PM200RSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts BB TYP. CC TYP. 1 2 34 5 6 7 8 9 H J L N B P G K 11 12 13 15 17 19 14 16 18 EE SQ (19 PLACES) 1. V UPC 2. U FO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. W FO Y - Dia. (4 TYP.) B K 10 A D F F DD TYP. 1 . AA (2 PLACES) Z (6 REQD) E 11. WP 12. V WPI 13. V NC 14. V N1 15. UC (BR) 16. U N 17. V N 18. WN 19. FO M N G U P Q W R V R Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. X (4 TYP.) T W Fo S V U C BR 19 V NC W N V N1 13 18 15 VN UN 14 17 16 F O V CC GND I N W P V WP1 U P VUP1 V P V VP1 V UPC U FO V VPC V FO V WPC W FO 9 11 10 12 5 7 6 8 1 3 2 4 Rfo GND I N GND I N F O V CC GND I N F O V CC GND I N F O V CC GND I N F O V CC GND I N F O V CC F O V CC TEMP GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI Features: □ Complete Output Power Circuit OUT TH □ Gate Drive Circuit B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 R 1.02 26.0 B 4.33±0.04 110.0±1.0 S 1.33 33.7 C 0.84 21.3 T 0.07 1.8 D 4.74±0.02 120.5±0.5 U 0.95 +0.06 24.1 +1.5 E 3.76±0.02 95.5±0.5 V 0.28 7.0 F 0.29 G 0.02±0.1 7.25 W 1.37 34.7 0.5±0.3 X 0.24 Rad. Rad. 6.0 H J 1.60 40.68 Y 0.22 Dia. Dia. 5.5 0.65 16.5 Z M5 Metric M5 K 0.79 20.0 AA 0.10 2.54 L 0.43 11.0 BB 0.08 2.0 10.0 M 0.29 7.4 CC 0.39 N 0.39 10.0 DD 0.13 3.22 P 0.24 6.0 EE 0.02 0.5 Q 2.01 51.0 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200RSA060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 60 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM200RSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screw — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) Isolation Voltage, AC 1 minute, 60Hz Sinsoidal — 920 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation IC 200 Amperes ICP 400 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 595 Watts VCES 600 Volts Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) 75 Amperes 150 Amperes VCC 450 Volts VCC(surge) 500 Volts Collector Dissipation PC 370 Watts Diode Forward Current IF 75 Amperes VR(DC) 600 Volts Supply Voltage, Surge (Applied between P - N) Diode DC Reverse Voltage 2 IC ICP Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20°C ≤ T ≤ 125°C 310 400 — Amperes 115 161 — Amperes — 560 — Amperes — 241 — Amperes Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 52 72 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3- Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 1.8 2.7 Volts — 1.85 2.78 Volts Minimum Fault Output Pulse Width Brake Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C Diode Forward Voltage VFM -IC = 75A, VD = 15V, VCIN = 15V — 1.7 2.5 Volts Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VEC VCE(sat) VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA -IC = 200A, VD = 15V, VCIN = 15V — 1.9 2.8 Volts VD = 15V, VCIN = 0V, IC = 200A, Tj = 25°C — 1.8 2.7 Volts 1.75 2.63 Volts VD = 15V, VCIN = 0V, IC = 200A, — Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.7 1.2 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.21 °C/Watt Rth(j-c)D Each Inverter FWDi — — 0.35 °C/Watt Rth(c-f)Q Each Brake IGBT — — 0.33 °C/Watt Rth(c-f)D Each Brake FWDi — — 0.8 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals ≤ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC 4 Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br- ≥ 4.0 Volts PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Inverter Part COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 6 3 2 1 4 3 2 1 0 0 0 100 200 300 12 VD = 17V 13 100 16 18 20 0 1 2 3 4 5 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 100 VCC = 300V VD = 15V VCC = 300V VD = 15V toff ton 100 tc(off) tc(on) 10-1 101 103 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 102 101 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.4 10-2 101 103 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-2 10-1 TIME, (s) 100 100 103 102 EMITTER CURRENT, IE, (AMPERES) 101 10-3 10-3 101 Tj = 125oC VCC = 300V VD = 15V TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC 1.2 trr 10-1 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS 0.8 102 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 102 102 Irr REVERSE RECOVERY TIME, trr, (µS) Tj = 125oC SWITCHING TIMES, tc(on), tc(off), (µS) Tj = 125oC 100 0.4 15 200 COLLECTOR CURRENT, IC, (AMPERES) 10-1 101 DIODE FORWARD CURRENT, IF, (AMPERES) 14 101 103 300 0 0 400 101 SWITCHING TIMES, ton, toff, (µS) 5 Tj = 25oC VCIN = 0V REVERSE RECOVERY CURRENT, Irr, (AMPERES) 4 400 IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts Brake Part SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 5.0 4.0 3.0 2.0 1.0 0 100 4.0 3.0 2.0 IC = 30A VCIN = 0V Tj = 25oC Tj = 125oC 1.0 40 60 80 100 0 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 0 0.4 0.8 1.2 1.6 DIODE FORWARD VOLTAGE, VF, (VOLTS) VD = 17V 13 60 40 20 14 16 18 0 20 1 2.0 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.33oC/W 10-2 10-1 TIME, (s) 100 3 4 5 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 2 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) VD = 15V Tj = 25oC Tj = 125oC 15 80 SUPPLY VOLTAGE, VD, (VOLTS) DIODE FORWARD CHARACTERISTICS 102 12 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 20 Tj = 25oC VCIN = 0V 0 0 0 DIODE FORWARD CURRENT, IF, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5.0 6 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.80oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101