POWEREX LD4160

LD41__60
TM
POW-R-BLOK
Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
Description:
OUTLINE DRAWING
Powerex Dual Diode Modules are
designed for use in applications
requiring rectification and isolated
packaging. The modules are isolated
for easy mounting with other
components on a common heatsink.
TM
POW-R-BLOK has been tested and
recognized by the Underwriters
Laboratories.
A
R
B
C
J
F
K
L
Q - DIA. (4
TYP.)
G
D
1
2
3
H
P - M10 THD (3
TYP.)
M
LD41__60
Dual Diode
TM
POW-R-BLOK Module
600 Amperes / 800-2400 Volts
S
LD41 Outline Dimensions
E
N
2
1
3
CONNECTION DIAGRAM
Ordering Information:
Select the complete eight-digit
module part number from the table
below.
Example: LD412460 is a 2400V,
600 Ampere Dual Diode Isolated
TM
POW-R-BLOK Module.
Type
LD41
Voltage
Volts
(x100)
Current
Amperes
(x10)
08
10
12 to 24
60
Features:
TElectrically Isolated Heatsinking
TAluminum Nitride Isolator
T Compression Bonded Elements
T Metal Baseplate
T Low Thermal Impedance
for Improved Current Capability
T UL Recognized
Dimension
Inches
Millimeters
A
5.91
150.0
B
4.88
124.0
C
4.41
112.0
D
2.36
60.0
E
2.05
52.0
F
1.97
50.0
G
1.89
48.0
H
1.73
44.0
J
1.22
31.0
K
1.10
28.0
Applications:
L
1.00
25.4
M
0.69
17.5
N
0.39
10.0
P
M10 Metric
M10
TBridge Circuits
TAC & DC Motor Drives
TBattery Supplies
TPower Supplies
TLarge IGBT Circuit Front Ends
Q
0.26 Dia.
6.5 Dia.
R
0.24
6.0
S
0.12
3.0
T
.110 x .032
2.5 x 0.8
Benefits:
TNo Additional Insulation
Components Required
TEasy Installation
TNo Clamping Components
Required
T Reduce Engineering Time
Note: Dimensions are for reference only.
Revision Date: 11/5/2002
LD41__60
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
TM
POW-R-BLOK
Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Absolute Maximum Ratings
Characteristics
Conditions
Symbol
Units
Repetitive Peak Reverse Blocking Voltage
VRRM
up to 2400
V
Non-Repetitive Peak Reverse Blocking Voltage
(t < 5 msec)
RMS Forward Current
VRSM
VRRM + 100
V
IF(RMS)
950
A
Average Forward Current
180° Conduction, TC=106°C
IF(AV)
600
A
Peak One Cycle Surge Current, Non-Repetitive
Peak Three Cycle Surge Current, Non-Repetitive
60 Hz, 100% VRRM reapplied
50 Hz, 100% VRRM reapplied
60 Hz, 100%VRRM reapplied
IFSM
IFSM
IFSM
21000
19000
15,500
A
A
A
Peak Ten Cycle Surge Current, Non-Repetitive
60 Hz, 100% VRRM reapplied
IFSM
13,000
A
8.3 milliseconds
10 milliseconds
2
Operating Temperature
It
2
It
TJ
1,840,000
1,810,000
-40 to +150
A sec
2
A sec
°C
Storage Temperature
Tstg
-40 to +150
°C
55
6
110
12
1500
in. – Lb.
Nm
in. – Lb.
Nm
g
3.30
lb
3000
V
2
I t for Fusing for One Cycle
Max. Mounting Torque, M6 Mounting Screw
Max. Mounting Torque, M10 Terminal Screw
Module Weight, Typical
V Isolation @ 25C
Vrms
2
Revision Date: 11/5/2002
LD41__60
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
TM
POW-R-BLOK
Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Electrical Characteristics, TJ=25°C unless otherwise specified
Characteristics
Repetitive Peak Reverse Leakage Current
Peak On-State Voltage
Symbol
Test Conditions
Min.
IRRM
Up to 2400V, TJ=150°C
Max.
