PM200CSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts A B H AA - DIA. (4 TYP.) W W Y Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO W W V U AH AH G M M Z S D Z Y Z Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U K L OUT V CC FO V UPC UP U FO V UPI N IN OUT V CC V VPC VP V FO V VPI IN FO SI OUT V CC GND GND V WPC WP W FO V WPI FO IN SI GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC TEMP SI VNI GND GND V NC WN FO OUT V CC SI IN GND GND FO NC P GND GND X SI AF Features: □ Complete Output Power Circuit □ Gate Drive Circuit NC N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 5.31±0.04 135.0±1.0 S 0.69 17.5 B 4.74±0.02 120.5±0.5 T 0.65 16.5 C 4.33±0.04 110.0±1.0 U 0.52 13.2 D 4.27 10.5 V 0.43 11.0 E 3.76±0.02 95.5±0.5 W 0.39 10.0 F 3.29 83.5 X 0.31 8.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 K 1.37 34.7 AD Metric M5 M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies AE 0.08 2.0 Ordering Information: Example: Select the complete part number from the table below -i.e. PM200CSA060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module. P 0.85 21.5 AF 0.07 1.8 Type Q 0.79 20.0 AG 0.06 1.6 Current Rating Amperes VCES Volts (x 10) R 0.780 19.82 AH 0.02 0.5 PM 200 60 N 0.95 +0.06/-0.0 24.1 +1.5/-0.0 493 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM200CSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws — 17 in-lb Module Weight (Typical) — 920 Grams VCC(prot.) 400 Volts VRMS 2500 Volts VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IC 200 Amperes Peak Collector Current, ± ICP 400 Amperes Supply Voltage (Applied between P - N) VCC 450 Volts VCC(surge) 500 Volts PC 595 Watts Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Supply Voltage, Surge (Applied between P - N) Collector Dissipation 494 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 310 400 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 560 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 40 55 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Minimum Fault Output Pulse Width 495 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25°C — — 1.0 mA VCE = VCEX, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 200A, VD = 15V, VCIN = 15V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A — 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 200A, — 1.75 2.63 Volts Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.6 1.2 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.21 °C/Watt Rth(j-c)D Each FWDi — — 0.35 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC 496 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 1 IC = 200A VCIN = 0V Tj = 25oC Tj = 125oC 15 100 200 VD = 17V 100 0 0 300 12 14 16 18 20 22 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 toff 100 ton 10-1 101 102 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µS) SWITCHING TIMES, tc(on), tc(off), (µs) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 102 103 102 Irr trr 10-1 101 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 103 120 120 102 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 101 0.4 13 200 0 0 SWITCHING TIMES, ton, toff, (µs) 2 VCIN = 15V 100 80 60 40 20 10 0 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 2.4 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2 0 DIODE FORWARD CURRENT, -IF, (AMPERES) 300 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 VD = 15V 100 80 60 40 0 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 497 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CSA060 Intellimod™ Module Three Phase IGBT Inverter Output 200 Amperes/600 Volts UVt UVr 100 14 80 60 40 50 100 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.35oC/W 10-1 TIME, (s) 100 0 50 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 -50 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 0 0 o 10-3 10-3 13 11 0 498 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 VD = 15V UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 -50 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101