film, 0603, 5%, 6.8 kOhms Panasonic Resistor, film, 0603, 5%, 680 ohms Panasonic Resistor, film, 2512, 5%, 330 ohms Panasonic Switch, SPST momentary tact, surface mount, 6 mm square, E-Switch 4.3 mm high, 260 G-force IC, Microcontroller, 20 MHz, with Flash EEPROM, 28-pin/300 mil DIP, Microchip 0°C to 70°C IC, Microcontroller, 24 MHz, with USB Interface, 28-pin/300 mil DIP, Microchip -40°C to +85°C IC, quad buffer with tri-state outputs, VHCMOS, SO-14, -40°C to +85°C Toshiba IC, RS-232 transceiver, SO-16, 0°C to 70°C National Semi. IC, Linear Voltage Regulator, adjustable 1.2 - 37V output, 500 mA, National Semi. TO-252 package, 0°C to 125°C Crystal, 20.0000 MHz, 18 pF load capacitance, surface mount. Citizen Crystal, 6.0000 MHz, 18 pF load capacitance, surface mount. Citizen 2004 Microchip Technology Inc. 2 4 1 DS21815C-page 5 PS051 5.0 DEVELOPMENT TOOL SUMMARY 5.1 Microchip provides all the necessary hardware and software to enable easy tailoring of battery control algorithm parameters and cell performance models to meet specific application requirements and attain the highest accuracy available anywhere. Table 5-1 summarizes the development tool offering from Microchip to support the PS5XX and PS70X products. Please refer to the Microchip web site for ordering information and design documentation (including schematics) at www.microchip.com. TABLE 5-1: Reference Documents This data sheet provides an overview of the PS051 Configuration Interface. For further information on other products and development tool operations, please refer to the following documents available for download at www.microchip.com. MICROCHIP DEVELOPMENT TOOL SUMMARY Development Tool Use PowerInfo™ 2 hardware with Development/Test software (PS051) Read and write battery registers and memory, pack test PowerCal™ 2 hardware with Development/Test software (PS052) Read and write battery registers and memory, pack calibration, pack test TABLE 5-2: MICROCHIP REFERENCE DOCUMENTS Document Number Documents Available DS21774 PS070 PowerMate™ Development Software Data Sheet DS21885 PS050 PowerTool™ 500 Development Software User’s Guide DS21815C-page 6 2004 Microchip Technology Inc. PS051 Information contained in this publication regarding device applications and the like is intended through suggestion only and may be superseded by updates. It is your responsibility to ensure that your application meets with your specifications. No representation or warranty is given and no liability is assumed by Microchip Technology Incorporated with respect to the accuracy or use of such information, or infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Microchip’s products as critical components in life support systems is not authorized except with express written approval by Microchip. No licenses are conveyed, implicitly or otherwise, under any intellectual property rights. Trademarks The Microchip name and logo, the Microchip logo, Accuron, PIC, PICmicro, PowerSmart and SmartShunt are registered trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SmartSensor is a registered trademark of Microchip Technology Incorporated in the U.S.A. PowerCal, PowerInfo, PowerMate, PowerTool and SmartTel are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. All other trademarks mentioned herein are property of their respective companies. © 2004, Microchip Technology Incorporated. Printed in the U.S.A., All Rights Reserved. Printed on recycled paper. 2004 Microchip Technology Inc. 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