40
Units
mA
VFM
TJ=150°C, IFM=1800A
1.19
V
Threshold Voltage, Low-level
Slope Resistance, Low-level
V(TO)1
rT1
TJ = 150°C, I = 15%IF(AV) to πIF(AV)
0.747
0.243
V
mΩ
Threshold Voltage, High-level
Slope Resistance, High-level
V(TO)2
rT2
TJ = 150°C, I = πIF(AV) to IFSM
0.914
0.145
V
mΩ
VTM Coefficients, Full Range
TJ = 150°C, I = 15%IF(AV) to IFSM
VTM = A+ B Ln I +C I + D Sqrt I
A=
B=
C=
D=
5.05E-01
3.44E-02
8.13E-05
6.57E-03
Thermal Characteristics
Characteristics
Symbol
Thermal Resistance, Junction to Case
RΘJ-C
Per Module, both conducting
Per Junction, both conducting
Thermal Impedance Coefficients
ZΘJ-C
ZΘJ-C= K1 (1-exp(-t/τ 1))
K1 = 8.03E-04
+ K2 (1-exp(-t/τ 2))
+ K3 (1-exp(-t/τ 3))
K2 = 1.03E-02
+ K4 (1-exp(-t/τ 4))
Per Module
K4 = 3.75E-02
Thermal Resistance, Case to Sink Lubricated
RΘC-S
K3 = 1.64E-02
Max.
Units
0.0325
0.0650
°C/W
°C/W
τ 1 = 3.39E-04
τ 2 = 3.15E-03
τ 3 = 1.06E-01
τ 4 = 2.066
0.01
°C/W
Revision Date: 11/5/2002
LD41__60
TM
POW-R-BLOK
Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
Maximum On-State Forward Voltage Drop
Maximum Transient Thermal Impedance
( Tj = 150 °C )
(Junction to Case)
0.07
5.00
LD41N
0.06
Thermal Impedance - Zjc - °C/W
On-State Voltage - Vfm - Volts
LD41N
4.00
3.00
2.00
1.00
0.05
0.04
0.03
0.02
0.01
0
0.001
0.00
10
100
1000
10000
100000
0.01
0.1
1
10
100
Time - t - Seconds
Instantaneous On-State Current - Ifm - Amperes
M aximum Allow able Case Temperature
M axim um O n-State Pow er D issipation
(Sinusoidal Waveform)
(S inusoidal W aveform )
150
120°
LD41N
600
180°
145
Max. Case Temperature - Tcase -°C
Max. Power Dissipation Per Diode - Watts
700
90°
500
60°
400
30°
15°
300
200
180
0
360
CONDUCTION ANGLE
100
140
135
180
0
130
360
CONDUCTION ANGLE
15°
125
30°
120
60°
115
90°
110
120°
180°
105
LD41N
100
0
0
100
200
300
400
500
600
0
700
100
200
400
500
600
700
Maximum Allowable Case Temperature
Maximum On-State Power Dissipation
(Rectangular Waveform)
(Rectangular Waveform)
1000
150
LD41N
360°
270°
800
Max. Case Temperature - Tcase -°C
900
Max. Power Dissipation Per Diode - Watts
300
Average On-State Current - If(av) - Am peres
Average O n-S tate C urrent - If(av) - Am peres
180°
700
90°
600
120°
60°
500
30°
400
15°
300
200
0
180
360
CONDUCTION ANGLE
100
140
0
130
180
360
CONDUCTION ANGLE
15°
30°
120
60°
110
90°
120°
100
180°
90
270°
360°
LD41N
80
0
0
200
400
600
800
Average On-State Current - If(av) - Amperes
1000
0
200
400
600
800
1000
Average On-State Current - If(av) - Amperes
Revision Date: 11/5/2002
LD41__60
TM
POW-R-BLOK
Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272
Powerex LD41--60 Pow-R-Blok 6-Pulse Bridge
4000
0.02
0.015
0.01
Total Power Dissipation vs Maximum Rated Output Current
4000
4000
3500
3500
3000
3000
2500
2500
2000
2000
1500
1500
1000
1000
Rth S-A (C/W)
3500
Total Power Dissipation (W)
3000
0.03
2500
0.04
0.05
2000
0.06
1500
0.08
0.10
1000
0.12
Total Power Dissipation (W)
0.025
0.15
0.20
500
500
500
0.30
0
0
0
20
40
60
80
Ambient Temperature (C)
100
120
140
0
500
1000
1500
0
2000
Maximum Bridge Output Current (A)
Six-Pulse Bridge Circuit Total Power Dissipation & Maximum Rated Output Current With Sink to Ambient
Resistance of Heatsink as a Parameter.
Revision Date: 11/5/2002