PM800HSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts A K J L M LABEL V (2 REQD) R C E B E W Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 12 3 4 5 U ∅ (4 HOLES) S∅ (2 PLS) T SQ PIN (5 PLS) TYP Q F 5 4 3 2 1 D FO VC CI SR V1 P G H C N VI Features: □ Complete Output Power Circuit C VCC □ Gate Drive Circuit TEMP FO FO OUT1 SR SR OUT2 CI IN SENS □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage SINK VC GND E Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 3.46 88.0 M 1.83 46.6 B 3.85 98.0 N 0.28 7.0 C 1.16 29.5 P 0.59 15.0 D 2.76 70.0 Q 0.10 E 3.15 80.0 R 0.71 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies F 2.56 65.0 S 0.08 2.0 G 1.34 34.0 T 0.02 SQ 0.64 SQ H 0.63 16.0 U 0.26 6.5 Ordering Information: Example: Select the complete part number from the table below -i.e. PM800HSA060 is a 600V, 800 Ampere Intellimod™ Intelligent Power Module. J 0.63 16.1 V M8 M8 Type K 1.00 25.4 W 0.79 20.0 Current Rating Amperes VCES Volts (x 10) L 0.20 5.1 PM 800 60 2.54 18.0 673 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM800HSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Power Device Junction Temperature Mounting Torque, M6 Mounting Screws (Typical) — 25 in-lb Mounting Torque, M8 Main Terminal Screws (Typical) — 100 in-lb Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 ~16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal — 630 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector, Tj = 25°C unless otherwise specified Supply Voltage Applied between (V1-VC) VD 20 Volts Input Voltage Applied between (C1-VC) VCIN 10 Volts Fault Output Supply Voltage (Applied between FO and VNC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector, Tj = 25°C unless otherwise specified Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± Peak Collector Current, ± Collector Dissipation 674 IC 800 Amperes ICP 1600 Amperes PC 2100 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection OC -20°C ≤ Tj ≤ 125°C, VD = 15V 1000 1350 — Amperes SC -20°C ≤ Tj ≤ 125°C, VD = 15V 1350 1870 — Amperes toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between V1-VC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V — 23 30 mA Input ON Threshold Voltage VCIN(on) Applied between C1-VC 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) Applied between C1-VC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-Ø Sinusoidal — 15 20 kHz Arm Shoot-through Blocking Time tDEAD At IPM's Input Terminals 3.5 — — µS Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Minimum Fault Output Pulse Width 675 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10.0 mA Diode Forward Voltage VFM -IC = 800A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 800A, — 2.0 2.7 Volts — 2.1 2.8 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25°C, Pulsed VD = 15V, VCIN = 0V, IC = 800A, Tj = 125°C, Pulsed Inductive Load Switching Times 0.5 1.4 2.5 µS trr VD = 15V, VCIN = 0 ~ 5V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 800A — 0.4 1.0 µS toff Tj = 125°C — 2.5 3.5 µS — 0.5 1.0 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.06 °C/Watt Rth(j-c)D Each FWDi — — 0.09 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 676 Symbol Condition Value Units VCC Applied across C-E Terminals 0 ~ 400 Volts VD Applied between V1-VC 15 ± 1.5 Vol Input ON Voltage VCIN(on) Applied between C1-VC 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) Applied between C1-VC 4.0 ~ VSE Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 3 1 0 200 400 600 800 IC = 800A Tj = 25oC Tj = 125oC 1000 13 14 15 16 15 600 400 200 17 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 toff ton 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-1 102 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (µS) SWITCHING TIMES, tc(on), tc(off), (µs) 101 100 tc(off) tc(on) 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr 100 102 trr 10-1 102 104 103 10-1 102 104 101 104 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 1.2 1.2 102 101 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 1.1 1.0 0.9 0.8 0.7 1 2 DIODE FORWARD VOLTAGE, VCE, (VOLTS) 3 1.1 1.0 0.9 0.8 0.7 VD = 15V 0 0 0 13 VD = 17V 0 0 101 SWITCHING TIMES, ton, toff, (µs) 1 0 0 DIODE FORWARD CURRENT, IF, (AMPERES) 2 Tj = 25oC REVERSE RECOVERY CURRENT, Irr, (AMPERES) 2 800 COLLECTOR CURRENT, IC, (AMPERES) VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 13 15 17 SUPPLY VOLTAGE, VD, (VOLTS) 19 -20 20 60 100 140 JUNCTION TEMPERATURE, Tj, (oC) 677 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM800HSA060 Intellimod™ Module Half Phase IGBT Inverter Output 800 Amperes/600 Volts 14 1.1 1.0 0.9 0.8 13 12 11 VD = 15V 0 20 60 100 140 o 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.09oC/W 10-2 10-1 TIME, (s) 100 20 60 100 JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-3 10-3 -20 o JUNCTION TEMPERATURE, Tj, ( C) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) UVt UVr 10 0.7 0 678 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 1.2 -20 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 101 140 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.06oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101