PM50RSD120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts A B U R U Y (4 PLACES) U AB AD 1 234 5678 9 11 10 12 14 16 18 AD B M E C P M 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 13 15 17 19 11. 12. 13. 14. 15. 16. 17. 18. 19. WP VWPI VNC VNI Br UN VN WN FO A N S VUPC UFO UP VUPI VVPC VF O VP VVPI VWPC WFO W Z (4 PLACES) V U AH P U AG J Q (2 PLACES) AA - THD (6 PLACES) J AC F Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. T W SQ. PIN (19 TYP.) G H L N N V UPC UP U FO V UPI OUT SI V CC FO U IN GND GND OUT V CC V VPC VP VFO VVPI V SI IN V WPI GND GND W FO W FO V CC OUT V WPC WP IN FO SI GND GND IN V CC OUT FO UN B SI TEMP GND GND IN V CC OUT SI FO VN V NI GND GND V CC IN FO OUT SI GND GND IN FO V CC OUT SI GND GND FO BR VNC WN V P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 R 0.67 17.02 B 3.74±0.02 95.0±0.5 S 0.67 17.02 C 3.50±0.04 89.0±1.0 T 0.52 13.2 E 2.91±0.02 74.0±0.5 U 0.39 10.0 F 2.62 66.44 V 0.16 4.0 G 1.28 32.6 W 0.02 0.5 H 1.24 31.6 Y 0.24 Rad. Rad. 6.0 J 1.02 26.0 Z 0.22 Dia. Dia.5.5 0.94 24.0 AA M5 M5 AB 0.13 3.22 K L 0.87 +0.04/-0.02 22.0 +1.0/-0.5 M 0.79 20.0 AC 0.06 1.6 N 0.76 19.4 AD 0.08±0.02 2.0±0.5 P 0.18 4.5 AG 0.020.01 0.5±0.3 Q 0.10 2.54 AH 0.47 12.0 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM50RSD120 is a 1200V, 50 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 50 120 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM50RSD120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 560 Grams VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts IC 50 Amperes Peak Collector Current, ± (TC = 25°C) ICP 100 Amperes Supply Voltage (Applied between P - N) VCC 800 Volts VCC(surge) 1000 Volts PC 328 Watts VCES 1200 Volts IC 15 Amperes ICP 30 Amperes VR(DC) 1200 Volts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25°C) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) FWDi Forward Current (TC = 25°C) IF 15 Amperes Collector Dissipation (TC = 25°C) PC 201 Watts VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN, VN, WN, Br -VNC) VCIN 20 Volts Fault Output Supply Voltage Applied between VFO 20 Volts IFO 20 mA Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO) * TC Measure Point 63MM 2 TC Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25°C, VD = 15V — — 1.0 mA VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA Diode Forward Voltage VEC -IC = 50A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 25°C — 2.4 3.2 Volts VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 125°C — 2.1 2.8 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Inductive Load Switching Times 0.5 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 600V, IC = 50A — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.5 3.5 µS — 0.7 1.2 µS — — 1.0 mA ton tC(off) IGBT Brake Sector Collector Cutoff Current ICES VCE = VCES, Tj = 125°C, VD = 15V — — 10 mA FWDi Forward Voltage VFM IF = 15A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 15A, Pulsed, Tj = 25°C — 2.5 3.3 Volts VD = 15V, VCIN = 0V, IC = 15A, Pulsed, Tj = 125°C — 2.2 3.2 Volts OC Tj = 25°C 93 157 — Amperes Tj = 125°C 59 — — Amperes Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 22 — — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 183 — Amperes — 95 — Amperes Collector-Emitter Saturation Voltage VCE = VCES, Tj = 25°C, VD = 15V Control Sector Over Current Trip Level Inverter Part (VD = 15V) Short Circuit Trip Level Brake Part toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C (Lower Arm) OTR Reset Level — 100 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 44 60 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br -VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Over Current Delay Time Over Temperature Protection (VD = 15V) (-20 ≤ Tj ≤ 125°C) Circuit Current Fault Output Current* Minimum Fault Output Pulse Width* *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it. 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Inverter Part Junction to Case Thermal Resistance Brake Part Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.38 °C/Watt Rth(j-c)F Each FWDi — — 0.70 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.23** °C/Watt Rth(j-c´)F Each FWDi* — — 0.36** °C/Watt Rth(j-c)Q Each IGBT — — 0.62 °C/Watt Rth(j-c)F Each FWDi — — 1.33 °C/Watt Rth(j-c´)Q Each IGBT* — — 0.40** °C/Watt Rth(j-c´)F Each FWDi* — — 0.77** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied *TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br -VNC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.0 µS ***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Inverter Part DIODE FORWARD CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.5 1.0 0.5 101 VD = 15V Tj = 25oC Tj = 125oC 100 0 20 40 0 60 0.5 1.0 1.5 2.0 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-1 100 2.5 101 102 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) REVERSE RECOVERY TIME, trr, (µS) 100 tc(off) tc(off) tc(on) 10-1 100 101 102 Irr trr 10-1 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) 100 102 101 101 REVERSE RECOVERY CURRENT, Irr, (AMPERES) SWITCHING LOSS, ESW, (mJ/PULSE) 100 10-1 100 3.0 60 N-SIDE 40 P-SIDE 20 10-1 TIME, (s) 100 101 2.5 2.0 1.5 1.0 IC = 50A Tj = 25oC Tj = 125oC 0.5 0 0 10-2 102 COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) SATURATION VOLTAGE, VCE(sat), (VOLTS) CIRCUIT CURRENT, ID, (mA) STANDARD VALUE Rth(j-c)Q = 0.38oC/W (IGBT) Rth(j-c)F = 0.70oC/W (FWDi) SINGLE PULSE 101 CIRCUIT CURRENT VS. CARRIER FREQUENCY 80 10-1 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD Esw(off) COLLECTOR CURRENT, IC, (AMPERES) Tj = 25oC 100 Esw(on) Esw(off) 100 101 Esw(on) 100 COLLECTOR CURRENT, -IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 10-3 10-3 ton DIODE FORWARD VOLTAGE, VEC, (VOLTS) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 10-2 toff 100 COLLECTOR CURRENT, IC, (AMPERES) 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SWITCHING TIMES, ton, toff, (µs) 2.5 0 SWITCHING TIMES, tc(on), tc(off), (µs) 101 102 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC DIODE CURRENT, -IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 0 5 10 15 20 CARRIER FREQUENCY, fC, (kHz) 25 0 12 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RSD120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Brake Part COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) 3.0 2.5 2.0 1.5 1.0 VD = 15V Tj = 25oC Tj = 125oC 0.5 0 5 10 15 20 COLLECTOR CURRENT, IC, (AMPERES) 2.0 1.5 1.0 IC = 15A Tj = 25oC Tj = 125oC 0.5 101 100 10-1 STANDARD VALUE Rth(j-c)Q = 0.62oC/W (IGBT) Rth(j-c)F = 1.33oC/W (FWDi) SINGLE PULSE 10-3 10-3 10-2 10-1 TIME, (s) 100 101 Tj = 25oC VCIN = 0V VD = 17V 15 15 13 10 5 0 0 12 13 14 15 16 SUPPLY VOLTAGE, VD, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 2.5 0 0 6 20 COLLECTOR CURRENT, IC, (AMPERES) SATURATION VOLTAGE, VCE(sat), (VOLTS) SATURATION VOLTAGE, VCE(sat), (VOLTS) 3.0 10-2 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) 17 18 0 1 2 3 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 4