PM100CSD120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts A B H AA - DIA. (4 TYP.) W W Y Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO W U AH AH W V G M M Z S D Z Y Z Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U W V K L U OUT V CC FO V UPC UP U FO V UPI N IN OUT V CC V VPC VP V FO V VPI IN FO SI OUT V CC IN GND GND SI FO V WPC WP W FO V WPI N GND GND UN IN FO SI OUT V CC GND GND TEMP SI IN FO OUT V CC VN VNI OUT V CC NC GND GND IN FO SI GND GND FO NC V NC WN P GND GND X SI AF P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 S 0.69 17.5 B 4.74±0.02 120.5±0.5 T 0.65 16.5 C 4.33±0.04 110.0±1.0 U 0.52 13.2 D 4.27 108.5 V 0.43 11.0 E 3.76±0.02 95.5±0.5 W 0.39 10.0 F 3.29 83.5 X 0.16 4.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AB Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 N AE 0.08 2.0 P 0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 21.5 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSD120 is a 1200V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100CSD120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 920 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Collector Current, ± (TC = 25°C) IC 100 Amperes Peak Collector Current, ± (TC = 25°C) ICP 200 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Supply Voltage (Applied between P - N) VCC 800 Volts VCC(surge) 1000 Volts PC 595 Watts Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between UFO-VUPC, VFO 20 Volts IFO 20 mA Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) Control Sector VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter ICES VCE = VCES, Tj = 25°C, VD = 15V, VCIN = 15V — — 1.0 mA VCE = VCES, Tj = 125°C, VD = 15V, VCIN = 15V — — 10 mA VEC -IC = 100A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 25°C — 2.4 3.2 Volts Saturation Voltage Inductive Load Switching Times VD = 15V, VCIN = 0V, IC = 100A, Pulsed, Tj = 125°C ton 2.8 Volts 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS VCC = 600V, IC = 100A — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.5 3.5 µS — 0.7 1.2 µS P 10 12 12 3 4 5678 9 11 14 16 18 13 15 17 19 N TC B 63MM U 2 2.1 tC(on) tC(off) * TC Measure Point — 0.5 V W Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC Tj = 25°C 228 345 — Amperes Tj = 125°C 145 — — Amperes SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 340 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C (Lower Arm) OTR Reset Level — 100 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 45 62 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 15 20 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Min. Typ. Max. Units Control Sector Over Current Trip Level (VD = 15V) Short Circuit Trip Level Over Current Delay Time Over Temperature Protection (VD = 15V) (-20 ≤ Tj ≤ 125°C) Circuit Current Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Condition Rth(j-c)Q Each IGBT — — 0.21 °C/Watt Rth(j-c)F Each FWDi — — 0.35 °C/Watt °C/Watt Rth(j-c´)Q Each IGBT** — — 0.13† Rth(j-c´)F Each FWDi** — — 0.21† °C/Watt Case to Fin Per Module, — — 0.018 °C/Watt Value Units Contact Thermal Resistance Rth(c-f) Thermal Grease Applied ** TC measured point is just under chip. † If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition VCC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between VUP1-VUPC, 15 ± 1.5 Volts Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 0 ~ 0.8 Volts Input OFF Voltage Control Supply Voltage*** VN1-VNC, VVP1-VVPC, VWP1-VWPC VCIN(off) WP-VWPC, UN, VN, WN-VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS *** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CSD120 Intellimod™ Module Three Phase IGBT Inverter Output 100 Amperes/1200 Volts DIODE FORWARD CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.5 1.0 0.5 101 VD = 15V Tj = 25oC Tj = 125oC 100 20 40 60 80 100 0 120 0.5 2.0 2.5 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 101 3.0 102 103 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 102 REVERSE RECOVERY TIME, trr, (µS) Irr INDUCTIVE LOAD 100 tc(off) tc(on) tc(off) 102 trr 10-1 10-2 101 103 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 103 102 COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 100 N-SIDE Tj = 25oC CCIRCUIT CURRENT, ID, (mA) 100 10-1 STANDARD VALUE Rth(j-c)Q = 0.21oC/W (IGBT) Rth(j-c)F = 0.35oC/W (FWDi) SINGLE PULSE 80 60 40 P-SIDE 20 0 10-2 10-1 TIME, (s) 100 101 0 5 10 15 20 CARRIER FREQUENCY, fC, (kHz) 102 101 Esw(off) Esw(on) Esw(off) 100 10-1 101 Esw(on) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 102 COLLECTOR CURRENT, IC, (AMPERES) CIRCUIT CURRENT VS. CARRIER FREQUENCY 101 10-3 10-3 ton DIODE FORWARD VOLTAGE, VEC, (VOLTS) 10-1 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 1.5 toff 100 COLLECTOR CURRENT, IC, (AMPERES) 101 4 1.0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (m)J/PULSE) 0 10-2 SWITCHING TIMES, ton, toff, (µs) 2.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 25 103