CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Description: OUTLINE DRAWING Powerex Dual Diode & Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. TM POW-R-BLOK has been tested and recognized by the Underwriters Laboratories. A D F E B F G 1 2 3 F "K" (2) "J" (3 ) C ~ + - + H 1 CN61 1 -3 2 CD61__16A, CS61__16A CN61__16A, CC61__16A Dual & Single Diode Isolated TM POW-R-BLOK Module 160 Amperes / Up to 1600 Volts Features: TElectrically Isolated Heatsinking TDBC Alumina Insulator T Glass Passivated Chips T Metal Baseplate T Low Thermal Impedance for Improved Current Capability T UL Recognized (E78240) + CD61 TM POW-R-BLOK Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts 2 3 Benefits: + CS61 1 2 Ordering Information: Select the complete nine digit module part number from the table below. Example: CD611616A is a 1600 Volt, 160 Ampere Dual Diode Isolated TM POW-R-BLOK Module CONNECTION DIAGRAMS Outline Dimensions Dimension Inches Millimeters A 3.70 94 B 1.38 35 C 1.18 30 D 3.15 80 E 0.67 17 CD61 Applications: Type F 0.91 23 CN61 G 0.57 14.5 CC61 H 0.35 9 CS61 J M6 M6 K 0.26 6.5 TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Voltage Volts (x100) Current Amperes (x10) 08 12 14 16 16 TPower Supplies TBridge Circuits TAC & DC Motor Drives TBattery Supplies TLarge IGBT Circuit Front Ends TWelders Note: Dimensions are for reference only. Revision Date: 12/04/2002 CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM up to 1600 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) VRSM VRRM + 100 V 260 A RMS Forward Current 180° Conduction, TC=100°C IF(RMS) Average Forward Current 180° Conduction, TC=100°C IF(AV) 165 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 3,500 A 60 Hz, 100% No VRRM reapplied, TJ=150C IFSM 4,200 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 3,350 A 50 Hz, 100% No VRRM reapplied, TJ=150C IFSM 4,000 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 2,600 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 2,480 A 60 Hz, 100% VRRM reapplied, TJ=150C IFSM 1,750 A 50 Hz, 100% VRRM reapplied, TJ=150C IFSM 1,820 8.3ms, 100% VRRM reapplied, TJ=150C 8.3ms, 100% No VRRM reapplied, TJ=150C 10ms, 100% VRRM reapplied, TJ=150C 10ms, 100% No VRRM reapplied, TJ=150C Peak One Cycle Surge Current, Non-Repetitive Peak Three Cycle Surge Current, Non-Repetitive Peak Ten Cycle Surge Current, Non-Repetitive 2 A 2 It 52,000 A sec 2 It 73,000 A sec 2 It 56,000 A sec It 2 80,000 A sec Operating Temperature TJ -40 to +150 °C Storage Temperature Tstg -40 to +150 °C 35 - 50 4-6 35 - 50 4-6 200 in.-Lb. Nm in.-Lb. Nm g 7.1 lb. 3500 V I t for Fusing for One Cycle Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M8 Terminal Screw Module Weight, Typical V Isolation @ 25C, Vrms for 1 sec Vrms 2 2 2 2 Revision Date: 12/04/2002 CD61__16A, CS61__16A CN61__16A, CC61__16A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Repetitive Peak Reverse Leakage Current Peak On-State Voltage Symbol Test Conditions IRRM Up to 1600V, TJ=150°C Min. Max. 20 Units mA VFM IFM=520A, 180 Deg Conduction 1.43 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150°C, I = 16.7%πIF(AV) to πIF(AV) 0.73 1.5 V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 150°C, I = πIF(AV) to IFSM 0.88 1.26 V mΩ VTM Coefficients, Full Range TJ = 150°C, I = 15%IF(AV) to IFSM VFM = A+ B Ln I +C I + D Sqrt I A= B= C= D= 0.563 0.0392 1.31 E-3 -8.25 E-5 Thermal Characteristics Characteristics Symbol Thermal Resistance, Junction to Case RΘJ-C Per Module, both conducting Per Junction both conducting Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/τ 1)) K1 = 1.84E-2 + K2 (1-exp(-t/τ 2)) K2 = 4.68E-2 + K3 (1-exp(-t/τ 3)) K3 = 8.25E-2 + K4 (1-exp(-t/τ 4)) K4 = 5.23E-2 Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module Max. Units 0.1 0.2 °C/W °C/W τ 1 = 2.53E-6 τ 2 = 6.44E-2 τ 3 = 3.11E-1 τ 4 = 1.32 0.05 °C/W Revision Date: 12/04/2002 CD61__16A, CS61__16A CN61__16A, CC61__16A TM POW-R-BLOK Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum Transient Thermal Impedance Maximum On-State Forward Voltage Drop (Junction to Case, Per Diode) ( Tj = 150 °C ) 0.22 5 0.18 4 Thermal Impedance - Rjc - °C/W On-State Voltage - Vfm - Volts 0.20 3 2 1 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0.00 0.01 0 10 100 1000 10000 0.1 1 10 Time - t - Seconds Instantaneous On-State Current - Ifm - Amperes M axim u m Allo w able Case T em peratu re Maximum On-State Power Dissipation (Sinusoidal W aveform ) (Sinusoidal Waveform) 150 250 180° Max. Power Dissipation Per Diode - Watts_ 140 Max. Case Temperature - Tcase -°C_ 120° 200 90° 60° 30° 150 100 180 0 50 360 CONDUCTION ANGLE 120 30° 110 360 180 0 130 60° CONDUCTION ANGLE 90° 120° 0 20 40 60 80 100 120 140 160 0 180 20 40 60 80 100 120 140 160 180 A verage O n-S ta te C urre nt - If(a v) - A m pe res Average On-State Current - If(av) - Amperes Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform) (Rectangular Waveform) 300 150 360° 250 140 180° 90° 200 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 180° 100 0 120° 60° 30° 150 100 50 180 0 120 110 30° 60° 90° 120° CONDUCTION ANGLE 0 180° 360° 90 0 20 40 60 80 100 120 140 160 180 200 220 Average On-State Current - If(av) - Amperes 240 260 280 360 CONDUCTION ANGLE 100 360 180 0 130 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 Average On-State Current - If(av) - Amperes Revision Date: 12/04/2002 CD61__16A, CS61__16A CN61__16A, CC61__16A TM POW-R-BLOK Dual & Single Diode Isolated Module 160 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 0.04 1400 1300 Total Power Dissipation (W) 1200 0.03 0.025 0.02 Rth S-A (C/W) 1400 1400 1300 1300 0.06 1200 1200 1100 1100 1000 1000 0.08 900 800 700 0.10 0.12 0.20 500 300 900 900 800 800 700 700 600 600 500 500 400 400 300 300 0.15 600 400 1500 0.05 1100 1000 1500 0.30 0.40 0.50 0.60 200 200 100 100 100 0 0 200 10 30 50 70 90 Ambient Temperature (C) 110 130 150 0 50 100 150 200 250 300 350 400 450 Total Power Dissipation (W) Total Power Dissipation vs Maximum Rated Output Current Powerex CD61--16 Pow-R-Blok 6-Pulse Bridge 1500 0 500 Maximum Bridge Output Current (A) Six-Pulse Bridge Circuit Total Power Dissipation & Maximum Rated Output Current With Sink to Ambient Resistance of Heatsink as a Parameter. Revision Date: 12/04/2002