PM300DSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO A N B T - DIA. (2 TYP.) J N G C2E1 E2 12345 G S (8 TYP.) C1 P H Q - DIA. (2 TYP.) D 123 45 C M R - THD. (3 TYP.) 0.64 MM SQ. PIN (10 TYP.) L K E P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO F P C1 VP1 VCC FPO FO SPR SR CP1 IN TEMP Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel-diode power devices. OUT1 VPC Features: □ Complete Output Power Circuit OUT2 SENS GND SINK C2E1 VN1 VCC FNO FO SNR SR CN1 IN □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage TEMP OUT1 VNC OUT2 SENS GND SINK E2 Outline Drawing and Circuit Diagram Dimensions Inches A 4.33 Millimeters 110.0 Dimensions Inches Millimeters K 0.55 14.0 B 3.66±0.010 93.0±0.25 L 0.51 13.0 C 2.20 56.0 M 0.47 12.0 D 2.01 51.0 N 0.33 8.5 P 0.28 7.0 E 1.14 +0.04/-0.02 29.0 +1/-0.5 F 1.02 26.0 Q 0.22 Dia. Dia. 5.5 G 0.98 25.0 R M5 Metric M5 H 0.90 23.0 S 0.100 J 0.85 21.5 T 0.08 Dia. 2.54 Dia. 2.0 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM300DSA060 is a 600V, 300 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 300 60 623 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM300DSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screws — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal — 430 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, CN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation 624 IC 300 Amperes ICP 600 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 960 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 390 540 — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 540 760 — Amperes toff(OC) VD = 15V — 5 — µS OT Trip Level 100 110 120 °C OTR Reset Level 85 95 105 °C UV Trip Level 11.5 12.0 12.5 Volts Control Sector Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts Circuit Current ID VD = 15V, VCIN = 5V, VN1-VNC — 19 26 mA VD = 15V, VCIN = 5V, VXP1-VXPC — 19 26 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VSXR Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts Minimum Fault Output Pulse Width SXR Terminal Output Voltage 625 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCEX, Tj = 25°C — VCE = VCEX, Tj = 125°C — — 1 mA — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICEX VFM -IC = 300A, VD = 15V, VCIN = 5V — 1.9 2.8 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 300A — 1.8 2.6 Volts VD = 15V, VCIN = 0V, IC = 300A, — 1.9 2.7 Volts Tj = 125°C Inductive Load Switching Times 0.5 1.4 2.5 µS trr VD = 15V, VCIN = 0 ~ 5V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 300A — 0.4 1.0 µS toff Tj = 125°C — 2.0 3.0 µS — 0.5 1.0 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT — — 0.13 °C/Watt Rth(j-c)D Each FWDi — — 0.25 °C/Watt Case to Fin Per Module — — 0.048 °C/Watt Value Units Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage 626 Symbol Condition VCC Applied across C1-E2 Terminals 0 ~ 400 Volts VD Applied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts 0 ~ 0.8 Volts Input ON Voltage VCIN(on) Applied between Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC PWM nput Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS 4.0 ~ VSXR Volts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 2 1 3 2 1 0 0 50 150 250 350 450 12 14 16 18 200 100 20 0 1 2 3 5 4 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 ton 10-1 101 102 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (µS) SWITCHING TIMES, tc(on), tc(off), (µs) toff 102 103 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC trr 10-1 102 Irr 10-2 101 103 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 103 120 102 101 140 TC = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC 100 80 60 40 0.5 1.0 1.5 2.0 2.5 DIODE FORWARD VOLTAGE, VF, (VOLTS) 3.0 VD = 15V 120 100 80 60 0 0 100 0 13 300 COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 VD = 17V 0 0 101 SWITCHING TIMES, ton, toff, (µs) 4 400 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 5 15 Tj = 25oC IC = 300A Tj = 25oC Tj = 125oC COLLECTOR CURRENT, IC, (AMPERES) 4 0 DIODE FORWARD CURRENT, IF, (AMPERES) 500 6 VD = 15V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 5 OUTPUT CHARACTERISTICS (TYPICAL) 0 13 15 17 19 SUPPLY VOLTAGE, VD, (VOLTS) 21 0 40 80 120 160 JUNCTION TEMPERATURE, TC, (oC) 627 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM300DSA060 Intellimod™ Module Single Phase IGBT Inverter Output 300 Amperes/600 Volts UV UVr 100 13 80 60 40 11 VD = 15V 0 40 80 120 160 CASE TEMPERATURE, TC, (oC) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.25oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 0 40 80 120 JUNCTION TEMPERATURE, TC, (oC) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 12 10 0 628 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 14 UV TRIP-RESET LEVEL, UV, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 0 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. CASE TEMPERATURE (TYPICAL) 101 160 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.13oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101